Relief Patents (Class 430/306)
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Patent number: 8486607Abstract: A relief (or flexographic) printing precursor has first and second radiation-sensitive layers, or a plurality of radiation-sensitive layers. The first radiation-sensitive layer is sensitive to a first imaging radiation having a first ?max. The second radiation-sensitive layer is disposed on the first radiation-sensitive layer and is sensitive to a second imaging radiation having a second ?max that differs from the first ?max by at least 25 nm. An infrared radiation ablatable layer can be present and is opaque or insensitive to the first and second imaging radiations and contains an infrared radiation absorbing compound. These relief printing precursors can be used to prepare flexographic printing plates, cylinders, or sleeves where the ablatable layer is used to form an integral mask on the element. Use of the invention provides a relief image without any loss in the strength of the small dots and can be carried out using multiple irradiation steps using the same apparatus.Type: GrantFiled: January 16, 2012Date of Patent: July 16, 2013Assignee: Eastman Kodak CompanyInventors: Janos Veres, Kurt M. Sanger
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Patent number: 8468941Abstract: This invention relates to a method and apparatus for thermally developing a photosensitive element. The thermal development method includes heating the photosensitive element to a temperature sufficient to cause a portion of a composition layer in the element to liquefy, soften, or melt; supporting a development medium with a non-rotating surface to provide contact of the development medium with the heated photosensitive element; and providing relative movement between the development medium and the non-rotating surface.Type: GrantFiled: November 13, 2009Date of Patent: June 25, 2013Assignee: E I du Pont de Nemours and CompanyInventors: Mark A. Hackler, Anandkumar R. Kannurpatti, Robert A. McMillen, Todd M. Scheske
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Patent number: 8470518Abstract: The invention provides a photosensitive element and a method for preparing a printing form from the element. The photosensitive element includes a layer of a photosensitive composition containing a binder, a monomer, and a Norrish type II photoinitiator, wherein the photosensitive layer has a transmittance to actinic radiation of less than 20% and contains reinforcing particles of graphene and/or carbon nanotubes.Type: GrantFiled: September 4, 2008Date of Patent: June 25, 2013Assignee: E I du Pont de Nemours and CompanyInventor: Adrian Lungu
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Patent number: 8470517Abstract: A method of making a relief image printing element from a photosensitive printing blank is provided. A photosensitive printing blank with a laser ablatable layer disposed on at least one photocurable layer is ablated with a laser to create an in situ mask. The printing blank is then exposed to at least one source of actinic radiation through the in situ mask to selectively cross link and cure portions of the photocurable layer. Diffusion of air into the at least one photocurable layer is limited during the exposing step and preferably at least one of the type, power and incident angle of illumination of the at least one source of actinic radiation is altered during the exposure step. The resulting relief image comprises a plurality of dots and a dot shape of the plurality of dots is produced that is highly resistant to print fluting for printing on corrugated board.Type: GrantFiled: March 5, 2012Date of Patent: June 25, 2013Inventor: David A. Recchia
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Patent number: 8470516Abstract: A method of generating a relief pattern comprises disposing a resist composition on a substrate to form a film, the resist composition comprising a first silsesquioxane polymer of the formula (1): a second silsesquioxane polymer of the formula (2): and a photosensitive acid generator; patternwise exposing the film by e-beam lithography; heating the exposed film to effect crosslinking of the first polymer and second polymer in the exposed area; and developing the exposed film to form a negative relief pattern.Type: GrantFiled: August 18, 2009Date of Patent: June 25, 2013Assignee: International Business Machines CorporationInventors: Robert D. Allen, Luisa Bozano, Phillip Brock, Qinghuang Lin, Alshakim Nelson, Ratnam Sooriyakumaran
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Patent number: 8464637Abstract: The invention is a method and apparatus for forming a relief structure by thermally developing a photosensitive element containing a composition layer capable of being partially liquefied. During thermal development, the photosensitive element is supported on a base member having an exterior surface that is textured. The textures for the exterior surface include a particular surface roughness and/or patterns.Type: GrantFiled: May 24, 2010Date of Patent: June 18, 2013Assignee: E I du Pont de Nemours and CompanyInventors: Mark A. Hackler, David Anthony Belfiore, Dietmar Dudek, Anandkumar R. Kannurpatti, Andreas Koch
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Publication number: 20130137043Abstract: The invention provides a photosensitive element and a method for preparing a printing form from the element. The photosensitive element includes a layer of a photosensitive composition containing a binder, a monomer, and a Norrish type II photoinitiator, wherein the photosensitive layer has a transmittance to actinic radiation of less than 20% and contains reinforcing particles of graphene and/or carbon nanotubes.Type: ApplicationFiled: January 16, 2013Publication date: May 30, 2013Applicant: E I DU PONT DE NEMOURS AND COMPANYInventor: E I DU PONT DE NEMOURS AND COMPANY
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Patent number: 8445180Abstract: Disclosed is a method for producing a water-developable photopolymer plate for letterpress printing comprising an exposure step, a development step and a post-exposure step wherein the photopolymer plate is brought into contact with a liquid containing a modified silicone compound and/or a fluorine compound during or after the exposure step.Type: GrantFiled: December 21, 2004Date of Patent: May 21, 2013Assignee: Asahi Kasei Chemicals CorporationInventors: Naoyuki Onoda, Katsuhiro Takahashi
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Publication number: 20130108966Abstract: The present invention pertains to a method for preparing a printing form from a photosensitive element by thermal treatment, wherein a gas jet emitting from a nozzle assembly impinges the exterior surface of the element to smooth or polish and mitigate marks and deformations that can be generated during development. Impingement with a heated gas jet provides surface polishing from rapid and specific convective heat flux to the exterior surface of the printing plate.Type: ApplicationFiled: November 1, 2012Publication date: May 2, 2013Applicant: E I DU PONT DE NEMOURS AND COMPANYInventor: E I Du Pont De Nemours and Company
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Patent number: 8420298Abstract: An object of the present invention is to provide a method for producing a cross-linked polyvinyl acetal resin, which can provide a cross-linked polyvinyl acetal resin having high mechanical strength and excellent solvent resistance by a simple method without a cross-linking agent, and can solve such problems as sheet attack, insufficient strength, and instability of viscosity for a long-time storage, and another object of the present invention is to provide a cross-linked polyvinyl acetal resin produced by the above method for producing a cross-linked polyvinyl acetal resin.Type: GrantFiled: April 11, 2008Date of Patent: April 16, 2013Assignee: Sekisui Chemical Co., Ltd.Inventors: Yuki Hirose, Hiroaki Takehara, Motokuni Ichitani, Takayuki Maeda
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Patent number: 8420296Abstract: Disclosed is a photosensitive resin composition for a color filter protective layer including a cross-linkable alkali soluble resin including a repeating unit represented by the following Chemical Formula 1, a reactive unsaturated compound, a photopolymerization initiator, and a solvent. In Chemical Formulae 1 to 3, R1 to R6 and A1 to A3 are the same as in the detailed description.Type: GrantFiled: August 26, 2010Date of Patent: April 16, 2013Assignee: Cheil Industries Inc.Inventors: Jae-Hyun Kim, Se-Young Choi, Nam-Gwang Kim, Eui-June Jeong, Chang-Min Lee
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Patent number: 8409790Abstract: The present invention involves a method for making a relief image. A film that includes a carrier sheet and an imageable material is used to form a mask image that is opaque to a curing radiation. In one embodiment, the mask image is formed on the carrier sheet while in another embodiment, the mask image is formed on a receptor sheet. The mask image is then transferred to a photosensitive material, such as a flexographic printing plate precursor. The resulting assembly is exposed to the curing radiation resulting in exposed and unexposed areas of the photosensitive material. The carrier sheet or the receptor sheet may be removed from the mask image either before or after exposure to the curing radiation. Finally, the photosensitive material and mask image assembly is developed with a suitable developer to form a relief image.Type: GrantFiled: December 8, 2011Date of Patent: April 2, 2013Assignee: Eastman Kodak CompanyInventors: M. Zaki Ali, David E. Brown, Elsie A. Fohrenkamm, Michael B. Heller
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Patent number: 8399177Abstract: An improved relief printing plate and method for producing said plate is disclosed. Substantially all sizes of relief features resolve a fixed pattern which improves print quality. The pattern is applied to image areas in halftone data used to produce an image mask that is subsequently used to convert a plate precursor into a relief plate. The accuracy, ink density and tonal response of printed images corresponding to relief features that include the pattern are comparable or better than relief features produced without the pattern.Type: GrantFiled: December 8, 2008Date of Patent: March 19, 2013Assignee: Eastman Kodak CompanyInventors: Peter Stolt, Gregory L. Zwadlo, William A. Rozzi
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Patent number: 8399178Abstract: The invention relates to a method of producing a relief image arrangement, usable especially in the fields of flexography, embossing and heliogravure, and comprising a base layer and a layer of photosensitive material fixed on the base layer. The method is of the type according to which an image is produced on the photosensitive layer by causing selective curing by irradiating the zones that are to be in relief with light of a predetermined wavelength. The method is characterized in that the image is produced in the form of a set of points to which a substantially pyramidal shape is given, widening out in the direction of the base layer (5). The invention is usable for producing relief images, in the field of flexography.Type: GrantFiled: October 2, 2008Date of Patent: March 19, 2013Inventors: Dominique Bertrand, Chouaib Boukaftane, Christian Grab
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Patent number: 8389116Abstract: Problem to be Solved To provide a photosensitive resin composition which has good processability even in a relatively low temperature condition near room temperature and exhibits good efficiency in removing debris generated while shaping a printing plate by laser engraving. Solution A photosensitive resin composition, characterized by comprising: (a) 100 parts by mass of a resin having a number average molecular weight of 1,000 or more; and (b) 0.1 to 10 parts by mass of ultrafine particles having a number average particle diameter of primary particles of 5 nm or more and 100 nm or less; wherein the photosensitive resin composition has a viscosity at 20° C. of 50 Pa·s or more and 10,000 Pa·s or less; and a precursor composition, which is obtained by excluding the component (b) from the photosensitive resin composition, has a viscosity at 20° C. of 5 Pa·s or more and 500 Pa·s or less.Type: GrantFiled: September 4, 2007Date of Patent: March 5, 2013Assignee: Asahi Kasel Chemicals CorporationInventors: Shinji Funakoshi, Koshi Okita, Hiroshi Yamada, Kei Tomeba
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Patent number: 8389198Abstract: A resin composition for laser engraving includes a binder polymer including a polyester, and an oxy compound of at least one of metal and metalloid selected from Groups 1 to 16 of periodic table.Type: GrantFiled: February 27, 2009Date of Patent: March 5, 2013Assignee: FUJIFILM CorporationInventor: Atsushi Sugasaki
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Patent number: 8389203Abstract: Particular embodiments include method embodiments and apparatus embodiments. One method embodiment comprises: placing a printing plate on an imaging device; imaging the plate according to imaging data; and applying UV radiation using a plurality of UV emitting LEDs during the process of imaging of the printing plate. In one embodiment, the plate initially has ablatable material, and wherein the imaging includes ablating ablatable material on the plate according to the imaging data to form an ablated plate, and wherein the applying the UV radiation includes exposing the ablated plate to UV radiation to cure the plate. In one embodiment, the imaging device is an external drum imager that includes a drum that rotates during imaging.Type: GrantFiled: April 30, 2008Date of Patent: March 5, 2013Assignee: Esko-Graphics Imaging GmbHInventor: Wolfgang Sievers
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Publication number: 20130040243Abstract: A method of tailoring the shape of a plurality of relief dots created in a photosensitive printing blank during a digital platemaking process is provided. The photosensitive printing blank comprises a laser ablatable mask layer disposed on at least one photocurable layer which is mountable on a printing sleeve. The method comprises the steps of (1) placing a barrier layer on top of the laser ablatable mask layer; (2) laser ablating the laser ablatable mask layer to create an in situ negative in the laser ablatable layer; (3) exposing the at least one photocurable layer to actinic radiation through the in situ negative; (4) removing the harrier layer; and (5) developing the imaged and exposed photosensitive printing blank to reveal the relief image therein, the relief image comprising the plurality of relief dots. The presence of the barrier layer produces printing dots having desired geometric characteristics.Type: ApplicationFiled: August 8, 2011Publication date: February 14, 2013Inventors: Timothy Gotsick, David A. Recchia, Ryan W. Vest
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Patent number: 8371218Abstract: To provide a photosensitive resin composition which is a material for a printing original plate for laser engraving which generates no printing deficiencies and from which a printing plate with a satisfactory resolution can be produced. A printing original plate for laser engraving where image is formed by irradiation of laser beam to form a printing plate, characterized in that the photosensitive resin composition layer consists of a photosensitive resin composition in which soluble polyamide or soluble polyether urethane urea, ethylenic unsaturated monomer and photopolymerization initiator are essential ingredients and the amount of (meth)acryloyl group in the photosensitive resin composition is 0.25 to 0.40 mol per 100 g of the photosensitive resin composition.Type: GrantFiled: December 22, 2008Date of Patent: February 12, 2013Assignee: Toyo Boseki Kabushiki KaishaInventors: Satoshi Takahashi, Atsushi Tatsuyama, Toru Wada
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Patent number: 8367300Abstract: A resin composition for laser engraving, including: a binder polymer; and a metal compound containing a metal selected from the group consisting of metals in Group 1 to Group 15 in the periodic table.Type: GrantFiled: July 3, 2009Date of Patent: February 5, 2013Assignee: FUJIFILM CorporationInventors: Takashi Kawashima, Atsushi Sugasaki
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Publication number: 20130029267Abstract: A flexographic printing plate precursor for thermal development is provided that comprises a relief-forming layer on/above a support; the relief-forming layer comprising (Component A) a polymer having a glass transition temperature (Tg) of at least 25° C., (Component B) a photopolymerization initiator, and (Component C) an ethylenically unsaturated compound having a molecular weight of no greater than 3,000.Type: ApplicationFiled: July 27, 2012Publication date: January 31, 2013Applicant: FUJIFILM CORPORATIONInventor: Atsushi SUGASAKI
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Patent number: 8361702Abstract: A resin composition for laser engraving comprising a binder polymer contains at least one polyester (A) selected from the group consisting of a polyester containing a hydroxycarboxylic acid unit, polycaprolactone, poly(butylene succinic acid), and derivatives thereof.Type: GrantFiled: November 7, 2008Date of Patent: January 29, 2013Assignee: FUJIFILM CorporationInventor: Atsushi Sugasaki
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Patent number: 8359975Abstract: This invention provides an apparatus and process for forming a printing form from a photosensitive element having an exterior surface and a composition layer capable of being partially liquefied. The apparatus includes a displaceable heater for heating the composition layer, means for removing at least a portion of the composition layer from the element, and means for displacing the displaceable heater to a predetermined distance from the exterior surface. Positioning the displaceable heater at the predetermined distance assures reproducible removal of the liquefied composition from the various types of photosensitive elements that can be thermally treated in the apparatus, resulting in the printing forms having improved relief surface uniformity.Type: GrantFiled: April 23, 2009Date of Patent: January 29, 2013Assignee: E.I. du Pont de Nemours and CompanyInventors: Robert A. McMillen, Dietmar Dudek, Ib Vestergaard
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Publication number: 20130017493Abstract: A method of making a relief image printing element having a relief pattern comprising a plurality of relief dots, wherein the photocurable printing blank comprises a backing layer having at least one photocurable layer disposed thereon and a masking layer on the at least one photocurable layer is provided. The method comprising the steps of: a) selectively ablating the masking layer to create an overall image in the masking layer, such that the overall image comprises a sub-image, comprising a pattern of cells, in it; b) applying an oxygen barrier layer on top of the masking layer; c) exposing the printing element to actinic radiation through the oxygen barrier layer and the masking layer to selectively crosslink and cure the at least one photocurable layer, thereby creating the relief image therein and a textured surface on the printing element; and d) developing the printing blank by removing the barrier layer and the uncured portions of the photocurable layer to reveal the relief image.Type: ApplicationFiled: July 15, 2011Publication date: January 17, 2013Inventors: Brian Cook, David A. Recchia, Timothy Gotsick
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Publication number: 20120328989Abstract: A method of preparing a photosensitive printing blank, the method comprising the steps of: a) coating a slip film onto a coversheet and drying the slip film; and depositing at least one layer of photosensitive material on top of the slip film coated coversheet and laminating a substrate layer to the exposed surface of the photosensitive material. The slip film comprises: i) a polymer selected from the group consisting of polystyrene and polyvinylpyrrolidone; ii) optionally, an additive. The slip film at least substantially eliminates the formation of hot spots during an analog plate making process.Type: ApplicationFiled: June 27, 2011Publication date: December 27, 2012Inventors: Kyle P. Baldwin, Miguel A. Barboza, Laurie A. Bryant, Jessica A. Elwell
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Publication number: 20120308934Abstract: The invention pertains to a method for preparing a composite printing form from a single precursor that is capable of forming a relief and a carrier. The single precursor can be a single photosensitive element or a single laser-engravable print element having a reinforced elastomeric layer. The single precursor has a size that is at least 70% of a size of the carrier. The single precursor is located on the carrier by approximately positioning the precursor on the carrier that has no registration markings. Precise registration of the single precursor is achieved by using digital information generated from a computer to create the registered image on the composite form. The method is particularly suited for preparing composite printing forms for relief printing, and in particular for preparing composite printing forms for flexographic printing of corrugated substrates.Type: ApplicationFiled: August 9, 2012Publication date: December 6, 2012Applicant: E I DU PONT DE NEMOURS AND COMPANYInventors: Robert W. Hannum, Thomas Klein
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Publication number: 20120308935Abstract: A flexographic printing plate can be prepared with relief images using a processing solution. This processing solution includes one or more esters of monobasic carboxylic acids represented by one or both of the following Structures (I) and (II): R1—C(?O)O—(CH2)n—Ar1??(I) wherein R1 is an alkyl group having 1 to 5 carbon atoms, Ar1 is a substituted or unsubstituted phenyl or naphthyl group, and n is 1 to 3, and H—C(?O)OR??(II) wherein R is a hydrocarbon having 6 to 15 carbon atoms, and b. one or more aliphatic alcohols, or a combination of one or more aliphatic alcohols and one or more aromatic alcohols.Type: ApplicationFiled: August 15, 2012Publication date: December 6, 2012Inventors: Elsie A. Fohrenkamm, M. Zaki Ali, Michael B. Heller, Kevin M. Kidnie
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Publication number: 20120288801Abstract: A printing plate assembly for use in flexographic printing application is provided which includes an integral carrier layer, one or more cushion layers, and one or more photopolymer layers. The photopolymer layer(s) in the integral assembly are provided with relief images using digital imaging photopolymerization, which eliminates the need for a back exposure step and provides a precise relief depth for the plate.Type: ApplicationFiled: July 25, 2012Publication date: November 15, 2012Applicant: DAY INTERNATIONAL, INC.Inventors: Michael E. McLean, William Krebs Goss
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Patent number: 8298749Abstract: Provided is a directly imageable waterless planographic printing plate precursor that comprises at least a heat sensitive layer and a silicone rubber layer formed on a substrate in this order and has a high sensitivity not only immediately after the precursor production but also after the passage of time. In the directly imageable waterless planographic printing plate precursor, the heat sensitive layer contains liquid bubbles filled with a liquid with a boiling point in the range of 210 to 270° C. Also provided is a production method for making a directly imageable waterless planographic printing plate precursor.Type: GrantFiled: March 31, 2010Date of Patent: October 30, 2012Assignee: Toray Industries, Inc.Inventors: Akihiro Iihara, Yuta Shuto, Yutaka Ishida
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Publication number: 20120270156Abstract: A method of developing a photocurable printing blank to produce a relief pattern comprising a plurality of relief dots. The photocurable printing blank comprises a backing layer having at least one photocurable layer disposed thereon, a barrier layer disposed on the at least one photocurable layer, and a laser ablatable mask layer disposed on top of the barrier layer.Type: ApplicationFiled: April 21, 2011Publication date: October 25, 2012Inventors: Ryan W. Vest, David A. Recchia, Timothy Gotsick
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Patent number: 8288080Abstract: The invention relates to photopolymerizable flexographic printing elements which contain ethylenically unsaturated, alicyclic monomers and hard flexographic printing plates, in particular cylindrical continuous seamless flexographic printing plates, which can be produced therefrom.Type: GrantFiled: February 8, 2008Date of Patent: October 16, 2012Assignee: Flint Group Germany GmbHInventors: Armin Becker, Uwe Stebani, Berthold Geisen, Uwe Krauss, Thomas Telser
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Publication number: 20120258406Abstract: The invention provides a method and an apparatus for preparing a relief printing form from a photosensitive element. More specifically, this invention describes a method and an apparatus for preparing a relief form in an environment having controlled oxygen concentration during exposure to actinic radiation. The method includes forming an in-situ mask on a photosensitive element, exposing the element to actinic radiation through the in-situ mask in an environment having an inert gas and a concentration of oxygen between 190,000 and 100 ppm, and treating the exposed element to form the relief printing form having a pattern of raised surface areas.Type: ApplicationFiled: June 20, 2012Publication date: October 11, 2012Applicant: E I DU PONT DE NEMOURS AND COMPANYInventors: MICHAEL LEE RUDOLPH, JOSEPH ANTHONY PERROTTO, DHIREN V. PATEL, ROBERT A. MCMILLEN
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Publication number: 20120255454Abstract: The invention provides a method for printing a pattern of ink on a substrate, such as corrugated paperboard, with a relief printing form made from a photosensitive element. The method includes forming an in-situ mask for the photosensitive element, exposing the element to actinic radiation through the in-situ mask in an environment having an inert gas and a concentration of oxygen between 190,000 and 100 ppm, and treating the exposed element to form the relief printing form having a pattern of printing areas. Printing is accomplished by securing the relief printing form to a print press, applying the ink to the printing areas on the printing form, and contacting the ink from the printing areas to the substrate to transfer the pattern of ink onto the substrate.Type: ApplicationFiled: June 20, 2012Publication date: October 11, 2012Applicant: E I DU PONT DE NEMOURS AND COMPANYInventor: MICHAEL LEE RUDOLPH
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Patent number: 8273520Abstract: The present invention provides a resin composition for laser engraving containing at least an acetylene compound and a binder polymer, a relief printing plate precursor for laser engraving using the same, a relief printing plate, and a method for producing a relief printing plate.Type: GrantFiled: January 28, 2009Date of Patent: September 25, 2012Assignee: FUJIFILM CorporationInventor: Atsushi Sugasaki
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Publication number: 20120237871Abstract: A flexographic printing plate precursor can be imaged and developed to provide a flexographic relief image. This flexographic printing plate precursor includes a radiation curable layer in which a flexographic relief image can be formed. It also includes a transparent release layer disposed on the radiation sensitive layer, which release layer consists essentially of a miscible mixture of a polyamide in an amount of at least 20 and up to and including 80 weight % and a natural or synthetic rubber latex in an amount of at least 20 and up to and including 80 weight %. The transparent release layer has a peel force in relation to an imaged film comprising a mask image of at least 50 and up to and including 200 g/inch (127-508 g/cm). This precursor can be used in optical contact with the imaged film to form a relief image using curing radiation through the mask image.Type: ApplicationFiled: March 15, 2011Publication date: September 20, 2012Inventor: Gregory Lloyd Zwadlo
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Patent number: 8268533Abstract: A method of making a flexographic printing form precursor for laser engraving including the steps of (i) providing at least one layer of a curable composition on a substrate; (ii) curing the at least one layer; wherein the curable composition defining an outermost layer includes at least 0.5% by weight relative to the total weight of the composition of an organo-silicon compound including at least one polymerizable group; and a urethane (meth)acrylate oligomer having three or less polymerizable groups.Type: GrantFiled: December 18, 2007Date of Patent: September 18, 2012Assignee: AGFA Graphics NVInventors: Eddie Daems, Luc Leenders
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Patent number: 8263314Abstract: The invention pertains to a method for preparing a composite printing form from a single precursor that is capable of forming a relief and a carrier. The single precursor can be a single photosensitive element or a single laser-engravable print element having a reinforced elastomeric layer. The single precursor has a size that is at least 70% of a size of the carrier. The single precursor is located on the carrier by approximately positioning the precursor on the carrier that has no registration markings. Precise registration of the single precursor is achieved by using digital information generated from a computer to create the registered image on the composite form. The method is particularly suited for preparing composite printing forms for relief printing, and in particular for preparing composite printing forms for flexographic printing of corrugated substrates.Type: GrantFiled: August 14, 2009Date of Patent: September 11, 2012Assignee: E I du Pont de Nemours and CompanyInventors: Robert W. Hannum, Thomas Klein
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Patent number: 8252514Abstract: A printing plate assembly for use in flexographic printing application is provided which includes an integral carrier layer, one or more cushion layers, and one or more photopolymer layers. The photopolymer layer(s) in the integral assembly are provided with relief images using digital imaging photopolymerization, which eliminates the need for a back exposure step and provides a precise relief depth for the plate.Type: GrantFiled: March 12, 2007Date of Patent: August 28, 2012Assignee: Day International, Inc.Inventors: Michael E. McLean, William Krebs Goss
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Publication number: 20120214102Abstract: A method of thermally developing a photocurable printing blank to produce a relief pattern comprising a plurality of relief dots. The photocurable printing blank comprises a backing layer having at least one photocurable layer disposed thereon and a laser ablatable mask layer disposed on top of the at least one photocurable layer.Type: ApplicationFiled: February 18, 2011Publication date: August 23, 2012Inventors: David A. Recchia, Joseph H. Blair, Ryan W. Vest
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Patent number: 8241835Abstract: A relief printing form is prepared from a photosensitive element in an environment having controlled oxygen concentration during exposure to actinic radiation. An in situ mask is formed on a photosensitive element, the element is exposed to actinic radiation through the in-situ mask in an environment having an inert gas and a concentration of oxygen between 190,000 and 100 ppm, and the exposed element is treated to form the relief printing form having a pattern of raised surface areas.Type: GrantFiled: March 10, 2009Date of Patent: August 14, 2012Assignee: E I du Pont de Nemours and CompanyInventors: Michael Lee Rudolph, Joseph Anthony Perrotto, Dhiren V. Patel, Robert A. McMillen
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Patent number: 8236479Abstract: A pattern of ink is printed on a substrate, such as corrugated paperboard with a relief printing form made from a photosensitive element. An in-situ mask is formed for the photosensitive element, the element is exposed to actinic radiation through the in-situ mask in an environment having an inert gas and a concentration of oxygen between 190,000 and 100 ppm, and the exposed element is treated to form the relief printing form having a pattern of printing areas. Printing is accomplished by securing the relief printing form to a print press, applying the ink to the printing areas on the printing form, and contacting the ink from the printing areas to the substrate to transfer the pattern of ink onto the substrate.Type: GrantFiled: January 7, 2009Date of Patent: August 7, 2012Assignee: E I du Pont de Nemours and CompanyInventor: Michael Lee Rudolph
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Publication number: 20120196229Abstract: A method of encoding data in printed solid image features on a receiver includes providing a relief printing member; modifying at least one surface of the relief printing member within a boundary of a solid image feature; and printing the encoded data in at least one solid image feature on the receiver.Type: ApplicationFiled: January 31, 2011Publication date: August 2, 2012Inventor: Kurt M. Sanger
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Publication number: 20120171620Abstract: A method of controlling the shape of a plurality of relief dots created in a photosensitive printing blank during a digital platemaking process is provided. The photosensitive printing blank comprises a laser ablatable mask layer disposed on at least one photocurable layer. The method comprises the steps of a) laser ablating the laser ablatable mask layer to create an in situ negative in the laser ablatable mask layer; b) applying a barrier membrane to the photosensitive printing blank; c) exposing the at least one photocurable layer to actinic radiation through the in situ negative; and d) developing the imaged and exposed photosensitive printing blank to reveal the relief image therein, said relief image comprising the plurality of relief dots. The presence of the barrier membrane produces printing dots having at least one geometric feature selected from a desired planarity of a top surface of the printing dots, a desired shoulder angle of the printing dots and a desired edge sharpness of the printing dots.Type: ApplicationFiled: January 5, 2011Publication date: July 5, 2012Inventor: Laurie A. Bryant
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Publication number: 20120164584Abstract: A method of making a relief image printing element from a photosensitive Printing blank is provided. A photosensitive printing blank with a laser ablatable layer disposed on at least one photocurable layer is ablated with a laser to create an in situ mask. The printing blank is then exposed to at least one source of actinic radiation through the in situ mask to selectively cross link and cure portions of the photocurable layer. Diffusion of air into the at least one photocurable layer is limited during the exposing step and preferably at least one of the type, power and incident angle of illumination of the at least one source of actinic radiation is altered during the exposure step. The resulting relief image comprises a plurality of dots and a dot shape of the plurality of dots is produced that is highly resistant to print fluting for printing on corrugated board.Type: ApplicationFiled: March 5, 2012Publication date: June 28, 2012Inventor: David A. Recchia
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Patent number: 8198013Abstract: The invention pertains to a method for preparing a printing form from a photosensitive element having a support and a layer of photopolymerizable material adjacent the support. The method includes exposing the photosensitive element through an image mask and through a backside mask, treating the exposed element to form a relief region and to provide an unexposed region of the photopolymerizable material remaining on the support, and removing the unexposed region from the relief region, wherein the relief region remains on the support as the printing form. The method is particularly suited for preparing a composite printing form from the printing form, and in particular for preparing composite printing forms for relief printing of corrugated substrates.Type: GrantFiled: May 5, 2010Date of Patent: June 12, 2012Assignee: E. I. du Pont de Nemours and CompanyInventors: Katherine J Tuckwiller, Blendon G Eldridge
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Patent number: 8196510Abstract: A method for producing a flexographic plate that includes a base layer and a layer of a photosensitive material fixed on the base layer. An image is produced on the photosensitive layer by selective reticulation. Areas to be reticulated are exposed to amplitude-modulated laser light with a wavelength ranging from 390 to 410 nm, which scans the surface of the photosensitive layer. The non-reticulated areas are then removed.Type: GrantFiled: January 8, 2003Date of Patent: June 12, 2012Inventors: Jerzy Kuczynski, Gérard Rich
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Patent number: 8198012Abstract: A mask-forming film has a transparent layer between the imageable layer and the carrier sheet, which transparent layer has a refractive index that is lower (by at least 0.04) than that of the carrier sheet or any immediately adjacent layer between it and the carrier sheet. This lower refractive index layer modifies the path of incident radiation during mask image transfer so as to provide steeper shoulder angles in the relief image solid areas. This mask film is used to form a relief image such as in a flexographic printing plate.Type: GrantFiled: March 12, 2010Date of Patent: June 12, 2012Assignee: Eastman Kodak CompanyInventors: Gregory L. Zwadlo, David E. Brown, Elsie A. Fohrenkamm, A. Peter Stolt
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Publication number: 20120135354Abstract: The present invention involves a method for making a relief image. A film that includes a carrier sheet and an imageable material is used to form a mask image that is opaque to a curing radiation. In one embodiment, the mask image is formed on the carrier sheet while in another embodiment, the mask image is formed on a receptor sheet. The mask image is then transferred to a photosensitive material, such as a flexographic printing plate precursor. The resulting assembly is exposed to the curing radiation resulting in exposed and unexposed areas of the photosensitive material. The carrier sheet or the receptor sheet may be removed from the mask image either before or after exposure to the curing radiation. Finally, the photosensitive material and mask image assembly is developed with a suitable developer to form a relief image.Type: ApplicationFiled: December 8, 2011Publication date: May 31, 2012Inventors: M. Zaki Ali, David E. Brown, Elsie A. Fohrenkamm, Michael B. Heller
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Patent number: 8187793Abstract: Flexographic printing plates and other relief images can be formed from a laser-ablatable element having a laser-ablatable layer that is at least 20 ?m in thickness. The laser-ablatable layer includes a film-forming material that is a laser-laser-ablatable material or the film-forming material has dispersed therein a laser-ablatable material. The laser-ablatable material is a polymeric material that when heated to 300° C. at a rate of 10° C./minute, loses at least 60% of its mass to form at least one predominant low molecular weight product. The element can be imaged by ablation at an energy of at least 1 J/cm2 to provide a relief image.Type: GrantFiled: April 23, 2007Date of Patent: May 29, 2012Assignee: Eastman Kodak CompanyInventors: Michael T. Regan, David B. Bailey, Christine J. Landry-Coltrain
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Patent number: 8187794Abstract: Flexographic printing plates and other relief images can be formed from a laser-ablatable element having a laser-ablatable layer that is at least 20 ?m in thickness. The laser-ablatable layer includes a film-forming material that is a laser-laser-ablatable material or the film-forming material has dispersed therein a laser-ablatable material. The laser-ablatable material is a polymeric material that when heated to 300° C. at a rate of 10° C./minute, loses at least 60% of its mass to form at least one predominant low molecular weight product. The element can be imaged by ablation at an energy of at least 1 J/cm2 to provide a relief image.Type: GrantFiled: July 25, 2007Date of Patent: May 29, 2012Assignee: Eastman Kodak CompanyInventors: Michael T. Regan, David B. Bailey, Christine J. Landry-Coltrain