Flow Field Means (e.g., Flow Field Plate, Bipolar Separator, Etc.) Patents (Class 429/457)
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Patent number: 7935452Abstract: The present invention relates to fuel cells and components used within a fuel cell. Heat transfer appendages are described that improve fuel cell thermal management. Each heat transfer appendage is arranged on an external portion of a bi-polar plate and permits conductive heat transfer between inner portions of the bi-polar plate and outer portions of the bi-polar plate proximate to the appendage. The heat transfer appendage may be used for heating or cooling inner portions of a fuel cell stack. Improved thermal management provided by cooling the heat transfer appendages also permits new channel field designs that distribute the reactant gases to a membrane electrode assembly. Flow buffers are described that improve delivery of reactant gases and removal of reaction products. Single plate bi-polar plates may also include staggered channel designs that reduce the thickness of the single plate.Type: GrantFiled: December 31, 2008Date of Patent: May 3, 2011Assignee: UltraCell CorporationInventor: Ian W. Kaye
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Publication number: 20110097641Abstract: A fuel cell stack. A fuel cell stack, an example of the fuel cell stack, is configured by alternately overlaying first electricity generating units and second electricity generating units in the horizontal direction. The first electricity units each provided with a first fuel gas flow path, a first oxidant gas flow path, a second fuel gas flow path, and a second oxidant gas flow path, and the flow paths are set to the same phase in the overlaying direction. The second electricity generating units are each provided with a first fuel gas flow path, a first oxidant gas flow path, a second fuel gas flow path, and a second oxidant gas flow path which are set to the same phase in the overlaying direction and are set to a phase different from the phase of the flow paths of the first electricity generating units.Type: ApplicationFiled: June 4, 2009Publication date: April 28, 2011Applicant: HONDA MOTOR CO., LTD.Inventors: Shuhei Goto, Narutoshi Sugita, Masaru Oda, Yasuhiro Watanabe
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Patent number: 7927753Abstract: The invention relates to a method for operating a direct oxidation fuel cell in which at least one fluid fuel is transported from a fuel reservoir via a fluid distribution structure to a membrane electrode assembly, the transport of the fuel being effected passively, i.e. without convection. Furthermore, the invention relates to a corresponding direct oxidation fuel cell.Type: GrantFiled: July 8, 2008Date of Patent: April 19, 2011Assignees: Fraunhofer-Gesellschaft zur Forderung der Angewandten Forschung E.V., Albert-Ludwigs-Universitat-FreiburgInventors: Steffen Eccarius, Christian Litterst, Peter Koltay
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Patent number: 7927754Abstract: A pressure relief feature for a fuel cell stack is disclosed, wherein the pressure relief feature relieves excess pressure from the fuel cell stack and facilitates control of a maximum pressure reached within the fuel cell stack.Type: GrantFiled: October 26, 2006Date of Patent: April 19, 2011Assignee: GM Global Technology Operations LLCInventor: Daniel I. Harris
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Patent number: 7923162Abstract: A fuel cell assembly in which at least one heat exchanger for conditioning either the anode or cathode reactant gas is integrated with the fuel cell stack and located at the end of the fuel cell stack, to isolate the fuel cell stack from contact with the end plates of the stack. The heat exchanger may preferably be comprised of a stack of plates which may preferably be the same as the plates as the fuel cell stack, with outer and inner end plates to direct the flow of reactant gases, waste gases and coolant to and from the fuel cell stack. The assembly is preferably configured to include reactant conditioning heat exchangers at both ends of the fuel cell stack.Type: GrantFiled: March 19, 2008Date of Patent: April 12, 2011Assignee: Dana Canada CorporationInventor: Doug Vanderwees
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Patent number: 7923163Abstract: The present invention relates to the structure of a bipolar plate for direction methanol fuel cell, the shape of a flow path and a fuel cell including them, more particularly, to the structure of a bipolar plate for direct methanol fuel cell using a flow path with a dispersion structure not the existing serpentine type for supplying a fuel to the new bipolar plate and functioning as a collector and the shape of a flow path. According to the present invention, a fluid flow resistance is decreased and a direct reaction region of a fluid and an electrode catalyst is increased in a bipolar plate, and therefore the performance of a fuel Cell can be improved.Type: GrantFiled: January 12, 2007Date of Patent: April 12, 2011Assignee: Korea Advanced Institute of Science and TechnologyInventors: Jung-Ki Park, Ho-Young Jung, Ki-Yun Cho, Kyung-A Sung, Wan-Keun Kim, Seong-Nam Lee
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Publication number: 20110081591Abstract: The present invention relates to a new method for the production of electrochemical cells, in particular individual cells for fuel cells and stacks as well as components and semi-finished parts required for this purpose. The gas diffusion layer is fixed on the bipolar plate by constructional measures and thus an improved positioning of the individual components of an electrochemical cell, in particular an individual cell for fuel cells is achieved. The method according to the invention allows for a flexible production. The semi-finished parts according to the invention are valuable, storable intermediate products which substantially reduce the lead times in the production of electrochemical cells, in particular individual cells for fuel cells.Type: ApplicationFiled: June 5, 2009Publication date: April 7, 2011Applicant: BASF SEInventors: Joachim Scherer, Raimund Stroebel, Thomas Schmidt
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Patent number: 7919213Abstract: A bipolar plate is provided which is constructed of a composite material including at least thirty percent carbon and up to seventy percent of a flowable resin. The material is flowed into a mold and hardened, preferably by heat or catalyst, to form the bipolar plate. The resin is preferably a polyester resin which, along with the carbon, can function effectively within a bipolar plate of a fuel cell. A method for forming bipolar plates from a composite material including carbon and a flowable resin, by flowing the material into a mold, is also provided. Specific compositions for the composite material are also provided.Type: GrantFiled: August 9, 2006Date of Patent: April 5, 2011Inventor: Rolf R. Becker
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Publication number: 20110076586Abstract: A separator of a fuel cell includes a sandwiching section, first and second bridges connected to the sandwiching section, a fuel gas supply section connected to the first bridge and an oxygen-containing gas supply section connected to the second bridge. The sandwiching section sandwiches an electrolyte electrode assembly, and has a fuel gas channel and an oxygen-containing gas channel separately. In the sandwiching section, a plurality of first projections are arranged in a zigzag pattern in a direction in which the first bridge extends, and the first projections at least protrude toward the fuel gas channel to contact an anode.Type: ApplicationFiled: May 8, 2009Publication date: March 31, 2011Applicant: HONDA MOTOR CO., LTD.Inventors: Hiroki Homma, Tsutomu Takahashi, Tetsuya Ogawa
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Patent number: 7914937Abstract: A fuel cell includes an electrolyte electrode assembly and separators. The separator has a fuel gas supply passage, a fuel gas distribution passage, an oxygen-containing gas supply passage, and an oxygen-containing gas distribution passage. The fuel gas flows through the fuel gas supply passage into the separator. The fuel gas distribution passage connects the fuel gas channel and the fuel gas supply passage. The oxygen-containing gas flows through the oxygen-containing gas supply passage into the separator. The oxygen-containing gas distribution passage connects the oxygen-containing gas channel and the oxygen-containing gas supply passage.Type: GrantFiled: August 15, 2008Date of Patent: March 29, 2011Assignee: Honda Motor Co., Ltd.Inventors: Tadashi Tsunoda, Masahiko Izumi
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Patent number: 7901826Abstract: An oxygen-containing gas flow field is formed on a surface of a first metal separator. The oxygen-containing gas flow field is connected between an oxygen-containing gas supply passage and an oxygen-containing gas discharge passage. The oxygen-containing gas flow field comprises oxygen-containing gas flow grooves, and ends of the oxygen-containing gas flow grooves are extended outwardly beyond ends of electrode catalyst layer of a membrane electrode assembly, and connected to an inlet buffer and an outlet buffer. When the purging process is performed at the time of stopping operation of the fuel cell, the purging air supplied to the oxygen-containing gas flow field discharges water retained in the electrode catalyst layers from the ends to the outlet buffer.Type: GrantFiled: March 24, 2006Date of Patent: March 8, 2011Assignee: Honda Motor Co., Ltd.Inventors: Hiromichi Yoshida, Shigeru Inai, Minoru Koshinuma, Ryo Jinba, Seiji Sugiura, Naoki Mitsuta, Katsumi Hayashi
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Publication number: 20110053010Abstract: A membrane humidifier assembly includes a first flow field plate adapted to facilitate flow of a first gas thereto and a second flow field plate adapted to facilitate flow of a second gas thereto. A polymeric membrane is disposed between the first and second flow fields and adapted to permit transfer of water from the first flow field plate to the second flow field plate. The polymeric membrane includes a polymer having perfluorocyclobutyl groups and a pendant side chain having a protogenic group.Type: ApplicationFiled: August 28, 2009Publication date: March 3, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Sean M. MacKinnon, Timothy J. Fuller, Annette M. Brenner
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Publication number: 20110053009Abstract: A membrane humidifier assembly includes a first flow field plate adapted to facilitate flow of a first gas thereto and a second flow field plate adapted to facilitate flow of a second gas thereto. A polymeric membrane is disposed between the first and second flow fields. The polymeric membrane is adapted to permit transfer of water between the first flow field plate and the second flow field plate. The polymeric membrane includes a polymeric substrate and a polymer layer disposed on the polymeric substrate. The polymer layer characteristically includes a first polymer having fluorinated cyclobutyl groups disposed on the polymeric substrate.Type: ApplicationFiled: August 28, 2009Publication date: March 3, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Annette M. Brenner, Timothy J. Fuller, Sean M. Mackinnon
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Publication number: 20110053007Abstract: A membrane humidifier assembly includes a first flow field plate adapted to facilitate flow of a first gas thereto and a second flow field plate adapted to facilitate flow of a second gas thereto. A polymeric membrane is disposed between the first and second flow fields and adapted to permit transfer of water from the first flow field plate to the second flow field plate. The polymeric membrane includes a polymer having perfluorocyclobutyl groups.Type: ApplicationFiled: August 28, 2009Publication date: March 3, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Sean M. MACKINNON, Timothy J. Fuller, Annette M. Brenner
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Patent number: 7897295Abstract: A flow field plate or bipolar plate for a fuel cell, where a surface of the flow field plate is textured or roughened to change the surface morphology of the plate. A conductive coating is deposited on the roughened surface where the roughness of the surface of the plate increases the hydrophilic nature of the coating. Therefore, if the coating is naturally hydrophobic, the surface roughness makes the coating hydrophilic to wick water away. If the coating is a conductive hydrophilic coating, then the surface roughness makes the coating super-hydrophilic, and may counter the effects of surface contamination that would act to make the hydrophilic coating less hydrophilic.Type: GrantFiled: December 20, 2005Date of Patent: March 1, 2011Assignee: GM Global Technology Operations LLCInventors: Gayatri Vyas, Mahmoud H. Abd Elhamid, Youssef M. Mikhail, Thomas A. Trabold
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Publication number: 20110045378Abstract: A separator includes: a sandwiching unit which sandwiches an electrolyte/electrode assembly and has a fuel gas channel and an oxidizing gas channel which are arranged separately; a fuel gas supply unit having a fuel gas supply communication hole formed in the layering direction for supplying the fuel gas into the fuel gas channel; and a seal member arranged at an outer periphery of the fuel gas supply communication hole. The seal member has a clay film formed from a clay mineral and an organic polymer.Type: ApplicationFiled: January 16, 2009Publication date: February 24, 2011Applicant: HONDA MOTOR CO., LTD.Inventors: Tomio Miyazaki, Takeo Ebina, Fujio Mizukami
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Publication number: 20110045377Abstract: This invention provides a bipolar plate for a fuel cell, produced by molding a composition comprising 100 parts by mass of a porous artificial graphite material having a true density of 1.63 to 2.20 g/ml and an average particle diameter (d=50) of 20 to 100 ?m, 19 to 30 parts by mass of an epoxy resin comprising a main agent and a curing agent, and 0.1 to 1.0 part by mass of an internal release agent. The main agent is an o-cresol novolak-type epoxy resin having an epoxy equivalent of 195 to 216 g/eq and an ICI viscosity of 0.20 to 1.00 Pa·s at 150° C. The curing agent is a phenol novolak resin having a hydroxyl equivalent of 103 to 106 g/eq and an ICI viscosity of 0.03 to 0.50 Pa·s at 150° C. The average thickness of a thin wall part is 0.12 to 0.20 mm.Type: ApplicationFiled: September 2, 2008Publication date: February 24, 2011Applicant: NISSINBO HOLDINGS, INC.Inventor: Fumio Tanno
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Publication number: 20110033767Abstract: The present invention relates to a membrane electrochemical generator (100) characterised by improved electrical insulation and reduced volume. The membrane electrochemical generator (100) is fed with gaseous reactants and comprises a multiplicity of reaction cells (101) assembled in a filter-press configuration. Each of said reaction cells (101) is delimited by a pair of bipolar sheets (102), formed by a metallic central body (110) integrated in a frame (111) made of polymeric material. The polymeric material may be of the thermoplastic or thermosetting type and the frame (111) is laid on the metallic central body (110) by moulding.Type: ApplicationFiled: July 19, 2010Publication date: February 10, 2011Inventors: Marcello Liotta, Eduardo TRIFONI
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Publication number: 20110033768Abstract: A fuel cell separator of the present invention is a plate-shaped fuel cell separator including a reaction gas supply manifold hole 21, a reactant gas discharge manifold hole 22, a groove-shaped first reactant gas channel 131, and one or more groove-shaped second reaction gas channels 132 and 133, wherein the first reactant gas channel 131 includes a first portion 41 and a second portion 51 located upstream of the first portion 41, and a cross-sectional area of a first specified portion 81 which is a continuous portion including at least the first portion of the first reactant gas channel 131 and/or a cross-sectional area of a second specified portion 82 which extends continuously from at least a downstream end of the first reactant gas channel 131 is/are smaller than cross-sectional areas of the second reactant gas channels 132 and 133.Type: ApplicationFiled: May 18, 2009Publication date: February 10, 2011Inventors: Shinsuke Takeguchi, Yoichiro Tsuji, Takashi Nakagawa
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Patent number: 7883814Abstract: A first metal separator of a fuel cell comprises a metal plate, and a first seal member is formed integrally on both surfaces of an outer edge of the metal plate. A first rib having a frame shape is provided around an oxygen-containing gas supply passage or the like of the metal plate. The first rib has a rib surface spaced away from an inner end surface of the metal plate around the oxygen-containing gas supply passage or the like, toward the oxygen-containing gas supply passage or the like.Type: GrantFiled: February 1, 2008Date of Patent: February 8, 2011Assignee: Honda Motor Co., Ltd.Inventors: Yasuhiro Watanabe, Masaaki Sakano, Shuji Sato, Shigeru Inai, Teruyuki Ohtani, Ken Takahashi
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Patent number: 7879508Abstract: A stainless steel sheet useful as a separator for a low-temperature fuel cell has the surface state that a lot of fine projections (p) stand close together around many fine pits (d) formed over a whole surface. The surface state is realized by alternating electrolytic etching in a ferric chloride solution. When the stainless steel separator is built in a fuel cell, contact resistance between the separator and a graphite electrode is kept at a lower level even in a corrosive atmosphere. Consequently, the fuel cell can be driven with high power-generating efficiency over a long term even under severely corrosive conditions without generation of massive Joule heat.Type: GrantFiled: January 14, 2009Date of Patent: February 1, 2011Assignee: Nisshin Steel Co., Ltd.Inventors: Tsutomu Miyano, Takeshi Shimizu, Keiji Izumi, Yoshikazu Morita, Shinichi Kamoshida, Toshiki Kingetsu
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Patent number: 7879504Abstract: A fuel cell stack that includes at least one electricity generator generating electric energy through an electrochemical reaction between hydrogen and oxygen and a cooling system are provided. The electricity generator includes a membrane-electrode assembly, separators on both sides of the membrane-electrode assembly, and cooling channels placed approximately parallel to a first direction of the membrane-electrode assembly, where a coolant flows through the cooling channels, and where the cooling channels have different distribution densities in a direction perpendicular to the first direction of the membrane-electrode assembly.Type: GrantFiled: July 19, 2005Date of Patent: February 1, 2011Assignee: Samsung SDI Co., Ltd.Inventor: Dong-Myung Suh
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Publication number: 20110020725Abstract: The invention relates to a portable electrical energy generator, its components, and manufacture of the components and generator. The generator includes a bi-polar plate stack, which is well suited for use in a fuel cell. The stack may include at least one spacer that limits compression of a membrane electrode assembly in the fuel cell. The stack may also include a polymer binder that holds the stack together and/or maintains a compression force on the membrane electrode assembly. An open cathode manifold may also provided to ease oxygen movement. High throughput and low cost manufacture of bi-polar plates is also described herein.Type: ApplicationFiled: October 4, 2010Publication date: January 27, 2011Applicant: ULTRACELL CORPORATIONInventors: Jennifer E. Brantley, Ian W. KAYE, Kenneth J. Newell
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Patent number: 7875396Abstract: A membrane humidifier for a fuel cell is disclosed, wherein a pressure drop in the humidifier is minimized and a humidification of a proton exchange membrane in the fuel cell is optimized.Type: GrantFiled: June 29, 2006Date of Patent: January 25, 2011Assignee: GM Global Technology Operations LLCInventors: Yan Zhang, Annette M. Brenner, Hubert A. Gasteiger, Steven G. Goebel, Glenn W. Skala
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Patent number: 7871733Abstract: In a fuel cell structure having an assembly of an electrolyte layer and an electrode formed on the electrolyte layer, a gas separator 25 is laminated on the electrolyte layer and the electrode and forms, in combination with the electrode, a gas flow path to make a flow of a reactive gas that is subjected to an electrochemical reaction. A first water guide element is provided between the electrode and the gas separator 25 and is arranged to enable migration of water from and to the electrode and to continuously guide water in an electrode plane direction. A gas outlet 68 is open at one end of the gas flow path to be at least partly overlapped with one end of the first water guide element and discharges the flow of the reactive gas from the gas flow path. The gas outlet 68 is designed to have a higher flow resistance of the reactive gas than a flow resistance in the gas flow path. This arrangement effectively improves the water discharge efficiency from the gas flow path formed in the fuel cell structure.Type: GrantFiled: November 30, 2007Date of Patent: January 18, 2011Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kotaro Ikeda, Masaki Ando
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Patent number: 7867665Abstract: Corrosion of a metal portion such as a pipe connected to a fuel cell stack is suppressed. The fuel cell stack has a plurality of single cells which generate electrical power using an aqueous methanol solution and air and are stacked in a vertical direction. An inlet of a fuel supply manifold for distributing the aqueous methanol solution to each cell and an outlet of a fuel discharge manifold for collecting the fuel discharged from the single cells are provided in a common conductive end plate. Hence, when the discharge fuel discharged from the fuel cell stack is circulated and resupplied to the stack, the potential of the discharged fuel becomes equal to that of the liquid fuel to be supplied to the stack, whereby the corrosion of the metal portion such as a pipe, a tank, a pump, or a heat exchanger is suppressed.Type: GrantFiled: February 28, 2007Date of Patent: January 11, 2011Assignee: Sanyo Electric Co., Ltd.Inventors: Takeshi Minamiura, Goro Fujita, Kenji Kibune, Takashi Yasuo
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Patent number: 7867660Abstract: In the fuel cell including a membrane electrode assembly, the diffusion layer of the membrane electrode assembly includes an electrode part having one surface in contact with the electrode catalytic layer and the other surface facing the separator and a non-electric-power generating part around the electrode part having one surface in contact with the solid polymer electrolytic membrane and the other surface facing the separator. The non-electric-power generating part includes a hydrophilic part near an outlet of the fluid passage of the reaction gas, and a hydrophobic layer formed on the hydrophilic part and exposed to the fluid passage to discharge water generated in generating an electric power.Type: GrantFiled: May 15, 2007Date of Patent: January 11, 2011Assignee: Honda Motor Co., Ltd.Inventor: Naoki Mitsuta
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Patent number: 7867666Abstract: An oxygen-containing gas flow field for supplying an oxygen-containing gas from an oxygen-containing gas supply passage to an oxygen-containing gas discharge passage is formed on a first metal plate. The oxygen-containing gas flow field includes oxygen-containing gas flow grooves as serpentine flow grooves having two turn regions T1, T2. The oxygen-containing gas flow grooves have substantially the same length. The oxygen-containing gas flow grooves are connected to an inlet buffer and an outlet buffer at opposite ends. The inlet buffer and the outlet buffer have a substantially triangular shape, and are substantially symmetrical with each other.Type: GrantFiled: September 30, 2009Date of Patent: January 11, 2011Assignee: Honda Motor Co., Ltd.Inventors: Seiji Sugiura, Shuhei Goto, Kazuya Sasamoto, Narutoshi Sugita
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Publication number: 20110003226Abstract: A fuel cell is described. The fuel cell includes current collectors, each of which includes a substrate of lightweight material, such as Kapton material. Micro channels are formed via laser machining or chemical etching into the substrate. The current collectors further include conductive layers sputtered on the substrate, and protective coating on the conductive layers. A variety of materials are available for the conductive layers. The fuel cell so developed is particularly well suited to mobile applications, such as electronic devices.Type: ApplicationFiled: June 30, 2010Publication date: January 6, 2011Inventors: Larry J. Markoski, Dilip Natarajan, Alex Primak
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Publication number: 20110003229Abstract: Embodiments of the invention relate to electrochemical cells and membranes including alternating electrically conductive and dielectric regions. One embodiment describes an ion-conducting composite layer for an electrochemical cell, including two or more electrically conductive components, each electrically conductive component having one or more electrically conductive passageways and one or more dielectric components, each dielectric component having one or more ion-conducting passageways. The electrically conductive components and the dielectric components are adjacently arranged to provide a fluidically impermeable composite layer.Type: ApplicationFiled: February 27, 2009Publication date: January 6, 2011Inventors: Jeremy Schrooten, Gerard F. McLean, Paul Sobejko
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Patent number: 7862950Abstract: The present invention relates to an assembly with a reinforced sealing structure for its use in fuel cells and electrolyzers, comprising a membrane electrode assembly (23) and a sealing structure (S) surrounding said membrane electrode assembly (23), said sealing structure (S) comprising a gasket (G), a reinforcing material (4) integrated in said gasket and reagent gas and coolant fluid openings (10) for the passage of reactant gases and coolant fluid.Type: GrantFiled: April 12, 2006Date of Patent: January 4, 2011Assignee: Auto-Juntas, S.A. UnipersonalInventor: Pedro Sánchez Díaz
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Patent number: 7862936Abstract: A bipolar plate for a fuel cell is disclosed including a first unipolar plate having an active surface with a plurality of flowfield channels formed therein. The first unipolar plate further includes an inlet header disposed at a first end of the unipolar plate that is in communication with the active surface, and an outlet header disposed at a second end of the unipolar plate having an exhaust opening formed therethrough. A peripheral edge of the exhaust opening is chamfered and is also in communication with the active surface. The chamfered exhaust opening forms a water removal channel in the bipolar plate. A fuel cell stack including the bipolar plate is also disclosed.Type: GrantFiled: January 12, 2007Date of Patent: January 4, 2011Assignee: GM Global Technology Operations, Inc.Inventors: Jon P. Owejan, Steven R. Falta, Pinkhas A. Rapaport, Thomas A. Trabold, Thomas W. Tighe, Lee C. Whitehead
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Publication number: 20100330449Abstract: A fuel cell system includes a fuel supply, an air supply, a plurality of unit cells being stacked, and a stack. The stack includes: a plurality of unit cells, each comprising separators and a membrane assembly (MEA) disposed between the separators; a fuel inlet configured to introduce a fuel to the unit cell; an unreacted fuel outlet configured to emit unreacted fuel from the stack; a fuel bypass path; a fuel distribution path configured to distribute the fuel to each of the unit cells; and an unreacted fuel inducing path configured to channel the unreacted fuel to the unreacted fuel outlet.Type: ApplicationFiled: June 2, 2010Publication date: December 30, 2010Inventors: Seong-Jin An, Chi-Seung Lee, Jun-Young Park, Jin-Hwa Lee, Jun-Won Suh
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Patent number: 7855028Abstract: Disclosed is a separator plate for a molten carbonate fuel cell, which functions to reform a fuel gas while allowing it to efficiently flow therein and thereout, thus producing hydrogen and carbon dioxide, which are then supplied into an anode, and which functions to realize the electrical connection between the anode and the cathode. In the center plate, having a central portion and peripheral portions of the separator plate, the central portion has gas flow paths, that is, guide protrusions and guide grooves, and the peripheral portions are formed into sidewall parts through a folding process, and thus the number of constituents of the separator plate is minimized, thereby reducing the area to be welded. Further, the sidewall parts are integrally structured with the center plate, thereby increasing airtightness and solving problems of corrosion which may be caused in the welded area.Type: GrantFiled: February 9, 2007Date of Patent: December 21, 2010Assignee: Doosan Heavy Industries & Construction Co., Ltd.Inventors: Bo-Hyun Ryu, Boo-Ho Yoon, Dong-Woo Kang, Kil-Ho Moon, In-Gab Chang, Gi-Pung Lee, Yun-Sung Kim
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Patent number: 7855029Abstract: A fuel cell module includes an anode flow board, a cathode board, an intermediate adhesive layer, a membrane electrode assembly (MEA) including a membrane edge, and a leak-proof adhesive layer mounted on the membrane edge, thereby preventing contact between the intermediate adhesive layer and the membrane edge. The adhesive ability of the leak-proof adhesive layer to the membrane edge is higher than that of the intermediate adhesive layer to the membrane edge. Therefore, the methanol leakage from the membrane can be avoided.Type: GrantFiled: September 12, 2007Date of Patent: December 21, 2010Assignee: Nan Ya Printed Circuit Board CorporationInventors: Jiun-Ming Chen, Yu-Chih Lin, Chih-Yen Lin, Chiang-Wen Lai, Ching-Sen Yang
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Patent number: 7855026Abstract: The object of the present invention is to provide a fuel cell stack with improved corrosion resistance of metal separators and reduced cost. To attain this object, the fuel cell stack according to the present invention has a cell stack constituted by stacking a prescribed number of unit cells obtained by sandwiching both surfaces of an electrolyte membrane between an anode and a cathode and sandwiching the outer sides thereof with a pair of metal separators, wherein the metal separator positioned on the plus side of the cell stack is subjected to surface treatment providing for relatively higher corrosion resistance than the metal separator positioned on the minus side of the cell stack. Cost reduction can be realized, while maintaining corrosion resistance comparable with that obtained in the case when all the separators are subjected to the anticorrosive surface treatment to the same degree.Type: GrantFiled: December 20, 2005Date of Patent: December 21, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventor: Toru Bisaka
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Patent number: 7851100Abstract: The invention provides an MEA-gasket assembly (1) comprising: an MEA (5) having a polymer electrolyte membrane (5A), catalyst layers and gas diffusing layers (5C); a plate-like frame (6) which is joined to a portion of the polymer electrolyte membrane (5A) so as to enclose the MEA (5), the portion being located in a peripheral region of the MEA (5) and which has a plurality of fluid manifold holes (12, 13, 14); and an annular gasket (7) formed on both faces of the frame (6), wherein an annular gap formed between the inner peripheral edge of the annular gasket (7) and the outer peripheral edges of the gas diffusing layers (5C) is at least partially closed.Type: GrantFiled: October 6, 2005Date of Patent: December 14, 2010Assignee: Panasonic CorporationInventors: Susumu Kobayashi, Yasuhiro Seki
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Publication number: 20100310962Abstract: A fuel cell stack with transparent flow pathways and bipolar plates thereof are provided. The fuel cell stack includes at least one membrane electrode assembly (MEA) and at least one pair of bipolar plates. Each bipolar plate includes a transparent flowing path plate and a current collector. Each MEA is interposed between two corresponding bipolar plates so that power generated by each MEA is transmitted through the current collectors disposed respectively on margins of adjacent ones of the transparent flowing path plates. The transparent flowing path plates allow the production of liquid water in the fuel cell stack to be monitored in real time from outside the fuel cell stack, so as to prevent flow pathways of the transparent flowing path plates from being blocked and thereby maintain the efficiency of power generation of the fuel cell stack.Type: ApplicationFiled: July 16, 2009Publication date: December 9, 2010Applicant: Chung-Hsin Electric and Machinery Manufacturing Corp.Inventors: Feng-Chang Chen, Seng-Woon Lim, Chi-Bin Wu
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Patent number: 7846607Abstract: A separator for a fuel cell includes a main separator and a sub separator. A plurality of intake manifolds and exhaust manifolds are perforated on both end portions of the main separator and the sub separator. A plurality of channels are formed on an upper surface of the main separator so that fuel is supplied through the different intake manifolds and is exhausted through the different exhaust manifolds. Auxiliary channels are formed on a lower surface of the main separator and an upper surface and a lower surface of the sub separator so as to connect the intake manifolds and the exhaust manifolds to the channels. A connecting channel is formed on a lower surface of the main separator so as to communicate with the channels, and connect the channels and the auxiliary channels.Type: GrantFiled: December 27, 2006Date of Patent: December 7, 2010Assignee: Hyundai Motor CompanyInventor: Dong Hun Lee
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Patent number: 7846608Abstract: Disclosed is a flow-field plate and fuel cell stack using the same. The flow-field plate of the present invention comprises a center hole (5) formed at the center of the flow-field plate, a inlet (6) and a outlet (7) formed on two positions near the outer edge of the flow-field plate, and flow grooves extending radially from the center hole (5) on one side of the flow-field plate. Since the flow-field plate according to the present invention may comprise flow grooves extending radially and having short flow path, which is benefit for reactants diffusion, there is no “dead-end” on the flow-field plate and reactants may distribute uniformly to each part of flow-field plate. Furthermore, resultants generated from reaction, such as water, nitrogen, carbon dioxide, etc., may be discharged in time and not accumulate on flow-field plate. Therefore, the reactant utilization ratio, the fuel cell performances and its service life may be improved.Type: GrantFiled: March 29, 2006Date of Patent: December 7, 2010Assignee: BYD Company LimitedInventors: Junqing Dong, Yong Zhou
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Patent number: 7846601Abstract: A fuel cell system that provides a flow of anode exhaust gas into the cathode side of the fuel cells without allowing the anode exhaust gas flow and the cathode input flow to mix in a large volume. In one embodiment, strategically positioned perforations in the MEAs allow the anode exhaust gas to cross over to the cathode channels near the cathode input. These perforations could be provided as an array of small holes in an MEA sub-gasket or an MEA carrier frame. In an alternate embodiment, openings are provided through the bipolar plates that allow the anode exhaust to flow into the cathode channels. This configuration would require a special anode half-plate at one end of the stack to provide the opening.Type: GrantFiled: October 8, 2004Date of Patent: December 7, 2010Assignee: GM Global Technology Operations, Inc.Inventor: Glenn William Skala
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Patent number: 7846591Abstract: The present invention is directed to an electroconductive element within an electrochemical cell that improves water management. The electroconductive element comprises an impermeable electrically conductive element and a porous liquid distribution media disposed along a major surface of the conductive element. Preferably, the liquid distribution media is in direct contact and fluid communication with a fluid distribution layer disposed between the membrane electrode assembly (MEA) and the liquid distribution media, so that liquids are drawn from the MEA through the fluid distribution layer to and through the liquid distribution media. The liquid distribution media transports liquids away from the MEA in the fuel cell. Methods of fabricating and operating fuel cells and electroconductive elements according to the present invention are also contemplated.Type: GrantFiled: February 17, 2004Date of Patent: December 7, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Wenbin Gu, Gerald W Fly, Mark F Mathias
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Patent number: 7846606Abstract: A bipolar plate for electro-chemical applications is proposed, comprising a first cover layer of a metallic material, a second cover layer of a metallic material, and a supporting layer of a metallic material which is arranged between the first cover layer and the second cover layer and is connected to the first cover layer and the second cover layer, wherein the supporting layer comprises at least one row of contact areas for the first cover layer and/or the second cover layer and free spaces are formed between neighboring contact areas, wherein at least one passage opening is provided for conveying fuel and/or oxidizer, and wherein an insert element by means of which point forces are introducible over an area is arranged between the first cover layer and the second cover layer in the region of the at least one passage opening.Type: GrantFiled: December 19, 2007Date of Patent: December 7, 2010Assignee: Deutsches Zentrum fuer Luft-und Raumfahrt e. V.Inventors: Andreas Brinner, Tilo Maag
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Patent number: 7842433Abstract: A fuel cell separator plate comprising a portion in contact with an electrode, and a sealing portion provided around the contact portion, the contact portion having a larger surface roughness (Rmax) than that of the sealing portion. It is preferably a molded separator plate made of a composite carbon material comprising carbon and a thermosetting resin.Type: GrantFiled: October 24, 2002Date of Patent: November 30, 2010Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Yoshihiro Nakanishi, Yuichiro Kosaka, Kentaro Nagoshi
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Patent number: 7842434Abstract: Various embodiments relate to interconnects for solid oxide fuel cells (“SOFCs”) comprising ferritic stainless steel and having at least one via that when subjected to an oxidizing atmosphere at an elevated temperature develops a scale comprising a manganese-chromate spinel on at least a portion of a surface thereof, and at least one gas flow channel that when subjected to an oxidizing atmosphere at an elevated temperature develops an aluminum-rich oxide scale on at least a portion of a surface thereof. Other embodiments relate to interconnects comprising a ferritic stainless steel and having a fuel side comprising metallic material that resists oxidation during operation of the SOFCs, and optionally include a nickel-base superalloy on the oxidant side thereof. Still other embodiments relate to ferritic stainless steels adapted for use as interconnects comprising ?0.1 weight percent aluminum and/or silicon, and >1 up to 2 weight percent manganese. Methods of making interconnects are also disclosed.Type: GrantFiled: June 28, 2005Date of Patent: November 30, 2010Assignee: ATI Properties, Inc.Inventors: James M. Rakowski, Charles P. Stinner
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Patent number: 7842426Abstract: A fuel cell stack is disclosed that utilizes a porous material internally disposed in the fuel cell outlet manifolds, wherein the porous material facilitates the transport of liquid water from the plate outlets thereby minimizing the accumulation of liquid water in the fuel cell stack.Type: GrantFiled: November 22, 2006Date of Patent: November 30, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Thomas W. Tighe, Jon P. Owejan, Thomas A. Trabold
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Patent number: 7842435Abstract: A method of enhancing water management capabilities of a fuel cell is disclosed. The method includes providing a fuel cell component having hydrophilic or weakly hydrophobic surfaces, increasing a hydrophobicity of at least one of said hydrophilic surfaces and assembling the fuel cell component into the fuel cell.Type: GrantFiled: November 1, 2004Date of Patent: November 30, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Yang-Tse Cheng, Gayatri Vyas, Mahmoud H. Abd Elhamid
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Patent number: 7838168Abstract: A proton exchange membrane fuel cell has a unit cell assembly including an anode side and a cathode side. The anode side has a cooling base plate, a conductor assembly, a hydrogen flow field, a water absorbing element, and a hydrogen duct assembly. The cathode side has an air flow field, a conductor assembly, an air flow distributor, and an insulating compression plate with wing extensions. A membrane electrode assembly is disposed between the anode side and the cathode side physically connecting the flow fields on both the anode and cathode sides. A sealed anode assembly creates a sealed hydrogen volume and includes the anode conductor assembly, the hydrogen duct assembly, and the membrane electrode assembly all disposed between the insulating compression plate and the cooling base plate. The fuel cell may comprise multiple unit cell assemblies arranged in planar, folded, stacked, or pancake configurations.Type: GrantFiled: February 28, 2007Date of Patent: November 23, 2010Inventors: L. Carlton Salter, Robert Pendergrass, Jason Redmond
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Patent number: 7838163Abstract: A fuel cell including separators opposing each other and squeezing a power generating reaction portion. Each of the separators includes a gas passage, a gas passage dividing rib, and a protrusion formed in the gas passage. In a first separator, which is an at least one separator of the separators opposing each other via the power generating reaction portion, at a region of the first separator opposing a gas passage dividing rib of a second separator, which is a separator opposing the first separator, a squeezing rib is formed and replaces the protrusion. The squeezing rib and the gas passage dividing rib of the second separator squeezes the power generating reaction portion. At the region of the first separator, a contact area of the squeezing rib with the power generating reaction portion is adapted to be larger than a contact area of the protrusion of the first separator with the power generating reaction portion in a case where the protrusion were formed without forming the squeezing rib.Type: GrantFiled: November 16, 2005Date of Patent: November 23, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tsunemasa Nishida, Toshiyuki Suzuki, Tsutomu Ochi, Naohiro Takeshita, Hiroo Yoshikawa
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Patent number: 7838139Abstract: A flow field plate for a fuel cell or electrolyser comprises on at least one face an assembly of channels comprising one or more gas delivery channels, one or more gas removal channels, and a permeable wall separating same. The permeable wall may comprise a plurality of gas diffusion channels.Type: GrantFiled: June 18, 2003Date of Patent: November 23, 2010Assignee: The Morgan Crucible Company PLCInventors: Mark Christopher Turpin, Alan Robert Chapman