Abstract: A grid network for a battery plate is provided. The grid network includes a plurality of spaced apart grid wire elements, each grid wire element having opposed ends joined to one of a plurality of nodes. Each node includes the juncture of one of the opposed ends of a plurality of the grid wire elements to define a plurality of open spaces in the grid network. At least one of the grid wire elements has a first transverse cross-section intermediate its opposed ends that is a different shape than a second transverse cross-section at at least one of the grid wire element's opposed ends.

Abstract: A low cost, high specific energy and long cycle life lead acid battery includes polymer/metal current collectors. For intermediate electrodes, a current collector includes two polymer grids and a metal foil that is disposed between two grids, and for terminal electrodes, a current collector includes a polymer grid, a polymer sheet and a metal foil that is disposed between the polymer grid and sheet. The surfaces of the grids and metal foil are coated by different conductive and corrosion-resistant composites. The current collectors can be configured as monopolar or bipolar electrodes.

Abstract: An electrode assembly, a rechargeable battery including the same, and a method of manufacturing an electrode thereof, the electrode assembly including a first electrode, the first electrode including a mesh-type first electrode current collector having a plurality of pores, and a first electrode active material layer adhered to the first electrode current collector, wherein an edge active material layer protrudes from a side of the first current collector; a second electrode including a second electrode current collector, and a second electrode active material layer adhered to the second electrode current collector; and a separator interposed between the first and second electrodes.

Abstract: An electrode plate for a battery comprising a plurality of electrodes in a grid where the grid defines a plurality of spaces. A paste disposed in the spaces has a top surface and a bottom surface. The paste is narrowed in the space, defining a distance between the top surface of the paste and the bottom surface of the paste that is less than the thickness of the plate over the electrodes. A retention layer of porous fabric is impressed on the top and/or bottom surface of the paste. Electrolyte disposed in electric communication with the electrodes.

Abstract: A battery plate assembly for a lead-acid battery is disclosed. The assembly includes a plates of opposing polarity each formed by an electrically conductive grid body having opposed top and bottom frame elements and opposed first and second side frame elements, the top frame element having a lug and an opposing enlarged conductive section extending toward the bottom frame element; a plurality of interconnecting electrically conductive grid elements defining a grid pattern defining a plurality of open areas, the grid elements including a plurality of radially extending vertical grid wire elements connected to the top frame element, and a plurality of horizontally extending grid wire elements, the grid body having an active material provided thereon. A highly absorbent separator is wrapped around at least a portion of the plate of a first polarity and extends to opposing plate faces. An electrolye is provided, wherein substantially all of the electrolyte is absorbed by the separator or active material.

Abstract: The present invention provides a tilted-grid substrate of a negative electrode for a nickel-zinc battery, including a first zinc foil layer; a copper foil layer compounded on the first zinc foil layer; and a second zinc foil layer compounded on the copper foil layer. The present invention further provides an active material composition of a negative electrode for a nickel-zinc battery, a negative electrode for a nickel-zinc battery, the method for preparing the negative electrode, and a nickel-zinc battery. In the tilted-grid substrate of a negative electrode according to the present invention, the surface of zinc eliminates the needs for plating other metal, avoiding the incorporation of impurities.

Abstract: A secondary battery with improved flexibility. The secondary battery includes: a substrate; a first electrode collector integrally formed with the substrate as one body; a first electrode material mixture layer; an electrolyte layer; a second electrode material mixture layer; and a second electrode collector having a metallic mesh structure integrally formed with the second electrode material mixture layer as one body, wherein the first electrode material mixture layer, the electrolyte layer, and the second electrode material mixture layer are sequentially formed on the first electrode collector in this order.

Abstract: A porous metal foil of the present invention comprises a two-dimensional network structure composed of metal fibers. This porous metal foil has superior properties and can be obtained in a highly productive and cost effective manner.

Abstract: A battery pack including at least a battery and a casing for accommodating the battery, in which the casing has a ventilation hole communicating with the outside of the casing, and a mesh member made of metal for covering at least the ventilation hole is provided at the side surface of the casing. Preferably, the mesh member is coated with an insulating resin.

Abstract: A metal foil for secondary battery generating less cutting chips at the time of forming an opening and allowed to have a higher aperture ratio without reducing strength and a secondary battery in which short circuit caused by generation of electrode debris can be suppressed are provided. A metal foil 1 for secondary battery is provided with a metal thin plate 2, plural first convex portions 3A formed on a first principal surface 2a of the thin plate 2 by plastic forming and plural second convex portions 3B formed on a second principal surface 2b opposite to the first principal surface 2a by the plastic forming, wherein the convex portions 3A and 3B each have an opening 31 of which aperture plane 31a is orthogonal or substantially orthogonal to the principal surfaces 2a and the 2b.

Abstract: A method and apparatus for making thin-film batteries having composite multi-layered electrolytes with soft electrolyte between hard electrolyte covering the negative and/or positive electrode, and the resulting batteries. In some embodiments, foil-core cathode sheets each having a cathode material (e.g., LiCoO2) covered by a hard electrolyte on both sides, and foil-core anode sheets having an anode material (e.g., lithium metal) covered by a hard electrolyte on both sides, are laminated using a soft (e.g., polymer gel) electrolyte sandwiched between alternating cathode and anode sheets. A hard glass-like electrolyte layer obtains a smooth hard positive-electrode lithium-metal layer upon charging, but when very thin, have randomly spaced pinholes/defects. When the hard layers are formed on both the positive and negative electrodes, one electrode's dendrite-short-causing defects on are not aligned With the other electrode's defects.

Abstract: A battery grid is provided having a frame that includes a top element, a bottom element, a first side element, and a second side element. A current collection lug is coupled to the top element. The battery grid includes a plurality of wires provided within the frame and defining a plurality of open areas. The plurality of wires includes a plurality of linear vertical wire members which extend from the top element toward the bottom element, first side element, or second side element. At least one of the linear vertical wire members includes a discontinuity terminating the linear vertical wire member before reaching the bottom element, first side element, or second side element, the discontinuity being defined by parallel horizontal wire members defining an open space.

Abstract: A lead acid battery includes a housing and at least one cell disposed within the housing. Each cell includes at least one positive plate and at least one negative plate and an electrolyte disposed in a volume between the positive and negative plates. The at least one negative plate includes a current collector, consisting essentially of a layer of carbon foam disposed on a substrate, and a chemically active material disposed on the current collector.

Abstract: An electrochemical cell includes an anode, a semi-solid cathode, and a separator disposed therebetween. The semi-solid cathode includes a porous current collector and a suspension of an active material and a conductive material disposed in a non-aqueous liquid electrolyte. The porous current collector is at least partially disposed within the suspension such that the suspension substantially encapsulates the porous current collector.

Abstract: The invention relates to a current collector for electrochemical diaphragm or membrane-type cells, comprising a layer obtained by interlacing or weaving of a multiplicity of first sets of metal wires with a multiplicity of single metal wires or of second sets of metal wires and provided with substantially parallel corrugations. Such layer is coupled to a planar element consisting of a cloth or a flattened stocking formed by weaving of a single metal wire. The current collector is characterised by a low angular coefficient of the pressure/thickness ratio over a wide range of compression levels.

Abstract: A battery plate assembly for a lead-acid battery is disclosed. The assembly includes a plates of opposing polarity each formed by an electrically conductive grid body having opposed top and bottom frame elements and opposed first and second side frame elements, the top frame element having a lug and an opposing enlarged conductive section extending toward the bottom frame element; a plurality of interconnecting electrically conductive grid elements defining a grid pattern defining a plurality of open areas, the grid elements including a plurality of radially extending vertical grid wire elements connected to the top frame element, and a plurality of horizontally extending grid wire elements, the grid body having an active material provided thereon. A highly absorbent separator is wrapped around at least a portion of the plate of a first polarity and extends to opposing plate faces. An electrolye is provided, wherein substantially all of the electrolyte is absorbed by the separator or active material.

Abstract: A fabrication process for conformal coating of a thin polymer electrolyte layer on nanostructured electrode materials for three-dimensional micro/nanobattery applications, compositions thereof, and devices incorporating such compositions. In embodiments, conformal coatings (such as uniform thickness of around 20-30 nanometer) of polymer Polymethylmethacralate (PMMA) electrolyte layers around individual Ni—Sn nanowires were used as anodes for Li ion battery. This configuration showed high discharge capacity and excellent capacity retention even at high rates over extended cycling, allowing for scalable increase in areal capacity with electrode thickness. Such conformal nanoscale anode-electrolyte architectures were shown to be efficient Li-ion battery system.

Abstract: It is an object of the present invention to provide a three-dimensional network aluminum porous body which enables to produce an electrode continuously, an electrode using the aluminum porous body, and a method for producing the electrode. The present invention provides a long sheet-shaped three-dimensional network aluminum porous body to be used as a base material in a method for producing an electrode including at least winding off, a thickness adjustment step, a lead welding step, an active material filling step, a drying step, a compressing step, a cutting step and winding-up, wherein the three-dimensional network aluminum porous body has a tensile strength of 0.2 MPa or more and 5 MPa or less.

Abstract: An electrode producing method by an electrode producing apparatus has an inclining step of pressing a surface of a current collector sheet with projections extending outwardly from the surface, which is conveyed in a definite direction, to incline the projections in a direction opposite to the definite direction of the current collector sheet; and an applying step of applying a coating solution onto the current collector sheet, the projections of which have been inclined in the inclining step and which is conveyed in the definite direction, by a slit die. After the surface of the current collector sheet is pressed to incline the projections on the sheet surface in the opposite direction to the conveyance direction, the coating solution is applied onto the surface. Therefore, the coating solution can be uniformly applied onto the current collector sheet.

Abstract: A current collector including: a polymer film including a first major surface, an opposite second major surface, and a plurality of openings extending through a thickness of the polymer film; a first layer on the first major surface of the polymer film; a second layer on the second major surface of the polymer film; and a third layer on an inner surface of an opening of the plurality of openings, wherein the third layer contacts the first layer and the second layer, and wherein the first layer, the second layer, and the third layer each independently has an electrical conductivity of greater than 10 Siemens per meter.

Abstract: A method of forming an electrode of a lithium ion secondary battery includes combining a binder and active particles to form a mixture, coating a surface with the mixture to form a coated article, translating the article along a first plane, cutting a first plurality of carbon fibers, each having a first average length, to form a second plurality of carbon fibers, each having a longitudinal axis and a second average length that is shorter than the first average length, inserting the second plurality of fibers into the mixture layer so that the longitudinal axis of each of at least a portion of the second plurality of fibers is not parallel to the first plane to form a preform, wherein the second plurality of fibers forms a truss structure disposed in three dimensions within the mixture layer, and heating the preform to form the electrode. An electrode is also disclosed.

Abstract: A cylindrical alkaline storage battery has a cylindrical case which contains an electrode assembly and an alkaline electrolyte. The assembly is formed by spirally winding a negative plate, a positive plate and a separator. The negative plate has a substrate having through holes and an active material layer which is disposed on the substrate and has an inner layer, an outer layer and a filler filled in the through holes. Each of the inner layer and outer layers has an overlapping portion which overlaps the adjacent positive plate via the separator. The filler has filling portions distributed in an area of the substrate that is covered by the overlapping portion of the inner and outer layers. The total amount of the active material contained in the overlapping portions and the filling portions ranges from 75% of the total amount of the active material in the negative plate to 100%.

Abstract: An electric storage device has positive and negative electrode systems. The positive electrode system includes a positive electrode having a current collector and a positive-electrode mixture layer. The negative electrode system includes a negative electrode having a current collector and a negative-electrode mixture layer. The negative electrode system further includes a first negative-electrode mixture layer and a second negative-electrode mixture layer, which are connected to each other and which include at least one different material or have different material composition ratios. The first negative-electrode mixture layer and the second negative-electrode mixture layer have different charge/discharge characteristics. A through-hole is formed in the current collector arranged between the first negative-electrode mixture layer and the second negative-electrode mixture layer.

Abstract: An electrode having a current collector with a plurality of through holes, and active material layers provided on both sides of the current collector. The current collector has projections extending on the top side or on the back side of the current collector from edges of the through holes, and an angle between each of the projections and a surface direction of the current collector is in the range of 30 to 80°.

Abstract: The invention provides a battery electrode manufacturing method that includes a composition adjusting process of adjusting an electrode layer forming composition that includes a first electrode material having a particle size that is larger than an opening size of a porous collector, and a second electrode material having a particle size that is smaller than the opening size of the porous collector; and an application process of applying the electrode layer forming composition to the porous collector. The invention also provides a battery electrode having an inner electrode layer and an outer electrode layer.

Abstract: A method of forming battery grids or plates that includes the step of mechanically reshaping or refinishing battery grid wires to improve adhesion between the battery paste and the grid wires. The method is particularly useful in improving the past adhesion to battery grids formed by a continuous batter grid making process (such as strip expansion, strip stamping, continuous casting) that produces grid wires and nodes with smooth surfaces and rectangular cross-section. In a preferred version of the method, the grid wires of battery grids produced by a stamping process are deformed such that the grid wires have a cross-section other than the rectangular cross-section produced by the stamping process. The method increases the cycle life of a battery.

Abstract: An electrode laminate unit of an electric storage device includes positive electrodes, negative electrodes and a lithium electrode connected to the negative electrode. When an electrolyte solution is injected into the electric storage device, lithium ions are emitted from the lithium electrode to the negative electrode. A positive and a negative electrode current collector have through-holes that guide the lithium ions in the laminating direction. The aperture ratio of the through-holes at the edge parts where the electrolyte solution is easy to be permeated is set to be smaller than the aperture ratio at central parts in order to suppress the permeation. Thus, the distribution of the electrolyte solution is made uniform, whereby the doping amount is made uniform.

Abstract: Provided are a three-dimensional net-like aluminum porous body in which the diameter of cells in the porous body is uneven in the thickness direction of the porous body; a current collector and an electrode each using the aluminum porous body; and methods for producing these members. The porous body is a three-dimensional net-like aluminum porous body in a sheet form, for a current collector, in which the diameter of cells in the porous body is uneven in the thickness direction of the porous body. When a cross section in the thickness direction of the three-dimensional net-like aluminum porous body is divided into three regions of a region 1, a region 2 and a region 3 in this order, the average cell diameter of the regions 1 and 3 is preferably different from the cell diameter of the region 2.

Abstract: A structure including a network of parallel, homogeneous pores extending through the structure, and an outer frame around the lateral faces of the structure. The structure and the frame are made of carbon. The electrode is covered by a layer based on lead. The pores are filled with an active material based on lead.

Abstract: In a current collector laminating step, a current-collector laminate unit 30 composed of current-collector materials 31 and 32 and a film material 33 is formed. Resist layers 34 having a predetermined pattern are formed on both surfaces of the current-collector laminate unit 30. An etching process is performed with the resist layers 34 used as a mask, whereby through-holes 20a and 23a are formed on the respective current-collector materials 31 and 32. The resist layers 34 are removed from the current-collector laminate unit 30. Since the etching process is performed on the plural current-collector materials 31 and 32, productivity of an electrode can be enhanced. During the application of the slurry, the film material 33 prevents the leakage of the electrode slurry. Therefore, the current-collector laminate unit 30 can be conveyed in the horizontal direction, whereby the productivity of the electrode can be enhanced.

Abstract: A lead acid storage battery composed of plates, the lead acid storage battery being obtained by packing an active material into a grid plate provided with a frame section having a quadrangular profile shape, and lateral grid strands and longitudinal grid strands that form a grid inside the frame section.

Abstract: A grid network for a battery plate is provided. The grid network includes a plurality of spaced apart grid wire elements, each grid wire element having opposed ends joined to one of a plurality of nodes. Each node includes the juncture of one of the opposed ends of a plurality of the grid wire elements to define a plurality of open spaces in the grid network. At least one of the grid wire elements has a first transverse cross-section intermediate its opposed ends that is a different shape than a second transverse cross-section at least one of the grid wire element's opposed ends.

Abstract: Provided is a battery pack in which the production of heat due to passage of current in a connector for connecting secondary batteries in parallel is made uniform to increase service life and reduce maintenance costs. A positive terminal connector 14 comprises a connector 14 with through-holes 18. The connector 14 is divided into two regions: a distant region which is distant from the portion connected to an external terminal; and a close region which is close to the connection portion and has the same area as the distant region. The connector 14 is formed so that the open area ratio of the distant region is greater than that of the close region. Thus, the electrical resistance of the close region can be made smaller than that of the distant region. Therefore, the production of heat due to passage of current in the close region can be suppressed.

Abstract: A metal foil for secondary battery generating less cutting chips at the time of forming an opening and allowed to have a higher aperture ratio without reducing strength and a secondary battery in which short circuit caused by generation of electrode debris can be suppressed are provided. A metal foil 1 for secondary battery is provided with a metal thin plate 2, plural first convex portions 3A formed on a first principal surface 2a of the thin plate 2 by plastic forming and plural second convex portions 3B formed on a second principal surface 2b opposite to the first principal surface 2a by the plastic forming, wherein the convex portions 3A and 3B each have an opening 31 of which aperture plane 31a is orthogonal or substantially orthogonal to the principal surfaces 2a and the 2b.

Abstract: A grid plate for a lead acid storage battery comprising a frame section having a pair of quadrangular contour shape, and longitudinal grid strands and lateral grid strands that form a grid inside the frame section. The longitudinal grid strands and lateral grid strands are composed of thick strands of smaller thickness than the frame section, and thin strands of smaller width and thickness than the thick strands. The thick strands and thin strands are arranged so that the strands adjacent to the thick strands are thin strands, and space is reliably provided for facilitating the flow of active material to the sides of the thick strands.

Abstract: An electrode assembly, a rechargeable battery including the same, and a method of manufacturing an electrode thereof, the electrode assembly including a first electrode, the first electrode including a mesh-type first electrode current collector having a plurality of pores, and a first electrode active material layer adhered to the first electrode current collector, wherein an edge active material layer protrudes from a side of the first current collector; a second electrode including a second electrode current collector, and a second electrode active material layer adhered to the second electrode current collector; and a separator interposed between the first and second electrodes.

Abstract: A low cost, high specific energy and long cycle life lead acid battery includes polymer/metal current collectors. For intermediate electrodes, a current collector includes two polymer grids and a metal foil that is disposed between two grids, and for terminal electrodes, a current collector includes a polymer grid, a polymer sheet and a metal foil that is disposed between the polymer grid and sheet. The surfaces of the grids and metal foil are coated by different conductive and corrosion-resistant composites. The current collectors can be configured as monopolar or bipolar electrodes.

Abstract: A method of making an article comprises a heat cured composition with at least one foil or sheet applied on one face of the cured composition. The article may be an electrode. The composition may comprise titanium suboxide.

Abstract: A storage battery is provided in which an expand grid is improved with respect to the widths of grid wires 1b, the sectional areas of nodes 1e, and the shapes of meshes 1c, whereby the productivity of the expand grid can be enhanced and the life performance can be improved. As means for attaining the object, a storage battery in which an expand grid is used as a battery plate, the expand grid being a grid member which is formed by expanding a side portion of a collector frame portion 1a of a metal sheet 1 to connect a large number of grid wires 1b to one another in a net-like shape, is configured so that widths of grid wires 1b of a row which is directly connected to the collector frame portion 1a of the expand grid, and a lateral end row are larger than widths of grid wires 1b of at least one of intermediate rows.

Abstract: A grid network for a battery plate is provided. The grid network includes a plurality of spaced apart grid wire elements, each grid wire element having opposed ends joined to one of a plurality of nodes. Each node includes the juncture of one of the opposed ends of a plurality of the grid wire elements to define a plurality of open spaces in the grid network. At least one of the grid wire elements has a first transverse cross-section intermediate its opposed ends that is a different shape than a second transverse cross-section at least one of the grid wire element's opposed ends.

Abstract: An electrode for an electrochemical cell including a polymer substrate, a conductive material in contact with the polymer substrate, a conductive ink in contact with the conductive material, and an active electrode material in contact with the conductive ink. The conductive ink is configured to enhance the adhesion between the conductive material and the active electrode material.

Abstract: A current collector includes a metal foil with a plurality of through-holes formed therein. The metal foil is divided into two regions of: a distant region distant from a connection portion to be connected to an external terminal; and a close region being close to the connection portion and having the same area as the distant region. The open area ratio of the distant region of the metal foil is larger than that of the close region. Thus, the electrical resistance of the close region is smaller than that of the distant region. Therefore, production of heat in the close region due to passage of current can be suppressed.

Abstract: The invention relates to a rolled electrode for a storage battery, wherein the electrode (10) is of substantially plate-like design and has a frame (12, 13, 15, 17) with a grid (16) arranged therein. A contact lug (14) for connecting the electrode to a battery pole is also provided on the frame (12, 13, 15, 17). Electrodes of this type are used, for example, in lead-acid storage batteries for vehicles, for example as a starter battery. The intention is to specify an electrode with improved electrical and mechanical properties and also possible ways of producing said electrode. To this end, the frame (12, 13, 15, 17) and/or the contact lug (14) in the electrode according to the invention have/has a greater thickness than the grid (16) arranged therein, at least in specific regions. A machine for producing such an electrode and a production method are also specified.

Abstract: An electric storage device 10 has a first electric storage component 29 and a second electric storage component 30. The first component 29 and the second component 30 are connected in parallel. A positive-electrode mixture layer 22 contains a lithium cobaltate to increase a capacity. A positive-electrode mixture layer 27 contains an activated carbon to increase an output. A current collector 16 having through holes 16a is provided between the layers 22 and 27. A positive electrode terminal 25 is connected to a positive-electrode current collector 21 of the first component 29 through an electricity supply path 24 provided with a resistor 23. By this configuration, the electric current flowing through the first electric storage component 29 can be restricted when the device is charged or discharged with high current.

Abstract: A battery grid includes a frame that includes a top element, a bottom element, a first side element, and a second side element. The battery grid also includes a plurality of wires provided within the frame and defining a plurality of open areas and a current collection lug extending from the top element in a first direction. The battery grid further includes at least one feature provided in the battery grid that is configured to reduce the amount of growth of the battery grid in the first direction due to corrosion of the battery grid during the life of the battery grid.

Abstract: Provided are conductive substrates having open structures and fractional void volumes of at least about 25% or, more specifically, or at least about 50% for use in lithium ion batteries. Nanostructured active materials are deposited over such substrates to form battery electrodes. The fractional void volume may help to accommodate swelling of some active materials during cycling. In certain embodiments, overall outer dimensions of the electrode remain substantially the same during cycling, while internal open spaces of the conductive substrate provide space for any volumetric changes in the nanostructured active materials. In specific embodiments, a nanoscale layer of silicon is deposited over a metallic mesh to form a negative electrode. In another embodiment, a conductive substrate is a perforated sheet with multiple openings, such that a nanostructured active material is deposited into the openings but not on the external surfaces of the sheet.

Abstract: A grid network for a battery plate is provided. The grid network includes a plurality of spaced apart grid wire elements, each grid wire element having opposed ends joined to one of a plurality of nodes. Each node includes the juncture of one of the opposed ends of a plurality of the grid wire elements to define a plurality of open spaces in the grid network. At least one of the grid wire elements has a first transverse cross-section intermediate its opposed ends that is a different shape than a second transverse cross-section at at least one of the grid wire element's opposed ends.

Abstract: A battery grid includes a frame that includes a top element, a bottom element, a first side element, and a second side element. The battery grid also includes a plurality of wires provided within the frame and defining a plurality of open areas and a current collection lug extending from the top element in a first direction. The battery grid further includes at least one feature provided in the battery grid that is configured to reduce the amount of growth of the battery grid in the first direction due to corrosion of the battery grid during the life of the battery grid.

Abstract: An electrode plate for a battery comprising a plurality of electrodes in a grid where the grid defines a plurality of spaces. A paste disposed in the spaces has a top surface and a bottom surface. The paste is narrowed in the space, defining a distance between the top surface of the paste and the bottom surface of the paste that is less than the thickness of the plate over the electrodes. A retention layer of porous fabric is impressed on the top and/or bottom surface of the paste. Electrolyte disposed in electric communication with the electrodes.

Abstract: Improvements in the performance of lithium electrochemical cells comprising a first cathode active material of a relatively high energy density but of a relatively low rate capability, for example CFx, contacted to one side of a current collector and with a second cathode active material having a relatively low energy density but of a relatively high rate capability, for example SVO, contacted to the opposite current collector side are described. An exemplary cathode has the configuration: SVO/first current collector/CFx/second current collector/SVO, and wherein the anodic coulombic capacity does not exceed the total coulombic capacities of the SVO and CFx by greater than 25%. Manganese oxide (MnO2) is another typically used cathode active material in lieu of SVO, and the present invention is applicable to lithium cells of that system as well.