Abstract: A water heater monitoring and notification method includes determining, by a controller of a water heater system, a deviation of a duration of a pre-purge operation from a pre-purge duration average value. The method further includes determining, by the controller of the water heater system, a deviation of a flame current from a flame current average value and determining, by the controller of the water heater system, a deviation of a pulse-width-modulation (PWM) parameter from a PWM parameter average value. The method also includes providing a notification related to a combustion system of the water heater system based on at least the deviation of the duration of the pre-purge operation from the pre-purge duration average value, the deviation of the flame current from the flame current average value, and the deviation of the PWM parameter from the PWM parameter average value.

Abstract: During start-up a regulating device monitors the quality of the air ratio control in respect of time in accordance with the invention in that it observes the difference of a signal and comparison signal.

Abstract: A conventional watchdog timer circuit is arranged to judge a microcomputer to be normal as long as a pulse signal is being outputted from the microcomputer. Therefore, an abnormal condition cannot be detected when an operating frequency of the microcomputer lowers, for example. As a solution, the watchdog timer circuit is provided with a function for detecting the frequency. If the frequency of the pulse signal deviates from a predetermined frequency range, a reset signal is outputted indicating that the microcomputer is abnormal, even if the pulse signal is being outputted. A solenoid-operated gate valve is thereby closed to stop the supply of gas to a gas burner.

Abstract: During start-up a regulating device monitors the quality of the air ratio control in respect of time in accordance with the invention in that it observes the difference of a signal and comparison signal.

Abstract: A microprocessor-based burner control apparatus for use in preventing incorrect ignition signals. An inverting circuit inverts and limits the magnitude of a periodic input supply voltage to create an activating signal. This activating signal is applied to the reset terminal of the microprocessor, which enters an active state during the logic high level of the activating signal and enters an inactive state during the logic low level of the activating signal. The processor is connected to the output circuits, which can only be operated during the positive half-cycle of the input supply voltage. During initial operation of the system, the microprocessor is only active during the negative half-cycle, at which time the outputs cannot be activated. The microprocessor then performs a series of tests on the system, and if all the tests are passed, the microprocessor generates an output signal.

Abstract: A circuit for producing signals representative of at least two flame current levels is disclosed herein. The circuit includes two electrodes locatable in a flame, where a voltage potential is set up between the electrodes, and the current flow is measured therebetween (flame current). The circuit includes an amplifying portion for amplifying the flame current and applying a signal to a microprocessor. The microprocessor samples the signal and outputs a signal representative of the flame current level.

Abstract: A motor controller for a recreational vehicle (RV) heating system is disclosed. The motor controller regulates the amount of current supplied to an electrical motor in a blower of the heating system in response to the operating voltage and a signal from a microprocessor. The microprocessor operates a linear program in response to a cyclical signal provided at a reset terminal. The motor controller includes a locked rotor sensor which determines if the motor is turning. The motor controller utilizes a resistor as a voltage limiting means and a field effect transistor (FET) for bypassing the resistor. The microprocessor and motor controller provide a highly reliable and readily adaptable heating system which is not disadvantageously susceptible to variations in the supply voltage.

Abstract: A microprocessor-based controller with synchronous reset including a processor for processing information having an input receiving an input signal and an output providing an output signal. The input signal conveys information about the process and the output signal controls at least one parameter related to the process. The controller includes a reset circuit for applying a reset signal to a reset terminal of the processor. The reset circuit receives a substantially constant supply signal and is responsive to reception of that supply signal to generate the reset signal, which reset signal has succeeding repetitive first and second signal levels.

Abstract: A microprocessor-based controller with synchronous reset operates in synchrony with a recurring signal coupled to its reset terminal and executes a predetermined linear program during each acive portion of the recurring signal. The controller remains in an inactive state until the recurring signal again triggers a successive active state. The controller is applicable to control applications requiring high reliability, while retaining the flexibility afforded by a microprocessor-based system. The preferred embodiments of the microprocessor-based controller are applied to combustible fuel burners employing various operating strategies.

Abstract: An integrated electronic control arrangement is disclosed in the illustrative environment of a gas-fired furnace. The control incororates a self-test feature which shuts down the furnace and displays a diagnostic fault code in the event of any one of a number of possible sensed faults. Self-testing occurs automatically before an attempt at ignition and during furnace operation. The self-test may also be initiated manually at any time the furnace is not operating. The control accepts digital information on daily temperature setback, weekend temperature setback and vacation setback in any one of several preset schedules and preset setback increments. The control has a multipurpose display for selectively showing component indicative failure codes, temperature setback schedules, time of day, and day of the week.

Abstract: A fail safe redundancy circuit for controlling a gas valve relay in a gas fired furnace or similar burner is disclosed. The status of the relay contacts is monitored and if those contacts are in the position for enabling the gas valve prior to an ignition attempt, a gate is enabled to shunt the control side of a circuit breaking device such as a fuse to overload that device causing it to kick out or open and interrupt power to the circuit thus disabling the burner. The burner combustion chamber is purged of any accumulated gas after the circuit breaker has been opened.

Abstract: An ignition control device that utilizes a very sensitive flame rectification signal responsive circuit is disclosed. A printed wiring board arrangement is utilized with a careful arrangement of the conductive areas on the printed wiring board to substantially eliminate leakage paths that can provide a false indication of the presence of flame when none in fact is present.

Abstract: A microprocessor-based burner control apparatus includes an input stage adapted for controllably generating an input signal which is repetitively transitional between a first logic state and a second logic state. A synchronously controlled output stage includes a capacitor, a rectified source of alternating voltage and a microprocessor-switched transistor for controllably charging the capacitor during a half cycle of the alternating voltage having a first polarity. The capacitor is discharged during half cycles of the alternating voltage having a second polarity and the charging and discharging activity thereby actuates a load device. A programmable microprocessor is coupled to the input and output stages and is adapted to receive a synchronizing signal whereby the charging and discharging activity occurs in a predetermined relationship to the synchronizing signal. A method for controlling the operation of a combustible fuel burner is also disclosed.

Abstract: A control apparatus for repetitively verifying the integrity of a main fuel valve control circuit in a standing pilot burner system includes a probe circuit adapted to receive an electrical signal representative of the presence of a standing pilot flame and a first circuit which coacts with the probe circuit for energizing a first relay in response to the electrical signal. A second circuit is adapted to receive a heat demand signal and coacts with the first circuit for sequentially disabling the probe circuit, de-energizing the first relay, energizing a second relay, re-enabling the probe circuit and re-energizing the first relay to actuate a main fuel valve.

Abstract: A burner control apparatus for use with a furnace installation that has an operating control to produce a request for burner operation, a flame sensor to produce a signal when flame is present in the monitored combustion chamber, one or more devices for control of ignition and relay fuel flow, and a modulator controlling air and fuel flow to a main burner for varying heat output. The burner control apparatus comprises a lockout relay for shutting down the furnace, a control device for actuating the ignition and fuel control devices, and a timing circuit that provides several successive and partially overlapping timing intervals of precise relation, including a purge interval, a pilot ignition interval, and a main fuel ignition interval. The present invention includes circuitry for providing a purge interval with the modulator at a high air flow setting. After the purge interval, pilot flame ignition is prevented until the modulator has been moved to a low fire position.

Abstract: A purge time hold circuit is provided in a flame safeguard sequencer to in turn provide a safe start check of a burner control system. If a flame is indicated during a prepurge period, the purge time hold means will reset to a zero status and the timer will hold until the signal clears itself. If the flame signal does not clear itself within a preset time, a safety shut down will be commanded.

Abstract: The present invention relates to a self-checking safety switch control circuit for a power combustion system. The circuit comprises a safety switch, a combustion blower relay, a thermal pilot switch, and a fuel supply system. The safety switch operates to detect flow through the combustion system. The safety switch either operates the pilot switch directly or operates the fuel supply system directly to shut down the system if no flow through the combustion system is detected. The circuit has a self-checking feature because combustion cannot be initiated in a subsequent cycle of the system if the safety switch remains in the proven condition from the previous combustion cycle.

Abstract: The present disclosure relates to a load drive control element check circuit for checking whether or not conduction and non-conduction troubles take place in a load controlling switching element at the final output stage of a control device, which is required for safety, such as a combustion control circuit.

Abstract: A fuel burner control system that is fail safe and which controls three fuel burner functions is provided for. The system utilizes two different digital clock means that are separated in time from one another to ensure separate gating of the fuel burner output functions. The system further uses a negative power supply with respect to the circuit ground for control purposes while energizing the output switch means with a positive potential thereby eliminating inadvertent operation in the event of circuit component failures.

Abstract: An intermittent gas pilot system utilizing a flame signal simulating circuit means provides for both dynamic as well as static safe start checking for the system. A simulated flame signal is provided so that the relays contained within the system must be checked dynamically before the system will allow the opening of the main gas valve.

Abstract: A check circuit for checking operation of timers of a digital type combustion process control apparatus comprises flip-flops each having a preset terminal. The preset state of the flip-flops is inverted by an operation starting signal. The inversion is detected by a detector circuit the output signal of which is utilized for driving the control circuits for a combustion apparatus. The detector circuit is composed of a flip-flop circuit having input terminals applied with the operation initiating signal and the inverted output signal from the timer circuit.

Abstract: When a call for heat is established, a flame relay is actuated for a predetermined time by means of a cycling timer. Upon this initial actuation, the flame relay inhibits a checking relay and initializes a trial-for-ignition (or simply "ignition") timer. After the cycling timer times out and the flame relay has been completely cycled, which established operativeness of the flame relay and flame sensing circuitry, the checking relay is enabled and actuated for the ignition period. The checking relay then actuates the pilot valve and a spark generator to start a pilot flame. If a flame is sensed, before the ignition timer times out, the flame relay actuates the main valve and establishes a holding current for the ignition timer so that the checking relay continues to be energized. If a flame is not sensed during the trial period, the ignition timer disables the checking relay, thereby de-energizing the pilot valve before the main valve is opened.

Abstract: A safe start check circuit for a fuel burner is disclosed. Two relays are arranged to insure proper start and to protect against component failure. Delays in operating the relays, and a normally closed control relay contact serve to both prevent relay races and provide protection against a solid state switch means failure.

Abstract: A control circuit for a fuel ignition system of the direct ignition type for providing an interlock on start-up to prevent the energization of a fuel supply valve of the system under certain failure conditions includes an interlock relay which is energized, after a predetermined delay, over normally closed contacts of a flame relay to control a timing network to cause a flame sensing circuit to enable the flame relay to energize the valve during a trial for ignition interval defined by the timing network, the flame sensing circuit maintaining the flame relay, and thus the valve, energized when a flame is provided during the trial for ignition interval, the energization of the valve and the interlock relay being prevented if the normally closed contacts of the flame relay are open on start-up, and the delayed operation of the interlock relay preventing lockout of the system following momentary loss of power.

Abstract: A self-checking fuel ignition system of the pilot ignition type including a sampling flame sensor which effects periodic testing of the operability of a spark generating circuit to provide ignition sparks, and an energizing circuit which operates independently of the spark generating circuit but under the control of the flame sensor, to control the operation of fuel valves of the system and to effect the shut down of the system for loss of flame or ignition spark.

Abstract: A fuel burner sequencing means is disclosed which utilizes a bistable or alternate action switching means for safety checking. The bistable switching means is specifically disclosed as a bistable relay that operates at the start of the cycle, and at the end of the cycle to check the operability of the safety checking means. This same bistable relay means is used as a lockout means in the event of the failure of flame when a flame should exist in the burner, or when a flame is indicated and none should be present.

Abstract: A control arrangement for a fuel ignition system to provide an interlock on start-up to prevent energization of fuel valves under certain failure conditions includes a pulse generating circuit operable when enabled to provide pulses for enabling a first switching device which energizes a pilot valve to supply fuel to a fuel outlet and prepares an energizing path for a main valve, and a second switching device enabled by a flame sensing circuit when a flame is established at the outlet to close associated contacts to complete the energizing path for the main valve and to cause the pulse generating circuit to continue to generate pulses for maintaining the first switching device enabled, the pulse generating circuit being inhibited whenever the contacts are closed at start-up, or close after the system is in a lock out state, preventing the enabling of the first switching device to maintain the pilot valve and the main valve deenergized.