Abstract: Disclosed herein is a turbine component comprising a substrate; and a protective structure formed on the substrate, wherein the protective structure comprises an ?-? titanium alloy, a ?-titanium alloy or a near-? titanium alloy. Disclosed herein too is a process for providing a protective structure to a turbine component, comprising affixing a protective structure on a turbine component; wherein the protective structure comprises an ?-? titanium alloy, a near-? titanium alloy or a ?-titanium alloy.

Abstract: Reactive foils and their uses are provided as localized heat sources useful, for example, in ignition, joining and propulsion. An improved reactive foil is preferably a freestanding multilayered foil structure made up of alternating layers selected from materials that will react with one another in an exothermic and self-propagating reaction. Upon reacting, this foil supplies highly localized heat energy that may be applied, for example, to joining layers, or directly to bulk materials that are to be joined. This foil heat-source allows rapid bonding to occur at room temperature in virtually any environment (e.g., air, vacuum, water, etc.). If a joining material is used, the foil reaction will supply enough heat to melt or soften the joining material, which upon cooling will form a strong bond, joining two or more bulk materials.

Abstract: A process for the production of thin walled parts of steel, wherein there are layers that are at least partly differently treatable relating to their strength and hardness qualities. This process can include creating a composite material from a plurality of different layers by connecting at least one core layer and at least one surface layer together. At least one layer of the core or surface layer is cast adjacent to another layer to form a composite material having an alloy gradient that is flat at each interface between any of the core layer or the surface layer. Next, the process can include deforming the composite material along a length of these layers. Finally the process can include heat treating the layers to transform the strength and hardness qualities of at least one of these layers.

Abstract: The present invention is directed to a process for preparing aluminum and aluminum alloy surfaces in heat exchangers for brazing by depositing thereon a kinetic sprayed brazing composition. The process simultaneously deposits monolith or composite coatings that can include all braze materials and corrosion protection materials used in the brazing of aluminum fins to plates and tubes in a single stage.

Abstract: The present invention is directed to a metal block suitable for machining, the metal block comprising at least two superimposed metal plates, each having a thickness of at least 12.5 mm, wherein the yield strength of the block is at least 75% of the yield strength of the initial metal plate(s). The present invention is further directed to methods for manufacturing such blocks from two or more thick metal plates by explosive welding and other methods. Blocks according to the present invention are useful, for example, for manufacturing aircraft structural components or injection molds for plastics or rubber.

Abstract: In one aspect the invention provides a friction welded component, and a method of manufacture for such a component, comprising a pair of upstanding tubular members (6,8) which are friction welded at their respective end cross-sections, in coaxial concentric relationship, to a surface of a thin walled member (4). A reinforcement means (10) is provided in the region between the tubular members such that loads acting on the tubular members are more evenly distributed to the thin walled member. The wall thickness of the thin walled member is substantially the same as or greater than the wall thickness of the tubular members The invention finds particular application in the fabrication of bosses to gas turbine aero-engine casings.

Abstract: A method of manufacturing a high-quality metal foil/ceramics joining material (19) and a metal foil laminated ceramic substrate (20) which can prevent a damage to a ceramic material and enhance the productivity of the metal foil/ceramics joining material and the metal foil etched, are pressure-joined to ensure an easy and positive subsequent pressure-joining and the ceramic material (13) can be prevented from being broken because the ceramics material (13) is heated while being placed on a holder (14) and is pressure-joined under a pressure of 1 kg/mm2 or lower.

Abstract: The invention relates to a method of a composite material from superposed layers of solid and frothable metallic materials. The structural component consists of at least one layer of a solid metallic material and at least one layer of frothable metallic material. The structural component may be structured as a composite sheet or as a hollow body. The fabrication method of the structural component insures a good bond between the solid metallic layer and the frothable layer and that the frothable layer is securely attached to the solid metallic layer.

Abstract: The addition of small amounts of CeO2 and Cr to intermetallic compositions of NiAl and FeAl improves ductility, thermal stability, thermal shock resistance, and resistance to oxidation, sulphidization and carburization.

Abstract: A brazing alloy according to the present invention has a melting point equivalent to that of a copper brazing filler and is excellent in corrosion- and oxidation-resistance. The brazing alloy consists essentially of Mn, Ni and Cu, and has a composition in terms of weight percentage which, when plotted on a diagram as shown in FIG. 1, falls within a range defined by: the point A (37% Mn, 63% Ni, 0% Cu), the point B (18% Mn, 27% Ni, 55% Cu); the point C (42% Mn, 3% Ni, 55% Cu); the point D (50% Mn, 3% Ni, 47% Cu); and the point E (50% Mn, 50% Ni, 0% Cu), wherein Mn=50% is exclusive.

Abstract: In accordance with the invention a reactive multilayer foil is fabricated by providing an assembly (stack or multilayer) of reactive layers, inserting the assembly into a jacket, deforming the jacketed assembly to reduce its cross sectional area, flattening the jacketed assembly into a sheet, and then removing the jacket. Advantageously, the assembly is wound into a cylinder before insertion into the jacket, and the jacketed assembly is cooled to a temperature below 100° C. during deforming. The resulting multilayer foil is advantageous as a freestanding reactive foil for use in bonding, ignition or propulsion.

Abstract: Disclosed is a multi-layered plain bearing which comprises a steel back, an intermediate layer made of an aluminum alloy and an aluminum-base bearing alloy layer comprising one or more elements selected from the group consisting of Cu, Zn, Mg and Si. The aluminum-base bearing alloy layer is bonded to the steel back via the intermediate layer and subsequently subjected to a solid solution treatment at a temperature of not lower than 400° C. The adjacent region of the intermediate layer to the steel back consists of, by mass, 2% to 8% of Si, and the balance of Al and incidental impurities.

Abstract: A ceramic metal matrix composite and copper material having a layer of ceramic metal matrix composite such as aluminum silicon carbide (Al—SiC) bonded to a layer of metal such as copper useful for forming heat-dissipating components for microelectronics concerned with lightweight, high stiffness, high thermal conductivity and compatible thermo expansion characteristics. The clad material may be formed from plurality of sucessive layers of composite and metal. The material is formed by rolling an extruded strip of Al—SiC with the metal layer. Alternately, an interim layer of aluminum, aluminum silicon or other bond-enhancing material is clad to the metal layer prior to rolling it with the composite. The interim layer is thought to form a stronger bond with the exposed aluminum matrix portion of the composites layer.

Abstract: A hydrogen storage material (1) having excellent hydrogen storage capability and having such a low hydrogen desorption temperature as not to significantly hinder the use thereof, and also capable of being mass-produced, and a manufacturing method of the same can be obtained. The hydrogen storage material has a layered deformation structure including plastic deformation, and one layer (2) of the layered deformation structure is formed from an alloy or compound including an element of groups 2A, 3A and 4A or an element of at least one of the groups 2A, 3A and 4A, and another layer (3) being in contact with the one layer is formed from an alloy or compound including an element of groups 6A, 7A and 8A or an element of at least one of the groups 6A, 7A and 8A.

Abstract: An object of the present invention is to provide a three-layer clad material in which stainless steel is used as the substrate, Ni or an Ni alloy is monolithically pressure-welded to either principal plane of the substrate, and Cu is monolithically pressure-welded to the other principal plane, or a two- or three-layer clad material in which Ni or an Ni alloy is monolithically pressure-welded to at least one principal plane of the substrate, wherein this high-strength, high-drawability clad material allows the thickness ratio of the stainless steel to be further increased, mechanical strength (tensile strength) to be raised above that of a conventional two- or three-layer clad material, and the thickness of the entire clad material to be reduced.

Abstract: A plate shaped compression mold, a process for producing the same and a process for making laminate therewith. The plate-shaped compression mold for producing sheet laminate including synthetic resin with a metal coating on at least one surface thereof has a surface for contacting the metal coating of the sheet laminate, which surface has a Rockwell C hardness of higher than about 44 and a thermal coefficient of linear expansion which differs from that of the metal coating by not more than about 2.5×10−6/K, thereby substantially preventing warping or wrinkling of the metal coating during the compression molding process.

Abstract: A three-layer clad material in which stainless steel is used as the substrate, Ni or an Ni alloy is monolithically pressure-welded to either principal plane of the substrate, and Cu is monolithically pressure-welded to the other principal plane, wherein this high-strength, high-drawability clad material allows the thickness ratio of the stainless steel to be further increased, mechanical strength (tensile strength) to be raised above that of a conventional two- or three-layer clad material, and the thickness of the entire clad material to be reduced. Uniform tension can be created across the entire thin sheet, folding or creasing can be prevented from occurring during pressure welding, the thickness of the thin Ni and Cu sheets prior to pressure welding can be reduced to about 5 &mgr;m, and the thickness ratio of each of the thin sheets in the three-layer clad material for cell cases can be reduced to about 0.

Abstract: The present invention, which is aimed at providing a method for manufacturing a clad material that can be used for the anode cases and cathode cases of button-type microbatteries and other miniature electronic devices requiring the use of comparatively thin, drawable sheets, allows the difference between r values, or Lankford values (which characterize the plastic anisotropy between the rolling/bonding direction of a clad material and a direction at a prescribed angle to the rolling/bonding direction) to be reduced by preforming cold rolling at a reduction of 30% or lower in addition to performing a conventional method for manufacturing a clad material, making it possible to substantially enhance the mechanical strength of the clad material and to mass-produce clad materials that have low reduction anisotropy.

Abstract: A metal-foil-clad composite ceramic board produced by impregnating by impregnating a sintered substrate (II) of an inorganic continuously porous sintered body (I) having a true porosity of 12 to 50% and an open porosity of at least 10%, with a thermosetting resin (R) under vacuum, to form a resin-impregnated sintered substrate (IIR), stacking a metal foil on the resin-impregnated sintered substrate (IIR) and press-forming the resultant laminate, wherein the stacked metal foil has a 10-point average surface roughness Rz of 10 .mu.m or less, and the resin-impregnated sintered substrate (IIR) and the metal foil have substantially no adhesive layer therebetween or have an adhesive layer having a thickness of 10 .mu.m or less therebetween.

Abstract: A process for using explosion bonding to produce a metal composite that has substantially diffusionless metallurgical bonds between the layers. In one aspect, the composite comprises a plurality of cladding layers bonded to a backer plate such that the seam between the layers is sealed.

Abstract: A five-layered bonded metal product comprising a top layer of aluminum alloy, a second layer of aluminum, a third layer of titanium, a fourth layer of 70-30 copper-nickel, and a fifth layer of steel. The method of producing said multi-layered product comprises the step of explosive bonding. The invention also includes a transition joint between aluminum and steel comprising interlayers of titanium and copper-nickel.

Abstract: A three-layered explosion bonded metal product comprising a layer of steel, a layer of titanium and an interlayer of 70-30 copper-nickel between the layer of steel and the layer of titanium. A method using explosive force is provided for bonding the three layers.

Abstract: A method for forge welding or the like of a first and a second metal part, wherein at least one joint is established between opposed bounding surfaces on the two parts to be joined, and wherein preferably a reducing gas is passed through the joint or joints before the parts are pressed together. In order to make the weld less sensitive to remaining oxides, the bounding surfaces are provided with generally matching corrugations of somewhat different height.

Abstract: A method of fabricating a glass fiber forming feeder is provided comprising positioning a refractory metal core between oxygen impervious, precious metal layers to form a pre-laminate unit, said core having apertures extending therethrough; cold isostatically pressing said unit to move a portion of said layers into said apertures into intimate contact with substantially all of the core defining said apertures; and then hot isostatically pressing said unit to intimately bond said precious metal layers to said core including the portion core defining said apertures to form said laminate to prevent the oxidation of said core at elevated temperatures.

Abstract: Relatively large structures are fabricated from oxide dispersion strengthened platinum or alloys by working a plurality of pieces to thin, wide layers, and then laminating the layers such as by hammer welding so as not to disturb the grain structure or oxide dispersion.

Abstract: This invention relates to high-hardness, high-toughness, high-density composite materials containing diamond, and a process for making such materials comprising applying shock compression to the composite powders and inducing an exothermic chemical reaction. The process is useful in making metal, ceramic and cermet diamond composite materials.

Abstract: A method is described for the manufacture of articles in defect-immunized materials in which the defects are eliminated, or broken up and oriented in such manner as to minimize their harmful effects on the article.Referring to FIG. 1e, a rotor disc for a gas turbine engine is formed to an approximate shape by stacking together "sticks" 5 of material in an evacuated container and bonding them together by a hot isostatic pressing process. The "sticks" 5 are produced by extruding a starting body, for example, of powder material, to produce an elongation of up to twenty times and then cutting them to the appropriate length. By this means any non-metallic inclusions in the powder are broken up, inspection of the sticks and rejection of defective ones becomes easier, and the sticks can be oriented so that the effects of any remaining defects can be minimized.

Abstract: A titanium clad steel plate is formed by conversion rolling an explosively bonded composite which includes intermediate layer selected from tantalum or niobium in alloyed or unalloyed form. The process is particularly characterized by the inclusion of a second intermediate layer of cooper or nickel between the steel and the first intermediate layer. After explosion bonding of this four layered composite, the same may be preheated to for 1 hour at, e.g., 830.degree. C. before hot rolling to a thickness of one fifth that of the composite.

Abstract: A number of metal cores especially suitable for use in an electrical induction device such as a transformer are disclosed herein along with respective methods of making these cores. In accordance with each of these methods, the appropriate metal material is initially provided and thereafter formed into an unsolidified, preliminary shape. Thereafter, while the material is in its preliminary shape, it is densified, preferably by means of explosion bonding, whereby to improve its permeability and saturation field characteristics. In one embodiment, a metal material is initially provided as a continuous strip. In another embodiment, the metal material is initially provided as a number of plates and still in another, preferred embodiment, amorphous metal particulate material is utilized. In this latter embodiment, the orientation of the particulate material is controlled to further improve the permeability and saturation field characteristics of the ultimately formed core.

Abstract: A method for the implosive consolidation into a solid body of a mass of free particles, which mass consists, selectively, entirely of amorphous particles, or a mixture of amorphous and nonamorphous particles. During the consolidation act, pressure and temperature are controlled in a manner which assures that the consolidated amorphous particles in the solid body exhibit substantially the same amorphous characteristics as those displayed by the unconsolidated, free amorphous particles.

Abstract: A method of making an orificed discharge wall for supplying a plurality of streams of molten inorganic material to be attenuated into filaments comprising inserting elements in apertures in a member; sealing said elements and member within a coating adapted to isostatically transmit pressure to said assembly; applying isostatic pressure to the hermetically sealed elements and member to mechanically seal the elements to the member; and heating the mechanically sealed elements and member to fuse the elements to the member to prevent the unwanted passage of molten glass between said elements and said member, said elements having an orifice to permit the passage of molten glass therethrough to establish said streams.

Abstract: A method of making an orificed discharge wall for supplying a plurality of streams of molten glass to be attenuated into filaments comprising inserting elements in apertures in a member; sealing said elements and member within a water soluble glass coating capable of isostatically transmitting pressure to said member and elements; hot isostatically pressing to the sealed elements and member to intimately bond the elements to the member; forming an orifice in said elements to permit the passage of molten glass therethrough to establish said streams.

Abstract: A method of making feeder for supplying a plurality of streams of molten inorganic material to be attenuated into filaments is disclosed comprising inserting elements in apertures in a member; sealing said elements and member within a coating adapted to isostatically transmit pressure to said assembly; applying isostatic pressure to the hermetically sealed elements and member to mechanically join the elements to the member; joining the pressed member to other sections to form the feeder; installing the feeder at a fiber forming position to receive molten glass; and then energizing the feeder to fuse the elements to the member to prevent the unwanted passage of molten glass between said elements and said member, said elements having an orifice to permit the passage of molten glass therethrough to establish said streams.

Abstract: A laminated wall for a feeder for supplying streams of molten glass to be attenuated into filaments is provided comprising: a refractory metal core having an oxygen impervious, precious metal sheath intimately bonded thereto by hot isostatic pressing to form a laminate, said laminate having at least one aperture extending therethrough adapted to permit said molten material to flow therethrough.

Abstract: A composite material having improved bond strength and a substantially smooth external surface comprises a deoxidized copper alloy core material and a copper-aluminum-silicon clad material. The composite is formed by rolling together the core and clad, preferably in an unheated condition, in a single pass with a reduction of about 50% to 75% to form a metallurgical bond between the core and clad and thereafter enhancing the bond strength by heating the bonded core and cladding to a temperature in the range of about 200.degree. C. to about 750.degree. C. for a time period of about 5 minutes to about 24 hours.

Abstract: A method of forming a laminated wall for a feeder for supplying molten streams of glass to be attenuated into filaments comprising: providing a refractory metal core; providing oxygen impervious, precious metal sheathing material around said core, said sheathing material and said core having a plurality of apertures extending therethrough; inserting oxygen impervious, precious metal elements into said apertures to form a loose assembly; and hot isostatically pressing said assembly to form said laminated wall having an oxygen impervious, precious metal sheath and inserts intimately bonded thereto.

Abstract: A laminated wall for a feeder for supplying molten streams of glass to be attenuated into fibers is provided comprising a refractory metal core having an oxygen impervious, precious metal sheath intimately bonded thereto by hot isostatic pressing, said core having an insert therein having at least one orifice extending therethrough adapted to pass said molten material therethrough.

Abstract: A composite thermostat metal having layers of metal of relatively high and relatively low coefficients of thermal expansion metallurgically bonded together has a relatively thin, corrosion-resistant layer of an austenitic stainless steel metallurgically bonded to the low expansion side of the thermostat metal, the stainless steel material being selected from the group consisting of austenitic stainless steels which undergo austenite to martensite transformation and concomitant lowering of coefficient of thermal expansion during work hardening. The stainless steel material is work hardened to a selected extent for lowering its coefficient of thermal expansion so that it cooperates with the other components of the thermostat metal in providing the thermostat metal with suitably high flexivity while also providing improved corrosion-resistance properties on the low expansion side of the thermostat metal.

Abstract: A laminated wall for a feeder for supplying molten streams of glass to be attenuated into filaments comprising a refractory metal core having an oxygen impervious, precious metal sheath intimately bonded thereto by hot isostatically pressing to form a laminate, said laminate having at least one aperture extending therethrough; and a tubular member having a sleeve having a projection extending beyond a first flange located intermediate said first flange and a second flange, said tubular member being sealed to said laminate to prevent the oxidization of said core at elevated temperatures.

Abstract: A laminated wall for a feeder for supplying molten streams of glass to be attenuated into fibers is provided comprising a refractory metal core having an oxygen impervious, precious metal sheath intimately bonded thereto by hot isostatic pressing, said core having an insert therein having at least one orifice extending therethrough adapted to pass said molten material therethrough.

Abstract: A laminated wall for a feeder for supplying streams of molten glass to be attenuated into filaments is provided comprising: a refractory metal core having an oxygen impervious, precious metal sheath intimately bonded thereto by hot isostatic pressing to form a laminate, said laminate having at least one aperture extending therethrough; a first element positioned in said aperture, said first element having a flange in abutting engagement with one side of said sheath and an orifice extending therethrough; a second element positioned in said orifice of said first element, said second element having a flange in abutting engagement with an opposite side of said sheath and a passageway adapted to permit said molten glass to flow therethrough; said first element being sealed to said laminate to prevent the oxidation of said core at elevated temperatures.

Abstract: A laminated wall for a feeder for supplying streams of molten glass to be attenuated into filaments is provided comprising: a refractory metal core having an oxygen impervious, precious metal sheath intimately bonded thereto by hot isostatic pressing to form a laminate, said laminate having at least one aperture extending therethrough adapted to permit said molten material to flow therethrough.

Abstract: To permit direct bonding of a composite electric contact-and-bonding material to a carrier, such as a reed, magnetic strip, or the like, by thermo-electric heating, the side of the contact-and-bonding material is formed with projections, preferably projecting ridges, ribs, or beads, and a bonding or solder material in wire form is adhered, by rolling on to the valley between the projecting ridges, the bonding or soldering material leaving space free between adjacent ridges or ribs and not filling the entire recess, but projecting outwardly at least as far as the projections or ridges, and preferably slightly therebeyond. The soldering or bonding wire may have round or polygonal, preferably triangular cross section with a pointed tip extending outwardly to provide for concentration of heat upon resistance heating the contact material against the carrier strip.

Abstract: A method of forming a laminated wall for a feeder for supplying molten streams of glass to be attenuated into filaments comprising: providing a refractory metal core; providing oxygen impervious, precious metal sheathing material around said core, said sheathing material and said core having a plurality of apertures extending therethrough; inserting oxygen impervious, precious metal elements into said apertures to form a loose assembly; and hot isostatically pressing said assembly to form said laminated wall having an oxygen impervious, precious metal sheath and inserts intimately bonded thereto.

Abstract: Novel and advantageous metal laminates particularly useful in making coins comprising a copper core and a cladding metallurgically bonded thereto of a copper base alloy containing from 2 to 3.5% aluminum, from 1 to 2.5% silicon and the balance essentially copper. Disclosure also teaches a method of preparing copper laminates by providing a copper core in strip form in the hard temper and a copper alloy cladding fully annealed in strip form, wherein the components are rolled together in a single pass with a reduction of from 50 to 75% to provide the metallurgically bonded laminate.

Abstract: A novel laminated composite material of gold-colored appearance especially suited for, but not limited to, coinage applications has a ferromagnetic core located between sheathing layers of a Cu-Al or Cu-Ni-Al alloy and separated therefrom by layers of copper. Alternative methods involving hot and/or cold rolling techniques are provided for the production of the novel laminates.

Abstract: An article of manufacture of a titanium reinforcing part having a grain structure to impart dimensional stability to the part at elevated temperatures is integrally joined to a titanium sheet having a grain structure to become superplastic at elevated temperatures. The completed composite titanium part is formed with the titanium sheet superplastically forming to intimately contact and to become diffusion bonded to the dimensionally stable titanium part.