Abstract: The general purpose of the invention is to develop a high specific energy nickel electrode for a nickel based battery system. The invention discloses a method of producing a lightweight nickel electrode which can be cycled to deep depths of discharge (i.e., 40% or greater of electrode capacity). These deep depths of discharge can be accomplished by depositing the required amount of nickel hydroxide active material into a lightweight nickel fiber substrate.

Abstract: In a process for the production of an electrode for cell, a three-dimensional porous metal substrate is filled with an active material filler containing an active material. Then, heat and ultrasonic vibration is applied in order to denature or deform the active material filler to the substrate at a predetermined point where a collector leading portion is formed to remove the active material filler.

Abstract: Thin-film micro-electrochemical energy storage cells (MEESC) such as microbatteries and double-layer capacitors (DLC) are provided. The MEESC comprises two thin layer electrodes, an intermediate thin layer of a solid electrolyte and optionally, a fourth thin current collector layer; said layers being deposited in sequence on a surface of a substrate. The MEESC is characterized in that the substrate is provided with a plurality of through cavities of arbitrary shape, with high aspect ratio. By using the substrate volume, an increase in the total electrode area per volume is accomplished.

Abstract: Disclosed is an alkaline storage battery which exhibit exceptional charge/discharge and cycle life characteristics by improved current collection and active material retention of the electrode substrate. The electrode comprises a substrate composed of a conductive core material and fibrous nickel members unitary sintered on both surfaces of the conductive core material, and a layer of an active material filled into the substrate. The fibrous nickel members of the substrate are bent or curved at least at their tip ends inside the active material layer to retain the active material.

Abstract: In a positive electrode for an alkaline storage battery, a layer is formed between a porous substrate as a core material and an active material including nickel hydroxide filled into the porous substrate. The layer includes an oxide containing cobalt and nickel and/or a hydroxide containing cobalt and nickel. In the hydroxide, the average of an oxidation number of a metal is more than +II. The layer has a high electric conductivity while keeping the high corrosion resistance. A utilization rate of the active material can be improved due to the high electric conductivity. An alkaline storage battery including such an electrode has a good cycle property.

Abstract: Arc spray deposition of molten metal droplets on plastic electrodes creates a tight bonded adhesion and increases the surface area contact between collector and electrode. This is especially efficacious for lithium secondary batteries which are known to flex during charge and discharge cycles leading to battery failure. The strength of the bonding interaction, and a resistance to stress cracking are observed when a perforated or expanded metal strip is utilized to reinforce the arc spray deposited metal collector.

Abstract: The porous metallic material of the present invention has an overall porosity of 80 to 99%, and a skeleton in a three dimensional network structure which is entirely composed of a sintered metal powder having a porosity of 10 to 60%. The specific surface area is very high, for example, 300 to 11000 cm.sup.2 /cm.sup.3. The porous metallic material can be reinforced by a reinforcing plate. The porous metallic material is also suitable for an electrode of an alkaline secondary battery and enables achievement of increases in the life and the amount of the active material contained therein. The porous metallic material can be produced by preparing a foamable slurry containing a metal powder, forming the foamable slurry, drying the formed product, preferably after foaming, and finally burning the dry formed product.

Abstract: An electrode excellent in high-rate discharge characteristics is provided by increasing the adhesive strength of the conductive core material to the sintered nickel porous body which form the sintered type substrate. The electrode of the present invention uses a sintered substrate containing a part wherein the diameter of the pores of the sintered nickel porous body becomes successively smaller from the joining interfaces of the conductive core material toward the outside surfaces of the substrate. The region wherein the diameter is greater than in other parts preferably ranges within about 1/5 of the substrate thickness starting from both surfaces of the core material toward the outside surfaces of the substrate.

Abstract: An electrode plate for a battery is constructed from a porous metal body having at least one low-porosity part selectively arranged therein. A porous resin core is coated with a paste having a metal component, passed through rolls provided with at least one recess to thereby form at least one low-porosity part and sintered. The resultant electrode plate for battery is not only ensured with respect to strength and capable of improving battery performance but also advantageous in that it is available at lowered cost and free from apprehension of supply of raw materials.

Abstract: A battery electrode substrate which is constituted of a porous metallic body structure having communicating pores at a porosity of at least 90% and an Fe/Ni multilayer structure wherein the skeletal portion of the porous metallic body is composed mainly of Fe and has an Ni covering layer on the surface thereof while pores communicating with the inside and outside of Fe skeletal portion exist in the Fe skeletal portion and the inside of the pores is covered with Ni. The electrode substrate is produced by applying an iron oxide powder of at most 20 .mu.m in an average particle size on a porous resin core body; heat treating the core to remove an organic resin component while simultaneously sintering Fe to obtain a porous Fe body; and then covering the Fe skeletal portion with Ni by electroplating. In this process, the iron oxide can be used in combination with carbon powder. Further, a nickel porous sintered body can also be produced using nickel oxide in place of iron oxide.

Abstract: An electrode plate for a battery is constructed from a porous metal body having at least one low-porosity part selectively arranged therein. A porous resin core is coated with a paste having a metal component, passed through rolls provided with at least one recess to thereby form at least one low-porosity part and sintered. The resultant electrode plate for battery is not only ensured with respect to strength and capable of improving battery performance but also advantageous in that it is available at lowered cost and free from apprehension of supply of raw materials.

Abstract: A process for fabricating a fibrous electrochemical cell is disclosed. The process results in a fibrous cell comprising a single-fiber inner electrode, a hollow membrane separator with bore and shell sides surrounding said inner electrode, an electrolyte, and a second outer electrode material completing the electrochemical cell. The cell has an outside diameter in the range from about 100 micrometers to 10 millimeters. Further, a process for fabricating a fibrous electrochemical cell comprising two fibers is disclosed. In this instance, the second fiber forms the outer electrode.

Abstract: Nickel-metal hydride batteries and electrodes capable of increased power output and recharge rates. The positive and negative electrodes may be formed by pressing powdered metal-hydride active materials into porous metal substrates. The porous metal substrates are formed from copper, copper-plated nickel, or a copper-nickel alloy. The electrode tab are directly attached to the porous metal substrate via a low electrical-resistance connection which includes welding, brazing, or soldering.

Abstract: Lightweight current collectors for use in electrochemical cells which are formed of a carbon or graphite fibrous net upon which a thin metallic coating is deposited upon the individual fibers providing a coating thereon, with voids between the fibers which can hold active materials if deposited therein.

Abstract: A porous product, typically a metal foam sheet, is produced as a tailored, engineered product. The porous product can have enhanced strength, as well as more desirable electrical and mechanical properties. The product which first exists typically as a flexible, generally polymeric foam sheet in strip form, which strip is produced in the longitudinal direction, is stretched in a direction other than its direction of production. The porous product can have pores which would be anisotropic in form in usual production, which are stretched to at least substantially isotropic form. The product can even be tailored to have pores which are anisotropic in the direction of the stretch. Thus, an engineered product can be produced which, for example, as an open-cell metal foam prepared from a polymeric foam can have conductivity, both thermal and electrical, as well as strength and ductility, tailored for greater uniformity and performance.

Abstract: An electrode substrate, for a battery, as a support for an active material used in a collector for a battery, comprising a metallic porous structure possessing interconnecting pores with a porosity of not less than 90% and a number of pores per cm of not less than 10 and having an Fe/Ni two-layer structure wherein Fe constitutes the interior of a skeleton of a porous body constituting the porous structure with the surface portion of the skeleton coated with Ni. Preferably, Fe constituting the interior of the skeleton has a purity of not less than 98% by weight, and the thickness of the nickel coating layer having an Fe content of not more than 10% by weight is 0.1 to 10 .mu.m. The ratio of thickness of the Fe-diffused layer to the thickness of the Ni coating layer is regulated to not more than 0.65 by forming a metallic porous body of Fe using a porous resin as a substrate, plating the metallic porous body with Ni, heat treating the plated body.

Abstract: The present invention concerns a nickel electrode comprising a nickel-based hydroxide which satisfies at least one of the following criteria:an intensity ratio of the ?103! line to the ?200! line in the X-ray diffraction diagram of 1.05.+-.0.10;a coherence length L of 13.+-.3 nm,a ratio of the sum of the surface areas of the peaks at 3687.+-.10 cm.sup.-1 and 3600.+-.10 cm.sup.-1 to the surface area of the peak at 3580.+-.10 cm.sup.-1 of the Raman spectrum of 0.11.+-.0.03;a ratio of the surface area of the peak at 511.+-.10 cm.sup.-1 to the surface area of the peak at 460.+-.10 cm.sup.-1 in the Raman spectrum of 1.1.+-.0.1.

Abstract: A three-dimensional substrate material for use in constructing battery electrodes comprises a sintered matrix material selected from the group consisting of reticulated metal foams, conductive fibers and metal powder compacts, and a porous covering layer of a polymeric mesh material, flexible metal screen or metal fibers, bonded to at least one surface of the matrix material to retain the sintered matrix material substantially within the planar surface of the surface of matrix material during spiral-wounding of the chemically loaded matrix material.

Abstract: A nickel hydroxide electrode useful in an alkaline secondary battery containing at least one of a copper-based additive or a manganese-based additive in either a nickel hydrogen active material as applied to a porous metal substrate, in a porous metal substrate itself, or both. The copper-based additive is at least member of the group consisting of copper, cuprous oxide and cupric oxide. The manganese-based additive is at least member of the group consisting of metal manganese, MnO, Mn.sub.2 O.sub.3, Mn.sub.3 O.sub.4, MnO.sub.2, MnO.sub.3, Mn.sub.2 O.sub.7, Mn(OH).sub.2, MnCO.sub.3, K.sub.2 MnO.sub.2, and KMnO.sub.4. When the additive is used in a positive electrode for an alkaline secondary battery, the rate of absorption of hydrogen gas generated in the battery is accelerated resulting in a reduction of the internal pressure of the battery.

Abstract: The present invention provides improved processes for forming anti-corrosion layers, particularly barium metaplumbate, on lead, lead alloy-, and lead oxide-containing substrates. The processes of the invention are used to form corrosion-resistant current collectors which are assembled into lead-acid batteries. The inventive methods used to form barium metaplumbate employ a salt solution which includes a barium compound and a solvent salt. In a first embodiment, a substrate material having at least a surface comprising elemental lead reacts with a salt solution to form barium metaplumbate. The salt solution includes a barium compound and an oxidizing agent. The solvent salt or barium compound may themselves be oxidizing agents, or an additional oxidant may be added to the solution. The molten salt solution is applied to the substrate in any known manner such as dipping, spraying, and brushing.

Abstract: A battery of this invention is equipped with a positive electrode having a following structure. A resin sheet is bonded to one side or both sides of a metal sheet, a large number of through holes are made at least on the resin sheet, and an active material is filled in the through holes.

Abstract: The invention provides for an improved pseudocapacitive device (10) having dissimilar electrodes (20) and (40). The first electrode (20) stores electrochemical charge via a double layer electrochemical mechanism, while the second electrode stores electrochemical charge via an oxidation/reduction reaction.

Abstract: A nickel electrode (14) for use in a storage cell (10) includes a porous nickel substrate (50, 52) and a cobalt oxide passivation layer (56) on the nickel substrate (50, 52). A mass of nickel hydroxide/oxide (54) is impregnated within the pores of the substrate (50, 52). The cobalt oxide layer (56) is preferably deposited on the nickel substrate (50, 52) by contacting the substrate (50, 52) with an aqueous solution of cobalt nitrate, removing the excess solution, and heating the substrate in an oxygen-containing environment to form cobalt oxide. The cobalt oxide layer (56) at the surface of the substrate (50, 52) acts as a passivation layer to prevent corrosion of the nickel substrate (50, 52).

Abstract: The present invention relates to a lithium secondary battery provided with a positive electrode having vanadium peroxide as an active material, a negative electrode having niobium pentoxide doped with lithium as an active material, and an electrolyte of an organic solvent in which a lithium salt is dissolved. A corrosion-resistant metal powder is used as a conductive material in the negative electrode. In addition, a corrosion-resistant metal may be used as a current collector of the negative electrode. This battery is excellent in charging and discharging cycle characteristics and storage life, is superior in moldability of the negative electrode composition and can be mass-produced.

Abstract: A metallized synthetic resin fiber electrode structure is described, based on a nonwoven fabric, with a porosity of 85-96% and a fiber thickness of 10-30 .mu.m, determined, respectively, in the nonmetallized condition, wherein the nonmetallized nonwoven fabric is characterized by the following strength properties. The quotient of the flexural stiffness according to DIN 53 362 (cantilever test) and the square of the nonwoven fabric thickness according to DIN 53 855 ranges between 80 and 400 cN. The deformation of a sample stack in the 5th cycle under 200 N in the compression test according to DIN 54 305 amounts to 6-18 mm. The force required to obtain half the achieved deformation amounts to 30-70 N. Polypropylene needle felts are preferred having a metallic coating of 0.1-10 .mu.m, especially 1-6 .mu.m. The electrode structures according to this invention can also be manufactured with larger thicknesses and permit production of rugged electrodes having reproducible properties.

Abstract: A low shear battery plaque and a nickel electrode fabricated therefrom, the latter consisting essentially of a centrally located layer of a conductive felt, layers of sintered nickel on each side of the felt and nickel hydroxide active material disposed throughout the pores of the sintered nickel.

Abstract: A conductive substrate wherein the major surfaces thereof are embossed and wherein coated on at least one of the major surfaces is a sintered porous metal powder coating, and preparation of the substrate. The substrate is especially suitable as an electrode in an electrolytic cell when the substrate includes an electrochemically active material within the pores of the sintered porous metal powder coating.

Abstract: An electrode for use in the electrolysis of aqueous solutions of ionizable compounds is produced by a method which comprises affixing filaments to a support fabric to form a network of filaments. An electroconductive metal is deposited on the filaments to form metal coated filaments. During the metal deposition, interfilament bonding takes place at contact sites between adjacent filaments. Removing the support fabric from the metal coated filament network produces a reticulate electrode having a porosity of at least about 80 percent. The three dimensional electrodes are highly conductive, have high internal surface area, and are mechanically strong.

Abstract: An electrode for use in the electrolysis of aqueous solutions of ionizable compounds is produced by a method which comprises affixing filaments to a support fabric to form a network of filaments. An electroconductive metal is deposted on the filaments to form metal coated filaments. During the metal deposition, interfilament bonding takes place at contact sites between adjacent filaments. Removing the support fabric from the metal coated filament network produces a reticulate electrode having a porosity of at least about 80 percent. The three dimensional electrodes are highly conductive, have high internal surface area, and are mechanically strong.

Abstract: A rechargeable electrical energy storage device including a lithium-containing negative electrode, a lithium ion electrolyte, and a positive electrode containing iron sulfide formed in situ by the reaction of a predeposited solid iron salt and hydrogen sulfide within a porous carbon structural body.

Abstract: A method for manufacturing an electrode for an alkaline accumulator by applying an active mass to a metallic grid such as iron which includes preparation of an active mass comprising a black iron ore concentrate, iron oxide, synthetic fibre, ferrous technical iron, an aqueous solution of nickel sulfate, a surface active agent, and an aqueous solution of polyvinyl alcohol, said polyvinyl alcohol being heated prior to addition with a dehydrating agent such as a concentrated sulfuric acid in a ratio of 1:5 of sulfuric acid to polyvinyl alcohol. The resulting active mass is rubbed into a grid made of a steel band, and dried for 15 to 20 minutes at a temperature of from 110.degree. to 180.degree. C until the dehydration of polyvinyl alcohol corresponds to 25-30 mol.% of double bonds.