Having Seal Material Patents (Class 429/174)
  • Patent number: 7141082
    Abstract: The present disclosure relates to a gas generating cell including a housing having a cover, an anode cup and a sealing ring. The housing accommodates at least one anode, a cathode and a separator. The cover accommodates at least the cathode and the separator and, with the sealing ring, forms a preassembled unit to be inserted into the anode cup. The present disclosure also relates to a method of producing a gas generating cell, the gas generating cell including a housing having a cover, an anode cup, a sealing ring, and at least one anode, a cathode and a separator. The method steps include: placing at least the cathode and separator into the cover, thereby creating a preassembled unit; and, inserting the preassembled unit and a sealing ring into the anode cup.
    Type: Grant
    Filed: September 5, 2003
    Date of Patent: November 28, 2006
    Assignee: GCT Gas-Cell-Tec AG
    Inventor: Hans Sauer
  • Patent number: 7141332
    Abstract: The present invention pertains to lightweight, hard and leakproof prismatic packaging structures for electrochemical devices and economical method of assembly and hermetic sealing of said structures by plastic layers attached to their metal walls. Metal welding is avoided and superior protection of lithium polymer cells and other cells is thus provided at lesser cost.
    Type: Grant
    Filed: July 23, 2002
    Date of Patent: November 28, 2006
    Inventors: Joseph B. Kejha, David Chua, Hsiu-Ping Lin
  • Patent number: 7122276
    Abstract: A pouch type secondary battery has a safety vent which prevents explosion and fire by removing a sealing mechanism of a pouch casing when the internal temperature increases due to overcharging, overdischarging or over-heating, and which exhausts internal gas before explosion and fire of the battery when the internal gas pressure excessively increases due to overcharging, overdischarging or internal short-circuit.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: October 17, 2006
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Chang-Il Gu
  • Patent number: 7118817
    Abstract: A method and associated apparatus for preventing applying a reverse polarity voltage to an electronic circuit from a coin cell used to power such circuit by providing a first insulating wafer over the top conductive surface of a coin cell and a second insulating wafer over the bottom conductive surface of the cell. The first wafer has a central opening and the second wafer is designed to cover the portion of the bottom conductive surface corresponding to the opening of the first wafer so that when the two wafers of the protection system are placed over the coin cell with the first wafer and the insulating area positioned on the top and bottom conductive surfaces respectively, the insulating area extends fully under the first opening.
    Type: Grant
    Filed: September 5, 2003
    Date of Patent: October 10, 2006
    Assignee: 3SI Security Systems, Inc.
    Inventors: Joel Bartholf, Michael Larry Poorbaugh
  • Patent number: 7097928
    Abstract: A battery includes a can having a rectangular or triangular cross section, the can having a closed end and an open end, a cathode in the can, an anode in the can, a separator between the cathode and the anode, and a seal assembly attached to the open end of the can.
    Type: Grant
    Filed: October 20, 2000
    Date of Patent: August 29, 2006
    Assignee: The Gillette Company
    Inventors: William T. McHugh, Robert A. Scalisi, Gary M. Searle, Robert Theriault
  • Patent number: 7090944
    Abstract: The present invention discloses an alkaline dry cell containing a cathode and an anode, a separator and an electrolyte solution that are housed inside an external can, and a resin sealing member and a supporting member for supporting the sealing member with an inner circumferential side that are attached to an opening edge of the external can, wherein the opening edge of the external can is sealed by tightening the resin sealing member with the external can and the supporting member.
    Type: Grant
    Filed: May 3, 2004
    Date of Patent: August 15, 2006
    Assignee: Hitachi Maxell, Ltd.
    Inventors: Makoto Urade, Shoichiro Tateishi, Koji Koide, Shinichi Iwamoto, Minajuro Ushijima
  • Patent number: 7041413
    Abstract: A sealed electronics package comprising a tubular case wall including first and second conductive portions electrically separated by an insulative partition, a hermetic seal between the insulative partition and the first conductive portion, a hermetic seal between the insulative partition and the second conductive portion, end caps; and a hermetic seal between the end caps to the tubular case wall.
    Type: Grant
    Filed: August 15, 2002
    Date of Patent: May 9, 2006
    Assignee: Quallion LLC
    Inventors: Hisashi Tsukamoto, Clay Kishiyama, Naoki Ota
  • Patent number: 7022146
    Abstract: A hermetically sealed coin cell is described. The coin cell has the opposite polarity terminals isolated from one another by a glass-to-metal seal. Glassing a conductive disc inside a ring of greater diameter and height forms this seal. The height of the ring is equivalent to the desired height of the cell. The disc acts as one cell terminal, which can be positive or negative, and the ring serves as the other terminal. In plan view, both terminals are on the same side of the cell. This allows for easy mounting and connection to an electronic circuit board, and the like.
    Type: Grant
    Filed: November 1, 2005
    Date of Patent: April 4, 2006
    Assignee: Wilson Greatbatch Technologies, Inc.
    Inventors: Robert S. Rubino, Hong Gan, Joseph Prinzbach, Esther S. Takeuchi
  • Patent number: 7001689
    Abstract: A zinc/air cell having thin walled cup shaped anode casing and cathode casing. The cell may be a button cell having an anode comprising zinc and a cathode, which may be catalytic, comprising manganese dioxide. The anode and cathode casings have small wall thicknesses, preferably between 2 and 5 mil (0.0508 and 0.127 mm), desirably between about 2 and 3 mil (0.0508 and 0.0762 mm). There is an insulating seal ring covering at least a portion of the anode casing side walls. During cell assembly the cathode casing side wall is pushed over at least a portion of the anode casing side wall with insulating sealing disk therebetween. A tight interference fit is achieved with the outside diameter of the anode casing plus insulating seal thereon being preferably between about 2 and 4.5 mil (0.0508 and 0.114 mm) greater than the inside diameter of the cathode casing. This reduces the tendency of the casing side walls to spring back after crimping.
    Type: Grant
    Filed: April 2, 2003
    Date of Patent: February 21, 2006
    Assignee: The Gillette Company
    Inventor: Keith Buckle
  • Patent number: 6991872
    Abstract: An end cap seal assembly for an electrochemical cell such as an alkaline cell is disclosed. The end cap assembly comprises a convoluted end cap which may also function as a cell terminal and an underlying insulating sealing disk. The insulating sealing disk comprises a central boss and radially extending arm terminating in a downwardly sloped elbow and upwardly sloped peripheral edge. The end cap disk has at least one vent aperture therethrough which faces the ambient environment. The insulating disk has an annular groove in its top or bottom surface, which preferably circumvents the central boss. The base of the groove defines an a rupturable membrane portion of the insulating sealing disk. The rupturable membrane is designed to rupture, preferably when the cell internal gas pressure reaches a level between about 150 and 900 psig (1034×103 and 6206×103 pascal gage) advantageously, between about 150 and 700 psig (1034×103 and 4827×103 pascal gage).
    Type: Grant
    Filed: March 26, 2003
    Date of Patent: January 31, 2006
    Assignee: The Gillette Company
    Inventors: Robert A. Yoppolo, Kevin Duprey, Thomas L. Lindsay, Oleg Podoprigora
  • Patent number: 6984468
    Abstract: A hermetically sealed coin cell is described. The coin cell has the opposite polarity terminals isolated from one another by a glass-to-metal seal. Glassing a conductive disc inside a ring of greater diameter and height forms this seal. The height of the ring is equivalent to the desired height of the cell. The disc acts as one cell terminal, which can be positive or negative, and the ring serves as the other terminal. In plan view, both terminals are on the same side of the cell. This allows for easy mounting and connection to an electric circuit board, and the like.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: January 10, 2006
    Assignee: Wilson Greatbatch Technologies, Inc.
    Inventors: Robert S. Rubino, Hong Gan, Joseph Prinzbach, Esther S. Takeuchi
  • Patent number: 6875540
    Abstract: A lithium secondary battery comprising a case, an internal electrode body inside the case, electrolyte contained in the case, and an insulator between the case and a terminal. Also, a lithium secondary battery comprising a body member, electrolyte contained in the body member, an internal electrode body inside the body member, an and cap and an insulator between the body member and the end cap. In each battery, the internal electrode body comprises a positive electrode, a negative electrode and a separator between the electrodes, being electrically insulated from each other. In each battery, a first terminal is electrically connected to the negative electrode, and a second terminal is electrically connected to the positive electrode. The insulator comprises ethylene-propylene rubber, has surface hardness of from 30 (durometer A) to 60 (durometer D), and has volume resistivity of at least 1010 ?-cm.
    Type: Grant
    Filed: May 30, 2001
    Date of Patent: April 5, 2005
    Assignee: NGK Insulators, Ltd.
    Inventors: Hiroshi Nemoto, Teruhisa Kurokawa, Kenshin Kitoh
  • Patent number: 6861174
    Abstract: An electrochemical battery cell comprising a metal container with an open end closed with a metal cover. The top portion of the container side wall has a torus above an inward necked area, and the cover has a flange shaped around the outside of the torus and extending into the necked area. The inside diameter of the cover flange is smaller than the outside diameter of the torus, so that the cover is locked onto the top of the can. The components sealing the top of the cell require a small volume so that the internal volume for active materials and electrolyte is large. The cell can be closed and sealed with little downward force on the can side wall below the neck, allowing use of a thinner can.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: March 1, 2005
    Assignee: Eveready Battery Company, Inc.
    Inventors: James X. Wu, Robert E. Ray, Jr.
  • Publication number: 20040253506
    Abstract: The present invention discloses an alkaline dry cell with a high capacity having a superior liquid leak resistant property. In this alkaline dry cell, the thickness of the trunk portion of an external can is made thinner than 0.18 mm, and the thickness of the sealing edge portion of the external can is set to not less than 1.4 times the thickness of trunk portion. An anode terminal plate is used as a supporting member for a sealing member. Over the entire outer circumferential portion of the anode terminal plate is placed a curved portion having an average curvature radius of not more than 1 mm, which shows a virtually C-letter shape or an arc shape in its cross-section obtained by cutting the anode terminal plate through its center in the thickness direction.
    Type: Application
    Filed: May 3, 2004
    Publication date: December 16, 2004
    Applicant: Hitachi Maxell, Ltd.
    Inventors: Makoto Urade, Shoichiro Tateishi, Koji Koide, Shinichi Iwamoto, Minajuro Ushijima
  • Publication number: 20040253511
    Abstract: The present invention discloses an alkaline dry cell with a high capacity having a superior liquid leak resistant property. In this alkaline dry cell, the thickness of the trunk portion of an external can is made thinner than 0.18 mm, and the thickness of the sealing edge portion of the external can is set to not less than 1.4 times the thickness of trunk portion. An anode terminal plate is used as a supporting member for a sealing member. Over the entire outer circumferential portion of the anode terminal plate is placed a curved portion having an average curvature radius of not more than 1 mm, which shows a virtually C-letter shape or an arc shape in its cross-section obtained by cutting the anode terminal plate through its center in the thickness direction.
    Type: Application
    Filed: May 3, 2004
    Publication date: December 16, 2004
    Applicant: Hitachi Maxell, Ltd.
    Inventors: Makoto Urade, Shoichiro Tateishi, Koji Koide, Shinichi Iwamoto, Minajuro Ushijima
  • Patent number: 6830847
    Abstract: A zinc/air button cell comprising a cathode casing and an anode casing wherein the anode casing is inserted into the cathode casing. The anode casing is formed of multiclad metal layers, for example nickel/stainless steel/copper. A protective metal is plated onto the exposed peripheral edge of the anode casing. The protective metal is desirably selected from copper, tin, indium, silver, brass, bronze or gold. The application of the protective metal covers the multiclad metals exposed along the peripheral edge surface. The protective metal is also desirably plated onto the portion of the outside surface of the anode casing abutting the insulating material placed between the anode and cathode casing. Application of the protective metal to the anode casing peripheral edge eliminates the potential gradients caused by exposure of the different metals comprising the multiclad material.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: December 14, 2004
    Assignee: The Gillette Company
    Inventors: Karthik Ramaswami, Daniel Gibbons, Keith Buckle
  • Patent number: 6811920
    Abstract: A lithium ion secondary battery is so designed as to facilitate the insertion of the top insulator plate and to secure the fixation of the electrode group. This structure can reduce the probability of the electrode group moving around in the battery case to be damaged when the battery is dropped or shocked, thereby maintaining high safety standards even when a high pressure is applied from outside the battery. In a lithium ion secondary battery provided with a safety valve and composed of an electrode group which consists of a band-shaped positive electrode plate and a band-shaped negative electrode plate wound together with a separator disposed therebetween and which is housed in a cylindrical metal battery case with a bottom, together with a top insulator plate, the top insulator plate is designed to be elastic and is provided in its center with a through hole into which a center core member is press-fitted.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: November 2, 2004
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Shinji Murashige, Naoto Arai
  • Publication number: 20040202929
    Abstract: The present invention discloses an alkaline dry cell with a high capacity having a superior liquid leak resistant property. In this alkaline dry cell, the thickness of the trunk portion of an external can is made thinner than 0.18 mm, and the thickness of the sealing edge portion of the external can is set to not less than 1.4 times the thickness of trunk portion. An anode terminal plate is used as a supporting member for a sealing member. Over the entire outer circumferential portion of the anode terminal plate is placed a curved portion having an average curvature radius of not more than 1 mm, which shows a virtually C-letter shape or an arc shape in its cross-section obtained by cutting the anode terminal plate through its center in the thickness direction.
    Type: Application
    Filed: May 3, 2004
    Publication date: October 14, 2004
    Applicant: Hitachi Maxell, Ltd.
    Inventors: Makoto Urade, Shoichiro Tateishi, Koji Koide, Shinichi Iwamoto, Manajuro Ushijima
  • Patent number: 6803145
    Abstract: Lithium flat battery consisting of a first housing part accommodating a first thin-layer electrode, a second housing part accommodating a second thin-layer electrode, and a separator placed between the electrodes, wherein the housing parts of the battery are built of electrically conductive, wherein the separator presents electrically insulating sealing and bonding material in the area where both housing parts are in contact with each other and wherein the housing parts are united by the sealing and bonding material on the separator thus forming through him a closed housing.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: October 12, 2004
    Assignee: Elion AG
    Inventor: Bodo von Düring
  • Publication number: 20040197643
    Abstract: An assembly process for manufacture of zinc/air cells, typically zinc/air button cells. The cells have a cup shaped anode casing and cup shaped cathode casing, each having an open and closed end. The process comprises an assembly step wherein the two casings are pushed together, followed by a crimping step wherein the cell is punched through a die thereby crimping the cathode casing edge over the anode casing side wall with insulator seal therebetween. In each step, particularly in the crimping step, an anode punch having an annular protruding surface impacts the corner edge of the closed end of the anode casing while another punch is applied with an opposing force to the cathode casing. The process has particular utility for anode and cathode casings of small wall thickness, preferably between 2 and 5 mil (0.0508 and 0.127 mm).
    Type: Application
    Filed: April 2, 2003
    Publication date: October 7, 2004
    Inventor: Keith Buckle
  • Publication number: 20040197644
    Abstract: A zinc/air cell having thin walled cup shaped anode casing and cathode casing. The cell may be a button cell having an anode comprising zinc and a cathode, which may be catalytic, comprising manganese dioxide. The anode and cathode casings have small wall thicknesses, preferably between 2 and 5 mil (0.0508 and 0.127 mm), desirably between about 2 and 3 mil (0.0508 and 0.0762 mm). There is an insulating seal ring covering at least a portion of the anode casing side walls. During cell assembly the cathode casing side wall is pushed over at least a portion of the anode casing side wall with insulating sealing disk therebetween. A tight interference fit is achieved with the outside diameter of the anode casing plus insulating seal thereon being preferably between about 2 and 4.5 mil (0.0508 and 0.114 mm) greater than the inside diameter of the cathode casing. This reduces the tendency of the casing side walls to spring back after crimping.
    Type: Application
    Filed: April 2, 2003
    Publication date: October 7, 2004
    Inventor: Keith Buckle
  • Publication number: 20040197645
    Abstract: A zinc/air cell having thin walled cup shaped anode casing and cathode casing. The cell may be a button cell having an anode comprising zinc and a cathode disk, which may be catalytic, comprising manganese dioxide. The anode and cathode casings each have small wall thicknesses, preferably between 2 and 5 mil (0.0508 and 0.127 mm), desirably between about 2 and 3 mil (0.0508 and 0.0762 mm). The cathode disk is inserted and then punched into the cathode casing so that the disk is pressed towards the closed end of the cathode casing. This causes the cathode disk to expand radially between the cathode disk and inside surface of the cathode casing, reducing the chance of electrolyte leakage around the edge of the cathode disk. The diameter of the cathode disk is preferably between about 0.5 and 2.5 mil (0.0127 and 0.0635 mm) greater than the inside diameter of the cathode casing after the disk is punched into the cathode casing.
    Type: Application
    Filed: April 2, 2003
    Publication date: October 7, 2004
    Inventor: Keith Buckle
  • Publication number: 20040191610
    Abstract: An end cap seal assembly for an electrochemical cell such as an alkaline cell is disclosed. The end cap assembly comprises a convoluted end cap which may also function as a cell terminal and an underlying insulating sealing disk. The insulating sealing disk comprises a central boss and radially extending arm terminating in a downwardly sloped elbow and upwardly sloped peripheral edge. The end cap disk has at least one vent aperture therethrough which faces the ambient environment. The insulating disk has an annular groove in its top or bottom surface, which preferably circumvents the central boss. The base of the groove defines an a rupturable membrane portion of the insulating sealing disk. The rupturable membrane is designed to rupture, preferably when the cell internal gas pressure reaches a level between about 150 and 900 psig (1034×103 and 6206×103 pascal gage) advantageously, between about 150 and 700 psig (1034×103 and 4827×103 pascal gage).
    Type: Application
    Filed: March 26, 2003
    Publication date: September 30, 2004
    Inventors: Robert A. Yoppolo, Kevin Duprey, Thomas L. Lindsay, Oleg Podoprigora
  • Publication number: 20040191622
    Abstract: According to an aspect of the present invention, there is provided a button type battery including: a positive electrode active material pellet; a negative electrode active material pellet; a separator insulating the positive electrode material pellet and the negative electrode active material pellet from each other; a first collector body arranged to contact the positive active material pellet; a second collector body arranged to contact the negative active material pellet; a film exterior member enclosing the positive and negative electrode pellets, the separator, and the first and second collector bodies; a positive electrode lead connected to the first collector body contacting the positive electrode active material pellet and extending outside the film exterior member; and a negative electrode lead connected to the second collector body contacting the negative active material pellet and extending outside the film exterior member.
    Type: Application
    Filed: September 3, 2003
    Publication date: September 30, 2004
    Applicant: Samsung SDI Co., Ltd.
    Inventors: Won-Chull Han, Takaki Morri
  • Publication number: 20040185338
    Abstract: An electrochemical element in the form of a button cell having at least one lithium-intercalating electrode, wherein the cell cover or the cell cup has an opening which is closed in a sealed manner during the formation process. Once the formation process has been completed, it is opened briefly for gas to escape from the cell, and is then closed in a gastight manner. The cell cover and the cell cup are composed in particular of metal. The opening can be closed by a metal or metal/plastic composite sheet, which is adhesively bonded or welded to the cell cover or to the cell cup.
    Type: Application
    Filed: March 15, 2004
    Publication date: September 23, 2004
    Applicant: VARTA Microbattery GmbH, a corporation of Germany
    Inventors: Konrad Holl, Alfons Joas, Horst Wagner, Kemal Akca, Arno Perner, Dejan Ilic
  • Patent number: 6794082
    Abstract: An alkaline battery constructed of a cathode can and an anode cup in such a way that an open end of the cathode can is sealed by the anode cup, with a gasket interposed between them, characterized in that the open end of the anode cup is folded back in U-shape along its periphery and the fold is tightened for hermetic sealing by the internal periphery of the open end of the cathode can, with the gasket interposed between them, the anode cup has a higher hydrogen over potential material coating layer formed in a limited region on the inside thereof excluding the bottom of the U-shaped fold and the outer periphery of the fold, the cathode can contains the cathode active material and silver-nickelite (AgNiO2), the anode cup contains the anode mix which is mercury-free zinc or zinc alloy powder as the anode active material.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: September 21, 2004
    Assignee: Sony Corporation
    Inventors: Katsumi Mori, Takumi Ohhara, Kenji Sato
  • Publication number: 20040180260
    Abstract: A battery can 2 is composed of a can body 3 having a concave portion 31 for accommodating an electrode body 5, and a metal cover 4 for sealing an opening end of the concave portion 31 of the can body 3. The can body 3 is formed in a plate shape by subjecting a metal plate to shallow drawing. A flange 32 is provided at a peripheral edge portion of the opening end of the can body 3, which is bonded to be integrated with the metal cover 4 to keep an air-tight and liquid-tight state in the concave portion 31.
    Type: Application
    Filed: January 2, 2004
    Publication date: September 16, 2004
    Inventors: Yoshiki Somatomo, Osamu Watanabe, Masatoshi Tanaka
  • Patent number: 6790557
    Abstract: A battery section for a Li-ion and/or Li-ion polymer cell, comprised of: a planar metal mesh layer having a body portion and a coplanar tab portion defining a battery lead extending from one edge of the mesh layer; electrode film laminated to opposite surfaces of the body portion of the metal mesh layer; and a protective layer on at least one side of the tab, the protective layer having a portion of the tab that is adjacent to the electrode film, the protective layer comprised of an outer polymer layer and an inner adhesive layer adhering the outer polymer layer to the portion of the tab.
    Type: Grant
    Filed: August 21, 2002
    Date of Patent: September 14, 2004
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Xuekun Xing, Jeffrey M. Smith
  • Patent number: 6777128
    Abstract: A secondary battery and a fabrication method of the secondary battery includes a battery unit having a positive electrode plate, a negative electrode plate and a separator interposed there between, a can for accommodating the battery unit, and a cap assembly having a cap cover, a safety vent and a gasket, where the end of the safety vent is bent inwards to be filled with the gasket provided along the outer periphery of the safety vent, so that the safety vent is inserted into the gasket in a secure manner.
    Type: Grant
    Filed: February 22, 2002
    Date of Patent: August 17, 2004
    Assignee: Samsung SDI Co., Ltd
    Inventor: Hyun-Joong Kim
  • Publication number: 20040157120
    Abstract: An electrochemical battery cell comprising a metal container with an open end closed with a metal cover. The top portion of the container side wall has a torus above an inward necked area, and the cover has a flange shaped around the outside of the torus and extending into the necked area. The inside diameter of the cover flange is smaller than the outside diameter of the torus, so that the cover is locked onto the top of the can. The components sealing the top of the cell require a small volume so that the internal volume for active materials and electrolyte is large. The cell can be closed and sealed with little downward force on the can side wall below the neck, allowing use of a thinner can.
    Type: Application
    Filed: May 15, 2003
    Publication date: August 12, 2004
    Inventors: James X. Wu, Robert E. Ray
  • Publication number: 20040146780
    Abstract: A hermetically sealed coin cell is described. The coin cell has the opposite polarity terminals isolated from one another by a glass-to-metal seal. Glassing a conductive disc inside a ring of greater diameter and height forms this seal. The height of the ring is equivalent to the desired height of the cell. The disc acts as one cell terminal, which can be positive or negative, and the ring serves as the other terminal. In plan view, both terminals are on the same side of the cell. This allows for easy mounting and connection to an electric circuit board, and the like.
    Type: Application
    Filed: January 20, 2004
    Publication date: July 29, 2004
    Inventors: Robert S. Rubino, Hong Gan, Joseph Prinzbach, Esther S. takeuchi
  • Patent number: 6767668
    Abstract: Disclosed is a solid electrolyte battery including: a first electrode including a first collector, and a first active material layer formed on one surface of the first collector with an outer peripheral edge portion of the first collector remaining as a collector exposed portion; a second electrode including a second collector and second active material layers formed on both surfaces of the second collector; and a solid electrolyte interposed between the first electrode and the second electrode; wherein the second electrode is held in the first electrode in such a manner that the first active material layer is opposed to each of the second active material layers via the solid electrolyte, and is sealed in the first electrode by joining the collector exposed portion of the first electrode to each other. This battery is allowed to be further thinned and reduced in weight, to be improved in energy density per weight and energy density per volume, and to be enhanced in air-tightness.
    Type: Grant
    Filed: March 9, 2001
    Date of Patent: July 27, 2004
    Assignee: Sony Corporation
    Inventors: Takahiro Endo, Koichiro Kezuka, Tsuyonobu Hatazawa
  • Patent number: 6761995
    Abstract: A coin-shaped battery includes a cathode case (1) having a crimp portion (14) in the periphery of a bottom face (1a), and an anode cap (2) having a flange (6) with an extended portion (7) and a turn-up portion (8). Openings of cathode case (1) and the anode cap (2) are sealed by crimping with a gasket (3) interposed therebetween, so that the gasket (3) is compressed between the crimp portion (14) having a U-shaped cross section, the flange (6), the extended portion (7) and the turn-up portion (8) to effect reliable sealing. Thus, it is possible to disperse a deformation pressure, which is generated by bulge of the cathode case (1) and the anode cap (2) caused with a rise in internal pressure of the battery under severe working conditions such as use under a high temperature. As a result, the coin-shaped battery having improved liquid leakage resistance in the crimped portion is provided.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: July 13, 2004
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takao Uyama, Daisuke Yoshida, Toshihiko Izumikawa, Yasushi Hirakawa, Susumu Yamanaka
  • Patent number: 6761994
    Abstract: A polymer battery module packaging material is a packaging laminated structure (10) including a base layer (11), a first adhesive resin layer (17b), a first chemically converted layer (16b), an aluminum layer (12), a second chemically converted layer (16a), a second adhesive resin layer (17a), a heat-sealable layer (14) and a liquid-paraffin layer (15). The second adhesive resin layer (17a) may be substituted by an acid-denatured polyolefin resin layer (13) formed by extrusion or an acid-denatured polyolefin resin layer (18) formed by coating. The heat-sealable layer (14) is formed of a polyolefin resin. The liquid paraffin layer (15) coating the heat-sealable layer (14) improves the emboss-formability of the polymer battery module packaging material.
    Type: Grant
    Filed: November 7, 2001
    Date of Patent: July 13, 2004
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventors: Rikiya Yamashita, Masataka Okushita, Kazuki Yamada, Hiroshi Miyama
  • Publication number: 20040121229
    Abstract: A lithium secondary battery which includes a battery unit having a positive electrode plate, a negative electrode plate and a separator interposed therebetween. A can accommodates the battery unit, and a reinforcing means is disposed above the can to increase a thickness of the can. A cap assembly is joined to an upper end of the can and the cap assembly has a cap cover and a safety means. The cap assembly is insulated from the can by a gasket.
    Type: Application
    Filed: September 5, 2003
    Publication date: June 24, 2004
    Inventors: Dae-Kyu Kim, Kwan-Sic Chun, Hoon Lim
  • Patent number: 6730430
    Abstract: The present invention relates to an explosion-proof safety structure for column shape lithium battery, particularly relates to a safe and explosion-preventing structure which prevents the battery from ignition or explosion caused by the condition of overcharging described as follows: while the lithium battery is under overcharging condition, a sudden rise of the battery internal temperature takes place and the pressure increases; at the beginning of the sudden rise of temperature, the internal resistance value of the positive temperature coefficient of resistivity board redoubles to slow down the input of current; when the temperature keeps on rising, the electrolyte starts to gasify so as to increase the internal pressure of the battery up to a level which exceeds what the breaker sheet thin portion can take, the thin portion of the breaker sheet breaks to cause an open charging circuit and the charging activity stops; however, the battery internal pressure can not be released, which once exceeds the break p
    Type: Grant
    Filed: July 9, 2001
    Date of Patent: May 4, 2004
    Assignee: Nan Ya Plastics Corporation
    Inventor: Chin Lung Chang
  • Patent number: 6723465
    Abstract: A nonaqueous electrolyte batter includes: an electrode body having at least a positive electrode and a negative electrode; a cylindrical container with its bottom closed, in which the electrode body and a nonaqueous electrolytic solution are contained; and a lid body for closing an opening portion of the container. The lid body has a lid portion which constitutes a peripheral edge portion of the lid body, a projecting portion which constitutes a central portion of the lid body, and a stepped portion which has a vent hole and is positioned between the lid portion and the projecting portion. A metal plate having a through-hole is disposed between the lid body and the electrolyte body. With this configuration, it is possible to prevent the movement of the battery by a motive force generated when a decomposition gas generated in an abnormal state is discharged to the outside of the battery.
    Type: Grant
    Filed: February 15, 2001
    Date of Patent: April 20, 2004
    Assignee: Sony Corporation
    Inventors: Ken Segawa, Akira Toda, Yoshinori Ito, Emi Yamada, Yukio Miyaki, Takashi Tomita, Sam Huy
  • Patent number: 6716550
    Abstract: An elastomer may be used to construct a separate, moldable part that engages the edge a membrane electrode assembly (MEA) to thereby seal the MEA. The seal has a groove defining two sealing portions separated by a web portion. The groove of the seal then engages the edge of the MEA and can maintain a tight fit without the need for additional adhesives. Additional features may extend laterally from the web portion to assist in separating cathode and anode plates and/or encompass, for example, manifold openings.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: April 6, 2004
    Assignee: Ballard Power Systems Inc.
    Inventor: Christopher T. Kirby
  • Publication number: 20040062984
    Abstract: A manganese dry battery with excellent leak-proof property is provided, in which electrolyte leakage does not occur even if the size of a positive electrode material mixture is increased to meet a demand for improvement in discharge property. In a sealing part, a first circular projection, a second circular projection and a third circular projection are arranged at the bottom in sequence from the center to the outside, and a positive electrode carbon rod supporting part is provided in an innermost periphery portion to have an interval from the first circular projection. A groove between the first projection and the carbon rod is formed to have a substantially rectangular vertical section, kraft board is pressed by flat bottom surfaces of the first and second projections and an opening of the zinc can is fitted between the second and third projections.
    Type: Application
    Filed: August 12, 2003
    Publication date: April 1, 2004
    Inventors: Koji Inokuchi, Ryohei Ashihara, Keiji Ogino, Isao Kubo
  • Publication number: 20040043286
    Abstract: An electrochemical cell with a vent assembly that reliably prevents resealing of a vented seal member is provided. The vent assembly seals the end of a container that includes a first electrode, a second electrode, a separator located between the first and second electrodes and an electrolyte in contact with the electrodes and separator. The seal member includes a diaphragm with a hinge along one edge and a vent along another edge. The hinge and vent are located so that, relative to the longitudinal axis of the vent assembly, the hinge is closer to the vent than to the cell's terminal cover.
    Type: Application
    Filed: August 28, 2002
    Publication date: March 4, 2004
    Inventor: Robert M. Janmey
  • Publication number: 20040009391
    Abstract: Provided are an electrode assembly with improved active material coatings of electrodes, by which an increase in thickness or distortion in shape can be prevented even after repeated charge and discharge cycling, and a lithium ion cell having the electrode assembly.
    Type: Application
    Filed: May 16, 2003
    Publication date: January 15, 2004
    Inventor: Hyung-Bok Lee
  • Publication number: 20030215707
    Abstract: An improved button air cell is provided that contains zero mercury, is free of indium on the sealing surface of the anode cup and has an active material comprising zinc alloyed with lead. Also provided is a method of forming a button electrochemical cell free of mercury and having no indium on the inner surface of the anode cup.
    Type: Application
    Filed: April 9, 2003
    Publication date: November 20, 2003
    Inventors: Jingdong Guo, Thomas J. O'Hara
  • Publication number: 20030211387
    Abstract: A galvanic element with an alkaline electrolyte and a zinc negative electrode, in a housing in the form of a button cell, where at least the outer surface of the cell's cap is coated with a Cu—Sn-alloy containing no nickel or with a Cu—Sn—Zn-alloy containing no nickel. The alloy contains about 20% to about 90% Cu, preferably about 50% to about 60% Cu, with the remainder being Sn, or about 50% to about 60% Cu and about 25% to about 35% Sn, with the remainder being Zn.
    Type: Application
    Filed: March 26, 2003
    Publication date: November 13, 2003
    Applicant: VARTA Microbattery GmbH, a corporation of Germany, Am Leineufer 51,30419 Hannover, Germany
    Inventors: Eugen Braunger, Konrad Holl, Bernd Kreidler, Dejan Ilic
  • Publication number: 20030211386
    Abstract: The invention includes a brazed ceramic ring that separates the positive and negative ends of the battery while still providing a leak-tight seal. The ceramic is aluminum oxide or zirconium oxide or zirconium oxide with 3% yttrium. The invention includes a brazing material that is greater than 50% gold. The invention includes a titanium alloy case (Ti-6Al-4V) which is titanium with 6% aluminum and 4% vanadium as its major alloying elements. The case has the desirable properties of titanium such as high strength for a relatively low weight; and the case has the requisite ability and electro-activity to be used a positive current carrying element where the battery's positive electrode exhibits more than 3.5 V vs. Li/Li+.
    Type: Application
    Filed: May 5, 2003
    Publication date: November 13, 2003
    Inventors: Douglas Alan Ruth, Hisashi Tsukamoto, Clay Kishiyama, Andrew Szyszkowski
  • Publication number: 20030203280
    Abstract: An electrode plate group is accommodated together with liquid electrolyte in a metal case having an oval or rectangular cross section. The open end of the case is sealed by a metal sealing plate, with an insulation gasket fitted between the case and the sealing plate. The electrode plate group is constructed with a positive electrode plate and a negative electrode plate wound around with a separator interposed therebetween. Core materials of respective plates are protruded to opposite sides to form a positive electrode end face and a negative electrode end face at either end of the electrode plate group. The winding axis of the electrode plates is vertical to the open end of the case, and the positive and negative electrode end faces are respectively connected to the sealing plate and the bottom face of the case in direct or indirect surface contact therewith.
    Type: Application
    Filed: April 24, 2003
    Publication date: October 30, 2003
    Inventors: Shinji Hamada, Toyohiko Eto
  • Publication number: 20030194609
    Abstract: A secondary battery includes a can having an interior space, an electrode assembly provided in the interior space of the can, and a cap assembly seated on an opening formed in the can to seal the can and electrically connected to the electrode assembly. The cap assembly includes a cap plate connected to the opening to seal the can; a tab plate mounted to one side of the cap plate and connected to the electrode assembly; an insulating plate interposed between the cap plate and the tab plate; an electrode pin passing through the cap plate, the tab plate, and the insulating plate to interconnect these elements; and an insulating gasket interposed between the cap plate and the electrode pin. Also, the electrode pin includes a head portion mounted to one side of the cap plate and formed in multiple stages in an area contacting the insulating gasket; and a column extending from the head portion and passing through the insulating gasket, the cap plate, the insulating plate, and the cap plate.
    Type: Application
    Filed: March 3, 2003
    Publication date: October 16, 2003
    Inventors: Jung-Il Nam, Young-Hoon Kim
  • Publication number: 20030186118
    Abstract: A coin-shaped battery includes a cathode case (1) having a crimp portion (14) in the periphery of a bottom face (1a), and an anode cap (2) having a flange (6) with an extended portion (7) and a turn-up portion (8). Openings of cathode case (1) and the anode cap (2) are sealed by crimping with a gasket (3) interposed therebetween, so that the gasket (3) is compressed between the crimp portion (14) having a U-shaped cross section, the flange (6), the extended portion (7) and the turn-up portion (8) to effect reliable sealing. Thus, it is possible to disperse a deformation pressure, which is generated by bulge of the cathode case (1) and the anode cap (2) caused with a rise in internal pressure of the battery under severe working conditions such as use under a high temperature. As a result, the coin-shaped battery having improved liquid leakage resistance in the crimped portion is provided.
    Type: Application
    Filed: January 17, 2003
    Publication date: October 2, 2003
    Inventors: Takao Uyama, Daisuke Yoshida, Toshihiko Izumikawa, Yasushi Hirakawa, Susumu Yamanaka
  • Patent number: 6627348
    Abstract: A method for manufacturing a rectangular cell is provided in which a rectangular case containing a power generating element is hermetically sealed by laser welding a sealing plate to an open end of the rectangular case. A sealing plate 2 formed into the same shape as the upper open end of a rectangular case 1 is laid on the upper open end, laser beams 3a to 3d are applied in a downward direction from the horizontal to a line of contact 4 comprising sides “a” to “d” including respective corners “e”, and the line of contact 4 is scanned with laser beams 3a to 3d thereby sealing the open end of the case with the sealing plate.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: September 30, 2003
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kazunori Haraguchi, Hiroshi Yoshizawa, Takuya Nakashima, Takashi Takeuchi, Kikuo Senoo
  • Patent number: 6610441
    Abstract: An annular pack for a cylindrical member for use in a wellbore includes a housing adapted to be mounted about an exterior circumference of the cylindrical member. The housing has mutually engagable annular segments. At least one of the annular segments defines a chamber for housing an electrical device.
    Type: Grant
    Filed: March 9, 2001
    Date of Patent: August 26, 2003
    Assignee: Schlumberger Technology Corporation
    Inventors: Donald E. Hensley, Stuart Schaaf, Marvin Milewits, Fraser Walsh
  • Patent number: 6610444
    Abstract: In a secondary cell comprising an electrode unit enclosed in a cell can and adapted to deliver electric power generated by the electrode unit via electrode terminal assemblies, each electrode terminal assembly comprises an electrode terminal member extending through a center hole in a lid of the can, an insulating seal member provided in the center hole of the lid around a screw shank of the electrode terminal member, and a nut screwed on the screw shank of the electrode terminal member projecting outward from can. The insulating seal member is in engagement with the can and the flange of the electrode terminal member and nonrotatable relative to the cell can and the flange, whereby the electrode terminal member is prevented from rotating with the nut when the electrode terminal assembly is fixed to the lid.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: August 26, 2003
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Hiroyuki Akita, Naoya Nakanishi, Toshiyuki Nohma, Ikuo Yonezu