Abstract: An insulative feedthrough receives an electrical lead therethrough and includes a ferrule having first and second open ends and an interior surface. At least one polymeric guide member is positioned substantially within the first end of the ferrule and has an aperture therethrough for receiving the lead. An insulating material is deposited in the ferrule through the second end for sealingly engaging the lead and the interior surface of the ferrule.

Abstract: An electrochemical battery cell with an oxygen reduction electrode and having improved electrolyte leakage resistance. The cell includes a component, disposed between the oxygen reduction electrode and an air inlet in the cell housing, through or around which air can pass. Upon contact with electrolyte, the component is transformed to form an electrolyte seal.

Abstract: A lead and a nonaqueous electrolyte battery including the lead that is given a non-chromium surface treatment and have excellent resistance to hydrofluoric acid. The lead includes: (1) a metal lead made of nickel, nickel plated copper, or copper; (2) a composite coating layer that is formed on a portion of the surface of the metal lead that is hermetically attached to the package, the composite coating layer being formed by applying a treatment liquid that contains a salt of zirconium, a salt of titanium, or a salt of molybdenum and a resin component containing polyacrylic acid; and (3) an insulator that is arranged outside the composite coating layer and hermetically attached to the package. The nonaqueous electrolyte battery having the lead connected to positive or negative electrode of the nonaqueous electrolyte battery.

Abstract: An insulative feedthrough receives an electrical lead therethrough and includes a ferrule having fist and second open ends and an interior surface. At least one polymeric guide member is positioned substantially within the first end of the ferrule and has an aperture therethrough for receiving the lead. An insulating material is deposited in the ferrule through the second end for sealingly engaging the lead and the interior surface of the ferrule.

Abstract: A system for electric coupling of a flat connection to a current output terminal comprising a tubular conducting slug is provided in which the connection comprises a hole and the connection is fixed on a transversal section of the slug in such a manner as to cause the hole to communicate with the inside of the tube.

Abstract: An electrochemical element which contains a stack including two or more individual cells with positive and negative electrodes as well as separators in a housing formed from a metal sheet which is coated on the inside with insulating material. The output conductor lugs of each polarity are welded to a collector. The collector forms an external electrical connection of the electrochemical element. Those areas of the output conductor lugs and the collector which are welded to them, point towards the housing internal wall and are adjacent to the housing wall and are covered with a plastic film. The plastic film is adhesively bonded to the output conductor and to the collector with a silicone adhesive layer and is composed, for example, of polyimide.

Abstract: The present invention is a lead outlet structure of a secondary battery in sheet type, which comprises; an internal electrode pair in sheet type which is obtained by stacking alternately sheets of cathode electrode and sheets of anode electrode with separator between them, a flexible envelope form package that contains inside hermetically this internal electrode pair and electrolyte, a pair of internal leads that are respectively connected with separately each of cathode electrode and each of anode electrode of the internal electrode pair inside the envelope form package, a pair of external leads that are provided on the outside of the above-mentioned envelope form package corresponding to each of the above-mentioned internal leads with the above-mentioned envelope form package in between, and a pair of connecting means, one side of which is connected to each of the internal leads inside the above-mentioned envelope form package and the other side is connected to each of the external leads on the outside of t

Abstract: A battery includes a plurality of flat type batteries and a connector member that electrically connect the plurality of flat type batteries to one another. Each of the plurality of flat type batteries is provided with an outer sheath having a composite laminate film, an electric power generating component, which includes a positive electrode plate, a separator and a negative electrode plate and is accommodated in the outer sheath by compelling at least a part of a circumference of the outer sheath to be joined by thermally welded portions, a positive-electrode terminal lead conductive with the positive electrode plate and held between the thermally welded portions, and a negative-electrode terminal lead conductive with the negative electrode plate and held between the thermally welded portions. At least one of the positive-electrode terminal lead and the negative-electrode terminal lead has a surface covering layer made of a metal different from that of its terminal mother material.

Abstract: A lithium battery (1) has a battery module (2), a battery package (5) for holding the battery module (2) therein, and leads (4) extending from the battery module (2) and projecting outside from the battery package (5). The battery package (5) is formed from a laminated sheet (10), and a peripheral part (9) of the battery package (5) is heat-sealed. Lead-insulating films (6) are interposed between the peripheral part (9) of the package (5) and the leads (4). Each of the lead-insulating films includes a heat-resistant base film (22), a polyolefin resin layer (21) formed on one of the surfaces of the base film (22) on the side of the laminated sheet (10), and an acid-modified polyolefin resin layer (23) formed on the other surface of the base film (22) on the side of the lead (4).

Abstract: The present invention provides a closed type battery that is free from any sealing defects due to a sag of caulking with time, etc. The closed type battery is constructed of a monolithic electrode terminal that comprises an insulating member for covering the inner surface of a through-hole formed through a metal sheet for sealing up an opening of a battery can and both surfaces of the metal sheet around the through-hole, and an electrode-drawing sheet having a synthetic resin layer formed on one surface thereof, which sheet is located on the surface of the insulating member positioned on the outer surface of the battery while the synthetic resin layer comes in contact therewith, wherein the electrode-drawing sheet and the insulating member are integrated together by means of an electrode-leading pin passed through a through-hole in the electrode-drawing sheet.

Abstract: The present invention provides a thin battery, comprising a metal case, a battery core formed by laminating and wrapping an anode, a septum and a cathode, an anode conductive terminal and a cathode conductive terminal, characterized in that: said metal case is made of a quadratic shallow trough having five thin-walls and a top cover welded on the trough; the shallow trough has outlets for the electrodes.

Abstract: A film-sealed nonaqueous electrolyte battery comprises: a battery element including a non-aqueous electrolyte; a film case having at least a sealant polymer resin film for sealing the battery element; at least a lead terminal extending from the battery element and projecting from the film case, and the lead terminal with a surface having a contact area in contact directly with the sealant polymer resin film, and at least the contact area of the surface of the lead terminal is coated with an anti-corrosion coating film, wherein the anti-corrosion coating film includes: (A) a polymer of structural units of a phenolic compound, and at least a part of the structural units includes a substituent which comprises an amino group or a substituted amino group; (B) a phosphate compound; and (C) a titanium fluorine compound.

Abstract: A lithium secondary battery comprising a case, an internal electrode body inside the case, electrolyte contained in the case, and an insulator between the case and a terminal. Also, a lithium secondary battery comprising a body member, electrolyte contained in the body member, an internal electrode body inside the body member, an and cap and an insulator between the body member and the end cap. In each battery, the internal electrode body comprises a positive electrode, a negative electrode and a separator between the electrodes, being electrically insulated from each other. In each battery, a first terminal is electrically connected to the negative electrode, and a second terminal is electrically connected to the positive electrode. The insulator comprises ethylene-propylene rubber, has surface hardness of from 30 (durometer A) to 60 (durometer D), and has volume resistivity of at least 1010 ?-cm.

Abstract: A feedthrough arrangement includes a titanium alloy terminal for conducting electrical current between a first environment within a housing and a second environment outside of the housing. An insulating member is positioned around a portion of the terminal. A sleeve member is positioned around the insulating member. The terminal, insulating member, and insulating member all being in sealing engagement therewith to environmentally isolate the first and second environments.

Abstract: In an electrochemical cell, a highly reliable sealing by welding was not possible with a sealing plate of aluminum, stainless steel or nickel resistant to cathodic corrosion, because of a significant thermal expansion as the welded portion of the sealing plate and the outer case is heated to a high temperature. A sealing plate resistant to cathodic corrosion, serving also as a negative pole current-collecting member, can be obtained by employing an alloy containing Co by 1 to 50 wt. %, and using it in combination with a ceramic package, and a highly reliable sealing can be realized by executing a seam welding utilizing resistance welding.

Abstract: By enhancing a sealing property of an electrochemical cell, enhancement of its long-term reliability is attempted. In the electrochemical cell in which a power generation element is sealed by an outer packaging laminated film, a sealing material is melt-bonded in an entire periphery of a predetermined portion of an outer lead terminal.

Abstract: A lithium ion battery (1) includes a lithium ion battery module (2) provided with tabs (4), and a package 5 holding the lithium ion battery module (2) therein. The package (5) has a sealed peripheral part (5a) sealed by heat-sealing. At least a part of each tab (4) corresponding the sealed peripheral part (5a) is coated with a corrosion-resistant layer (4S).

Abstract: A system for electric coupling of a flat connection to a current output terminal comprising a tubular conducting slug is provided in which the connection comprises a hole and the connection is fixed on a transversal section of the slug in such a manner as to cause the hole to communicate with the inside of the tube.

Abstract: A battery terminal is configured to be secured to a battery case and includes a terminal assembly, and a ring. The terminal assembly includes an insert having a threaded bore, and an outer metal portion having a base with an annular flange configured to engage the inner surface of the case. The terminal further includes an anti-turn system with a first set of angularly-spaced bosses with intervening slots formed on a boss on the case, a second set of angularly-spaced bosses with intervening slots on a first side of the ring facing the case, which are complementary to the first set to form interlocking features. A set of recesses on the opposite side of the ring is configured to receive spun-over lead material during final finishing to form another pair of interlocking features. The exterior spun battery terminal eliminates corrosion that would otherwise occur due to cold worked lead contacting acid.

Abstract: A nonaqueous electrolyte battery that includes a unit cell and a battery case that encloses the unit cell. The battery case includes a laminate film that encloses the unit cells by heat welding at least a portion of the laminate film. Upon heat welding, the unit cell further includes a number of electrode terminal leads in which a portion of the electrical terminal leads extend from the battery case. A sealant layer is further applied to at least a portion of the electrode terminal leads so as to contact the battery case upon heat welding in order to further seal the case and to further prevent short circuiting of the nonaqueous-electrolyte battery.

Abstract: A reverse mismatched compression glass-to-metal seal is described. In this seal, the coefficient of thermal expansion of the insulating glass is lower than that of the terminal lead and, the ferrule or casing body has a similar or higher coefficient of thermal expansion than that of the terminal lead.

Abstract: Battery with a flexible laminate casing includes a means for fixing the electrode assembly (2) within the casing (1, 18). The fixing means may be a frame (19, 33, 38, 50, 54) attached to the periphery of the electrode assembly, or an insulating spacer (59, 69, 70, 77, 78) encased within the casing together with the electrode assembly such as to fill a space between one end of the electrode assembly and the casing. Alternatively, the fixing means may be constructed of a material with which the casing and the electrode assembly are joined together by applying heat and pressure, or may be an abutting surface (87h) provided to the casing (87) itself such as to make contact with one end face of the electrode assembly within the casing.

Abstract: A battery pack containing a plurality of battery modules, these modules comprising a plurality of individual battery units, these battery units comprising a plurality of bicells with opposing terminals. The battery modules are connected in series by use of a flexible circuit and by opposing positive and negative terminals of each battery unit. The terminals of each battery unit contain a region of apertures which allow the adhesive of the envelope-like packaging material to seal more effectively by flowing through the apertures and sealing to itself, thereby eliminating or reducing the amount of leakage from an individual battery unit. The terminals pass through overlapped edges of the packaging material and include tangs for electrical connection to flaps formed in the flexible circuit.

Abstract: After a negative electrode current collector has been inserted into an insertion hole therein, a resin sealing element and negative electrode terminal plate are successively inserted into an aperture of a battery casing, and the aperture rim of battery casing is then bent inwards and crimped to seal aperture of battery casing. Sealing element is accommodated within battery casing in an arrangement facing negative electrode terminal plate, with resin injection gate corresponding to resin injection port of metal molds during resin molding thereof positioned at the aperture end of battery casing.

Abstract: A laminate packaging flat cell comprises a laminate film formed by combining polymer and metal with each other; a power generating element formed of a plurality of electrode plates and separators, and hermetically sealed by the laminate film; and an electrode terminal lead coupled to the electrode plate. In the laminate packaging flat cell of the present invention, the power generating element is hermetically sealed by forming a thermally welded portion on an outer periphery of the laminate film, and the electrode terminal lead protrudes from the thermally welded portion, and a through-hole is provided in a position thereof contacting the thermally welded portion.

Abstract: An insulating sleeve 6 made of ceramic hermetically fixed into an opening in a terminal supporting plate 7 in a battery sheath made of metal, a positive terminal 4 made of an aluminum alloy or negative terminal 5 made of a copper alloy is inserted in the insulating sleeve, and a metallic ring is fitted over the positive terminal 4 or negative terminal 5. The inner edge of the metallic ring 11 and the positive terminal 4 or negative terminal 5 are hermetically fixed to each other by an aluminum-based brazing metal 8 or copper-based brazing metal 9, and the outer edge of the metallic ring 11 and the insulating sleeve 6 are hermetically fixed to each other by an aluminum-based brazing metal 8 or copper-based brazing metal 9.

Abstract: A unitary lid for the casing of an electrochemical energy storage device is described. The lid has a terminal lead ferrule and a fill port formed from a single blank in a machine process. The lid does not require any welding except for securing it to the open end of a casing container. The ferrule supports a terminal lead insulated therefrom by glass. A thermoplastic insulator material encases the ferrule and a portion of the terminal lead extending below the lid. In that manner, the insulator helps prevent contact between the anode and the cathode in the vicinity of the lid.

Abstract: A battery of the present invention is provided with positive and negative terminals led out of the battery and one or more sealing members filled between the positive and negative terminals and the battery. Each of the sealing members is provided with one or more resin layers, each of which is provided with one or more non-molecular-oriented resin layers.

Abstract: A method of forming battery leads, comprising the steps of: forming a plurality of aligned, spaced-apart elongated openings in a rectangular, metallic sheet, the metallic sheet having side edges and a width between the side edges equal to a desired length of a battery lead, the openings extending between the side edges and being aligned in a row that extends parallel to the side edges; treating areas of the surfaces of the metallic sheet between the openings to enhance the adhesive properties thereof; applying a strip of an adhesive/sealant material to each side of the metallic strip over the area and the slots; and cutting a battery lead from the metallic sheet by cutting the metallic sheet widthwise through each opening from one side edge to the other side edge.

Abstract: A terminal post seal arrangement for lead acid batteries is provided which may be used both as a moveable post seal or as a static post seal. In a first aspect of the subject invention, a battery is provided with an elastomeric sealing member rigidly fixed to both the cover of the battery and a bushing about a terminal post. Preferably, the sealing member includes a slack portion between its rigid connections which allows for relative movement between the bushing and the cover. In a second aspect of the subject invention, a collar is formed in the cover to bound the terminal post. The collar and/or the sealing member are formed at least partially tapered such that relative movement between the collar and the sealing member causes interferent engagement. It is preferred that interference between the collar and the sealing member become greater with increasing extent of relative movement.

Abstract: An annular pack for a cylindrical member for use in a wellbore includes a housing adapted to be mounted about an exterior circumference of the cylindrical member. The housing has mutually engagable annular segments. At least one of the annular segments defines a chamber for housing an electrical device.

Abstract: A battery, particularly of the lead acid type, has two terminals (4), one connected to the positive plates and the other to the negative plates. Each terminal (4) is located in an aperture in the battery lid (2) and a seal (10) located under the lid (2) surrounds the respective terminal (4). A space is also defined around each terminal and contains settable material such as epoxy resin cement in a set condition.

Abstract: An insulating sleeve 6 made of ceramic hermetically fixed into an opening in a terminal supporting plate 7 in a battery sheath made of metal, a positive terminal 4 made of an aluminum alloy or negative terminal 5 made of a copper alloy is inserted in the insulating sleeve, and a metallic ring is fitted over the positive terminal 4 or negative terminal 5. The inner edge of the metallic ring 11 and the positive terminal 4 or negative terminal 5 are hermetically fixed to each other by an aluminum-based brazing metal 8 or copper-based brazing metal 9, and the outer edge of the metallic ring 11 and the insulating sleeve 6 are hermetically fixed to each other by an aluminum-based brazing metal 8 or copper-based brazing metal 9.

Abstract: A method of forming battery leads, comprising the steps of: forming a plurality of aligned, spaced-apart elongated openings in a rectangular, metallic sheet, the metallic sheet having side edges and a width between the side edges equal to a desired length of a battery lead, the openings extending between the side edges and being aligned in a row that extends parallel to the side edges; treating areas of the surfaces of the metallic sheet between the openings to enhance the adhesive properties thereof; applying a strip of an adhesive/sealant material to each side of the metallic strip over the area and the slots; and cutting a battery lead from the metallic sheet by cutting the metallic sheet widthwise through each opening from one side edge to the other side edge.

Abstract: The invention provides a closed type battery comprising an electrode terminal formed by caulking a metal material mounted on a battery can via an insulating member with a different metal, wherein changes in contact resistance with years are reduced. In the electrode terminal, an electrode-drawing sheet mounted on the battery header through an insulating member is caulked integrally with an electrode-leading pin formed of a metal different from a metal forming the electrode-drawing sheet. A joint is provided by laser welding on at least one site on a surface portion of contact of the electrode-drawing sheet with the electrode-leading pin.

Abstract: An energy storage device, such as an electrical storage battery, having a unique terminal structure, sealing arrangement and an S-shaped mandrel for the electrode assembly. The battery generally includes a case in which an electrode assembly is dispose, and a cover provided with a fill hole and fill plug, and a terminal structure that forms a battery terminal. The terminal hole and the fill hole have counter bore structure to provide tighter sealing. A nickel layer is provided on the aluminum fill plug to facilitate electrical contact with the external circuit. A mandrel is provided for the rolled electrode assembly, and is electrically coupled to the terminal structure via a push-in tab inserted into a space in the S-shape of the mandrel.

Abstract: The invention provides a closed type battery wherein there is no need of joining a tab joined to a battery element and an external circuit connection lead to an electrode terminal provided on a battery can via an insulating member. After the battery element is received in the battery can, a tab joined to the battery element is inserted through a tab sleeve formed integrally with a metal sheet of the battery header. In this state, the battery header is attached over an opening in the battery can, and the junction of the battery header and the battery can is sealed up by laser welding. Finally, an insulating member is inserted over the inside surface of the sleeve, which is then caulked.

Abstract: The invention is a hermetic seal that is compatible with lithium-ion electrolyte in lithium batteries. Pin feed throughs are sealed by compression, chemical bonding, and mechanical bonding between the metal pin and a sealing glass, such as Cabal-12. The pin may be coated with a metal or a metal oxide to enhance compatibility with the lithium battery environment. The pin surface is roughened or mechanically shaped to ensure mechanical bonding with the glass seal. Mechanical bonds are also achieved by placing the pin/glass seal interface in compression by an external compression band.

Abstract: The present invention provides a closed type battery that is free from any sealing defects due to a sag of caulking with time, etc. The closed type battery is constructed of a monolithic electrode terminal that comprises an insulating member for covering the inner surface of a through-hole formed through a metal sheet for sealing up an opening of a battery can and both surfaces of the metal sheet around the through-hole, and an electrode-drawing sheet having a synthetic resin layer formed on one surface thereof, which sheet is located on the surface of the insulating member positioned on the outer surface of the battery while the synthetic resin layer comes in contact therewith, wherein the electrode-drawing sheet and the insulating member are integrated together by means of an electrode-leading pin passed through a through-hole in the electrode-drawing sheet.

Abstract: The present invention provides a nonaqueous electrolyte battery, of which impact resistance can be enhanced. The nonaqueous electrolyte battery comprising a electric power generating element, a baglike container, leads, and a resin for fixing the leads and an inner surface of the baglike container together.

Abstract: A lithium battery (1) has a battery module (2), a battery package (5) for holding the battery module (2) therein, and leads (4) extending from the battery module (2) and projecting outside from the battery package (5). The battery package (5) is formed from a laminated sheet (10), and a peripheral part (9) of the battery package (5) is heat-sealed. Lead-insulating films (6) are interposed between the peripheral part (9) of the package (5) and the leads (4). Each of the lead-insulating films includes a heat-resistant base film (22), a polyolefin resin layer (21) formed on one of the surfaces of the base film (22) on the side of the laminated sheet (10), and an acid-modified polyolefin resin layer (23) formed on the other surface of the base film (22) on the side of the lead (4).

Abstract: A battery terminal is configured to be secured to a battery case and includes a terminal assembly, and a ring. The terminal assembly includes an insert having a threaded bore, and an outer metal portion having a base with an annular flange configured to engage the inner surface of the case. The terminal further includes an anti-turn system with a first set of angularly-spaced bosses with intervening slots formed on a boss on the case, a second set of angularly-spaced bosses with intervening slots on a first side of the ring facing the case, which are complementary to the first set to form interlocking features. A set of recesses on the opposite side of the ring is configured to receive spun-over lead material during final finishing to form another pair of interlocking features. The exterior spun battery terminal eliminates corrosion that would otherwise occur due to cold worked lead contacting acid.

Abstract: A film-sealed nonaqueous electrolyte battery comprises: a battery element including a non-aqueous electrolyte; a film case having at least a sealant polymer resin film for sealing the battery element; at least a load terminal extending from the battery element and projecting from the film case, and the lead terminal with a surface having a contact area in contact directly with the sealant polymer resin film, and at least the contact area of the surface of the lead terminal is coated with an anti-corrosion coating film, wherein the anti-corrosion coating film includes: (A) a polymer of structural units of a phenolic compound, and at least a part of the structural units includes a substituent which comprises an amino group or a substituted amino group; (B) a phosphate compound; and (C) a titanium fluorine compound.

Abstract: A feed through arrangement for a battery cell which transfers torque that is applied to the terminal into a plurality of smaller compression forces. The arrangement permits a high torque on the terminal without damaging the seals of the feed throughs. Preventing damage to the seals increases the durability and accordingly the life of the battery. The seals of the present invention are also hermetic to moisture, have excellent thermal-shock properties and have a very low impedance, volume and weight.

Abstract: The sealed type lead acid battery according to the invention comprises a battery case having an upper wall provided with an inner surface and an outer surface (pierced with holes) in which an electrolytic solution and electrodes are received, an annular protrusion provided on the inner surface of the upper wall surrounding the holes, a pole connected to the electrodes and disposed beneath the holes, a male thread member having one end embedded in the pole and the other end protruding from the pole to extend from the interior of the battery case to the exterior of the battery case through the hole, and a female thread member engaged with the male thread at the portion thereof protruding from the upper wall. In this arrangement, the female thread member is tightened so that the annular protrusion bites into the upper surface of the pole.

Abstract: A reverse mismatched compression glass-to-metal seal is described. In this seal, the coefficient of thermal expansion of the insulating glass is lower than that of the terminal lead and, the ferrule or casing body has a similar or higher coefficient of thermal expansion than that of the terminal lead.

Abstract: A lithium secondary battery comprises a case, an internal electrode body positioned inside the case, the internal electrode body comprising at least one positive electrode, at least one negative electrode and at least one separator interposed between the positive electrode and the negative electrode, the positive electrode and the negative electrode being electrically insulated from each other, at least one electrolyte contained inside the case, a first terminal electrically connected to the negative electrode, a second terminal electrically connected to the positive electrode, and at least one insulator positioned either between the case and at least one of the first and second terminals, the insulator comprising ethylene-propylene rubber.

Abstract: A nonaqueous-electrolyte secondary battery is disclosed which is capable of maintaining satisfactory adhesiveness of leads of terminals of electrodes in heat-welded portions of a case of the nonaqucous-electrolyte secondary battery without deterioration of the moistureproofing characteristics. A battery element is accommodated in a case constituted by laminated film such that the battery element is encapsulated by heat welding. Leads of terminals of electrodes electrically connected with the electrodes which constitute the battery element are exposed to the outside portion of the nonaqueous-electrolyte secondary battery through heat-welded portions. Portions of the leads of the terminals of the electrodes corresponding to the heat-welded portions are coated with an olefine adhesive layer containing a titanate coupling material and a coating layer made of resin which is the same as resin which forms the innermost layer of each of the laminated films.

Abstract: An expandable, flexible connection between a battery cell case cover and a terminal is provided which compensates for expansions of plates or grids of one polarity connected to that terminal. The expandable design encompasses a flexible battery case which facilitates movement of the battery terminal without compromising the scal between the case and the terminal. Preferably, a tubular thermoplastic sleeve is formed integrally with the case cover and extends into an opening between the cover and a terminal bushing which supports battery plates of one polarity. An annular flexible thermoplastic connector connects the sleeve to the case or to the bushing, with the connector being thinner than the case cover to afford more flexibility than the case cover.

Abstract: The present invention provides a sealed battery using an external material made of flexible material, in which there is no need to bend electrode conductive tabs and in which no defective winding occurs around tabs of the battery element. A band-like positive electrode and a band-like negative electrode are laminated one upon another via a separator, and a laminated combination of electrodes is wound up to prepare a battery element, and the battery element is sealed with a flexible external material. Electrode conductive tabs are bonded respectively at outermost periphery of the positive electrode and the negative electrode when the electrodes are wound up, and neither of the electrode conductive tabs is present at central portion of the battery element.