Relief Patents (Class 430/306)
  • Patent number: 8486607
    Abstract: A relief (or flexographic) printing precursor has first and second radiation-sensitive layers, or a plurality of radiation-sensitive layers. The first radiation-sensitive layer is sensitive to a first imaging radiation having a first ?max. The second radiation-sensitive layer is disposed on the first radiation-sensitive layer and is sensitive to a second imaging radiation having a second ?max that differs from the first ?max by at least 25 nm. An infrared radiation ablatable layer can be present and is opaque or insensitive to the first and second imaging radiations and contains an infrared radiation absorbing compound. These relief printing precursors can be used to prepare flexographic printing plates, cylinders, or sleeves where the ablatable layer is used to form an integral mask on the element. Use of the invention provides a relief image without any loss in the strength of the small dots and can be carried out using multiple irradiation steps using the same apparatus.
    Type: Grant
    Filed: January 16, 2012
    Date of Patent: July 16, 2013
    Assignee: Eastman Kodak Company
    Inventors: Janos Veres, Kurt M. Sanger
  • Patent number: 8468941
    Abstract: This invention relates to a method and apparatus for thermally developing a photosensitive element. The thermal development method includes heating the photosensitive element to a temperature sufficient to cause a portion of a composition layer in the element to liquefy, soften, or melt; supporting a development medium with a non-rotating surface to provide contact of the development medium with the heated photosensitive element; and providing relative movement between the development medium and the non-rotating surface.
    Type: Grant
    Filed: November 13, 2009
    Date of Patent: June 25, 2013
    Assignee: E I du Pont de Nemours and Company
    Inventors: Mark A. Hackler, Anandkumar R. Kannurpatti, Robert A. McMillen, Todd M. Scheske
  • Patent number: 8470518
    Abstract: The invention provides a photosensitive element and a method for preparing a printing form from the element. The photosensitive element includes a layer of a photosensitive composition containing a binder, a monomer, and a Norrish type II photoinitiator, wherein the photosensitive layer has a transmittance to actinic radiation of less than 20% and contains reinforcing particles of graphene and/or carbon nanotubes.
    Type: Grant
    Filed: September 4, 2008
    Date of Patent: June 25, 2013
    Assignee: E I du Pont de Nemours and Company
    Inventor: Adrian Lungu
  • Patent number: 8470517
    Abstract: A method of making a relief image printing element from a photosensitive printing blank is provided. A photosensitive printing blank with a laser ablatable layer disposed on at least one photocurable layer is ablated with a laser to create an in situ mask. The printing blank is then exposed to at least one source of actinic radiation through the in situ mask to selectively cross link and cure portions of the photocurable layer. Diffusion of air into the at least one photocurable layer is limited during the exposing step and preferably at least one of the type, power and incident angle of illumination of the at least one source of actinic radiation is altered during the exposure step. The resulting relief image comprises a plurality of dots and a dot shape of the plurality of dots is produced that is highly resistant to print fluting for printing on corrugated board.
    Type: Grant
    Filed: March 5, 2012
    Date of Patent: June 25, 2013
    Inventor: David A. Recchia
  • Patent number: 8470516
    Abstract: A method of generating a relief pattern comprises disposing a resist composition on a substrate to form a film, the resist composition comprising a first silsesquioxane polymer of the formula (1): a second silsesquioxane polymer of the formula (2): and a photosensitive acid generator; patternwise exposing the film by e-beam lithography; heating the exposed film to effect crosslinking of the first polymer and second polymer in the exposed area; and developing the exposed film to form a negative relief pattern.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: June 25, 2013
    Assignee: International Business Machines Corporation
    Inventors: Robert D. Allen, Luisa Bozano, Phillip Brock, Qinghuang Lin, Alshakim Nelson, Ratnam Sooriyakumaran
  • Patent number: 8464637
    Abstract: The invention is a method and apparatus for forming a relief structure by thermally developing a photosensitive element containing a composition layer capable of being partially liquefied. During thermal development, the photosensitive element is supported on a base member having an exterior surface that is textured. The textures for the exterior surface include a particular surface roughness and/or patterns.
    Type: Grant
    Filed: May 24, 2010
    Date of Patent: June 18, 2013
    Assignee: E I du Pont de Nemours and Company
    Inventors: Mark A. Hackler, David Anthony Belfiore, Dietmar Dudek, Anandkumar R. Kannurpatti, Andreas Koch
  • Publication number: 20130137043
    Abstract: The invention provides a photosensitive element and a method for preparing a printing form from the element. The photosensitive element includes a layer of a photosensitive composition containing a binder, a monomer, and a Norrish type II photoinitiator, wherein the photosensitive layer has a transmittance to actinic radiation of less than 20% and contains reinforcing particles of graphene and/or carbon nanotubes.
    Type: Application
    Filed: January 16, 2013
    Publication date: May 30, 2013
    Applicant: E I DU PONT DE NEMOURS AND COMPANY
    Inventor: E I DU PONT DE NEMOURS AND COMPANY
  • Patent number: 8445180
    Abstract: Disclosed is a method for producing a water-developable photopolymer plate for letterpress printing comprising an exposure step, a development step and a post-exposure step wherein the photopolymer plate is brought into contact with a liquid containing a modified silicone compound and/or a fluorine compound during or after the exposure step.
    Type: Grant
    Filed: December 21, 2004
    Date of Patent: May 21, 2013
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Naoyuki Onoda, Katsuhiro Takahashi
  • Publication number: 20130108966
    Abstract: The present invention pertains to a method for preparing a printing form from a photosensitive element by thermal treatment, wherein a gas jet emitting from a nozzle assembly impinges the exterior surface of the element to smooth or polish and mitigate marks and deformations that can be generated during development. Impingement with a heated gas jet provides surface polishing from rapid and specific convective heat flux to the exterior surface of the printing plate.
    Type: Application
    Filed: November 1, 2012
    Publication date: May 2, 2013
    Applicant: E I DU PONT DE NEMOURS AND COMPANY
    Inventor: E I Du Pont De Nemours and Company
  • Patent number: 8420298
    Abstract: An object of the present invention is to provide a method for producing a cross-linked polyvinyl acetal resin, which can provide a cross-linked polyvinyl acetal resin having high mechanical strength and excellent solvent resistance by a simple method without a cross-linking agent, and can solve such problems as sheet attack, insufficient strength, and instability of viscosity for a long-time storage, and another object of the present invention is to provide a cross-linked polyvinyl acetal resin produced by the above method for producing a cross-linked polyvinyl acetal resin.
    Type: Grant
    Filed: April 11, 2008
    Date of Patent: April 16, 2013
    Assignee: Sekisui Chemical Co., Ltd.
    Inventors: Yuki Hirose, Hiroaki Takehara, Motokuni Ichitani, Takayuki Maeda
  • Patent number: 8420296
    Abstract: Disclosed is a photosensitive resin composition for a color filter protective layer including a cross-linkable alkali soluble resin including a repeating unit represented by the following Chemical Formula 1, a reactive unsaturated compound, a photopolymerization initiator, and a solvent. In Chemical Formulae 1 to 3, R1 to R6 and A1 to A3 are the same as in the detailed description.
    Type: Grant
    Filed: August 26, 2010
    Date of Patent: April 16, 2013
    Assignee: Cheil Industries Inc.
    Inventors: Jae-Hyun Kim, Se-Young Choi, Nam-Gwang Kim, Eui-June Jeong, Chang-Min Lee
  • Patent number: 8409790
    Abstract: The present invention involves a method for making a relief image. A film that includes a carrier sheet and an imageable material is used to form a mask image that is opaque to a curing radiation. In one embodiment, the mask image is formed on the carrier sheet while in another embodiment, the mask image is formed on a receptor sheet. The mask image is then transferred to a photosensitive material, such as a flexographic printing plate precursor. The resulting assembly is exposed to the curing radiation resulting in exposed and unexposed areas of the photosensitive material. The carrier sheet or the receptor sheet may be removed from the mask image either before or after exposure to the curing radiation. Finally, the photosensitive material and mask image assembly is developed with a suitable developer to form a relief image.
    Type: Grant
    Filed: December 8, 2011
    Date of Patent: April 2, 2013
    Assignee: Eastman Kodak Company
    Inventors: M. Zaki Ali, David E. Brown, Elsie A. Fohrenkamm, Michael B. Heller
  • Patent number: 8399177
    Abstract: An improved relief printing plate and method for producing said plate is disclosed. Substantially all sizes of relief features resolve a fixed pattern which improves print quality. The pattern is applied to image areas in halftone data used to produce an image mask that is subsequently used to convert a plate precursor into a relief plate. The accuracy, ink density and tonal response of printed images corresponding to relief features that include the pattern are comparable or better than relief features produced without the pattern.
    Type: Grant
    Filed: December 8, 2008
    Date of Patent: March 19, 2013
    Assignee: Eastman Kodak Company
    Inventors: Peter Stolt, Gregory L. Zwadlo, William A. Rozzi
  • Patent number: 8399178
    Abstract: The invention relates to a method of producing a relief image arrangement, usable especially in the fields of flexography, embossing and heliogravure, and comprising a base layer and a layer of photosensitive material fixed on the base layer. The method is of the type according to which an image is produced on the photosensitive layer by causing selective curing by irradiating the zones that are to be in relief with light of a predetermined wavelength. The method is characterized in that the image is produced in the form of a set of points to which a substantially pyramidal shape is given, widening out in the direction of the base layer (5). The invention is usable for producing relief images, in the field of flexography.
    Type: Grant
    Filed: October 2, 2008
    Date of Patent: March 19, 2013
    Inventors: Dominique Bertrand, Chouaib Boukaftane, Christian Grab
  • Patent number: 8389116
    Abstract: Problem to be Solved To provide a photosensitive resin composition which has good processability even in a relatively low temperature condition near room temperature and exhibits good efficiency in removing debris generated while shaping a printing plate by laser engraving. Solution A photosensitive resin composition, characterized by comprising: (a) 100 parts by mass of a resin having a number average molecular weight of 1,000 or more; and (b) 0.1 to 10 parts by mass of ultrafine particles having a number average particle diameter of primary particles of 5 nm or more and 100 nm or less; wherein the photosensitive resin composition has a viscosity at 20° C. of 50 Pa·s or more and 10,000 Pa·s or less; and a precursor composition, which is obtained by excluding the component (b) from the photosensitive resin composition, has a viscosity at 20° C. of 5 Pa·s or more and 500 Pa·s or less.
    Type: Grant
    Filed: September 4, 2007
    Date of Patent: March 5, 2013
    Assignee: Asahi Kasel Chemicals Corporation
    Inventors: Shinji Funakoshi, Koshi Okita, Hiroshi Yamada, Kei Tomeba
  • Patent number: 8389198
    Abstract: A resin composition for laser engraving includes a binder polymer including a polyester, and an oxy compound of at least one of metal and metalloid selected from Groups 1 to 16 of periodic table.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: March 5, 2013
    Assignee: FUJIFILM Corporation
    Inventor: Atsushi Sugasaki
  • Patent number: 8389203
    Abstract: Particular embodiments include method embodiments and apparatus embodiments. One method embodiment comprises: placing a printing plate on an imaging device; imaging the plate according to imaging data; and applying UV radiation using a plurality of UV emitting LEDs during the process of imaging of the printing plate. In one embodiment, the plate initially has ablatable material, and wherein the imaging includes ablating ablatable material on the plate according to the imaging data to form an ablated plate, and wherein the applying the UV radiation includes exposing the ablated plate to UV radiation to cure the plate. In one embodiment, the imaging device is an external drum imager that includes a drum that rotates during imaging.
    Type: Grant
    Filed: April 30, 2008
    Date of Patent: March 5, 2013
    Assignee: Esko-Graphics Imaging GmbH
    Inventor: Wolfgang Sievers
  • Publication number: 20130040243
    Abstract: A method of tailoring the shape of a plurality of relief dots created in a photosensitive printing blank during a digital platemaking process is provided. The photosensitive printing blank comprises a laser ablatable mask layer disposed on at least one photocurable layer which is mountable on a printing sleeve. The method comprises the steps of (1) placing a barrier layer on top of the laser ablatable mask layer; (2) laser ablating the laser ablatable mask layer to create an in situ negative in the laser ablatable layer; (3) exposing the at least one photocurable layer to actinic radiation through the in situ negative; (4) removing the harrier layer; and (5) developing the imaged and exposed photosensitive printing blank to reveal the relief image therein, the relief image comprising the plurality of relief dots. The presence of the barrier layer produces printing dots having desired geometric characteristics.
    Type: Application
    Filed: August 8, 2011
    Publication date: February 14, 2013
    Inventors: Timothy Gotsick, David A. Recchia, Ryan W. Vest
  • Patent number: 8371218
    Abstract: To provide a photosensitive resin composition which is a material for a printing original plate for laser engraving which generates no printing deficiencies and from which a printing plate with a satisfactory resolution can be produced. A printing original plate for laser engraving where image is formed by irradiation of laser beam to form a printing plate, characterized in that the photosensitive resin composition layer consists of a photosensitive resin composition in which soluble polyamide or soluble polyether urethane urea, ethylenic unsaturated monomer and photopolymerization initiator are essential ingredients and the amount of (meth)acryloyl group in the photosensitive resin composition is 0.25 to 0.40 mol per 100 g of the photosensitive resin composition.
    Type: Grant
    Filed: December 22, 2008
    Date of Patent: February 12, 2013
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Satoshi Takahashi, Atsushi Tatsuyama, Toru Wada
  • Patent number: 8367300
    Abstract: A resin composition for laser engraving, including: a binder polymer; and a metal compound containing a metal selected from the group consisting of metals in Group 1 to Group 15 in the periodic table.
    Type: Grant
    Filed: July 3, 2009
    Date of Patent: February 5, 2013
    Assignee: FUJIFILM Corporation
    Inventors: Takashi Kawashima, Atsushi Sugasaki
  • Publication number: 20130029267
    Abstract: A flexographic printing plate precursor for thermal development is provided that comprises a relief-forming layer on/above a support; the relief-forming layer comprising (Component A) a polymer having a glass transition temperature (Tg) of at least 25° C., (Component B) a photopolymerization initiator, and (Component C) an ethylenically unsaturated compound having a molecular weight of no greater than 3,000.
    Type: Application
    Filed: July 27, 2012
    Publication date: January 31, 2013
    Applicant: FUJIFILM CORPORATION
    Inventor: Atsushi SUGASAKI
  • Patent number: 8361702
    Abstract: A resin composition for laser engraving comprising a binder polymer contains at least one polyester (A) selected from the group consisting of a polyester containing a hydroxycarboxylic acid unit, polycaprolactone, poly(butylene succinic acid), and derivatives thereof.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: January 29, 2013
    Assignee: FUJIFILM Corporation
    Inventor: Atsushi Sugasaki
  • Patent number: 8359975
    Abstract: This invention provides an apparatus and process for forming a printing form from a photosensitive element having an exterior surface and a composition layer capable of being partially liquefied. The apparatus includes a displaceable heater for heating the composition layer, means for removing at least a portion of the composition layer from the element, and means for displacing the displaceable heater to a predetermined distance from the exterior surface. Positioning the displaceable heater at the predetermined distance assures reproducible removal of the liquefied composition from the various types of photosensitive elements that can be thermally treated in the apparatus, resulting in the printing forms having improved relief surface uniformity.
    Type: Grant
    Filed: April 23, 2009
    Date of Patent: January 29, 2013
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Robert A. McMillen, Dietmar Dudek, Ib Vestergaard
  • Publication number: 20130017493
    Abstract: A method of making a relief image printing element having a relief pattern comprising a plurality of relief dots, wherein the photocurable printing blank comprises a backing layer having at least one photocurable layer disposed thereon and a masking layer on the at least one photocurable layer is provided. The method comprising the steps of: a) selectively ablating the masking layer to create an overall image in the masking layer, such that the overall image comprises a sub-image, comprising a pattern of cells, in it; b) applying an oxygen barrier layer on top of the masking layer; c) exposing the printing element to actinic radiation through the oxygen barrier layer and the masking layer to selectively crosslink and cure the at least one photocurable layer, thereby creating the relief image therein and a textured surface on the printing element; and d) developing the printing blank by removing the barrier layer and the uncured portions of the photocurable layer to reveal the relief image.
    Type: Application
    Filed: July 15, 2011
    Publication date: January 17, 2013
    Inventors: Brian Cook, David A. Recchia, Timothy Gotsick
  • Publication number: 20120328989
    Abstract: A method of preparing a photosensitive printing blank, the method comprising the steps of: a) coating a slip film onto a coversheet and drying the slip film; and depositing at least one layer of photosensitive material on top of the slip film coated coversheet and laminating a substrate layer to the exposed surface of the photosensitive material. The slip film comprises: i) a polymer selected from the group consisting of polystyrene and polyvinylpyrrolidone; ii) optionally, an additive. The slip film at least substantially eliminates the formation of hot spots during an analog plate making process.
    Type: Application
    Filed: June 27, 2011
    Publication date: December 27, 2012
    Inventors: Kyle P. Baldwin, Miguel A. Barboza, Laurie A. Bryant, Jessica A. Elwell
  • Publication number: 20120308934
    Abstract: The invention pertains to a method for preparing a composite printing form from a single precursor that is capable of forming a relief and a carrier. The single precursor can be a single photosensitive element or a single laser-engravable print element having a reinforced elastomeric layer. The single precursor has a size that is at least 70% of a size of the carrier. The single precursor is located on the carrier by approximately positioning the precursor on the carrier that has no registration markings. Precise registration of the single precursor is achieved by using digital information generated from a computer to create the registered image on the composite form. The method is particularly suited for preparing composite printing forms for relief printing, and in particular for preparing composite printing forms for flexographic printing of corrugated substrates.
    Type: Application
    Filed: August 9, 2012
    Publication date: December 6, 2012
    Applicant: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Robert W. Hannum, Thomas Klein
  • Publication number: 20120308935
    Abstract: A flexographic printing plate can be prepared with relief images using a processing solution. This processing solution includes one or more esters of monobasic carboxylic acids represented by one or both of the following Structures (I) and (II): R1—C(?O)O—(CH2)n—Ar1??(I) wherein R1 is an alkyl group having 1 to 5 carbon atoms, Ar1 is a substituted or unsubstituted phenyl or naphthyl group, and n is 1 to 3, and H—C(?O)OR??(II) wherein R is a hydrocarbon having 6 to 15 carbon atoms, and b. one or more aliphatic alcohols, or a combination of one or more aliphatic alcohols and one or more aromatic alcohols.
    Type: Application
    Filed: August 15, 2012
    Publication date: December 6, 2012
    Inventors: Elsie A. Fohrenkamm, M. Zaki Ali, Michael B. Heller, Kevin M. Kidnie
  • Publication number: 20120288801
    Abstract: A printing plate assembly for use in flexographic printing application is provided which includes an integral carrier layer, one or more cushion layers, and one or more photopolymer layers. The photopolymer layer(s) in the integral assembly are provided with relief images using digital imaging photopolymerization, which eliminates the need for a back exposure step and provides a precise relief depth for the plate.
    Type: Application
    Filed: July 25, 2012
    Publication date: November 15, 2012
    Applicant: DAY INTERNATIONAL, INC.
    Inventors: Michael E. McLean, William Krebs Goss
  • Patent number: 8298749
    Abstract: Provided is a directly imageable waterless planographic printing plate precursor that comprises at least a heat sensitive layer and a silicone rubber layer formed on a substrate in this order and has a high sensitivity not only immediately after the precursor production but also after the passage of time. In the directly imageable waterless planographic printing plate precursor, the heat sensitive layer contains liquid bubbles filled with a liquid with a boiling point in the range of 210 to 270° C. Also provided is a production method for making a directly imageable waterless planographic printing plate precursor.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: October 30, 2012
    Assignee: Toray Industries, Inc.
    Inventors: Akihiro Iihara, Yuta Shuto, Yutaka Ishida
  • Publication number: 20120270156
    Abstract: A method of developing a photocurable printing blank to produce a relief pattern comprising a plurality of relief dots. The photocurable printing blank comprises a backing layer having at least one photocurable layer disposed thereon, a barrier layer disposed on the at least one photocurable layer, and a laser ablatable mask layer disposed on top of the barrier layer.
    Type: Application
    Filed: April 21, 2011
    Publication date: October 25, 2012
    Inventors: Ryan W. Vest, David A. Recchia, Timothy Gotsick
  • Patent number: 8288080
    Abstract: The invention relates to photopolymerizable flexographic printing elements which contain ethylenically unsaturated, alicyclic monomers and hard flexographic printing plates, in particular cylindrical continuous seamless flexographic printing plates, which can be produced therefrom.
    Type: Grant
    Filed: February 8, 2008
    Date of Patent: October 16, 2012
    Assignee: Flint Group Germany GmbH
    Inventors: Armin Becker, Uwe Stebani, Berthold Geisen, Uwe Krauss, Thomas Telser
  • Publication number: 20120258406
    Abstract: The invention provides a method and an apparatus for preparing a relief printing form from a photosensitive element. More specifically, this invention describes a method and an apparatus for preparing a relief form in an environment having controlled oxygen concentration during exposure to actinic radiation. The method includes forming an in-situ mask on a photosensitive element, exposing the element to actinic radiation through the in-situ mask in an environment having an inert gas and a concentration of oxygen between 190,000 and 100 ppm, and treating the exposed element to form the relief printing form having a pattern of raised surface areas.
    Type: Application
    Filed: June 20, 2012
    Publication date: October 11, 2012
    Applicant: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: MICHAEL LEE RUDOLPH, JOSEPH ANTHONY PERROTTO, DHIREN V. PATEL, ROBERT A. MCMILLEN
  • Publication number: 20120255454
    Abstract: The invention provides a method for printing a pattern of ink on a substrate, such as corrugated paperboard, with a relief printing form made from a photosensitive element. The method includes forming an in-situ mask for the photosensitive element, exposing the element to actinic radiation through the in-situ mask in an environment having an inert gas and a concentration of oxygen between 190,000 and 100 ppm, and treating the exposed element to form the relief printing form having a pattern of printing areas. Printing is accomplished by securing the relief printing form to a print press, applying the ink to the printing areas on the printing form, and contacting the ink from the printing areas to the substrate to transfer the pattern of ink onto the substrate.
    Type: Application
    Filed: June 20, 2012
    Publication date: October 11, 2012
    Applicant: E I DU PONT DE NEMOURS AND COMPANY
    Inventor: MICHAEL LEE RUDOLPH
  • Patent number: 8273520
    Abstract: The present invention provides a resin composition for laser engraving containing at least an acetylene compound and a binder polymer, a relief printing plate precursor for laser engraving using the same, a relief printing plate, and a method for producing a relief printing plate.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: September 25, 2012
    Assignee: FUJIFILM Corporation
    Inventor: Atsushi Sugasaki
  • Publication number: 20120237871
    Abstract: A flexographic printing plate precursor can be imaged and developed to provide a flexographic relief image. This flexographic printing plate precursor includes a radiation curable layer in which a flexographic relief image can be formed. It also includes a transparent release layer disposed on the radiation sensitive layer, which release layer consists essentially of a miscible mixture of a polyamide in an amount of at least 20 and up to and including 80 weight % and a natural or synthetic rubber latex in an amount of at least 20 and up to and including 80 weight %. The transparent release layer has a peel force in relation to an imaged film comprising a mask image of at least 50 and up to and including 200 g/inch (127-508 g/cm). This precursor can be used in optical contact with the imaged film to form a relief image using curing radiation through the mask image.
    Type: Application
    Filed: March 15, 2011
    Publication date: September 20, 2012
    Inventor: Gregory Lloyd Zwadlo
  • Patent number: 8268533
    Abstract: A method of making a flexographic printing form precursor for laser engraving including the steps of (i) providing at least one layer of a curable composition on a substrate; (ii) curing the at least one layer; wherein the curable composition defining an outermost layer includes at least 0.5% by weight relative to the total weight of the composition of an organo-silicon compound including at least one polymerizable group; and a urethane (meth)acrylate oligomer having three or less polymerizable groups.
    Type: Grant
    Filed: December 18, 2007
    Date of Patent: September 18, 2012
    Assignee: AGFA Graphics NV
    Inventors: Eddie Daems, Luc Leenders
  • Patent number: 8263314
    Abstract: The invention pertains to a method for preparing a composite printing form from a single precursor that is capable of forming a relief and a carrier. The single precursor can be a single photosensitive element or a single laser-engravable print element having a reinforced elastomeric layer. The single precursor has a size that is at least 70% of a size of the carrier. The single precursor is located on the carrier by approximately positioning the precursor on the carrier that has no registration markings. Precise registration of the single precursor is achieved by using digital information generated from a computer to create the registered image on the composite form. The method is particularly suited for preparing composite printing forms for relief printing, and in particular for preparing composite printing forms for flexographic printing of corrugated substrates.
    Type: Grant
    Filed: August 14, 2009
    Date of Patent: September 11, 2012
    Assignee: E I du Pont de Nemours and Company
    Inventors: Robert W. Hannum, Thomas Klein
  • Patent number: 8252514
    Abstract: A printing plate assembly for use in flexographic printing application is provided which includes an integral carrier layer, one or more cushion layers, and one or more photopolymer layers. The photopolymer layer(s) in the integral assembly are provided with relief images using digital imaging photopolymerization, which eliminates the need for a back exposure step and provides a precise relief depth for the plate.
    Type: Grant
    Filed: March 12, 2007
    Date of Patent: August 28, 2012
    Assignee: Day International, Inc.
    Inventors: Michael E. McLean, William Krebs Goss
  • Publication number: 20120214102
    Abstract: A method of thermally developing a photocurable printing blank to produce a relief pattern comprising a plurality of relief dots. The photocurable printing blank comprises a backing layer having at least one photocurable layer disposed thereon and a laser ablatable mask layer disposed on top of the at least one photocurable layer.
    Type: Application
    Filed: February 18, 2011
    Publication date: August 23, 2012
    Inventors: David A. Recchia, Joseph H. Blair, Ryan W. Vest
  • Patent number: 8241835
    Abstract: A relief printing form is prepared from a photosensitive element in an environment having controlled oxygen concentration during exposure to actinic radiation. An in situ mask is formed on a photosensitive element, the element is exposed to actinic radiation through the in-situ mask in an environment having an inert gas and a concentration of oxygen between 190,000 and 100 ppm, and the exposed element is treated to form the relief printing form having a pattern of raised surface areas.
    Type: Grant
    Filed: March 10, 2009
    Date of Patent: August 14, 2012
    Assignee: E I du Pont de Nemours and Company
    Inventors: Michael Lee Rudolph, Joseph Anthony Perrotto, Dhiren V. Patel, Robert A. McMillen
  • Patent number: 8236479
    Abstract: A pattern of ink is printed on a substrate, such as corrugated paperboard with a relief printing form made from a photosensitive element. An in-situ mask is formed for the photosensitive element, the element is exposed to actinic radiation through the in-situ mask in an environment having an inert gas and a concentration of oxygen between 190,000 and 100 ppm, and the exposed element is treated to form the relief printing form having a pattern of printing areas. Printing is accomplished by securing the relief printing form to a print press, applying the ink to the printing areas on the printing form, and contacting the ink from the printing areas to the substrate to transfer the pattern of ink onto the substrate.
    Type: Grant
    Filed: January 7, 2009
    Date of Patent: August 7, 2012
    Assignee: E I du Pont de Nemours and Company
    Inventor: Michael Lee Rudolph
  • Publication number: 20120196229
    Abstract: A method of encoding data in printed solid image features on a receiver includes providing a relief printing member; modifying at least one surface of the relief printing member within a boundary of a solid image feature; and printing the encoded data in at least one solid image feature on the receiver.
    Type: Application
    Filed: January 31, 2011
    Publication date: August 2, 2012
    Inventor: Kurt M. Sanger
  • Publication number: 20120171620
    Abstract: A method of controlling the shape of a plurality of relief dots created in a photosensitive printing blank during a digital platemaking process is provided. The photosensitive printing blank comprises a laser ablatable mask layer disposed on at least one photocurable layer. The method comprises the steps of a) laser ablating the laser ablatable mask layer to create an in situ negative in the laser ablatable mask layer; b) applying a barrier membrane to the photosensitive printing blank; c) exposing the at least one photocurable layer to actinic radiation through the in situ negative; and d) developing the imaged and exposed photosensitive printing blank to reveal the relief image therein, said relief image comprising the plurality of relief dots. The presence of the barrier membrane produces printing dots having at least one geometric feature selected from a desired planarity of a top surface of the printing dots, a desired shoulder angle of the printing dots and a desired edge sharpness of the printing dots.
    Type: Application
    Filed: January 5, 2011
    Publication date: July 5, 2012
    Inventor: Laurie A. Bryant
  • Publication number: 20120164584
    Abstract: A method of making a relief image printing element from a photosensitive Printing blank is provided. A photosensitive printing blank with a laser ablatable layer disposed on at least one photocurable layer is ablated with a laser to create an in situ mask. The printing blank is then exposed to at least one source of actinic radiation through the in situ mask to selectively cross link and cure portions of the photocurable layer. Diffusion of air into the at least one photocurable layer is limited during the exposing step and preferably at least one of the type, power and incident angle of illumination of the at least one source of actinic radiation is altered during the exposure step. The resulting relief image comprises a plurality of dots and a dot shape of the plurality of dots is produced that is highly resistant to print fluting for printing on corrugated board.
    Type: Application
    Filed: March 5, 2012
    Publication date: June 28, 2012
    Inventor: David A. Recchia
  • Patent number: 8198013
    Abstract: The invention pertains to a method for preparing a printing form from a photosensitive element having a support and a layer of photopolymerizable material adjacent the support. The method includes exposing the photosensitive element through an image mask and through a backside mask, treating the exposed element to form a relief region and to provide an unexposed region of the photopolymerizable material remaining on the support, and removing the unexposed region from the relief region, wherein the relief region remains on the support as the printing form. The method is particularly suited for preparing a composite printing form from the printing form, and in particular for preparing composite printing forms for relief printing of corrugated substrates.
    Type: Grant
    Filed: May 5, 2010
    Date of Patent: June 12, 2012
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Katherine J Tuckwiller, Blendon G Eldridge
  • Patent number: 8196510
    Abstract: A method for producing a flexographic plate that includes a base layer and a layer of a photosensitive material fixed on the base layer. An image is produced on the photosensitive layer by selective reticulation. Areas to be reticulated are exposed to amplitude-modulated laser light with a wavelength ranging from 390 to 410 nm, which scans the surface of the photosensitive layer. The non-reticulated areas are then removed.
    Type: Grant
    Filed: January 8, 2003
    Date of Patent: June 12, 2012
    Inventors: Jerzy Kuczynski, Gérard Rich
  • Patent number: 8198012
    Abstract: A mask-forming film has a transparent layer between the imageable layer and the carrier sheet, which transparent layer has a refractive index that is lower (by at least 0.04) than that of the carrier sheet or any immediately adjacent layer between it and the carrier sheet. This lower refractive index layer modifies the path of incident radiation during mask image transfer so as to provide steeper shoulder angles in the relief image solid areas. This mask film is used to form a relief image such as in a flexographic printing plate.
    Type: Grant
    Filed: March 12, 2010
    Date of Patent: June 12, 2012
    Assignee: Eastman Kodak Company
    Inventors: Gregory L. Zwadlo, David E. Brown, Elsie A. Fohrenkamm, A. Peter Stolt
  • Publication number: 20120135354
    Abstract: The present invention involves a method for making a relief image. A film that includes a carrier sheet and an imageable material is used to form a mask image that is opaque to a curing radiation. In one embodiment, the mask image is formed on the carrier sheet while in another embodiment, the mask image is formed on a receptor sheet. The mask image is then transferred to a photosensitive material, such as a flexographic printing plate precursor. The resulting assembly is exposed to the curing radiation resulting in exposed and unexposed areas of the photosensitive material. The carrier sheet or the receptor sheet may be removed from the mask image either before or after exposure to the curing radiation. Finally, the photosensitive material and mask image assembly is developed with a suitable developer to form a relief image.
    Type: Application
    Filed: December 8, 2011
    Publication date: May 31, 2012
    Inventors: M. Zaki Ali, David E. Brown, Elsie A. Fohrenkamm, Michael B. Heller
  • Patent number: 8187793
    Abstract: Flexographic printing plates and other relief images can be formed from a laser-ablatable element having a laser-ablatable layer that is at least 20 ?m in thickness. The laser-ablatable layer includes a film-forming material that is a laser-laser-ablatable material or the film-forming material has dispersed therein a laser-ablatable material. The laser-ablatable material is a polymeric material that when heated to 300° C. at a rate of 10° C./minute, loses at least 60% of its mass to form at least one predominant low molecular weight product. The element can be imaged by ablation at an energy of at least 1 J/cm2 to provide a relief image.
    Type: Grant
    Filed: April 23, 2007
    Date of Patent: May 29, 2012
    Assignee: Eastman Kodak Company
    Inventors: Michael T. Regan, David B. Bailey, Christine J. Landry-Coltrain
  • Patent number: 8187794
    Abstract: Flexographic printing plates and other relief images can be formed from a laser-ablatable element having a laser-ablatable layer that is at least 20 ?m in thickness. The laser-ablatable layer includes a film-forming material that is a laser-laser-ablatable material or the film-forming material has dispersed therein a laser-ablatable material. The laser-ablatable material is a polymeric material that when heated to 300° C. at a rate of 10° C./minute, loses at least 60% of its mass to form at least one predominant low molecular weight product. The element can be imaged by ablation at an energy of at least 1 J/cm2 to provide a relief image.
    Type: Grant
    Filed: July 25, 2007
    Date of Patent: May 29, 2012
    Assignee: Eastman Kodak Company
    Inventors: Michael T. Regan, David B. Bailey, Christine J. Landry-Coltrain