Comprising Framed Electrodes Or Frame-like Gaskets Patents (Class 429/463)
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Patent number: 8399150Abstract: An integrated fuel cell assembly is described. The integrated fuel cell assembly includes a polymer membrane; an anode electrode and a cathode electrode on opposite sides of the polymer membrane; a pair of gas diffusion media on opposite sides of the polymer membrane, the gas diffusion media comprising a microporous layer and a gas diffusion layer, the anode electrode and the cathode electrode positioned between the polymer membrane and the pair of gas diffusion media; a subgasket positioned around a perimeter of one of the gas diffusion media, the subgasket defining an active area inside the perimeter, the subgasket having a layer of thermally activated adhesive thereon; and a bipolar plate sealed to the subgasket by the layer of thermally activated adhesive. Methods of making the integrated fuel cell assembly and assembling fuel cell stacks are also described.Type: GrantFiled: June 23, 2010Date of Patent: March 19, 2013Assignee: GM Global Technology Operations LLCInventors: Daniel P. Miller, Matthew J. Beutel, Sumeet Bhargava, Courtney E. Reich
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Patent number: 8394548Abstract: A seal structure is disclosed for forming a substantially fluid tight seal between a UEA and a plate of a fuel cell system, the seal structure including a sealing member formed in one fuel cell plate, a seal support adapted to span feed area channels in an adjacent fuel cell plate, and a seal adapted to cooperate with a UEA disposed between the fuel cell plates, the sealing member, and the seal support to form a substantially fluid tight seal between the UEA and the one fuel cell plate. The seal structure militates against a leakage of fluids from the fuel cell system, facilitates the maintenance of a velocity of a reactant flow in the fuel cell system, and a cost thereof is minimized.Type: GrantFiled: May 24, 2012Date of Patent: March 12, 2013Assignee: GM Global Technology Operations LLCInventors: Jeffrey A. Rock, Gerald W. Fly, Steven G. Goebel, Jeff D. Williams
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Patent number: 8343682Abstract: A method is provided for making a gasketed fuel cell membrane electrode assembly (MEA) comprising the steps of: i) selecting a fluid transport layer sheet material; ii) selecting a target level of compression Ct % for use of said fluid transport layer sheet material in a fuel cell membrane electrode assembly; iii) measuring the pressure Pt for which the fluid transport layer sheet material achieves compression of Ct %; iv) positioning between the platens of a press a membrane electrode assembly comprising: a) a polymer electrolyte membrane; b) an anode catalyst material; c) a cathode catalyst material; d) an anode-side fluid transport layer comprising the selected fluid transport layer sheet material; and e) a cathode-side fluid transport layer comprising the selected fluid transport layer sheet material; v) depositing a gasket material in the outer edge portions of the anode and cathode faces of the polymer electrolyte membrane; vi) compressing the membrane electrode assembly to a pressing pressure Pp whichType: GrantFiled: April 4, 2007Date of Patent: January 1, 2013Assignee: 3M Innovative Properties CompanyInventors: David Allen Wald, Michael Andrew Yandrasits
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Publication number: 20120321980Abstract: A fuel cell unit configuring a fuel cell is provided with a first separator, a first electrolyte film/electrode body, a second separator, a second electrolyte film/electrode body, and a third separator. Resin guide members are provided on the outer periphery of the first separator, the second separator, and the third separator. The resin guide members have outer peripheral ends which protrude outwards, and in the aforementioned resin guide members are formed concave reliefs which are spaced inwards from the aforementioned outer peripheral ends.Type: ApplicationFiled: February 22, 2011Publication date: December 20, 2012Applicant: HONDA MOTOR CO., LTD.Inventors: Shuhei Goto, Tetsuya Nakamura, Hiroyuki Tanaka, Kentaro Ishida
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Patent number: 8329355Abstract: In a fuel cell, an elastic body provides first protrusion T10 that encompasses the perimeter of the passage hole at plate member 40 and the leading edge of which spans the entire region and tightly adheres to plate member 40, provides second protrusion S20 that is disposed within the placement region of reaction membrane 10 so as to encompass the perimeter of the gas diffusion layer, and provides third protrusion S30 that is disposed to encompass the region at which first protrusion T10 is disposed and the region at which second protrusion S20 is disposed, and is disposed outside the placement region for the reaction membrane, and the leading edge of which spans the entire region and tightly adheres to a separator 30.Type: GrantFiled: May 19, 2010Date of Patent: December 11, 2012Assignee: NOK CorporationInventors: Shigeru Watanabe, Kenichi Oba
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Patent number: 8329322Abstract: In a solid polyelectrolyte fuel cell, with a frame including a frame body main part placed along a peripheral edge portion of a membrane, a plurality of first retaining portions which are arrayed so as to protrude from an inner edge of the frame body main part and which retain the front surface side of the membrane, and a plurality of second retaining portions which are arrayed so as to protrude from the inner edge of the frame body main part and which retain the back surface side of the membrane, the first retaining portions and the second retaining portions are so arrayed that retaining positions of the membrane by the first retaining portions and retaining positions of the membrane by the second retaining portions are alternately placed.Type: GrantFiled: October 10, 2008Date of Patent: December 11, 2012Assignee: Panasonic CorporationInventors: Takashi Morimoto, Hiroki Kusakabe, Toshihiro Matsumoto, Norihiko Kawabata, Mitsuo Yoshimura
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Patent number: 8304119Abstract: In order to inhibit a gasket (1) adhered to a plate body such as a separator (3) of a fuel battery or the like from being adversely affected by an elution component from an adhesion means, the gasket has a main lip (11), a back surface seal portion (12) formed in a back surface of the main lip and closely contacted with a separator (a plate body to be adhered) (3), an adhesion portion (14) arranged in a position in an opposite side to a space (S) to be sealed with respect to the back surface seal portion (12) and adhered to a bottom portion (31a) of a gasket installation groove (31) of the separator (3) via an adhesive agent (2), and an adhesive agent sump (15) formed between the back surface seal portion (12) and the adhesion portion (14) and holding an excess adhesive agent (2a).Type: GrantFiled: June 26, 2008Date of Patent: November 6, 2012Assignee: Nok CorporationInventors: Yoshihiro Kurano, Takashi Mashimo
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Patent number: 8305744Abstract: Apparatus, systems and methods for shock mounting glass for an electronic device are disclosed. The glass for the electronic device can provide an outer surface for at least a portion of a housing for the electronic device. In one embodiment, the shock mounting can provide a compliant interface between the glass and the electronic device housing. In another embodiment, the shock mounting can provide a mechanically actuated retractable. For example, an outer glass member for an electronic device housing can be referred to as cover glass, which is often provided at a front surface of the electronic device housing.Type: GrantFiled: May 14, 2010Date of Patent: November 6, 2012Assignee: Apple Inc.Inventors: Anna-Katrina Shedletsky, Fletcher R. Rothkopf, Adam Mittleman, Stephen Brian Lynch
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Patent number: 8304136Abstract: Disclosed is a solid oxide fuel cell bundle, including a plurality of fuel cells each having a polygonal tubular support an outer surface of which has a plurality of planes, an outer connector formed on one plane among the plurality of planes of the tubular support, a plurality of unit cells respectively formed on two or more remaining planes of the tubular support except for the one plane, and inner connectors for connecting the unit cells and the outer connector in series, wherein the fuel cells is connected in series in such a manner that the outer connector of a fuel cell is bonded to the unit cell of an additional fuel cell, and the unit cells are connected in series, thus exhibiting excellent cell performance and high power density per unit volume, and maintaining high voltage upon collection of current to thereby reduce power loss due to electrical resistance.Type: GrantFiled: November 3, 2009Date of Patent: November 6, 2012Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Eon Soo Lee, Jae Hyuk Jang, Jae Hyoung Gil, Kyong Bok Min, Sung Han Kim, Hong Ryul Lee
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Patent number: 8298714Abstract: A PEM fuel cell includes a first plate having a flow field for directing a first fluid along a surface thereof. A second plate includes a flow field for directing a second fluid along a surface thereof. A seal is disposed between the first plate and the second plate. The seal includes a plate margin defining a header aperture for delivering the first fluid to the first plate. The seal defines a carrier having a first side supported by the flow field of the first plate whereby the first fluid is permitted to flow directly from the first header aperture to the flow field of the first plate. The carrier includes a gasket arranged on a second side. The gasket precludes the first fluid from flowing directly from the header aperture to the flow field of the second plate.Type: GrantFiled: March 28, 2008Date of Patent: October 30, 2012Assignee: GM Global Technology Operations LLCInventor: Matthew J. Beutel
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Patent number: 8298716Abstract: In a process of manufacturing a membrane electrode assembly, seal-material flow holes (62a, 62b) in the form of through-holes are formed, separately from manifold holes (16a-16f), in the membrane electrode assembly prior to injection molding. When the membrane electrode assembly is placed in a mold for injection molding, the seal-material flow hole (62a) is located in a cavity (44a). When a seal material is supplied from a supply port (42) formed at a location where the manifold hole (16a) is formed, the seal material that flows toward the upper die (40a) passes the seal-material flow hole (62a) in the cavity (44a), and then flows toward the lower die (40b), so as to reduce the unevenness between the amounts of supply of the seal material to the upper die (40a) and the lower die (40b).Type: GrantFiled: March 13, 2007Date of Patent: October 30, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventor: Tomoharu Sasaoka
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Patent number: 8298697Abstract: In an MEA member constituted by a polymer electrolyte membrane-electrode assembly (MEA) and a frame and in a polymer electrolyte fuel cell including this MEA member, the MEA and the frame can be easily separated from each other without using any special tool. An MEA member 7 includes an MEA 5 and a plate-shaped resin frame 6, and a separating portion for separating the MEA 5 from the frame 6 is formed in the MEA member 7. The MEA 5 includes a polymer electrolyte membrane 2 and a pair of electrodes 3 and 4 respectively disposed on both main surfaces of the polymer electrolyte membrane 2. The frame 6 sandwiches and holds a peripheral portion of main surfaces of the MEA 5 such that the MEA 5 is located inside the frame. The separating portion is a broken-line cutoff line 50 formed on the frame 6 to divide the frame 6 into two or more parts or a partial sandwiching portion 55 located at an inner peripheral portion of the frame 6 to partially sandwich the peripheral portion of the MEA 5.Type: GrantFiled: May 28, 2009Date of Patent: October 30, 2012Assignee: Panasonic CorporationInventors: Shigeyuki Unoki, Takashi Nakagawa, Takashi Morimoto, Mitsuo Yoshimura
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Publication number: 20120270131Abstract: A fuel cell unit of a fuel cell contains a first membrane electrode assembly having a frame portion on an outer circumference thereof, a first separator, a second membrane electrode assembly having a frame portion on an outer circumference thereof, a second separator, and a third separator. A plurality of resin pins are formed integrally on the frame portion of the first membrane electrode assembly. The resin pins are integrally inserted into holes in the first separator, holes in the second membrane electrode assembly, holes in the second separator, and holes in the third separator.Type: ApplicationFiled: April 18, 2012Publication date: October 25, 2012Applicant: HONDA MOTOR CO., LTD.Inventors: Masahiro FUKUTA, Yoshihiro NAKANISHI, Kentaro ISHIDA
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Publication number: 20120258379Abstract: A fuel cell is formed by stacking membrane electrode assemblies and metal separators. The metal separator is formed by adhering and joining together an anode separator and a cathode separator. In the metal separator, a step is provided on an outer circumferential end of the cathode separator, the step being spaced from an outer circumferential end of the anode separator. An adhesive layer is formed on the step between the outer circumferential end of the cathode separator and the outer circumferential end of the anode separator.Type: ApplicationFiled: April 4, 2012Publication date: October 11, 2012Applicant: HONDA MOTOR CO., LTD.Inventors: Masahiro FUKUTA, Yasuhide FUKUSHIMA, Masami KURIMOTO, Yohei KATAOKA
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Patent number: 8277987Abstract: A fuel cell system includes: a fuel cell stack configured to have a plurality of unit fuel cells arranged on an identical plane; a chassis configured to cover at least one side of said fuel cell stack via an air flow space; and a condensation water holding member configured to be provided in at least a part between said fuel cell stack and said chassis, have a mesh shape and have a function for keeping moisture.Type: GrantFiled: February 23, 2007Date of Patent: October 2, 2012Assignee: NEC CorporationInventors: Shoji Sekino, Takashi Manako, Takanori Nishi
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Patent number: 8273495Abstract: An electrochemical cell structure is provided which includes an anode, a cathode spaced apart from said anode, an electrolyte in ionic communication with each of said anode and said cathode and a nonconductive frame. The nonconductive frame includes at least two components that support each of said anode, said cathode and said electrolyte and define at least one flowpath for working fluids and for products of electrochemical reaction.Type: GrantFiled: April 24, 2007Date of Patent: September 25, 2012Assignee: General Electric CompanyInventors: Louis Andrew Schick, Cara Suzanne Libby, John Henry Bowen, Richard Scott Bourgeois
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Patent number: 8268507Abstract: Flow guides forming an inlet channel are formed on a surface of a metal separator of a fuel cell. The flow guides overlap a section of an outer seal provided on the other surface of the metal separator. When a load is applied to the flow guides and the overlapping section in a stacking direction of the fuel cell, the flow guides and the overlapping section are deformed substantially equally in the stacking direction to the same extent. The line pressure of the flow guides and the line pressure of the overlapping section are substantially the same. The seal length L1 of the flow guides and the seal length L2 of the overlapping section are substantially the same.Type: GrantFiled: May 20, 2011Date of Patent: September 18, 2012Assignee: Honda Motor Co., Ltd.Inventors: Hiroyuki Tanaka, Narutoshi Sugita, Tadashi Nishiyama, Takaki Nakagawa
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Patent number: 8241812Abstract: A solid oxide fuel cell including a metal frame, a pre-treated porous metal substrate, an anode layer, an electrolyte layer, a cathode interlayer and a cathode current collecting layer is provided. The pre-treated porous metal substrate is disposed inside the metal frame. The anode layer is disposed on the porous metal substrate. The electrolyte layer is disposed on the anode layer. The cathode interlayer is disposed on the electrolyte layer. The cathode current collecting layer is disposed on the cathode interlayer. The anode layer is porous and nano-structured. Moreover, a manufacturing method of the solid oxide fuel cell mentioned above is also provided.Type: GrantFiled: June 12, 2009Date of Patent: August 14, 2012Assignee: Institute of Nuclear Energy Research Atomic Energy Council, Executive YuanInventors: Chang-Sing Hwang, Chun-Huang Tsai
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Patent number: 8227132Abstract: A direct liquid feed fuel cell stack includes a first end plate and a second end plate facing each other, and a plurality of unit cell modules mounted between the first end plate and the second end plate, wherein an electrical circuit that contacts terminals of the unit cell modules is formed on an inner surface of the first end plate.Type: GrantFiled: May 19, 2006Date of Patent: July 24, 2012Assignee: Samsung SDI Co., Ltd.Inventors: Jin-ho Kim, Kyoung Hwan Choi, Hye-Jung Cho
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Patent number: 8211582Abstract: A fuel cell system includes a fuel cell body that includes a middle plate and an electricity generating unit that generates electricity by a reaction of air and fuel. The middle plate includes a plurality of unit sections, a supply passage formed inside the middle plate, a supply opening for supplying the fuel to the supply passage, a plurality of inlet openings formed on the unit sections, a discharge passage formed inside the middle plate, a plurality of outlet openings formed on the unit sections, and a discharge opening for discharging the fuel from the discharge passage. The fuel is supplied to the unit sections through the inlet openings, and the fuel discharged from the unit sections being discharged to the discharge passage through the outlet openings. In one embodiment, an opening area of an inlet opening become smaller as the inlet opening is located farther from the supply opening.Type: GrantFiled: September 4, 2008Date of Patent: July 3, 2012Assignee: Samsung SDI Co., Ltd.Inventors: Inhyuk Son, Dongmyung Suh
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Patent number: 8211585Abstract: A seal structure is disclosed for forming a substantially fluid tight seal between a UEA and a plate of a fuel cell system, the seal structure including a sealing member formed in one fuel cell plate, a seal support adapted to span feed area channels in an adjacent fuel cell plate, and a seal adapted to cooperate with a UEA disposed between the fuel cell plates, the sealing member, and the seal support to form a substantially fluid tight seal between the UEA and the one fuel cell plate. The seal structure militates against a leakage of fluids from the fuel cell system, facilitates the maintenance of a velocity of a reactant flow in the fuel cell system, and a cost thereof is minimized.Type: GrantFiled: April 8, 2008Date of Patent: July 3, 2012Assignee: GM Global Technology Operations LLCInventors: Jeffrey A. Rock, Gerald W. Fly, Steven G. Goebel, Jeff D. Williams
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Patent number: 8206875Abstract: The contraction and deformation of a seal member are inhibited. To realize this, in a separator in which the shapes of projections and recesses forming at least fluid passages are inverted from each other on the front surface and the back surface of the separator and which is provided with a manifold for supplying and discharging a fluid, the separator, when a seal member for sealing the fluid is provided along the edge side of the separator forming the contour of the manifold, a projecting section capable of functioning as a spacer between the separator and another member adjacent to the separator is provided between the seal member and the edge side.Type: GrantFiled: April 20, 2007Date of Patent: June 26, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yoshinori Yamamoto, Yuichi Yagami, Jiro Aizaki, Junichi Shirahama
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Patent number: 8206870Abstract: A membrane electrode assembly comprising two electrode separated by a polymer electrolyte membrane wherein the surfaces of the membrane are in contact with the electrodes so that the first electrode partially or totally covers the front of the membrane and the second electrode partially or totally covers the back of the membrane; two gasket layers wherein the first gasket layer partially covers the front of the membrane and/or the first electrode and the second gasket layer partially covers the back of the membrane and/or the second electrode the assembly also comprises a second gasket material on the front of the first gasket layer and on the back of the second gasket layer; each of the gasket layers comprises at least one recess; the second gasket material on the front of the first gasket layer is in contact with the second gasket material on the back of the second gasket layer.Type: GrantFiled: August 5, 2005Date of Patent: June 26, 2012Assignee: BASF Fuel Cell GmbHInventors: Glen Hoppes, Raymond Puffer
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Publication number: 20120148934Abstract: Provided is an SOFC, including a fuel electrode (20), a thin-plate-like interconnector (30) provided on the fuel electrode and formed of a conductive ceramics material, and a conductive film (70) formed on a surface of the interconnector (30) opposite to the fuel electrode (20). The conductive film (70) is formed of an N-type semiconductor (e.g., LaNiO3). The N-type semiconductor generally has the property of exhibiting a smaller conductivity (a current hardly flows) at higher temperature. Therefore, a portion with a higher current density (thus, a portion with higher temperature) in the conductive film (70) in the vicinity of the interconnector (30) has a smaller conductivity (a current hardly flows). By virtue of this action, even though a “fluctuation in current density of a current flowing through the interconnector (30) and an area in the vicinity thereof” occurs for some reasons, the fluctuation can be suppressed.Type: ApplicationFiled: December 9, 2011Publication date: June 14, 2012Applicant: NGK Insulators, Ltd.Inventors: Makoto OHMORI, Takashi RYU
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Patent number: 8197979Abstract: A solid oxide fuel cell comprising a thin ceramic electrolyte sheet having an increased street width is disclosed. Also disclosed are solid oxide fuel cells comprising: a substantially flat ceramic electrolyte sheet, a substantially flat ceramic electrolyte sheet having a seal area of greater thickness than the active area of the electrolyte sheet, a ceramic electrolyte sheet that overhangs the seal area, a ceramic electrolyte sheet and at least one substantially flat border material, and a border material having a non-linear edge. Methods of making a solid oxide fuel cell in accordance with the disclosed embodiments are also disclosed. Also disclosed are methods of making a solid oxide fuel cell wherein the seal has a uniform thickness, wherein the seal is heated to remove a volatile component prior to sealing, and wherein the distance between the frame and the ceramic electrolyte sheet of the device is constant.Type: GrantFiled: December 5, 2007Date of Patent: June 12, 2012Assignee: Corning IncorporatedInventors: Michael Edward Badding, Jacqueline Leslie Brown, Steven F Hoysan, Thomas Dale Ketcham, Scott Christopher Pollard, Dell Joseph St Julien, Sujanto Widjaja
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Patent number: 8182659Abstract: Electrochemical cell comprises, in one embodiment, a proton exchange membrane (PEM), an anode positioned along one face of the PEM, and a cathode positioned along the other face of the PEM. An electrically-conductive, compressible, spring-like, porous pad for defining a fluid cavity is placed in contact with the outer face of the cathode or the outer face of the anode. The porous pad comprises a particulate or mat of one or more doped- or reduced-valve metal oxides, which are bound together with one or more thermoplastic resins.Type: GrantFiled: April 26, 2010Date of Patent: May 22, 2012Assignee: Giner Electrochemical Systems, LLCInventors: Anthony B. LaConti, Larry L. Swette
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Publication number: 20120122009Abstract: The present invention provides a fuel cell separator with a gasket manufactured by integrally forming a gasket on one side of a separator; independently injection molding a frame gasket on a frame such that a first airtight portion covers the entire surface of the frame to maintain the shape of the frame gasket and a second airtight portion projects upward and downward from both ends of the first airtight portion; and bringing the first airtight portion of the frame gasket into contact with the other side of the separator with the gasket formed on one side thereof. To create a fuel cell stack in certain embodiments, the invention stacks the second airtight portion of the frame gasket on another second airtight portion of an adjacent unit cell with a membrane-electrode assembly interposed therebetween.Type: ApplicationFiled: October 25, 2011Publication date: May 17, 2012Applicant: HYUNDAI MOTOR COMPANYInventors: Sang Mun Chin, Sae Hoon Kim, Yoo Chang Yang, Suk Min Baeck, Seong Il Heo
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Publication number: 20120107715Abstract: On each of upper and lower surfaces of a flat-plate-like support substrate having a longitudinal direction and having fuel gas flow channels formed therein, a plurality of power-generating elements A connected electrically in series are disposed at predetermined intervals along the longitudinal direction. On each of the upper and lower surfaces of the support substrate, a plurality of recesses are formed at predetermined intervals along the longitudinal direction. Each of the recesses is a rectangular-parallelepiped-like depression defined by four side walls arranged in a circumferentially closed manner and a bottom wall. That is, in the support substrate, frames are formed to surround the respective recesses. Fuel electrodes of the power-generating elements A are embedded in the respective recesses, and inter connectors are embedded in respective recesses formed on the outer surfaces of the fuel electrodes.Type: ApplicationFiled: July 8, 2011Publication date: May 3, 2012Applicant: NGK Insulators, Ltd.Inventors: Makoto OHMORI, Kunihiko YOSHIOKA, Takashi RYU, Kenji SUZUKI
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Patent number: 8142951Abstract: The invention concerns a monopolar fuel cell endplate (4) of the type with proton exchanging membrane consisting of a cathode or anode monopolar half-plate (41) attached to a closure plate (42). The monopolar half-plate comprises, in its central part, a cathode or anode active region (411), and, at its periphery, at least two oxidant boxes, if the monopolar half-plate is cathodic, or fuel boxes, if the monopolar half-plate is anodic. Each oxidant or fuel box comprises at least one channel (414) emerging outside the active region (411) to enable oxidant or fuel to be circulated outside the monopolar plate on the monopolar plate side, the oxidant or fuel boxes not comprising an opening emerging into the central region of the closure plate, such that the central part of said closure plate is not swept either with fuel or with oxidant.Type: GrantFiled: June 23, 2006Date of Patent: March 27, 2012Assignees: Peugeot Citroen Automobiles SA, Commissariat a l'Energie Atomique et aux Energies AlternativesInventors: Francis Roy, Jean-Philippe Poirot-Crouvezier
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Patent number: 8137862Abstract: A fuel cell includes a joint portion A in which a first conductive separator, an electrolyte-strengthening substrate and a second conductive separator are jointed in order with a brazing material. The electrolyte-strengthening substrate is formed so as to be larger than a joint area of the first conductive separator and a joint area of the second conductive separator in the joint portion. The electrolyte-strengthening substrate has an insulating property at least at an area where the electrolyte-strengthening substrate contacts with the brazing material.Type: GrantFiled: June 6, 2006Date of Patent: March 20, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yasuhiro Izawa, Satoshi Aoyama, Maiko Ikuno
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Patent number: 8133636Abstract: A fuel cell stack includes a membrane electrode assembly including an anode electrode, a cathode electrode, and an electrolyte membrane positioned between the anode electrode and the cathode electrode; a separator including a channel for a flow of fuel and oxidant and closely adhered to the membrane electrode assembly; and a gasket with a two-layer structure stacked between the separator and the membrane electrode assembly.Type: GrantFiled: February 20, 2008Date of Patent: March 13, 2012Assignee: Samsung SDI Co., Ltd.Inventors: Yeong-chan Eun, Seong-jin An, Jun-ho Sauk, Gill-tae Roh, Seok-rak Chang
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Patent number: 8097379Abstract: In a solid polymer electrolyte membrane type fuel cell of the invention, where a pair of electrodes are provided on opposite sides of a solid polymer electrolyte membrane, and the outside thereof is clamped by a pair of separators, and nonconductive picture frame-shaped members 61 are arranged at the outer edge portions of the separators, for allowing increase and decrease of a space between separators, while sealing a gap between the separators.Type: GrantFiled: January 5, 2006Date of Patent: January 17, 2012Assignee: Honda Motor Co., Ltd.Inventors: Toshihiko Suenaga, Narutoshi Sugita, Takayuki Ogawa, Keisuke Andou, Masajiro Inoue
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Patent number: 8097385Abstract: The present disclosure provides for a bipolar plate assembly for use in a fuel cell stack. The bipolar plate assembly includes: (a) at least one flow field layer defining a flow field portion and a perimeter portion; (b) at least one core assembly including at least one porous carbon layer and at least one impermeable layer; and (c) a cathode side reactant and an anode side reactant. The at least a first flow field layer is made from a porous carbon material and the perimeter portion is impregnated with a polymer material. The porous carbon layer is joined to: (i) the at least one impermeable layer on a first side by an adhesive material; and (ii) the flow field layer perimeter on a second side by a second adhesive material. The at least a first flow field layer defines reactant inlet and outlet ports and reactant flow passageways for each of the cathode side reactant and the anode side reactant.Type: GrantFiled: June 12, 2007Date of Patent: January 17, 2012Assignee: University of ConnecticutInventors: H. Russell Kunz, Leonard Bonville, Rachid Zaffou, Ruichun Jiang, James Fenton
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Patent number: 8062805Abstract: The present invention relates to a membrane electrochemical generator (100) characterised by improved electrical insulation and reduced volume. The membrane electrochemical generator (100) is fed with gaseous reactants and comprises a multiplicity of reaction cells (101) assembled in a filter-press configuration. Each of said reaction cells (101) is delimited by a pair of bipolar sheets (102), formed by a metallic central body (110) integrated in a frame (111) made of polymeric material. The polymeric material may be of the thermoplastic or thermosetting type and the frame (111) is laid on the metallic central body (110) by moulding.Type: GrantFiled: August 28, 2003Date of Patent: November 22, 2011Assignee: Nuvera Fuel Cells Europe S.R.L.Inventors: Eduardo Trifoni, Marcello Liotta
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Patent number: 8057954Abstract: Disclosed is a membrane-electrode assembly (MEA) that prevents an electrolyte membrane from being damaged upon the fabrication of a single cell or a stack of fuel cells. The MEA further includes a guard gasket interposed between conventional gaskets, wherein the guard gasket has a thickness corresponding to 70%-95% of the thickness of the electrolyte membrane. The MEA ensures mechanical protection of the electrolyte membrane, and thus prevents the electrolyte membrane from being damaged by an excessive binding pressure upon the fabrication of a single cell or a stack of fuel cells. Furthermore, the contact resistance between the electrolyte membrane and the catalyst layer and the contact resistance between the gas diffusion layer and the catalyst layer can be minimized, thereby improving the quality of a fuel cell.Type: GrantFiled: December 29, 2008Date of Patent: November 15, 2011Assignee: Korea Institute of Science & TechnologyInventors: Hyoung-Juhn Kim, Jeung Woo Lee, Jong Hyung Jang, Eun Ae Cho, Sung Pil Yoon, Suk-woo Nam, In Hwan Oh, Seong Ahn Hong, Tae Hoon Lim
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Patent number: 8053140Abstract: Provided is a fuel cell comprising a membrane electrode assembly, a pair of separators that sandwich the membrane electrode assembly therebetween, and a gas inlet distribution part that connects a reactive gas supply manifold hole and a reactive gas flow channel, wherein the gas inlet distribution part comprises n (n is an integer of 2 or more) distribution ribs that divide the gas inlet distribution part into a plurality of spaces, and each have a long axis perpendicular to the long axis of the linear gas flow channel and have two or more slits parallel to the long axis of the linear gas flow channel, when among the ribs, a distribution rib closest to the reactive gas supply manifold hole is defined as a first distribution rib, a distribution rib closest to the reactive gas flow channel is defined as an n-th distribution rib, and among the spaces, a space on the reactive gas supply manifold hole side from the first distribution rib is defined as a diffusion space, the cross-sectional area of the diffusion spType: GrantFiled: September 9, 2010Date of Patent: November 8, 2011Assignee: Panasonic CorporationInventors: Takashi Nakagawa, Toshihiro Matsumoto, Miyuki Yoshimoto, Kenji Arai
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Patent number: 8039161Abstract: A metal halogen electrochemical energy cell system that generates an electrical potential. One embodiment of the system includes at least one cell including at least one positive electrode and at least one negative electrode, at least one electrolyte, a mixing venturi that mixes the electrolyte with a halogen reactant, and a circulation pump that conveys the electrolyte mixed with the halogen reactant through the positive electrode and across the metal electrode. Preferably, the positive electrode comprises porous carbonaceous material, the negative electrode comprises zinc, the metal comprises zinc, the halogen comprises chlorine, the electrolyte comprises an aqueous zinc-chloride electrolyte, and the halogen reactant comprises a chlorine reactant. Also, variations of the system and a method of operation for the systems.Type: GrantFiled: January 16, 2008Date of Patent: October 18, 2011Assignee: Primus Power CorporationInventor: Rick Winter
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Patent number: 8012284Abstract: Fabrication methods for making a gas diffusion layer incorporating a gasket (GIG) fuel cell subassemblies via roll-to-roll processes are described. A material processable by one or both of heat and pressure having spaced apart apertures is transported to a bonding station. A first gasket layer having gas diffusion layers arranged in relation to spaced apart apertures of a first gasket layer is transported to the bonding station. The heat/pressure processable material is aligned with the first gasket layer and the gas diffusion layers. At the bonding station, the heat/pressure processable material is bonded to the first gasket layer and the gas diffusion layers. After bonding, the heat/pressure processable material forms a second gasket layer that attaches the gas diffusion layers to the first gasket layer.Type: GrantFiled: December 15, 2006Date of Patent: September 6, 2011Assignee: 3M Innovative Properties CompanyInventors: Mark K. Debe, Andrew J. L. Steinbach, Jimmy M. Le, Stephan J. Obradovich, Eric J. Iverson
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Patent number: 8007956Abstract: A separator having a separator member coupled body having a metal plate as a base body, and formed by integrally coupling a plurality of separator members each having through holes for feeding fuel to an electrolyte of the fuel cell, said through holes arranged so as to correspond to the unit cell and to be perpendicular to a surface of said base body, and frame coupled bodies each made of an insulating material, each having openings for fuel feeding or oxygen feeding corresponding to the respective separator members, and each formed by integrally coupling a plurality of frame portions that give insulation between the unit cells, wherein said frame coupled bodies, making a pair, sandwich said separator member coupled body from its both sides, and each frame portion of one of said frame coupled bodies is capable of fitting a membrane electrode assembly (MEA) of the fuel cell into the opening.Type: GrantFiled: November 30, 2007Date of Patent: August 30, 2011Assignee: Dai Nippon Insatsu Kabushiki KaishaInventors: Takanori Maeda, Hiroshi Yagi, Yoshinori Oota
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Patent number: 8003272Abstract: A fuel cell for a microcapsule-type robot uses alcohol or an aqueous alcohol solution as a fuel and was hydrogen peroxide or an aqueous hydrogen peroxide solution as an oxidizing agent. A microcapsule-type robot also uses the fuel cell. The fuel cell may be used in a microcapsule-type endoscope and have an operating time that is long enough to diagnose human organs. The fuel cell may comprise hydrogen peroxide as an oxidizing agent instead of air or oxygen such that the fuel cell can operate inside the human body. Thus, an oxygen source, which cannot be obtained in a human body, can be easily supplied to the fuel cell, and the fuel cell has higher performance than a fuel cell in which air is used as an oxidizing agent.Type: GrantFiled: November 1, 2005Date of Patent: August 23, 2011Assignee: Samsung SDI Co., Ltd.Inventors: Hyuk Chang, Kyoung Hwan Choi, Christopher Hansung Ko
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Patent number: 7977004Abstract: A seal assembly for a solid oxide fuel cell stack, includes at least two fuel cell stack components having opposed surfaces and a seal member disposed between the surfaces, wherein the seal member is a compliant seal member that is mechanically compliant in both in-plane and out-of-plane directions relative to the surfaces. The seal member is advantageously formed of one or more substantially continuous fibers. Further, preferred materials for the seal member are provided which advantageously allow for a desired level of impermeability while preventing contamination of the fuel cell stack.Type: GrantFiled: July 18, 2003Date of Patent: July 12, 2011Assignee: UTC Fuel Cells, LLC.Inventors: Sunil G. Warrier, Jean Yamanis, Sonia Tulyani, Raymond C. Benn
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Patent number: 7972741Abstract: A fuel cell stack that includes straight cathode flow channels and straight anode flow channels through a seal area between bipolar plates in the stack. The fuel cell stack includes a seal that extends around the active area of the stack and between the stack headers and the active area. At the locations where the cathode flow channels extend through a seal area to the cathode input header and the cathode outlet header, and the anode flow channels extend through a seal area to the anode input header and the anode output header, the diffusion media layer on one side of the membrane is extended to provide the seal load. Alternately, shims can be used to carry the seal load.Type: GrantFiled: May 23, 2006Date of Patent: July 5, 2011Assignee: GM Global Technology Operations LLCInventors: Steven G. Goebel, Matthew J. Beutel, Jeffrey A. Rock
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Patent number: 7968249Abstract: Flow guides forming an inlet channel are formed on a surface of a metal separator of a fuel cell. The flow guides overlap a section of an outer seal provided on the other surface of the metal separator. When a load is applied to the flow guides and the overlapping section in a stacking direction of the fuel cell, the flow guides and the overlapping section are deformed substantially equally in the stacking direction to the same extent. The line pressure of the flow guides and the line pressure of the overlapping section are substantially the same. The seal length L1 of the flow guides and the seal length L2 of the overlapping section are substantially the same.Type: GrantFiled: August 7, 2009Date of Patent: June 28, 2011Assignee: Honda Motor Co., Ltd.Inventors: Hiroyuki Tanaka, Narutoshi Sugita, Tadashi Nishiyama, Takaki Nakagawa
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Patent number: 7951481Abstract: A separator for use in a solid polymer electrolyte fuel cell, including a membrane/electrode assembly including a fuel electrode and an oxidant electrode disposed on either side of a solid polymer electrolyte membrane; a first separator superposed against a surface of the oxidant electrode forming an oxidant gas flow passage; and a second separator superposed against a surface of the fuel electrode forming a fuel gas flow passage. The first separator and the second separator are composed of rectangular thin metal plates, with outer peripheral edges of the first separator and the second separator each bending inclined towards a secondary face thereof on an opposite side of a primary face thereof that is superposed against the membrane/electrode assembly, thereby integrally forming a reinforcing rib.Type: GrantFiled: July 26, 2005Date of Patent: May 31, 2011Assignee: Tokai Rubber Industries, Ltd.Inventors: Yutaka Ishioka, Yasuhiko Mihara, Ryo Hirai
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Publication number: 20110123893Abstract: An arrangement for interconnecting electrochemical cells of the type having a membrane electrode assembly (MEA) interposed between an anode gas diffusion layer (208) and a cathode gas diffusion layer (210), and first and second current collectors coupled to said anode and cathode gas diffusion layers (GDL), respectively, wherein the first current collector extends from the anode side of one cell to the cathode side of an adjacent cell, and wherein the cell components are clamped together. The first current collector (206) which is in contact with the anode gas diffusion layer (GDL; 208) of a first electrochemical cell (200a) is configured to be connected to the cathode side of a second, adjacent electrochemical cell (200b) via an inert and electrically conductive member (204b), without being in electrochemical contact with the electrochemically active components of the adjacent cell.Type: ApplicationFiled: August 20, 2008Publication date: May 26, 2011Applicant: MYFC ABInventors: Anders Lundblad, Henrik Ekstrom, Eric Jonsson
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Patent number: 7935452Abstract: The present invention relates to fuel cells and components used within a fuel cell. Heat transfer appendages are described that improve fuel cell thermal management. Each heat transfer appendage is arranged on an external portion of a bi-polar plate and permits conductive heat transfer between inner portions of the bi-polar plate and outer portions of the bi-polar plate proximate to the appendage. The heat transfer appendage may be used for heating or cooling inner portions of a fuel cell stack. Improved thermal management provided by cooling the heat transfer appendages also permits new channel field designs that distribute the reactant gases to a membrane electrode assembly. Flow buffers are described that improve delivery of reactant gases and removal of reaction products. Single plate bi-polar plates may also include staggered channel designs that reduce the thickness of the single plate.Type: GrantFiled: December 31, 2008Date of Patent: May 3, 2011Assignee: UltraCell CorporationInventor: Ian W. Kaye
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Patent number: 7914938Abstract: The present invention relates to a flat fuel cell combining runner plates and a conducting layer. The flat fuel cell includes two runner plates and a conducting layer between the runner plates. There are conducting blocks embedded into the predefined locations on the assembly surfaces of two runner plates. A concave flow passage is shaped by the assembly surfaces of runner plates and the conducting blocks, thus providing a unique structure combining the runner plates and conducting layer. The conducting blocks are electrically connected through the contact of convex flanges on the conducting blocks. Thus, the flat fuel cells are developed thin, making it possible to greatly reduce manufacturing assembly costs without the need of electric wires and to achieve better economic efficiency and applicability.Type: GrantFiled: June 9, 2007Date of Patent: March 29, 2011Assignee: National Tsing Hua UniversityInventors: Shih-Tsung Ke, Tsong-Pyng Perng
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Patent number: 7906246Abstract: A powdered fuel cell includes current collectors, fuel chambers, porous membranes, electrolyte chambers and gas diffusion electrodes. The porous membranes pass oxide the formed from the reacted fuel through the holes thereof and block the unreacted powdered fuel; the electrolyte chambers provide the storage space for electrolyte so as to conduct ions and provide the collection space for the reacted oxide; and the gas diffusion electrodes, each has one side surface thereof for an oxidizing agent incoming and outgoing and catalyzed to acquire electron and ion conduction, wherein one of the current collectors and one of the gas diffusion electrodes are connected by posts, saving outer wires and being connected directly to the anode and the cathode as a loop. Thus, a power supply being capable of electricity conversion and storage and movable is realized.Type: GrantFiled: November 23, 2006Date of Patent: March 15, 2011Inventor: I-Chuan Lin
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Patent number: 7897288Abstract: A sealing member for a fuel cell includes a pair of belts that include non-gas transmitting layers formed of aromatic polyimide or aluminum and thermoplastic resin layers. The belts are disposed such that the thermoplastic resin layers of the belts face each other, and the thermoplastic resin layers in outer edge portions of the belts are thermally bonded to each other. In a fuel cell, an inner portion of the belts engage the electrolyte membrane.Type: GrantFiled: December 4, 2006Date of Patent: March 1, 2011Assignee: Samsung SDI, Co., Ltd.Inventors: Aihara Yuichi, Katsunori Sakai
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Patent number: 7892692Abstract: A barrier film for a fuel cell is provided, including a polymeric membrane having a plurality of support features. The support features are adapted to militate against a deflection of the membrane under a pressure differential across the membrane. A fuel cell employing the barrier film has a first plate with a port formed therein, and a second plate disposed adjacent the first plate. The barrier film is disposed between the first plate and the second plate. The support features of the barrier film militate against an intrusion of the membrane into the port. A fuel cell stack formed from a plurality of the fuel cells is also provided.Type: GrantFiled: January 10, 2008Date of Patent: February 22, 2011Assignee: GM Global Technology Operations LLCInventor: Matthew J. Beutel