Abstract: A battery pack comprises a battery module disposed inside a case, the battery module including a plurality of battery units, each including first and second lead tabs which protrude outside of each battery unit and which have bent portions. An insulation plate includes a plurality of ribs, wherein the bent portions of the lead tabs extend over the ribs, and a plurality of bus bars are disposed over the lead tabs and electrically connect the battery units serially with each other, the bus bars being fixed to the ribs.

Abstract: A protection circuit assembly and a battery pack including the same, which can simplify a manufacturing process and increase productivity. The protection circuit assembly includes a protection circuit board including a connection terminal, and a first lead plate connected to the connection terminal and having a coupling hole. The battery pack includes a bare cell having a protrusion, and a protection circuit assembly electrically connected with the bare cell and including a first lead plate having a coupling hole. Accordingly, the battery pack includes a protection circuit assembly including a lead plate having a coupling hole, and a bare cell including a structure inserted into the coupling hole, and thus it is possible to simplify a manufacturing process and increase productivity.

Abstract: A secondary battery with a protective circuit module including a rechargeable bare cell having a first electrode and a second electrode and a protective circuit board having a protective circuit for the rechargeable bare cell. A conductive bonding layer is located on the protective circuit board and a secondary protective element assembly is attached to the protective circuit board by the conductive bonding layer. A first lead plate electrically connects the secondary protective element assembly to the first electrode, and a second lead plate electrically connects the protective circuit board to the second electrode.

Abstract: A protection circuit module and a rechargeable battery pack including the PCM. The battery pack includes: an electrode assembly, which has a positive electrode plate, a separator, and a negative electrode plate; a case to house the electrode assembly and an electrolyte; and the protection circuit module. The protection circuit module includes: a protection circuit board having an inner surface that faces the electrode assembly and an opposing outer surface; and a protection circuit part mounted in a hole formed in the inner surface of the protection circuit board, such that the protection circuit board is flush with the inner surface of the protection circuit board.

Abstract: A secondary battery including an electrode assembly; a case housing the electrode assembly; a current collecting terminal electrically connected to the electrode assembly; a cap plate capping the case to seal the electrode assembly, the case, and the current collecting terminal; an insulation member interposed between the current collecting terminal and the cap plate; an electrode terminal electrically connected to the current collecting terminal and extending through the insulation member and the cap plate; and shock damping members between the electrode assembly and the cap plate, the shock damping members being coupled with the insulation member.

Abstract: An alkaline battery including a positive electrode of a hollow cylindrical shape disposed in contact with an inner surface of a bottomed cylindrical battery case, a gelled negative electrode, a separator, and an alkaline electrolyte. The separator includes a cylindrical separator disposed in contact with the inner side surface of the positive electrode, and a bottom separator covering an opening of the cylindrical separator in the bottom side of the battery case. The bottom of the battery case includes: an annular base portion for supporting the positive electrode; an annular intermediate portion provided inwardly of the base portion, for supporting the bottom separator; and a terminal portion protruding outwardly from the intermediate portion. The intermediate portion has an inclined surface on the inner bottom surface of the battery case, the inclined surface being inclined downwardly from the base portion toward the terminal portion.

Abstract: A wire arrangement body includes: a wire arrangement groove portion of a tank shape that has a bottom wall portion and both side wall portions; a lid portion that is rotatably connected to one side wall portion of the wire arrangement groove portion through a hinge and covers the wire arrangement groove portion so as to seal a groove opening of the wire arrangement groove portion; and an engagement portion that causes the lid portion to engage with the other side wall portion of the wire arrangement groove portion when the lid portion covers the wire arrangement groove portion. The wire arrangement body is provided so that a center position of the hinge and a center position of the engagement portion are aligned in parallel with a width direction of the wire arrangement body.

Abstract: A secondary battery includes a bare cell and a protection circuit module electrically connected to the bare cell. The protection circuit module includes a flexible printed circuit board including a circuit board body and a terminal-forming portion providing a first external terminal and a second external terminal and a support member to which the terminal-forming portion is attached, the support member having a support surface spaced from the circuit board body.

Abstract: A battery module comprising a plurality of battery cells arranged in a stacked configuration, each of the battery cells including a first terminal disposed on a first end of the battery cell and a second terminal disposed on a second end of the battery cell, wherein the first terminal of at least one of the battery cells is in direct electrical communication with the second terminal of another non-adjacent one of the battery cells.

Abstract: A secondary battery includes a bare cell having an electrode terminal and a cap plate, and a protective circuit module protecting the bare cell. The protective circuit module includes a first module positioned on an upper surface of the bare cell, a second module positioned on a lower surface of the bare cell and having a charge/discharge terminal, and a third module positioned on a side surface of the bare cell and electrically connecting the first module to the second module.

Abstract: A secondary battery including an electrode assembly, the electrode assembly including a separator between a positive electrode and a negative electrode; current collectors, the current collectors being electrically connected to the positive electrode and the negative electrode, respectively; a case, the case accommodating the electrode assembly and the current collectors; a cap plate, the cap plate coupled to an opening in the case; and an insulating film between the current collectors and the case, the insulating film including a recess corresponding to a shape of at least one of the current collectors and the electrode assembly to offset a vibration of the current collectors with respect to the case.

Abstract: A battery pack that includes a holder to accommodate bare cells and a lead plate electrically connected to the holder. The lead plate includes female and male coupling members such that the holder is easily assembled with the lead plate and an error occurring when the holder and the lead plate are coupled with each other may be prevented. The lead plate may not separate from the holder after assembling the holder with the lead plate.

Abstract: A sealed cell has a sealing body with a space-saving safety valve that has excellent safety. The sealing body includes a terminal cap and a safety valve. The terminal cap includes one or more gas releasing holes for releasing a gas from inside to outside of the cell. The gas releasing holes are provided in the external terminal. A safety valve includes a conductive contact portion projecting toward an inside of the sealed cell, a peripheral portion in a periphery of the conductive contact portion, and one or more break grooves formed radially in the peripheral portion. At least one of the gas releasing holes overlap with at least one of break grooves in planar view of the sealed cell.

Abstract: A battery system for a vehicle capable of being driven by electric power is disclosed. The vehicle includes at least one motor/generator and a battery system for supplying electrical power to and receiving electrical power from the motor/generator. The battery system includes multiple battery packs, each comprising a plurality of cells. The plurality of cells in each battery pack are electrically connected with one another. Multiple battery pack housings are provided to house the plurality of cells. Each battery pack housing facilitates electrical connection to one or more other battery pack. The system also includes a compartment containing the multiple battery packs in their housings. The compartment facilitates electrical connection to the motor/generator.

Abstract: A lithium polymer battery where the corrosion or the electrical short resulting from contact of the metal film of the cut region of external material with the connecting lead or the terminal of the adjacent protective circuit cover can be prevented. The lithium polymer battery comprises: a chargeable and dischargeable bare cell; a protective circuit cover installed on one side surface of the bare cell so as to be electrically coupled to the bare cell; and a holder cap installed between the protective circuit cover and the bare cell so as to block contact between the bare cell and a terminal of the protective circuit cover.

Abstract: The galvanic cell according to the invention comprises at least one current conductor and a casing. Said casing at least partially surrounds said galvanic cell. A contact area is assigned to said casing. The casing is at least partially materially engaged with the current conductor via the contact area. The casing comprises at least one first layer and one second layer. The materials of said first layer and said second layer of the casing are different in respect to at least one chemical material.

Abstract: The first aspect of the present invention is a terminal unit which contains an electrode part disposed in a case, for connecting with an electrode body and a terminal part having a rod shape with a first end and a second end, the first end for fixing to the electrode part, and the second end extending outside of the case. In one embodiment of the first aspect of the invention, the electrode part includes an insert hole into which the terminal part is inserted, the terminal part comprises an insert portion having an insert portion having a larger diameter than that of the hole and formed at the first end and a tip portion having a smaller diameter than that of the hole and formed at the nearer side of the first end than the insert portion. And, the clinch portion is press fitted into the insert hole, thereby fixing the terminal part to the electrode part. According to the present invention, the varying of electric conductivity in the terminal unit is prevented.

Abstract: A polymer battery pack includes a core pack having a protective circuit module attached to a bare cell, a case having the core pack coupled thereto, the protective circuit module having a portion exposed to an exterior of the case, and a resin enclosing at least a portion of the protective circuit module that is exposed to the exterior of the case. A method of manufacturing a polymer battery pack includes forming a bare cell, forming a core pack having a protective circuit module, coupling the core pack to an interior of the case such that the protective circuit module is exposed to an exterior of the case, and molding the protective circuit module with a resin such that a terminal on the protective circuit module is exposed to an exterior of the resin.

Abstract: A battery unit includes a casing, bipolar batteries as a plurality of stacked type batteries housed in the casing, and a plug. The bipolar battery is formed by stacking a plurality of battery elements each having sheet electrodes on opposite sides of an electrolyte, and has collectors. The plug is detachably inserted between the bipolar batteries, and electrically connects bipolar batteries.

Abstract: A battery has a battery case with a hole, and a micro-electro-mechanical system (MEMS) safety valve mounted to the battery case over the hole. The MEMS safety valve includes a silicon diaphragm and a silicon electrode layer with a movable electrode mounted above the diaphragm, a stationary electrode around the movable electrode, and one or more links electrically connecting the movable and the stationary electrodes. The stationary electrode, the links, and the movable electrode form part of an electrical path between one or more battery cells and a battery terminal. The links break to open the electrical path when the pressure in the battery case pushes the diaphragm and the links past a first limit. The diaphragm breaks to release fluid from the battery case when the pressure pushes the diaphragm past a second limit. The first limit may be smaller, larger, or the same as the second limit.

Abstract: In the case of a safety device for an accumulator cell, which has an electrode assembly disposed in an elastic cell sheath and at least one electrical connector, a blocking element is provided which blocks at least a first electrical contact associated with the electrical connector with at least a second electrical contact in a releasable electrical connection, the blocking element being configured for the purpose of releasing the releasable electrical connection when the cell sheath expands as a result of a change in volume of the accumulator cell during operation. A separation of the second contact from the first contact is thereby made possible.

Abstract: A battery (3) includes a battery case (10) having an opening sealed with a sealing plate (13). The sealing plate (13) has a protrusion (13a) extending in a direction toward the outside of the battery case (10), and a ring-shaped insulator (32) is provided on an outer circumferential surface of the protrusion (13a). An inner circumferential portion (32e) of the insulator (32) is in contact with the outer circumferential surface (13b) of the protrusion (13a), and an outer circumferential portion (32d) of the insulator (32) is extended to be positioned on an opening end (10a) of the battery case (10).

Abstract: An electrochemical storage cell retention system is provided for storage cells (1) with a container comprising a bottom portion (12), and a top portion (11) provided with electrical output terminals (13, 14). The system comprises a first tray member (2) provided with through openings (20) and a plurality of adapter cups (3), each adapter cup (3) being designed to be placed on the top portion (11) of a storage cell (1) and to be received in one of the through openings (20) of the first tray member. The retention system is modular and mechanically strong.

Abstract: Disclosed herein is a voltage sensing member for sensing voltages of battery cells constituting a battery module, the voltage sensing member including (a) a pair of supporting parts, i.e.

Abstract: A rechargeable battery includes an electrode assembly having positive and negative electrodes and a separator interposed between the positive and negative electrodes. Each of the positive and negative electrodes has an active material coated part and an active material uncoated part. A case receives the electrode assembly, the case being provided with an opening through which the electrode assembly is inserted therein. A cap plate is coupled to the opening. An electrode terminal is coupled to a through-hole formed on the cap plate and protrudes out of the case. A current collector has a flange part with a cross-sectional area greater than the through-hole and a contacting part which connects the current collector to the active material uncoated part.

Abstract: To provide a thinner, lighter battery pack and to reduce the cost by eliminating the need for a battery case. A thin battery pack structure using an outer packaging film (battery pack) is constructed by a flat and rectangular shaped battery cell, a flat and rectangular shaped frame portion accommodating the battery cell, a circuit board unit disposed on the outer side surface of the frame portion, a cap portion mounted on one ends of the frame portion and the battery cell so as to sandwich the circuit board unit with the outer side surface of the frame portion, and an outer packaging film for integrally covering the rectangular battery cell and the frame portion.

Abstract: A secondary battery includes a cylindrical battery case, a positive and negative electrode body group, a top plate and a battery lid connected to first and second electrode bodies of the electrode body group respectively. The secondary battery further includes a current collector placed on an end of the electrode body group on the top plate side and connected to the first electrode body of the electrode body group and a spacer placed between the top plate and the current collector. The top plate is partly formed with a thin portion. The spacer is formed with through holes in positions corresponding to the thin portion. The portion of the current collector corresponding to the thin portion is in contact with the thin portion through the through hole. The thin portion is deformed when the internal pressure of the battery case rises, thereby breaking electric connection between the top plate and the current collector.

Abstract: A low volume collector assembly and an electrochemical cell employing a collector assembly are provided. The electrochemical cell includes an electrically conductive can having inner and outer electrodes disposed therein. The cell also includes a collector assembly assembled to an open end of the can to provide closure to the open end of the can. The collector assembly includes a seal and a cover assembled to the seal to provide a sealed closure to the open end of the can. The cover includes an integrally formed current collector portion that contacts one end of the inner electrode. The cover serves as a current collector and also serves as a contact terminal of the cell.

Abstract: A cylindrical secondary battery comprises a current collector assembly that electrically connects the sealing cover with a core of one of the positive electrode plate and the negative electrode plate. The current collector assembly is composed of a combination of a current collector plate having a plate shape that is provided on an upper part of the electrode assembly and a current collector lead including a cylindrical part having opposed top and bottom parts and an axis along a main surface of the current collector plate, the top part is joined to a sealing plate that is a bottom surface of the sealing cover, and the bottom part is joined to the current collector plate The current collector lead further includes at least one rectangular tab part extending from an opening edge of the cylindrical part in a direction of the axis, and electrically connected with the current collector plate.

Abstract: A polymer battery pack includes a core pack having a protective circuit module attached to a bare cell, a case having the core pack coupled thereto, the protective circuit module having a portion exposed to an exterior of the case, and a resin enclosing at least a portion of the protective circuit module that is exposed to the exterior of the case. A method of manufacturing a polymer battery pack includes forming a bare cell, forming a core pack having a protective circuit module, coupling the core pack to an interior of the case such that the protective circuit module is exposed to an exterior of the case, and molding the protective circuit module with a resin such that a terminal on the protective circuit module is exposed to an exterior of the resin.

Abstract: Disclosed herein is a secondary battery including a safety connection member constructed in a structure in which a horizontal connection terminal (a), which is connected to an electrode lead of a battery, is connected to one end of a safety element, and a vertical connection terminal (b) is connected to the other end of the safety element. The position of the electrode lead of the battery is easily adjusted due to the safety connection member. Also, the high-temperature safety of the battery is improved due to the safety element.

Abstract: A battery cell interconnect and voltage sensing assembly and a method for coupling a battery cell assembly thereto are provided. The battery cell interconnect and voltage sensing assembly includes a frame member holding a plurality of electrical interconnect members and a circuit board with an electrical connector. The assembly routes an electrical current from battery cell assemblies through the electrical interconnect members and can allow a voltage at each of the electrical interconnect members to be sensed at the electrical connector.

Abstract: A parallel connection assembly of batteries and a battery set having the same are provided. The parallel connection assembly connects battery units to form a battery set, and it includes electrical-conductive connecting pieces, two flexible metallic woven bands and electrical-conductive fixing elements. Each battery unit has a positive electrode hole and a negative electrode hole. Each electrical-conductive connecting piece has a through-hole and a fixing portion. Each electrical-conductive fixing element passes through the through-hole to be fixed in the positive electrode hole or the negative electrode hole. The two flexible metallic woven bands serially connect the fixing portions of the electrical-conductive connecting pieces located on the positive electrode holes and the negative electrode holes respectively, thereby electrically connecting the battery units in parallel.

Abstract: A nonaqueous electrolyte secondary battery includes: a positive electrode 4; a negative electrode 6; a separator 5; and a battery case 1 in which an electrode plate group 7 including the positive electrode 4 and the negative electrode 6 spirally wound or stacked with the separator 5 interposed therebetween is stored with an electrolyte. In the nonaqueous electrolyte secondary battery, after charging, when the separator 5 is removed to bring a surface of the positive electrode mixture layer and a surface of the negative electrode mixture layer in contact with each other, terminals are respectively provided on the positive electrode current collector and the negative electrode current collector and a resistance value between the terminals is measured, the resistance value is 1.6 ?·cm2 or more, and the battery case 1 is electrically insulated from the positive electrode 4 and the negative electrode 6.

Abstract: Disclosed herein is a lithium ion battery comprising an electrode core, an electrolyte solution, a metal shell and an end cover assembly, said metal shell comprising an outer wall, an inner wall and a chamber, said electrode core and electrolyte solution being located in the chamber of the metal shell, and said electrode core being connected to the end cover assembly with a electrode terminal of the electrode core, wherein the number of said electrode core is more than one, and the multiple electrode cores are located in the chamber of the metal shell. The lithium ion battery according to the present invention possesses excellent disperse heat dispersion, high mechanical safety, and good high rate discharge performance.

Abstract: The present invention provides a lithium-ion secondary battery which can suppress internal resistance to a small value. The lithium-ion secondary battery includes a winding group obtained by winding a positive electrode plate and a negative electrode plate via a separator. An end portion of a positive electrode mixture non-application portion 1 projects at an upper portion of the winding group, while an end portion of a negative electrode mixture non-application portion projects at a lower portion of the winding group. Current collecting disks 7 are disposed on both end faces of the winding group so as to face them, respectively, and materials for the current collecting disks are the same materials as those for a positive electrode current collector and a negative electrode current collector.

Abstract: A pouch type battery includes a pouch case having a front region, a rear region, first and second side regions, and a cover, wherein the first side region connects the front region to the rear region at a first side of the battery, and the second side region connects the front region to the rear region at a second side of the battery, the first and second sides being opposite to one another, the rear region has a recess therein to accommodate an electrode assembly, and two extending portions extend from first and second sides of the recess, the two extending portions being wrapped around to form the first and second side regions and the front region, inward-facing surfaces of the two extending portions being bonded to each other to form a first seal in the front region, at least one of the extending portions extending beyond the first seal and being further wrapped around to form the cover, the cover extending at least partially across the front region.

Abstract: An electrode group is constructed by disposing a positive electrode current collector exposed portion on one end side and a negative electrode current collector exposed portion on the other end side. A positive electrode current collector terminal plate and a negative electrode current collector terminal plate are connected to the positive and negative electrode current collector exposed portions, respectively. A conductive coned disc spring is disposed compressed between the positive electrode current collector terminal plate and a sealing plate. The coned disc spring has a dead zone in which the elastic force does not change according to the amount of deformation, and urges the negative electrode current collector terminal plate toward a bottom portion of a battery case with a defined elastic force.

Abstract: A first row of batteries and a second row of batteries both consisting of the same number of cylindrical batteries (2) arranged in parallel are held at both axial ends using holder frames (3). The holder frame (3) is formed as a rectangular parallelepiped by detachably coupling together an inner frame (4) and two outer frames (7, 8). On both lateral sides of the inner frame (4) and on the sides of the two outer frames (7, 8) opposite the inner frame (4) are provided the same number of holding parts (4a, 7b, 8b) as the rows of batteries, the holding parts being semi-circular cut-outs in which halves of the cylindrical batteries (2) can fit. Each two adjacent cylindrical batteries (2) are electrically interconnected via inter-battery connection plates (9).

Abstract: An electrode group 4 having a positive electrode plate and a negative electrode plate arranged with a porous insulating layer interposed therebetween and end portions of the positive and negative electrode plates protruding from the porous insulating layer is prepared, and current collector plates 10 and 11 each of which is provided with a projection 12 having a gap 12a formed therein is prepared. With the end portion 2a of the electrode plate protruding from the porous insulating layer 3 kept in contact with a principle surface of the current collector plates 10 and 11, the projection 12 is locally heated to join the end portion 2a of the electrode plate and the current collector plates 10 and 11. the end portion 2a of the electrode plate is welded to the current collector plates 10 and 11 with a fused material obtained by fusing the projection 12.

Abstract: In the production of a secondary electrochemical generator comprising a container with a casing (3) and a cover (4), the stage of electric coupling of a connection to a current output is designed so that the length of the connection does not allow it to come into contact with the current output when the cover is not in its closed position. This stage comprises the following steps: a first end (22) of the connection is electrically connected to an electrode (2), the cover is placed on the casing in order to close the container so that the second end (23) of the connection is in physical contact with the current output which is electrically insulated from the casing, and an electric current is applied between the casing and the current output so as to weld the second end of the connection to the current output.

Abstract: A can-type rechargeable battery includes a connection portion for coupling a protection circuit to a can-type bare cell and a lead plate for coupling the connection portion to the can. At least one protrusion is disposed at a connection portion outside the can and a lead plate has a hole that is engaged with the protrusion.

Abstract: To provide a thinner, lighter battery pack and to reduce the cost by eliminating the need for a battery case. A thin battery pack structure using an outer packaging film (battery pack) is constructed by a flat and rectangular shaped battery cell, a flat and rectangular shaped frame portion accommodating the battery cell, a circuit board unit disposed on the outer side surface of the frame portion, a cap portion mounted on one ends of the frame portion and the battery cell so as to sandwich the circuit board unit with the outer side surface of the frame portion, and an outer packaging film for integrally covering the rectangular battery cell and the frame portion.

Abstract: A lithium rechargeable battery includes an electrode assembly arranged in a can and an insulating case positioned at an upper portion of the electrode assembly. The insulating case includes at least one protrusion protruding toward an inner wall of the can.

Abstract: Disclosed herein is a battery cartridge for middle- or large-sized battery packs, which has one or more unit cells mounted therein. The battery cartridge is generally constructed in a plate-shaped structure for easy stacking, and connecting members for electrical connection between cartridges are constructed in a coupling structure in which the connecting members are coupled with each other during the stacking of the cartridges. When a plurality of cartridges are stacked one on another so as to construct a middle- or large-sized battery pack, the mechanical coupling between the cartridges is accomplished, and, at the same time, the electrical connection between the cartridges is also accomplished, whereby the assembly of the cartridges is easily accomplished, and the risk of short circuits is prevented during the assembly or the use of the cartridges. Furthermore, a middle- or large-sized battery pack manufactured using the battery cartridge according to the present invention has a stable compact structure.

Abstract: A cap-up plate and a cylindrical secondary battery having the cap-up plate are disclosed. In one embodiment, the cap-up plate includes i) a base plate and ii) a terminal extending from a portion of the base plate, wherein the terminal has a flat portion substantially parallel with the base plate, and wherein the flat portion comprises an end which is located over the portion of the base plate. The end of the flat portion may overlap with the portion of the base plate along a direction substantially perpendicular to the base plate.

Abstract: A compact, robust, multifunctional and highly manufacturable rechargeable battery cell is provided. The cell design dedicates minimal internal volume to inert components of the cell. This is accomplished, in part, by providing multiple functionalities to individual cell components.

Abstract: A tunable frangible battery pack system for use in an electric vehicle is disclosed. The tunable frangible battery pack system includes a two piece clamshell housing. The system also includes a plurality of battery cells arranged within the housing and a collector plate secured to each piece of the housing. The system also includes a wire conductor arranged between each of the battery cells and collector plates to create a frangible disconnect system when the battery pack system and electric vehicle are exposed to a predetermined mechanical or thermal force or event.

Abstract: An electrode assembly and a secondary battery using the same, the electrode assembly including: first and second electrode plates, which are wound with a separator disposed therebetween; and first and second electrode tabs respectively adhered to the first and second electrode plates. The first electrode plate extends from a bottom surface of the electrode assembly, has a groove, and is bent at the groove. The secondary battery includes: the electrode assembly; a can to house the electrode assembly; and a cap assembly to seal the can. The first electrode tab is connected to the bottom of the can.

Abstract: Disclosed are a battery module of which positive and negative electrodes can be readily discriminated from each other in a short time and a manufacturing process can be simplified, and a battery module using the same. A rechargeable battery includes: an electrode assembly including positive and negative electrodes, and a separator interposed between the positive and negative electrodes; a casing having an opened top face to store the electrode assembly; a cap assembly installed in an upper portion of the casing; an upper connection cap which has a female member and is fixed to the cap assembly; and a lower connection cap which has a male member and is fixed to a lower portion of the casing. The female member may be clinched to the upper connection cap, and the male member may be clinched to the lower connection cap.