With Solid-state Electrolyte Patents (Class 429/104)
  • Publication number: 20140356681
    Abstract: A brazing structure for an electrochemical cell is described. It includes a nickel or nickel alloy component; a ceramic component; a braze alloy layer, containing an active metal element, between the nickel and the ceramic component, and a barrier layer disposed between the nickel layer and the braze alloy layer. The barrier layer is capable of preventing or minimizing the diffusion of the active metal element into the nickel or nickel alloy component. Electrochemical cells that include such a brazing structure are also described, as are related methods for joining nickel components to ceramic components in the manufacture of thermal batteries.
    Type: Application
    Filed: May 31, 2013
    Publication date: December 4, 2014
    Applicant: General Electric Company
    Inventors: Sundeep Kumar, Mohamed Rahmane, Vipin Raju Suddala
  • Publication number: 20140356654
    Abstract: A hybrid battery with a sodium anode is designed for use at a range of temperatures where the sodium is solid and where the sodium is molten. When the battery is at colder temperatures or when the vehicle is idle and needs to be “started,” the anode will be solid sodium metal. At the same time, the battery is designed such that, once the electric vehicle has been “started” and operated for a short period of time, heat is directed to the battery to melt the solid sodium anode into a molten form. In other words, the hybrid battery operates under temperature conditions where the sodium is solid and under temperature conditions where the sodium is molten.
    Type: Application
    Filed: May 30, 2014
    Publication date: December 4, 2014
    Applicant: Ceramatec, Inc.
    Inventor: Sai Bhavaraju
  • Publication number: 20140356682
    Abstract: An electrochemical cell is described, including an anodic chamber and a cathodic chamber separated by an electrolyte separator tube, all contained within a cell case. The cell also includes an electrically insulating ceramic collar positioned at an opening of the cathodic chamber, and defining an aperture in communication with the opening; along with a cathode current collector assembly; and at least one metallic ring that has a coefficient of thermal expansion (CTE) in the range of about 3 to about 7.5 ppm/° C., contacting at least a portion of a metallic component within the cell, and an adjacent ceramic component. An active braze alloy composition attaches and hermetically seals the ring to the metallic component and the collar. Sodium metal halide batteries that contain this type of cell are also described, along with methods for sealing structures within the cell.
    Type: Application
    Filed: July 1, 2014
    Publication date: December 4, 2014
    Inventors: Sundeep Kumar, Thomas Martin Angeliu, Mohamed Rahmane, Arunabh Basak, Raghavendra Rao Adharapurapu, Tobias Eicke Juetting
  • Publication number: 20140295237
    Abstract: An energy storage cell is disclosed, including an anodic chamber for containing an anodic material and a cathodic chamber for containing a cathodic material, separated from each other by an electrolyte separator tube, and all contained within a case for the cell. The cell further includes a ceramic collar positioned at an opening of the cathodic chamber, defining an aperture in communication with the opening, and a current collector brazed to the ceramic collar, extending into the cathodic chamber. The current collector is in the form of a porous, metallic mesh, and the case and the ceramic collar are hermetically sealed to each other by an active braze material. Sodium metal halide batteries based on a number of these cells are also disclosed.
    Type: Application
    Filed: March 14, 2014
    Publication date: October 2, 2014
    Applicant: General Electric Company
    Inventors: Sundeep Kumar, Alireza Pezhman Shirvanian
  • Patent number: 8816635
    Abstract: An electrochemical cell includes an anode connectable to a current tap and a charging medium in electrical contact with the anode. A switching device is configured to stop a charging operation of the electrochemical cell upon activation by the charging medium.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: August 26, 2014
    Assignee: General Electric Company
    Inventors: Chandra Sekher Yerramalli, Badri Narayan Ramamurthi, Reza Sarrafi-Nour, Andrew Philip Shapiro, Anil Raj Duggal
  • Publication number: 20140199577
    Abstract: The present invention provides an electrochemical cell that includes an anolyte compartment housing an anode electrode; a catholyte compartment housing a cathode electrode; and a solid alkali ion conductive electrolyte membrane separating the anolyte compartment from the cathode compartment. In some cases, the electrolyte membrane is selected from a sodium ion conductive electrolyte membrane and a lithium ion conductive membrane. In some cases, the at least one of anode or the cathode includes an alkali metal intercalation material.
    Type: Application
    Filed: March 4, 2014
    Publication date: July 17, 2014
    Applicant: Ceramatec, Inc.
    Inventor: Sai Bhavaraju
  • Patent number: 8679668
    Abstract: The invention relates to an improved industrial apparatus for the large-scale storage of energy and a process for storing and transporting electric energy by means of this apparatus.
    Type: Grant
    Filed: June 22, 2011
    Date of Patent: March 25, 2014
    Assignee: BASF SE
    Inventors: Christoph Übler, Dietmar Bender, Günther Huber, Andreas Fischer, Bernd Schube, Glyn Atherton, Francis Michael Stackpool, Cord-Henrich Dustmann
  • Publication number: 20140065456
    Abstract: A sodium-halogen secondary cell that includes a negative electrode compartment housing a negative, sodium-based electrode and a positive electrode compartment housing a current collector disposed in a liquid positive electrode solution. The liquid positive electrode solution includes a halogen and/or a halide. The cell includes a sodium ion conductive electrolyte membrane that separates the negative electrode from the liquid positive electrode solution. Although in some cases, the negative sodium-based electrode is molten during cell operation, in other cases, the negative electrode includes a sodium electrode or a sodium intercalation carbon electrode that is solid during operation.
    Type: Application
    Filed: September 6, 2013
    Publication date: March 6, 2014
    Applicant: Ceramates, Inc.
    Inventors: Sai Bhavaraju, Mathew Robins, Alexis Eccelston
  • Patent number: 8652673
    Abstract: A solid electrolyte layer and electrode layers are formed within an electrically insulating frame part, and current collecting plates are held by the electrically insulating frame part. Since the current collecting plates are held by the frame part, the shifting or coming-apart of the current collecting plates can be restrained. In order to cause the current collecting plates to be held by the frame part, a powder of material of the electrode layer is filled in between the frame part and the current collecting plates.
    Type: Grant
    Filed: October 22, 2012
    Date of Patent: February 18, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Yasushi Tsuchida
  • Patent number: 8652686
    Abstract: A composite solid electrolyte includes a monolithic solid electrolyte base component that is a continuous matrix of an inorganic active metal ion conductor and a filler component used to eliminate through porosity in the solid electrolyte. In this way a solid electrolyte produced by any process that yields residual through porosity can be modified by the incorporation of a filler to form a substantially impervious composite solid electrolyte and eliminate through porosity in the base component. Methods of making the composites are also disclosed. The composites are generally useful in electrochemical cell structures such as battery cells and in particular protected active metal anodes, particularly lithium anodes, that are protected with a protective membrane architecture incorporating the composite solid electrolyte.
    Type: Grant
    Filed: November 9, 2012
    Date of Patent: February 18, 2014
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Lutgard C. De Jonghe, Yevgeniy S. Nimon
  • Publication number: 20130337309
    Abstract: An electrolyte structure that is useful in battery cells having liquid electrodes and solid electrolyte and in alkali-metal thermoelectric converters is made by applying a dense film of a solid alkali-metal ion conductor on a thick porous metal support.
    Type: Application
    Filed: May 20, 2013
    Publication date: December 19, 2013
    Applicant: Materials and Systems Research, Inc.
    Inventors: Anil V. VIRKAR, Joon-Ho Koh, Gege Tao, Neill Weber
  • Patent number: 8586227
    Abstract: A battery that will operate at ambient temperature or lower includes an enclosure, a current collector within the enclosure, an anode that will operate at ambient temperature or lower within the enclosure, a cathode that will operate at ambient temperature or lower within the enclosure, and a separator and electrolyte within the enclosure between the anode and the cathode. The anode is a sodium eutectic anode that will operate at ambient temperature or lower and is made of a material that is in a liquid state at ambient temperature or lower. The cathode is a low melting ion liquid cathode that will operate at ambient temperature or lower and is made of a material that is in a liquid state at ambient temperature or lower.
    Type: Grant
    Filed: March 8, 2011
    Date of Patent: November 19, 2013
    Assignee: Lawrence Livermore National Security, LLC
    Inventor: Joseph C. Farmer
  • Patent number: 8530108
    Abstract: A fuel cell includes membrane electrode assemblies disposed in a planar arrangement. Each membrane electrode assembly includes an electrolyte membrane, an anode catalyst layer, and a cathode catalyst layer disposed counter to the cathode catalyst via the electrolyte membrane. Interconnectors (conductive members) are provided on the lateral faces of the electrolyte membranes disposed counter to each another in the neighboring direction of the membrane electrode assemblies. Each interconnector includes a support portion protruding toward the central region of the electrolyte member on the cathode side of the electrolyte membrane. The support portion is in contact with the cathode-side surface of an edge of the electrolyte membrane, and the electrolyte membrane is held by the support portion.
    Type: Grant
    Filed: February 9, 2010
    Date of Patent: September 10, 2013
    Assignee: Societe BIC
    Inventors: Hiroki Kabumoto, Takashi Yasuo, Gerard F McLean, Jeremy Schrooten
  • Patent number: 8460814
    Abstract: An electrochemical device (such as a battery) includes at least one electrode having a fluid surface, which may employ a surface energy effect to maintain a position of the fluid surface and/or to modulate flow within the fluid. Fluid-directing structures may also modulate flow or retain fluid in a predetermined pattern. An electrolyte within the device may also include an ion-transport fluid, for example infiltrated into a porous solid support.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: June 11, 2013
    Assignee: The Invention Science Fund I, LLC
    Inventors: Geoffrey F. Deane, Bran Ferren, William Gates, W. Daniel Hillis, Roderick A. Hyde, Muriel Y. Ishikawa, Edward K. Y. Jung, Jordin T. Kare, Nathan P. Myhrvold, Clarence T. Tegreene, David B. Tuckerman, Thomas A. Weaver, Charles Whitmer, Lowell L. Wood, Jr., Victoria Y. H. Wood
  • Publication number: 20130065102
    Abstract: The present invention is to provide a solid electrolyte secondary battery having a safer structure. This secondary battery has a positive storage container and a positive storage container which are separated from each other. A part of negative electrode active material and positive electrode active material are housed in different containers. Even the battery is broken. Both of the electrode active materials have not been mixed. The battery is safe.
    Type: Application
    Filed: May 25, 2011
    Publication date: March 14, 2013
    Applicant: Kabushikikaisha Jinkoshigen Kenkyusho
    Inventor: Hiroshi Ohkawa
  • Patent number: 8343646
    Abstract: An energy storage system according to the present disclosure includes a cell having an electrode and a deposition facilitating structure proximate the electrode for facilitating deposition of material on the electrode. The deposition facilitating structure includes first and second outer layers and an intermediate support arrangement positioned between the outer layers and connected to the outer layers.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: January 1, 2013
    Assignee: Zinc Air Incorporated
    Inventors: Howard F. Wilkins, Gretchen M. Bothwell, Ronald D. Brost, Kristine M. Brost, Steven L. Peace, Paul A. Trudeau, Jr., Richard M. Bendert, Gerald P. Backer
  • Patent number: 8334075
    Abstract: A composite solid electrolyte includes a monolithic solid electrolyte base component that is a continuous matrix of an inorganic active metal ion conductor and a filler component used to eliminate through porosity in the solid electrolyte. In this way a solid electrolyte produced by any process that yields residual through porosity can be modified by the incorporation of a filler to form a substantially impervious composite solid electrolyte and eliminate through porosity in the base component. Such composites may be made by disclosed techniques. The composites are generally useful in electrochemical cell structures such as battery cells and in particular protected active metal anodes, particularly lithium anodes, that are protected with a protective membrane architecture incorporating the composite solid electrolyte.
    Type: Grant
    Filed: April 23, 2012
    Date of Patent: December 18, 2012
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Lutgard C. De Jonghe, Yevgeniy S. Nimon
  • Publication number: 20120219833
    Abstract: The present invention provides a molten sodium secondary cell. In some cases, the secondary cell includes a sodium metal negative electrode, a positive electrode compartment that includes a positive electrode disposed in a liquid positive electrode solution, and a sodium ion conductive electrolyte membrane that separates the negative electrode from the positive electrode solution. In such cases, the electrolyte membrane can comprise any suitable material, including, without limitation, a NaSICON-type membrane. Furthermore, in such cases, the liquid positive electrode solution can comprise any suitable positive electrode solution, including, but not limited to, an aqueous sodium hydroxide solution. Generally, when the cell functions, the sodium negative electrode is molten and in contact with the electrolyte membrane. Additionally, the cell is functional at an operating temperature between about 100° C. and about 170° C.
    Type: Application
    Filed: November 7, 2011
    Publication date: August 30, 2012
    Inventors: W. Grover Coors, Chett Boxley, Mathew Robins, Alexis Eccleston
  • Patent number: 8253008
    Abstract: There is provided an AMTEC (alkali metal thermal-electric converter) with a heat pipe and more particularly, to an AMTEC with a heat pipe minimized a heating part and a condensation part of the AMTEC and improved in efficiency of thermal to electric conversion through installing the heating and cooling heat pipes in the AMTEC, in which a metal fluid is heated by latent heat of an operating fluid of the heat pipe, instead of the heat conduction from a heat source, thereby reducing a temperature difference needed for heat transfer to vaporize the metal fluid even by a heat source of a lower temperature than a conventional heat source; improving a cooling performance in a condensation part to result in the high efficiency of thermal to electric conversion; using no additional driving components for driving the heat pipe.
    Type: Grant
    Filed: September 24, 2008
    Date of Patent: August 28, 2012
    Assignee: Korea Institute of Energy Research
    Inventors: Ki-Woo Lee, Won-Pyo Chun
  • Patent number: 8187739
    Abstract: To provide a power storage apparatus which can achieve improved heat radiation of a power storage unit, a power storage apparatus has a power storage unit including an electrode element placed with an electrolyte layer, and a case housing the power storage unit and a cooling fluid which is used for cooling the power storage unit and is in contact with at least the electrode element.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: May 29, 2012
    Assignee: Toyota Jidosha Kabushiki Kaihsa
    Inventor: Masaru Takagi
  • Patent number: 8182943
    Abstract: A composite solid electrolyte include a monolithic solid electrolyte base component that is a continuous matrix of an inorganic active metal ion conductor and a filler component used to eliminate through porosity in the solid electrolyte. In this way a solid electrolyte produced by any process that yields residual through porosity can be modified by the incorporation of a filler to form a substantially impervious composite solid electrolyte and eliminate through porosity in the base component. Methods of making the composites is also disclosed. The composites are generally useful in electrochemical cell structures such as battery cells and in particular protected active metal anodes, particularly lithium anodes, that are protected with a protective membrane architecture incorporating the composite solid electrolyte.
    Type: Grant
    Filed: December 19, 2006
    Date of Patent: May 22, 2012
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Lutgard C. DeJonghe, Yevgeniy S. Nimon
  • Publication number: 20120104990
    Abstract: Electrochemical cells having molten electrodes having an alkali metal provide receipt and delivery of power by transporting atoms of the alkali metal between electrode environments of disparate chemical potentials through an electrochemical pathway comprising a salt of the alkali metal. The chemical potential of the alkali metal is decreased when combined with one or more non-alkali metals, thus producing a voltage between an electrode comprising the molten the alkali metal and the electrode comprising the combined alkali/non-alkali metals.
    Type: Application
    Filed: September 20, 2011
    Publication date: May 3, 2012
    Applicant: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
    Inventors: Dane A. Boysen, David J. Bradwell, Kai Jiang, Hojong Kim, Luis A. Ortiz, Donald R. Sadoway, Alina A. Tomaszowska, Weifeng Wei, Kangli Wang
  • Patent number: 8084153
    Abstract: An operation guidance program of a sodium-sulphur battery includes a unit that input an operation output and a time zone, a unit that continuously inputs the remaining battery capacity and the battery temperature, a unit that predicts the remaining battery capacity of the sodium-sulphur battery and the battery temperature of the sodium-sulphur battery at the final time, a unit that compares the predicted remaining battery capacity with a standard smallest capacity recorded in advance and outputs guidance when the remaining battery capacity is smaller, and a unit that compares the predicted battery temperature with a standard highest temperature recorded in advance and outputs guidance when the battery temperature is higher than the standard highest temperature.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: December 27, 2011
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomio Tamakoshi, Sunao Atsumi
  • Publication number: 20110311845
    Abstract: The invention relates to an improved industrial apparatus for the large-scale storage of energy and a process for storing and transporting electric energy by means of this apparatus.
    Type: Application
    Filed: June 22, 2011
    Publication date: December 22, 2011
    Applicant: BASF SE
    Inventors: CHRISTOPH ÜBLER, Dietmar Bender, Günther Huber, Andreas Fischer, Bernd Schube, Glyn Atherton, Francis Michael Stackpool, Cord-Henrich Dustmann
  • Publication number: 20110223460
    Abstract: A battery that will operate at ambient temperature or lower includes an enclosure, a current collector within the enclosure, an anode that will operate at ambient temperature or lower within the enclosure, a cathode that will operate at ambient temperature or lower within the enclosure, and a separator and electrolyte within the enclosure between the anode and the cathode. The anode is a sodium eutectic anode that will operate at ambient temperature or lower and is made of a material that is in a liquid state at ambient temperature or lower. The cathode is a low melting ion liquid cathode that will operate at ambient temperature or lower and is made of a material that is in a liquid state at ambient temperature or lower.
    Type: Application
    Filed: March 8, 2011
    Publication date: September 15, 2011
    Applicant: Lawrence Livermore National Security, LLC
    Inventor: Joseph C. Farmer
  • Patent number: 7671272
    Abstract: Disclosed herein is a material, and a solid electrolyte and a photovoltaic device using the same. When the material is used as a hole transporting layer material of the photovoltaic device, the reduction of an electrolytic layer resulting from leakage or volatilization of an electrolytic solution is prevented, thus the battery characteristics, long-term stability, and reliability of the photovoltaic device are improved.
    Type: Grant
    Filed: June 6, 2006
    Date of Patent: March 2, 2010
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Byung Hee Sohn, Sang Cheol Park, Jung Gyu Nam
  • Patent number: 7494746
    Abstract: An electrolyte for a rechargeable lithium battery includes a compound represented by Formula 1, a lithium salt, and a non-aqueous organic solvent: A[OSi(CmH2m+1)3]3??(1) wherein A is P or B, and m is an integer ranging from 0 to 6.
    Type: Grant
    Filed: August 2, 2007
    Date of Patent: February 24, 2009
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Vasily Tarnopolsky
  • Patent number: 7049024
    Abstract: Reel-to-Reel method for making membrane electrode assemblies. A first catalyst is deposited in a repeating cell pattern on a first side of a proton exchange membrane film. A second catalyst is deposited on the back side of the proton exchange membrane. An electron conductor material is deposited on a support film which is adhered by means of an adhesive film to the proton exchange membrane film. The various layers are aligned and laminated together to form the membrane electrode assembly.
    Type: Grant
    Filed: April 30, 2003
    Date of Patent: May 23, 2006
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventor: Marzio Leban
  • Patent number: 7033674
    Abstract: Compositions of biomolecules such as nucleic acids that form molten salts are provided. These compositions molten compositions that have useful electrical properties. Such compositions include a salt of (i) an organic polymer ion such as a polynucleic acid anion, and (ii) a polyether or polysiloxane couterion. Methods of making and using such compositions, along with electrical devices such as memory devices, are also provided.
    Type: Grant
    Filed: August 17, 2001
    Date of Patent: April 25, 2006
    Assignee: The University of North Carolina at Chapel Hill
    Inventors: H. Holden Thorp, Royce W. Murray, Anthony M. Leone, Mary Elizabeth Williams
  • Patent number: 6958197
    Abstract: A control system for a sodium-sulfur battery, which is composed of a plurality of battery modules connected in series, includes a control device having at least a temperature measuring unit for measuring a temperature of each battery module, a voltage measuring unit for measuring a voltage thereof, and a current measuring unit for measuring a current thereof assembled as a single control device. Preferably, the system includes a unit for detecting the end of discharge and the end of charge. Thus, the time lag in the detection of the end of discharge and the end of charge may be prevented. The reliability of a NaS battery during long-term operation is improved. A fluctuation in the power consumption of heaters during the driving of the NaS battery is reduced. The space required for installing power equipment such as a transformer may be omitted.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: October 25, 2005
    Assignees: NGK Insulators, Ltd., The Tokyo Electric Power Co., Inc.
    Inventor: Tomio Tamakoshi
  • Patent number: 6902842
    Abstract: A current collector positive electrode enabling a NaS battery to be excellent in the charge recovery characteristic and low in internal resistance is provided, which collector has a high resistance layer formed by needle-punching glass fibers with 5 to 15 ?m fiber diameter into a felt substrate made of carbon fibers or graphite fibers by needle-punching from one surface of the substrate toward another surface of the substrate. The density of the glass fibers needle-punched into the substrate is gradually decreased in the direction from the above mentioned surface to the other surface of the substrate, and the deepest portions of the needle-punched glass fibers reach the depths of 85 to 100% of the substrate thickness.
    Type: Grant
    Filed: September 4, 2002
    Date of Patent: June 7, 2005
    Assignees: NGK Insulators, Ltd., The Tokyo Electric Power Company, Incorporated
    Inventors: Michitaka Hidaka, Kazuhito Furuta, Masaki Shimizu, Akiyasu Okuno, Hideki Rachi
  • Publication number: 20040253445
    Abstract: The present invention relates to a carbon fiber nonwoven band-shaped article obtained by cutting a needle-punch nonwoven fabric of carbon fiber, wherein the carbon fiber is primarily oriented in a direction substantially perpendicular to a cut face of the band-shaped article. The band-shaped article can be manufactured by needle-punching a laminate web in which staples of fire-resistant fibers are oriented in substantially one direction, carbonizing an obtained nonwoven fabric by sintering and then cutting a carbonized nonwoven fabric in a direction substantially perpendicular to the direction of an orientation of the staples.
    Type: Application
    Filed: April 12, 2004
    Publication date: December 16, 2004
    Inventors: Tadao Samejima, Susumu Seki
  • Publication number: 20040076874
    Abstract: A separation module which contains at least one bundle of ceramic capillaries (9), in which, for controlling the material transport and the flow in the separation module, a certain distance is established between the capillaries (9) by joining. The separation module can be used in a variety of ways in the separation of substances by filtration, also in combination with further measures of chemical process engineering.
    Type: Application
    Filed: June 20, 2003
    Publication date: April 22, 2004
    Applicants: Bayer Aktiengesellschaft, Hermsdorfer Inst. Fur Technische Keramik e.V.
    Inventors: Andreas Nickel, Olaf Stange, Ingolf Voigt, Gundula Fischer, Michael Stahn, Birgit Kohler
  • Publication number: 20030186111
    Abstract: A control system for a sodium-sulfur battery, which is composed of a plurality of battery modules connected in series, includes a control device having at least a temperature measuring unit for measuring a temperature of each battery module, a voltage measuring unit for measuring a voltage thereof, and a current measuring unit for measuring a current thereof assembled as a single control device. Preferably, the system includes a unit for detecting the end of discharge and the end of charge. Thus, the time lag in the detection of the end of discharge and the end of charge may be prevented. The reliability of a NaS battery during long-term operation is improved. A fluctuation in the power consumption of heaters during the driving of the NaS battery is reduced. The space required for installing power equipment such as a transformer may be omitted.
    Type: Application
    Filed: January 31, 2003
    Publication date: October 2, 2003
    Applicants: NGK Insulators, Ltd., The Tokyo Electric Power Company, Inc.
    Inventor: Tomio Tamakoshi
  • Patent number: 6599664
    Abstract: An anhydrous inorganic gel-polymer electrolyte is prepared using a non-aqueous sol-gel process. The inorganic gel-polymer is prepared by reacting a metal halide (SiCl4) and an alcohol (tert-butyl alcohol) in a diluent solution containing a lithium salt (lithium bisperfluoroethanesulfonimide) and at least one carbonate. The resulting porous silicon oxide network encapsulates the liquid electrolyte. The gel polymer electrolyte can serve as both a separator and an electrolyte in a Li-ion cell. The material is stable and has demonstrated minimal flammability. Lithium-ion electrochemical cells made with the inorganic gel-polymer electrolyte function similarly to Li-ion cells made with a liquid electrolyte. The cells have low capacity fade, 0.69%, and low irreversible capacity, 7.6%.
    Type: Grant
    Filed: March 15, 2001
    Date of Patent: July 29, 2003
    Assignee: Yardney Technical Products, Inc.
    Inventor: Grant M. Ehrlich
  • Publication number: 20030108788
    Abstract: The object of the present invention is to provide a sodium-sulfur battery suitable for use in an electric power storage system and an electric vehicle, wherein said battery permits reconciling improvement in battery efficiency with enlargement in battery capacity.
    Type: Application
    Filed: September 19, 2002
    Publication date: June 12, 2003
    Inventors: Tadahiko Miyoshi, Manabu Madokoro, Yasuji Kusakabe, Hisamitsu Hatou, Minoru Kobayashi, Kenzou Kikuchi, Shigeru Sakaguchi, Seiichi Komatsu, Tetsuya Sado
  • Patent number: 6537468
    Abstract: The invention is directed at an ion-conductive solid polymer-forming composition, a binder resin and an ion-conductive solid polymer electrolyte comprising (A) a polymeric compound containing polyvinyl alcohol units and having an average degree of polymerization of at least 20, in which compound some or all of the hydroxyl groups on the polyvinyl alcohol units are substituted with oxyalkylene-containing groups to an average molar substitution of at least 0.3, (B) an ion-conductive salt, and (C) a compound having crosslinkable functional groups. The composition and the polymer electrolyte obtained therefrom have a high ionic conductivity and a high tackiness. Moreover, the polymer electrolyte has a semi-interpenetrating polymer network structure, giving it excellent shape retention.
    Type: Grant
    Filed: November 21, 2000
    Date of Patent: March 25, 2003
    Assignee: Nisshinbo Industries, Inc.
    Inventors: Kimiyo Hata, Takaya Sato
  • Publication number: 20030054255
    Abstract: A current collector of positive electrode enabling a NaS battery to be excellent in the charge recovery characteristic and low in internal resistance is provided, which collector has a high resistance layer formed by needle-punching glass fibers with 5 to 15 &mgr;m fiber diameters into a felt substrate made of carbon fibers or graphite fibers by needle-punching from the one surface of the substrate. The density of the glass fibers needle-punched into the substrate is gradually decreased in the direction from the above mentioned surface to the other surface of the substrate, and the deepest portions of the needle-punched glass fibers reach the depths of 85 to 100% of the substrate thickness.
    Type: Application
    Filed: September 4, 2002
    Publication date: March 20, 2003
    Applicant: NGK Insulators, Ltd.
    Inventors: Michitaka Hidaka, Kazuhito Furuta, Masaki Shimizu, Akiyasu Okuno, Hideki Rachi
  • Patent number: 6533964
    Abstract: The invention provides a novel polymeric compound comprising polyvinyl alcohol units and having an average degree of polymerization of at least 20, in which some or all of the hydroxyl groups on the polyvinyl alcohol units are substituted with oxyalkylene-containing groups to an average molar substitution of at least 0.3; a binder resin composed of this polymeric compound; an ion-conductive polymer electrolyte composition having a high ionic conductivity and high tackiness which lends itself well to use as a solid polymer electrolyte in film-type cells and related applications; and a secondary cell.
    Type: Grant
    Filed: November 22, 2000
    Date of Patent: March 18, 2003
    Assignee: Nisshinbo Industries, Inc.
    Inventors: Kimiyo Hata, Takaya Sato
  • Patent number: 6475662
    Abstract: An improved thermal battery with improved operating efficiency. The thermal battery utilizes both a first activatible heat source and a second independently activatible heat source. The second heat source is optionally activated under storage environment conditions, such as low temperature, which thereby allow battery operation of improved efficiency.
    Type: Grant
    Filed: June 5, 2000
    Date of Patent: November 5, 2002
    Assignee: Eagle-Picher Technologies, LLC
    Inventor: Richard D. Spencer
  • Patent number: 6475654
    Abstract: An automatic reactant dispenser for use in an electrolysis cell for electrolyzing a reactant product into reactants, the dispenser comprising a container generally surrounding the electrodes with a cover that controls dispensation of a reactant produced at the electrode during electrolysis of the reactant product. In one embodiment, the cover has a plurality of apertures that allow passage of droplets of liquid reactant through the cover. The apertures are spaced on the cover so as to maintain separation of the droplets as they pass through the cover. In another embodiment, the bottom of the cover has a plurality of pockets which collect liquid reactant. Buoyant forces from the accumulated liquid reactant cause the cover to pivot open to release the accumulated liquid reactant. The pivoting of the cover may also temporarily interrupt the electrical circuit energizing the electrodes.
    Type: Grant
    Filed: July 23, 2000
    Date of Patent: November 5, 2002
    Inventor: Wayne Thomas Bliesner
  • Patent number: 6376123
    Abstract: Disclosed are positive electrodes containing active-sulfur-based composite electrodes. The cells include active-sulfur, an electronic conductor, and an ionic conductor. These materials are provided in a manner allowing at least about 10% of the active-sulfur to be available for electrochemical reaction. Also disclosed are methods for fabricating active-sulfur-based composite electrodes. The method begins with a step of combining the electrode components in a slurry. Next, the slurry is homogenized such that the electrode components are well mixed and free of agglomerates. Thereafter, before the electrode components have settled or separated to any significant degree, the slurry is coated on a substrate to form a thin film. Finally, the coated film is dried to form the electrode in such a manner that the electrode components do not significantly redistribute.
    Type: Grant
    Filed: October 18, 2000
    Date of Patent: April 23, 2002
    Assignee: PolyPlus Battery Company
    Inventor: May-Ying Chu
  • Patent number: 6368736
    Abstract: A reactant product valve for an electrolysis cell. The valve comprises first and second members disposed generally horizontally in the reactant product above the electrodes. The second member floats on liquid reactant product, sinks in liquid reactant and is movable between a closed position and open positions to control flow of reactant product through the valve. A plurality of apertures in the second member are offset horizontally from a plurality of apertures in the first member. The valve has at least one open position at which the second member is spaced from the first member so that the apertures in the first member communicate with the apertures in the second member, thereby allowing movement of reactant product through the valve. In the closed position the second member is adjacent the first member and the apertures do not communicate, thereby prohibiting movement of reactant product through the valve.
    Type: Grant
    Filed: July 23, 2000
    Date of Patent: April 9, 2002
    Inventor: Wayne Thomas Bliesner
  • Patent number: 6329099
    Abstract: A highly reliable sodium-sulfur battery includes a cell container for the positive electrode which is hardly deteriorated by corrosion. The cell container for the positive electrode is assembled by integrating plural members made of a high corrosion resistant alloy containing Cr, or a Co base alloy containing Cr, Ni and Mo, wherein carbide containing at least one of Cr, W and Mo is precipitated, and a readily deformable portion is provided to the cell container for the positive electrode, whereby reliability of the sodium-sulfur battery can be significantly improved.
    Type: Grant
    Filed: March 16, 1999
    Date of Patent: December 11, 2001
    Assignee: Hitachi, Ltd.
    Inventors: Tetsuo Oyama, Tadahiko Miyoshi, Manabu Madokoro, Hisamitsu Hatoh, Shigeoki Nishimura, Katsuhiko Shiota, Kiyoshi Otaka
  • Patent number: 6324091
    Abstract: This invention provides novel high density memory devices that are electrically addressable permitting effective reading and writing, that provide a high memory density (e.g., 1015 bits/cm3), that provide a high degree of fault tolerance, and that are amenable to efficient chemical synthesis and chip fabrication. The devices are intrinsically latchable, defect tolerant, and support destructive or non-destructive read cycles. In a preferred embodiment, the device comprises a fixed electrode electrically coupled to a storage medium comprising a storage molecule comprising a first subunit and a second subunit wherein the first and second subunits are tightly coupled such that oxidation of the first subunit alters the oxidation potential(s) of the second subunit rendering the oxidation potential(s) of the second unit different and distinguishable from the oxidation potentials of the first subunit.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: November 27, 2001
    Assignee: The Regents of the University of California
    Inventors: Daniel Tomasz Gryko, Peter Christian Clausen, David F. Bocian, Werner G. Kuhr, Jonathan S. Lindsey
  • Patent number: 6239350
    Abstract: An alkali metal thermal to electric converter (AMTEC) cell of the type employing an alkali metal flowing between a hot end of the AMTEC cell and a cold end of AMTEC cell. The AMTEC cell being separated into a low-pressure zone and a high-pressure zone and comprising a condenser communicating with the low-pressure zone for condensing alkali metal vapor migrating through the low-pressure zone from the solid electrolyte structure, a return channel coupled to the condenser for directing the condensed alkali metal from the condenser toward the hot end of the AMTEC cell, an evaporator coupled to the return channel and communicating with the high-pressure zone for evaporating the condensed alkali metal into the high-pressure zone, the evaporator including an evaporation surface, and a solid electrolyte structure separating the low-pressure zone and the high pressure zone and having alkali metal simultaneously existing in a vapor and liquid state in its interior.
    Type: Grant
    Filed: September 28, 1998
    Date of Patent: May 29, 2001
    Assignee: Advanced Modular Power Systems
    Inventors: Robert K. Sievers, Thomas K. Hunt, Terry J. Hendricks
  • Patent number: 6168884
    Abstract: A thin-film rechargeable battery includes a cathode film; including a lithium transition metal oxide, an electrolyte film coupled to the cathode film, the electrolyte film being substantially nonreactive with oxidizing materials and with metallic lithium, an anode current collector coupled to the electrolyte film; and an overlying layer coupled to the anode current collector. The thin-film rechargeable battery is activated during an initial charge by electrochemical plating of a metallic lithium anode between the anode current collector and the electrolyte film. The plating of the anode during charging and the stripping of the anode layer during discharging are essentially reversible. Therefore, almost no diminishment of discharge capacity occurs, even after many discharge and charge cycles. Other advantages include no need for special packaging for shipping and handling.
    Type: Grant
    Filed: April 2, 1999
    Date of Patent: January 2, 2001
    Assignee: Lockheed Martin Energy Research Corporation
    Inventors: Bernd J. Neudecker, Nancy J. Dudney, John B. Bates
  • Patent number: 6117590
    Abstract: The present invention relates to novel electroactive energy storing polyacetylene-co-polysulfur (PAS) materials of general formula (C.sub.2 S.sub.x).sub.n wherein x is greater than 1 to about 100, and n is equal to or greater than 2. This invention also relates to novel rechargeable electrochemical cells containing positive electrode materials comprised of said polyacetylene-co-polysulfur materials with improved storage capacity and cycle life at ambient and sub-ambient temperatures.
    Type: Grant
    Filed: March 2, 1998
    Date of Patent: September 12, 2000
    Assignee: Moltech Corporation
    Inventors: Terje A. Skotheim, Boris Trofimov, Anastasiya Grigorevna Malkina, Igor P. Kovalev
  • Patent number: 6025094
    Abstract: Disclosed is an alkali metal negative electrode having a protective layer. Specifically, the disclosed negative electrode includes a glassy or amorphous surface protective layer which conducts alkali metal ions but effectively blocks the alkali metal in the electrode from direct contact with the ambient. The protective layer has improved smoothness and reduced internal stress in comparison to prior protective layers such as those formed by sputtering. In a specific embodiment, the protective layer is formed on the lithium metal electrode surface by a plasma assisted deposition technique.
    Type: Grant
    Filed: May 29, 1998
    Date of Patent: February 15, 2000
    Assignee: PolyPlus Battery Company, Inc.
    Inventors: Steven J. Visco, May-Ying Chu
  • Patent number: 6013192
    Abstract: The present invention relates to a dry composition of materials to be used n a battery system. The dry composition comprises a mixture consisting of sodium hydroxide and sodium oxide. In a first reservoir in the battery system, the mixture is present in an amount sufficient to form with water a heated sodium hydroxide electrolyte solution having a 15% by weight concentration of sodium hydroxide. In a second reservoir in the battery system, the mixture is present in an amount sufficient to form with water a heated sodium hydroxide electrolyte solution having to up to about 75% by weight concentration of sodium hydroxide. The present invention also relates to a battery system and a method for generating electrical power which utilize the aforementioned dry composition of materials.
    Type: Grant
    Filed: September 16, 1997
    Date of Patent: January 11, 2000
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Steven P. Tucker, Raymond W. Roberts, Eric G. Dow, James R. Moden