Abstract: A battery cell core is hermetically sealed inside a casing, with conductive paths formed in the casing that individually connect cell subsets of the core to a battery management circuit for detecting individual failing cell subsets and for changing the battery output voltage by forming series/parallel connections between the cell subsets. In one version, the casing has a metal can with an opening of the can being sealed by a non-conductive cap that is sealed and bonded along its periphery to the can walls. In one aspect, the cap has edge metallization along its periphery where it is sealed to the can walls. In another aspect, the conductive paths are formed in the non-conductive cap. Various other embodiments are also described and claimed.

Abstract: The invention relates to an energy storage module for a device for supplying voltage, particularly in a motor vehicle. The energy storage module includes several prismatic storage cells that are arranged behind one another and stacked in at least one row, two end plates, and at least one tension element. The at least one row of stacked storage cells is braced between the two end plates by the tension element, and at least one of the end plates has at least one supporting surface for support on a structure carrying the energy storage module. The energy storage module also includes at least one thermally insulating element arranged on the supporting surface for thermal insulation between the at least one of the end plates and the carrying structure.

Abstract: A large capacity lithium-ion-battery pack includes an dielectric housing having receiving barrels; single lithium ion batteries each received in a receiving barrel and comprises an anode currency collector and a cathode currency collector; a dielectric cover member assembled to the housing; and a conductive connecting assembly. The conductive connecting assembly includes a number of upper contact plates embedded in the cover member and a number of lower contact plates embedded in the housing. A part of each upper contact plate protrude out of the cover member for electrically contacting the anode currency collector or the cathode currency collector of a single lithium battery, a part of each lower contact plate protrude out of the housing for electrically contacting the anode currency collector or the cathode currency of a corresponding single lithium battery, all of the single lithium ion batteries are in a series-parallel connection state through the conductive connecting assembly.

Abstract: The disclosed embodiments relate to a battery cell which includes a set of electrode sheets of different dimensions arranged in a stacked configuration to facilitate efficient use of space inside a portable electronic device. For example, the electrode sheets may be arranged in the stacked configuration to accommodate a shape of the portable electronic device. The stacked configuration may be based on a non-rectangular battery design such as a toroidal design, an L-shaped design, a triangular design, a pie-shaped design, a cone-shaped design, and/or a pyramidal design.

Abstract: A vehicle battery pack container is provided. The container includes a base portion having an aperture extending therethrough, a peripheral wall coupled to the base portion, and a cover coupled to the peripheral wall. The container further includes a venting device having a housing and a ball disposed within an interior region of the housing. The housing is coupled to the base portion such that the venting device is in fluid communication with the aperture in the base portion. The ball seals against a sealing tab of the housing at a first operational position to prevent fluids from passing through the venting device into the container. The ball allows gases from the container to flow through the venting device when the ball is at a second operational position.

Abstract: An flight-safe indicator for a battery displays the flight-safety state of a battery to be transported by an aircraft. The indicator can be easily recognized by ground personnel anywhere regardless of the language they speak or read. The indicator comprises an icon indicating that the battery is safe for flight and would be easily recognized by personnel at an airport. The icon would be placed on the battery or on the battery packaging prior to loading on the aircraft. When the magnitude of power stored on the battery exceeds a safety threshold, the icon changes to an indication that the battery is not safe for transporting by aircraft and the operator may discharge the battery using a load until it reaches a safe level.

Abstract: The present disclosure discloses a secondary battery and a manufacturing method thereof. According to the present disclosure, the influence of heat generated at a welding spot between an electrode tab and an electrode lead on the performance of a secondary battery may be minimized. Accordingly, in the design of a large capacity secondary battery, the battery performance may be close to an ideal condition.

Abstract: A battery module includes one or more battery cells aligned in one direction, a housing member that accommodates the battery cells, and is opposite to a whole of at least one surface of the battery cells; and a top cover that is connected and fastened to at least one portion of the housing member, and covers tops of the battery cells.

Abstract: A battery matrix provided with a plurality of battery cells; each of the battery cells provided with a positive terminal and a negative terminal. A positive trace grid and a negative trace grid, each provided as a conductive mesh with an array of apertures forming a plurality of alternative conductive paths across each of the positive and negative trace grids. Each of the battery cells coupled at the positive terminal to a positive trace pad of the positive trace grid and at the negative terminal to a negative trace pad of the negative trace grid. Alternatively, an intermediate trace grid may be introduced so that successive rows of the battery cells are coupled electrically in series with one another.

Abstract: The present disclosure includes various assemblies to be used with one or more energy storage devices. In one embodiment, an energy storage device assembly can include a plurality of energy storage devices, and each of these energy storage devices can include a first projecting electrode and a second projecting electrode. The energy storage devices can be connected to each other through a weld, which can directly bond the adjacent first and second projecting electrodes of adjacent energy storage devices to one another. This configuration can allow each of the energy storage devices to be connected together in series.

Abstract: A battery pack including a bare cell having a first electrode terminal and a second electrode terminal provided on a first surface of the bare cell; a main case having an opening and accommodating the bare cell; a top case that covers the opening of the main case; and a bus-bar connected to each of the first electrode terminal and the second electrode terminal, wherein the bus-bar is provided between the first surface of the bare cell and the top case, and at least one portion of the bus-bar is on a side portion of the main case.

Abstract: A method and apparatus comprising a number of battery cells, a housing having a plurality of channels, an assembly, and a number of grooves. The housing is configured to hold the number of battery cells. The assembly is configured to separate the number of battery cells from the housing in which the housing has the plurality of channels. The number of grooves is formed by the assembly and surfaces of the number of battery cells.

Abstract: A cell module and modular cell tray apparatus for a modular electrochemical device that are more easily manufactured and serviced. A cell module is provided having a plurality of electrochemical cells. The cell module includes an electrically conductive carrier element having a plurality of apertures, wherein each aperture is configured to accept a top portion of an electrode body of an electrochemical cell. A modular cell tray apparatus is provided having a plurality of the cell modules. The cell tray apparatus includes an electrically insulating tray having rows of cell receptacles to accept the cell modules. A modular electrochemical device is provided having a plurality of the cell tray apparatuses. The modular electrochemical device includes a plurality of electrical connectors configured to electrically connect the cell modules within a cell tray apparatus, and to electrically connect the cell tray apparatuses to each other.

Abstract: An energy storage apparatus including: a module unit including one or more energy storage devices and a module case that is a container that holds the one or more energy storage devices; and a first protrusion that protrudes from at least one of an energy storage device bottom surface and a first case surface of the module case so as to form a first space defined by the energy storage device bottom surface and the first case surface, the energy storage device bottom surface being a bottom surface of at least one of the one or more energy storage devices, the first case surface being opposed to the energy storage device bottom surface.

Abstract: A battery module mounting assembly is provided. The assembly includes a base plate, and a first retention clamp having a first plate of uniform thickness. The first plate has a central rib, first and second base portions, and first and second clamping portions. The first and second base portions extend from first and second sides, respectively, of the central rib, and are fixedly attached to the base plate. The first clamping portion extends outwardly from the first base portion. The first clamping portion holds a first portion of a first battery module housing. The second clamping portion extends outwardly from the second base portion. The second clamping portion holds a second portion of a second battery module housing.

Abstract: Disclosed is a battery pack including a battery module array having battery modules arranged in two or more rows in a state in which the battery modules are erected in an upside-down fashion, each of the battery modules being formed by stacking battery cells or unit modules, each having two or more battery cells mounted therein, in a lateral direction with respect to electrode terminals of the battery cells, a front support member and a rear support member that are a pair of side support members to support the front and rear of the battery module array, respectively, lower end support members coupled to lower ends of the side support members, and mounting members coupled to an upper end of the battery module array and fastened to an external device such that an upper part of the battery pack is mounted to the external device.

Abstract: Disclosed is a pouch-type secondary battery having a sealing margin for improved durability, including a sealing area formed by melting sealing layers of an upper pouch film and a lower pouch film along edges of a pouch casing, characterized in that a sealing margin is greater than a movement distance of a sealing residue flowing out of the sealing area, the sealing margin being a distance measured from an intersection point of a first straight line and a second straight line to a boundary line of the sealing area, the first straight line extending horizontally from a surface of the sealing area, when viewed in cross section of the secondary battery, and the second straight line corresponding to a tangent line having an average gradient among possible tangent lines at each point on a cross-sectional slope line of the pouch casing adjacent to the sealing area.

Abstract: A power supply device (1) includes a battery cell assembly (2) being an assembly of battery cells (3) each having electrodes (4) and a battery connecting block (10) including a case body (11) including an adjacent first and second divided fixing portions (12, 13) connected to each other via a flexural deformation portion (14). The flexural deformation portion (14) includes a first rising linear portion (40) having one end fixed to the first divided fixing portion, a second rising linear portion (40) having one end fixed to the second divided fixing portion, first and second curve portions (41) bent at the other ends of the first and second rising linear portions (40) in a direction to come close to each other, and a linear portion (42) connecting the first and second curve portions to each other.

Abstract: A plating layer 4 is formed on a surface of a battery cover 3, and a peripheral edge part 37b of a cover case 37 is arranged on an upper surface of the plating layer 4. A welding part 40 is formed at a tip part of the peripheral edge part 37b. The welding part 40 includes a melted part 41 in which the tip of the peripheral edge part 37b is melted, and an elution part 42 flowing from the tip onto the plating layer 4, and the melted part 41 and the elution part 42 are welded to the plating layer 4 in the upper surface of the plating layer 4.

Abstract: A plate-like battery pack has: a plurality of single cell elements; a flat battery pack case composed of an insulating material and adapted to have a plurality of holes respectively housing the single cell elements; and a plurality of sealing plates adapted to hermetically seal the holes housing the single cell elements and connect adjacent ones of the single cell elements, and the sealing plates connect the single cell elements in series, parallel or series-parallel.

Abstract: A modular frame includes a first row of cell slots configured to receive first prismatic cells of a battery pack system. A second row of cell slots is configured to receive second prismatic cells of the battery pack system. A central interface beam is disposed between the first row of cell slots and the second row of cell slots. The central interface beam includes a first side and a second side. The first side is configured to receive terminals of the first prismatic cells. The second side opposes the first side and is configured to receive terminals of the second prismatic cells.

Abstract: A battery pack including: a bare cell; a holder disposed at an end of the bare cell, having a connection groove on a side surface thereof; a protection circuit board seated in the holder; and an outer case disposed upon a side of the bare cell, having a connection protrusion mated with the connection groove, to secure the holder. Another battery pack includes: a bare cell including an electrode assembly and an cell case to accommodate the electrode assembly, including an outer casing and a inner casing, the cell case having a connection protrusion disposed at an edge of at least one of the outer and inner casings; a holder disposed at an end of the bare cell, having a connection groove to mate with the connection protrusion and thereby secure the holder; and a protection circuit board seated in the holder.

Abstract: A modular frame for a battery module includes: a floor that includes an electrically non-conductive material; end walls that are perpendicular to the floor and that include the electrically non-conductive material; and side walls that are perpendicular to the floor, that are perpendicular to the end walls, and that include the electrically non-conductive material. The modular frame further includes interior walls that include the electrically non-conductive material and that define: a first row of cell slots configured to receive a first plurality of prismatic cells; a second row of cell slots configured to receive a second plurality of prismatic cells; and a chamber disposed between the first and second rows of cell slots. The modular frame further includes a first and second apertures to the chamber. The first aperture is defined by the interior walls and the side walls. The second aperture is formed through one of the end walls.

Abstract: A voltage detection terminal (27a-27e, 27aa-27ee, 27aaa-27eee) and a discharge terminal (21a-21e) are connected to a peripheral edge portion of a collector (4a-4e) of a bipolar battery (2). Assuming a first straight line (Da1) that connects a centroid of the collector (4a-4e) and the voltage detection terminal (27a-27e) and a second straight line (Da2) that is orthogonal to the first straight line (Da1), the discharge terminal (21a-21e) is disposed on an opposite side of the second straight line (Da2)-the voltage detection terminal (27a-27e). A requirement relating to measurement of a voltage of the collector (4a-4e) and a requirement relating to discharge are thereby both satisfied.

Abstract: Disclosed herein is a battery cell assembly including a plurality of battery cells stacked while being electrically connected to each other, wherein one or more of the battery cells are mounted in each cell housing member in a state in which opposite sides of the battery cells are surrounded by each cell housing member excluding electrode terminals of the battery cells, an expansion opening part, through which a portion of a main body of each of the battery cells is exposed outward when the battery cells expand, is formed at one surface or opposite surfaces of each of the at least two cell housing members and the battery cells are stacked such that the at least two expansion opening parts face each other.

Abstract: A battery pack includes at least one battery module having a plurality of battery cells; and a housing accommodating the at least one battery module and having an inlet port at a first side thereof and discharging port at a second side thereof opposite to the first side, the housing having a bottom surface that has a slope and a first hole at an end of the slope.

Abstract: A battery module of the present invention is adaptable to be utilized in various configurations including and not limited to an overlapping battery cell packaging configuration and a vertical stack battery cell packaging configuration used in an automotive and non-automotive applications. The battery module has a plurality of battery heatsink assemblies with the cells disposed therebetween. A plurality of rods extend through the each heatsink assemblies to secure the heatsink assemblies and the cell with one another to form the battery module.

Abstract: A bipolar battery (2) is constructed by laminating a plurality of bipolar electrodes (3), each constituted by a layer-form collector (4), a positive electrode active material layer (5) disposed on one surface of the collector (4), and a negative electrode active material layer (6) disposed on another surface of the collector (4), via an electrolyte layer (7). A voltage detection terminal (21a, 21b) is attached to a peripheral edge portion of the collector (4). By disposing a voltage detection terminal (21b) of an adjacent collector (4) on an opposite side of a second straight line (Da2), which passes through a centroid (O) of the collector (4) and is orthogonal to a first straight line (Da1) that connects the voltage detection terminal (21a) to the centroid (O) of the collector (4), a state of charge within an identical unit cell (15) is made even.

Abstract: A battery module includes: a plurality of battery cells; a casing in which the plurality of battery cells are housed; a plurality of conductive members that electrically connect the plurality of battery cells; and a voltage detection conductor that detects voltages at each of the plurality of battery cells. The casing includes at least a pair of resin side plates that sandwich and support the plurality of battery cells from both sides. The voltage detection conductor is formed in a predetermined shape and integrated with the side plates.

Abstract: A battery pack includes first to fifth terminal portions sequentially arrayed at one side surface of a housing, wherein the first terminal portion formed on one end side of the one side surface is a positive electrode terminal, the fifth terminal portion formed on the other end side is a negative electrode terminal, the fourth terminal portion formed adjacently to the fifth terminal portion is an ID terminal, and the fourth terminal portion and the fifth terminal portion are proximate to each other; and a guide portion for guiding the loading and unloading of the battery pack into and from a battery mounting portion is formed substantially in the center of the one side surface in array with the terminal portions, and the third terminal portion arranged centrally is formed at a position deviated toward the one end side or the other end side.

Abstract: A modular battery includes a first planar battery cell having a first planar electrode surface, a second planar battery cell having a second planar electrode surface, and a compressible interconnector disposed between the first planar surface and the second planar surface and electrically connecting the first and second planar electrode surfaces. Other embodiments of a modular battery, an interconnector and methods are also disclosed.

Abstract: A battery pack includes a plurality of secondary batteries, the plurality of secondary batteries including at least a first secondary battery and a second secondary battery, a first pack case having an accommodating portion on which the plurality of secondary batteries are mounted, and a plurality of bus-bars electrically connecting the plurality of secondary batteries together, the bus-bars having a “?” shape, the plurality of bus-bars including at least a first bus-bar and a second bus-bar, the first bus-bar being coupled to an end of the first secondary battery, the second bus-bar being coupled to an end of the second secondary battery and facing the first bus-bar.

Abstract: A battery connector includes: a plurality of terminals, each of which is to be connected to each electrode of a plurality of batteries; and a case which contains the plurality of terminals therein. The case includes a terminal fixing part in which the plurality of terminals are fixed, and an insulating cover which is supported to be displaced to a closing position at which an open face of the terminal fixing part is covered by the insulating cover. A wire guide is formed in an outer surface of the insulating cover in the closing position.

Abstract: An energy storage apparatus and a rack housing assembly having the same are disclosed. In one embodiment, the energy storage apparatus includes i) a plurality of battery trays arranged substantially parallel to each other so as to form at least one row and ii) a first duct located at a first side of the battery trays, wherein a plurality of first openings are formed in the first duct. The apparatus may further include i) a second duct located at a second side of the battery trays, wherein a plurality of second openings are formed in the second duct, and wherein the first and second sides are different from each other, ii) an air intake configured to forcibly intake air into the first duct and iii) an air exhaust configured to forcibly exhaust air from the second duct to the outside of the energy storage apparatus.

Abstract: A battery module includes a first set of battery cells stacked in a first direction and a second set of battery cells stacked in the first direction, and the first and second sets of battery cells are arranged in a second direction and face in opposed directions relative to each other. The battery module also includes at least one battery cell holder between adjacent battery cells in at least one of the first and second sets of battery cells stacked in the first direction. The battery cell holder includes an insulating plate between the adjacent battery cells in the at least one of the first and second sets of battery cells stacked in the first direction, and a plurality of guides protruding from edges of the insulating plate to extend in the first direction over the adjacent battery cells in overhanging relationship therewith.

Abstract: Subject matter disclosed herein relates to an apparatus for a battery system for electric vehicles and, more particularly, to removable modular batteries and a battery case to store the batteries.

Abstract: A power source circuit shut off apparatus shuts off a circuit of a battery assembly in which plural battery cells connected in series are arranged in parallel. The power source circuit shut off apparatus includes a housing, a pair of bus bars that is arranged in the housing and is connected to the adjacent battery cells respectively, a switch section that is adapted to conduct electrical connection or disconnection between the pair of bus bars, and a retaining member which is formed on the housing and is configured to be retained to a resin frame part of a side surface of the battery cell.

Abstract: A battery pack including a reinforcement plate having a metal layer and a heat sealing layer, wherein the reinforcement plate is attached to a battery cell to reinforce the battery cell, thus improving reliability regarding product quality. The battery pack includes a battery cell, a circuit module electrically connected to the battery cell, a top cover installed on an upper portion of the battery cell, and a reinforcement plate attached to the battery cell.

Abstract: A battery module including a plurality of rechargeable batteries electrically connected to one another; an end plate arranged at an outermost rechargeable battery of the plurality of rechargeable batteries and supporting the plurality of rechargeable batteries; and at least one elastic member at a surface of the end plate facing the outermost rechargeable battery. A pair of elastic members may be arranged symmetrically with respect to a center line in the longitudinal direction.

Abstract: A battery module includes a plurality of rechargeable batteries having terminals, bus bars electrically connecting the terminals of the rechargeable batteries, connection parts protruding from the bus bars, and transmission wires electrically connecting the connection parts to a battery management system (BMS), the transmission wires being configured to transmit voltages of the rechargeable batteries to the BMS.

Abstract: A battery includes an integrated or single case structure with internal through wall connections of all cells to provide the battery with an output voltage that is the full voltage required for a golf cart, e.g., about 36 to 72 volts. The integrated case may be made from plastic or similar material and includes lift features that permit replacement of the battery using a mechanical lift system. The battery may further include one or more filler tubes, each containing a float that can be seen though a cap on the tube when liquid is at a desired level and cannot be seen though the cap when liquid is at a low level.

Abstract: A battery pack has bus bars at one end, freeing the other end of the battery pack for cooling or other arrangements. A plurality of battery cells has first terminals of the battery cells at first ends of the battery cells. Portions of second terminals of the battery cells are at the first ends of the battery cells. The first ends of the battery cells are in a coplanar arrangement. A plurality of bus bars is assembled proximate to the first ends of the battery cells. The bus bars are coupled to the first terminals and the second terminals of the battery cells at the first ends of the battery cells to place the battery cells in one of a series connection, a parallel connection or a series and parallel connection.

Abstract: A battery module includes a plurality of battery cells arranged in a first direction, the battery cells having vents, a housing accommodating the battery cells, and an insulating member corresponding to the vents.

Abstract: The present disclosure includes various assemblies to be used with one or more energy storage devices. In one embodiment, an energy storage device assembly can include a plurality of energy storage devices, and each of these energy storage devices can include a first projecting electrode and a second projecting electrode. The energy storage devices can be connected to each other through a weld, which can directly bond the adjacent first and second projecting electrodes of adjacent energy storage devices to one another. This configuration can allow each of the energy storage devices to be connected together in series.

Abstract: A battery pack and a method for fabricating the same are provided. The battery pack includes a plurality of battery cells connected in series or in parallel to each other, a protective circuit module (PCM) controlling charging and discharging of the plurality of battery cells, and a coverlay electrically connecting the plurality of battery cells to the PCM, wherein the coverlay includes a plurality of wires, each of the plurality of wires includes battery connecting pads provided at its one end, the battery connecting pads connected to the battery cells, and module connecting pads provided at it's the other end, the module connecting pads connected to the PCM, and a solder layer is formed on the battery connecting pads.

Abstract: A rechargeable battery is disclosed. In one embodiment, the battery includes: i) a first current collecting plate, ii) a plurality of electrode assemblies electrically connected in parallel with each other via the first current collecting plate, wherein each of the electrode assemblies comprises two opposing ends and an outer side formed between the two ends, and wherein the first current collecting plate is electrically connected to one of the two ends of the electrode assemblies and iii) a can configured to accommodate the first current collecting plate and the plurality of electrode assemblies, wherein the can comprises at least one non-linear portion, and wherein an inner surface of the non-linear portion faces the outer side of at least one electrode assembly.

Abstract: Disclosed is a battery pack including a battery module array having battery modules which are arranged in a lateral direction in two or more rows, each of the battery modules configured with battery cells or unit modules, each of which has two or more battery cells mounted therein, are stacked in a state in which the battery cells or the unit modules are erected vertically, a base plate on which the battery modules are stacked in a vertically erected state, a pair of main members provided at the front and rear of the battery module array, opposite ends of each of the main members being fastened to an external device, a pair of end plates disposed in contact with the front and rear of the battery module array such that the lower end of each of the end plates is fixed to the base plate, and supporting bars.

Abstract: A weld-free, frameless battery design is provided. The design reduces the number of parts and the weight of the battery pack, simplifies the assembly operation, and keeps the battery pack reparable and remanufacturable with minimal effort and cost. The battery pack includes a stack of battery cells and cooling fins, and a removable restraint is placed around the stack. The positive and negative tabs of the battery cells comprise a pair of sub-tabs which are bent over the faces of the cell. One type of cell can have an extended portion on one of the positive and one the negative sub-tabs which are on opposite faces of the cell. The sub-tabs are used to make the necessary series and parallel connections.

Abstract: A secondary battery module comprises a casing in which vents are formed so as to allow outside air to flow in a vertical direction and one or more partition walls partition an internal space of the casing into a plurality of cell chambers. The partition wall comprises the pipe member as communication path to communicate between the cell chambers and the outside of the casing so as to allow outside air to be introduced into the internal space of the cell chambers. The secondary battery module further comprises a plurality of rod-shaped battery cells housed in the cell chambers and beams to support the battery cells along a horizontal direction and at predetermined intervals in the vertical direction in the cell chambers such that a cell axis direction is perpendicular to the vertical direction and extends along the partition wall.

Abstract: Disclosed herein is a battery pack including a battery module including a cell module stack having a structure in which a plurality of cell modules, each of which includes a battery cell mounted in a cartridge, is vertically stacked, a lower end plate to support a lower end of the cell module stack, an upper end plate to fix an uppermost cartridge of the cell module stack disposed on the lower end plate, and a voltage detection assembly to detect voltages of the battery cells, a box type pack case in which the battery module is mounted, a pack cover coupled to the pack case, and fastening extension members protruding upward from the battery module to couple the battery module to the pack case and the pack cover.