Burning Waste Gas, E.g., Furnace Gas, Etc. Patents (Class 431/5)
  • Patent number: 8425223
    Abstract: An apparatus, a system and a method by which fuel gas to drive a heat source is heated are provided. The apparatus includes a first gas passage by which at least a portion of the fuel gas is transported from an inlet to an outlet, the outlet being fluidly coupled to the heat source, a plurality of heat pipes in thermal communication, at respective first ends thereof, with the portion of the fuel gas transported by the first gas passage, and a heating element, fluidly coupled to the heat source to receive exhaust of the heat source, through which respective second ends of the heat pipes extend to be in position to be heated by the exhaust.
    Type: Grant
    Filed: July 29, 2008
    Date of Patent: April 23, 2013
    Assignee: General Electric Company
    Inventors: Hua Zhang, Jatila Ranasinghe, Dean Matthew Erickson
  • Publication number: 20130089822
    Abstract: The invention refers to the method for the utilization of low-concentration mixtures of a combustible gas and air with the stable recovery of heat and the flow-reversal device for the embodiment of the method.
    Type: Application
    Filed: December 8, 2011
    Publication date: April 11, 2013
    Applicants: KATALIZATOR Sp. z.o.o., INSTYTUT INZYNIERII CHEMICZNEJ POLSKIEJ AKADEMII NAUK
    Inventors: Krzysztof Gosiewski, Manfred Jaschik, Anna Pawlaczyk, Krzysztof Warmuzinski, Marek Tanczyk, Krzysztof Gielzak, Artur Wojdyla, Tadeusz Machej, Leszek Michalski
  • Patent number: 8414289
    Abstract: A whirlwind-type oxidation combustion apparatus for processing semiconductor fabrication exhaust gas is disclosed. An inlet head is set on the top of an exhaust gas processing tank. An exhaust gas passage is set inside the inlet head and connected to an external exhaust gas supply terminal and the exhaust gas processing tank, for guiding the exhaust gas into the exhaust gas processing tank. An ignition chamber is formed between two partitions outside the exhaust gas passage. The two partitions have multiple inclined holes interconnecting an external combustion gas supply terminal, the ignition chamber, and the exhaust gas processing tank. The inclined holes guide a combustion gas to swirl into the exhaust gas processing tank through the ignition chamber. An igniter in the ignition chamber ignites the combustion gas to form a vortex flame which burns the exhaust gas. The exhaust gas is further caused to swirl onto a water screen.
    Type: Grant
    Filed: March 5, 2011
    Date of Patent: April 9, 2013
    Assignee: Orient Service Co., Ltd.
    Inventor: Wu Liang Feng
  • Patent number: 8382469
    Abstract: Apparatus and method for collecting fugitive combustible gases and adding the gases as a supplementary fuel source to an engine. The fugitive combustible gases are added to the air inletted to the air supply and a control is provided to allow adjustment of the normal fuel supplied to the engine following the addition of the fugitive combustible gases. The fugitive combustible gases provide an energy source for the engine and the combustion of the gases reduces the greenhouse effect if the gases contain methane.
    Type: Grant
    Filed: March 9, 2005
    Date of Patent: February 26, 2013
    Assignee: Rem Technology, Inc.
    Inventor: Howard Leigh Malm
  • Patent number: 8356992
    Abstract: An oxyfiring system and method for capturing carbon dioxide in a combustion process is disclosed. The oxyfiring system comprises (a) an oxidation reactor for oxidizing a reduced metal oxide; (b) a decomposition reactor wherein a decomposition fuel is combusted and oxidized metal oxide sorbents are reduced with oxygen being released and a flue gas with an oxygen enriched carbon dioxide stream is produced; (c) a fuel combustion reactor for combusting a primary fuel and the oxygen enriched carbon dioxide stream into a primary flue gas; and (d) separation apparatus for separating a portion of the primary flue gas so that a carbon dioxide enriched stream can be prepared. The method comprises providing a primary fuel and an oxygen enriched carbon dioxide stream to a fuel combustion reactor. The primary fuel and oxygen enriched carbon dioxide stream are combusted into a primary flue gas stream which is split into a first flue gas portion and a second flue gas portion.
    Type: Grant
    Filed: November 30, 2009
    Date of Patent: January 22, 2013
    Assignee: Chevron U.S.A. Inc.
    Inventor: Raja A Jadhav
  • Patent number: 8317510
    Abstract: The disclosure provides methods and systems for recovering thermal energy from heated exhaust gases. The methods and systems have particular use in conjunction with combustion source effluent/exhaust streams. The methods of energy recovery increase life expectancy of various equipment, while reducing operating and maintenance costs for economic recovery of enthalpy from heated process streams. In certain aspects, the methods of recovering thermal energy include providing a heated low pressure effluent stream. A high velocity stream is injected into an entrainment zone to form a high velocity jet which entrains the heated effluent stream. The momentum of the system is conserved and a mixed stream is pressurized and recirculated to a burning zone of a combustion source. The methods also reduce pollutant emissions.
    Type: Grant
    Filed: July 12, 2007
    Date of Patent: November 27, 2012
    Assignee: The Regents Of The University of Michigan
    Inventor: Arvind Atreya
  • Patent number: 8313640
    Abstract: A method for reducing coke fouling in a burner tip when a waste gas stream containing unsaturated hydrocarbons is combusted by coating the interior of the burner tip and/or impregnating the body of the burner tip with a hydrocarbon hydrogenation promoting catalyst and/or a combustion catalyst.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: November 20, 2012
    Assignees: Lyondell Chemical Technology, L.P.
    Inventors: Mark P. Kaminsky, Bala S. Devakottai, Sellamuthu G. Chellappan
  • Publication number: 20120282555
    Abstract: An ignition assembly for use in pilots for flaring, incineration, and process burner applications, includes a hot surface igniter assembly specifically located in the pilot head or combustion chamber of a flame front ignition system for providing a pilot ignition source. The pilot head is positioned proximally to the exhaust exit of a flare gas stack. The hot surface ignition assembly is positioned proximally to the pilot head. The hot surface ignition assembly passes electric current through a ceramic-insulated element in order to produce heat by induction sufficient to ignite said pilot gas. A thermocouple, or other form of flame sensor, is provided for detecting and a sensing the existence of pilot flame and for controlling the ignition sequence.
    Type: Application
    Filed: October 28, 2011
    Publication date: November 8, 2012
    Applicant: Flare Industries, Inc.
    Inventors: Trace Cody, Case Gornstein, Alejandro Lago, Matthew Phelps, Mark Thatcher
  • Patent number: 8282389
    Abstract: A modular flare stack used for the combustion of combustible fluids comprises: a gas feed pipe, at least two burner elements, and an automated control system for applying a fixed stoichiometric combustion to an air/gas venturi mixing system based on a feedback loop from the flue gas temperature. Mixing ratios are obtained either using a fan for gas flows at a lower pressure (less than 0.5 barg) or a venturi for gas flows at a higher pressure (more than 1 barg). The control system also determines the number of operational burner elements and which of the burner elements are to be operational. The flare stack provides premixed surface burners for waste gas streams, thus guaranteeing extremely low emissions and high destruction efficiency by complete combustion with a high turndown ratio.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: October 9, 2012
    Assignee: NV Bekaert SA
    Inventors: Chris Dhulst, Geert Dumortier, Hans Van Der Pasch
  • Publication number: 20120237882
    Abstract: A method and system for improving high excess air combustion system efficiency, including induration furnaces, using a re-routing of flue gas within the system by gas recirculation. Flue gas is drawn from hot system zones including zones near the stack, for re-introduction into the process whereby the heat recovery partially replaces fuel input. At least one pre-combustion drying zone, at least one combustion zone, and at least a first cooling zone exist in these furnaces. At least one exhaust gas outlet is provided to each pre-combustion drying and combustion zone. At least part of the gaseous flow from each system zone exhaust outlet is selectively delivered to an overall system exhaust, the remaining flow being selectively delivered via recirculation to cooling zones. Recirculation flow is adjusted to meet required system temperatures and pressures. The method and system provide efficiency improvements, reducing fuel requirements and greenhouse gas emissions.
    Type: Application
    Filed: December 10, 2010
    Publication date: September 20, 2012
    Applicant: Her Majesty The Queen in Right of Canada as Represented by the Minister of Natural Resources
    Inventors: Bruce Clements, Richard Pomalis
  • Publication number: 20120231399
    Abstract: A flare tip for the burning and disposal of combustible waste gases including internal spin vanes is provided. By providing a plurality of internal spin vanes within the waste gas inlet of a flare tip, the efficiency of combustion of waste gas can be increased.
    Type: Application
    Filed: March 8, 2012
    Publication date: September 13, 2012
    Applicant: HONEYWELL INTERNATIONAL INC.
    Inventors: Bryan Beck, Richard Ray Martin, Matthew Martin, Walter Swander
  • Publication number: 20120214116
    Abstract: A method for heating a blast furnace stove includes combusting fuel in a combustion chamber in the stove, providing combustion gases from the combustion chamber to heat refractory material in the stove, recirculating exhausted combustion gases into the combustion chamber, enriching the combustion chamber with oxygen sufficient for maintaining combustion in the combustion chamber without damaging the refractory material in the stove.
    Type: Application
    Filed: April 28, 2011
    Publication date: August 23, 2012
    Inventors: Andrew M. Cameron, Andrew P. Richardson
  • Publication number: 20120214115
    Abstract: A method for heating a blast furnace stove by combusting in a stable, visible flame a fuel with a lower heating value (LHV) of 9 MJ/Nm3 or less in a combustion region, arranged in a combustion chamber in the stove, and causing the combustion gases to flow through and thereby heat refractory material in the stove, wherein the fuel is combusted with an oxidant comprising at least 85% oxygen, and combustion gases are caused to be recirculated into the combustion zone and thereby dilute the mixture of fuel and oxidant therein sufficiently for the flame not to damage the refactory material.
    Type: Application
    Filed: February 22, 2011
    Publication date: August 23, 2012
    Inventors: Andrew M. CAMERON, Andrew P. Richardson
  • Publication number: 20120204533
    Abstract: A waste heat recovery system is provided. The waste heat recovery system includes a gas separation apparatus that includes a chamber and at least one membrane positioned within the chamber. The gas separation apparatus is configured to produce a retentate that includes at least a combustible gas and a permeate that includes at least a waste gas, wherein the waste gas includes at least a noncombustible gas. Moreover, the waste heat recovery system includes a burner that is coupled to the gas separation apparatus, wherein the burner is configured to receive the permeate and to combust the permeate such that heat is generated from the permeate. Further, a heat recovery steam generator is coupled to the burner and configured to recover heat generated by the burner.
    Type: Application
    Filed: February 11, 2011
    Publication date: August 16, 2012
    Inventor: Robert Warren Taylor
  • Publication number: 20120199083
    Abstract: A waste gas combustion method that includes providing a combustible fuel source, in which the combustible fuel source is composed of at least methane and siloxane gas. A sodium source or magnesium source is mixed with the combustible fuel source. Combustion of the siloxane gas of the combustible fuel source produces a silicon containing product. The sodium source or magnesium source reacts with the silicon containing product to provide a sodium containing glass or sodium containing silicate, or a magnesium containing silicate. By producing the sodium containing glass or sodium containing silicate, or the magnesium containing silicate, or magnesium source for precipitating particulate silica instead of hard coating, the method may reduce or eliminate the formation of silica deposits within the combustion chamber and the exhaust components of the internal combustion engine.
    Type: Application
    Filed: February 4, 2011
    Publication date: August 9, 2012
    Applicant: UT-BATTELLE, LLC
    Inventor: Theodore M. Besmann
  • Patent number: 8209969
    Abstract: A burner module for burning injected reformate mixed with engine exhaust in an exhaust pipe ahead of aftertreatment devices, comprising an exhaust flow divider that creates a localized region of exhaust flow for mixture of the reformate. The amount of reformate required to produce a burnable composition in the localized area is less than what is required in the prior art to provide the same composition over the entire cross-sectional region of the exhaust pipe. An igniter is provided within the localized region. Upon ignition of the reformate, the flow of reformate may be increased to the point of a stoichiometric mixture for the entire exhaust, to produce the maximum heat for warm up. The exhaust flow divider may comprise a divider tube mounted in the exhaust pipe or may be simply a protrusion from a wall of the exhaust pipe.
    Type: Grant
    Filed: June 15, 2006
    Date of Patent: July 3, 2012
    Assignee: Delphi Technologies, Inc.
    Inventors: David A. Goulette, Kevin S. Hoyer, Giulio A. Ricci-Ottati, Daniel B. Hamilton
  • Patent number: 8202084
    Abstract: A method for preventing coagulation in an exhaust pipe of a boiler is provided. The method includes proportionally controlling combustion based on a quantity of supplied fuel with respect to an amount of air supplied to a burner, determining whether to enhance a heating power of a burner, based on a temperature of ambient air introduced into a blower, the temperature of the ambient air being sensed by an air temperature sensor, and enhancing the heating power of the burner to increase a temperature of exhaust gas, when it is determined that the sensed temperature is equal to or lower than a predetermined temperature.
    Type: Grant
    Filed: October 17, 2007
    Date of Patent: June 19, 2012
    Assignee: Kyungdong Navien Co., Ltd.
    Inventor: Yong Bum Kim
  • Patent number: 8196388
    Abstract: The present invention relates to a heating device for exhaust gas in an internal-combustion engine, which is driven by using LPG, LNG, a volatile oil, a light oil, biodiesel or oxygenated hydrocarbon being DME, the device consisting of a catalyst reactor reformer, an exhaust gas suction section and the second fuel supply device. The exhaust gas suction section is mounted for using oxygen included in the exhaust gas. When the heating device is driven, air and fuels are supplied to the catalyst reactor and the second fuel supply device via a single tube when the heating device is heated. The present invention provides with a heating device for exhaust gas capable of securing the durability of a heating device for exhaust gas and minimizing the amount of air supplied from the outside to the combustion reforming device by excluding carbon depositions in a tube due to a prolysis of LPG, LNG, a volatile oil, a light oil, biodiesel or oxygenated hydrocarbon being DME, and a method for driving the device.
    Type: Grant
    Filed: September 29, 2006
    Date of Patent: June 12, 2012
    Assignee: Korea Institute of Energy Research
    Inventors: Jong-Soo Park, Young-Jae Lee, Wang-Lai Yoon, Ho-Tae Lee, Dong-Joo Seo, Sung-Ho Cho, Shin-Kun Lee, Seung-Hoon Choi, Kyung-Seun Yoo
  • Patent number: 8172565
    Abstract: A bustle for use on a flare or an exhaust stack of, for example, a landfill gas treatment system, efficiently transfers gas from the stack to a waste heat recovery system associated with the landfill gas treatment system without substantially affecting the operation of the landfill gas treatment process. The bustle enables the heat recovery system to recover at least a portion of the energy within the exhaust produced by the gas treatment system and to provide the recovered energy either indirectly or directly to a secondary process, such as a wastewater treatment process, to thereby reduce the amount of energy needed to be otherwise input into the secondary process.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: May 8, 2012
    Assignee: Heartland Technology Partners LLC
    Inventors: Bernard F. Duesel, Jr., David L. Fenton, Michael J. Rutsch
  • Publication number: 20120100491
    Abstract: A semiconductor production equipment includes a fluorine gas generator, and a detoxification device for combusting a waste gas containing a fluorine-based gas. The fluorine gas generator is configured to electrolyze hydrogen fluoride in an electrolytic bath of a molten salt containing hydrogen fluoride to generate a main product gas whose major component is fluorine gas at an anode side and generate a by-product gas whose major component is hydrogen at a cathode side. The semiconductor production equipment further includes a lead-out line for introducing the by-product gas generated from the fluorine gas generator to the detoxification device. The detoxification device includes a mechanism for using the by-product gas sent to the detoxification device as a combustion agent.
    Type: Application
    Filed: January 15, 2010
    Publication date: April 26, 2012
    Applicant: Central Glass Company, Limited
    Inventors: Isamu Mori, Akifumi Yao, Kenji Tanaka, Tatsuo Miyazaki
  • Publication number: 20120015308
    Abstract: A method of operating a flare assembly is provided. If it is determined that the injection of primary steam into the combustion zone is necessary to achieve smokeless operation, primary steam is injected through a steam injector assembly into the combustion zone. If it is determined that steam is not necessary, an alternative gas is discharged though the steam injector assembly into the combustion zone. In one embodiment, the alternative gas is heated. In another embodiment, if it is determined that steam is necessary, a maximum allowable flow rate of steam is calculated, and the flow rate of steam is modulated to achieve smokeless operation and avoid a flow rate of steam in excess of the maximum allowable flow rate of steam. A flare assembly is also provided.
    Type: Application
    Filed: July 15, 2010
    Publication date: January 19, 2012
    Applicant: John Zink Company, LLC
    Inventors: Jianhui Hong, James Charles Franklin, Dennis Lee Knott, Zachary Lewis Kodesh, Scott Joseph Fox
  • Patent number: 8096803
    Abstract: Apparatus for enhancing combustion of an undesired chemical to minimize the formation of smoke during operation of a flare stack for the discharge of a flare feedstream includes a plurality of high-pressure air nozzles spaced apart below and around the periphery of the stack outlet. Each nozzle is directed toward the stack outlet and in the direction of the feedstream's movement. High-pressure air from the nozzles forms a plurality of high-velocity air jets to produce a moving air mass that draws additional atmospheric air into the air mass moving toward the stack outlet to enhance combustion of the flare feedstream. Analytical means determine the stoichiometric oxygen requirements, and an air-flow valve controls the flow rate of the high-pressure air to the nozzles.
    Type: Grant
    Filed: February 7, 2008
    Date of Patent: January 17, 2012
    Assignee: Saudi Arabian Oil Company
    Inventors: Mazen Mashhour, M. Rashid Khan
  • Patent number: 8087926
    Abstract: An oxygen fueled integrated pollutant removal and combustion system includes a combustion system and an integrated pollutant removal system. The combustion system includes a furnace having at least one burner that is configured to substantially prevent the introduction of air. An oxygen supply supplies oxygen at a predetermine purity greater than 21 percent and a carbon based fuel supply supplies a carbon based fuel. Oxygen and fuel are fed into the furnace in controlled proportion to each other and combustion is controlled to produce a flame temperature in excess of 3000 degrees F. and a flue gas stream containing CO2 and other gases. The flue gas stream is substantially void of non-fuel borne nitrogen containing combustion produced gaseous compounds.
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: January 3, 2012
    Assignee: Jupiter Oxygen Corporation
    Inventors: Brian R. Patrick, Thomas Lilburn Ochs, Cathy Ann Summers, Danylo B. Oryshchyn, Paul Chandler Turner
  • Patent number: 8084010
    Abstract: A pulverized coal/coke (PC) boiler combusts carbon-based fuel with substantially pure oxygen and a flue gas recirculation stream (containing predominately carbon dioxide) at varied ratios to achieve a desired boiler temperature profile while producing captured sulfur, a high purity captured CO2 and electric power. The boiler includes at least one of (a) a mechanism for admixing a pulverized solid carbon-based fuel with an alkali metal salt and (b) injecting alkali metal salt into the boiler combustion zone containing a pulverized solid carbon-based fuel.
    Type: Grant
    Filed: April 14, 2008
    Date of Patent: December 27, 2011
    Assignee: Plasma Energy Technologies Inc.
    Inventors: Donald A. Rudberg, Richard P. Schuller, Donald W. Cott
  • Patent number: 8057221
    Abstract: A method and a burner for combustion in a heating furnace of a fuel with an oxidant in the form of oxygen gas, wherein fuel and oxidant are supplied to a burner head. Fuel and oxidant, respectively, are injected via the burner head through at least two pairs of nozzles, wherein one nozzle pair is defined by a separate fuel nozzle and a separate oxidant nozzle. The nozzles of the nozzle pairs are uniformly distributed over the furnace-interior-facing surface of the burner and within the circumference of the burner head. An oxidant nozzle is provided on each side of a fuel nozzle.
    Type: Grant
    Filed: August 23, 2006
    Date of Patent: November 15, 2011
    Assignee: AGA AB
    Inventors: Lennart Rangmark, Tomas Ekman
  • Patent number: 8007681
    Abstract: A method of preparing an oxidant stream comprising: burning a combustion mixture comprising (a) one or more fuel composition and (b) oxidant comprising a first oxygen content of about 10 mole % or more and a first carbon dioxide (CO2) gas content of about 68 mole % or more on a dry basis, the burning producing a flue gas comprising CO2 gas, water vapor, and unreacted oxygen; separating from the flue gas a recycle stream; mixing at least a portion of the recycle stream having a first pressure with a sufficient amount of an oxygen stream having a second pressure which is sufficiently higher than the first pressure to entrain at least a portion of the recycle stream in the oxidant stream and to produce the oxidant stream having a second oxygen content of 10 mole % or more and a second CO2 gas content of about 68 mole % or more on a dry basis.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: August 30, 2011
    Assignee: Shell Oil Company
    Inventors: Walter Farman Farmayan, Abud Saeed Jamaluddin, Mahendra L Joshi, Scott Lee Wellington
  • Patent number: 8003067
    Abstract: An abatement system is provided which includes 1) an abatement unit adapted to abate effluent; and 2) an ambient air supply system. The ambient air supply system includes an air moving device, wherein the ambient air supply system is adapted to supply ambient air to the abatement unit for use as an oxidant. Numerous other aspects are provided.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: August 23, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Mark W. Curry, Barry Page, Shaun W. Crawford, Robbert Vermeulen, William D. Pyzel, Youssef Loldj, Rene T. Correa, Daniel S. Brown, Allen Fox
  • Publication number: 20110195366
    Abstract: Method for combustion of a fuel uses an existing air burner (1), including a first supply opening (5) for fuel and a second supply opening (7) for air, which supply openings (5, 7) open out into a combustion zone (3). The method is characterised in that a gaseous fuel with an LHV (Lower Heating Value) of less than 7.5 MJ/Nm3 is supplied through the second supply opening (7), in that an oxidant including at least 85 percent by weight oxygen is also supplied to the combustion zone (3) through a supply device for oxidant, and in that the gaseous fuel is caused to be combusted with the oxidant in the combustion zone (3).
    Type: Application
    Filed: February 3, 2011
    Publication date: August 11, 2011
    Applicant: LINDE AG
    Inventors: Tomas EKMAN, Anders LUGNET, Ola RITZÉN
  • Patent number: 7993130
    Abstract: Method of combustion with a gas burner having a burner head at one end of an inner gas pipe surrounded by an outer protective pipe, wherein gases from the burner head flow inside the inner pipe and inside the outer pipe and thereafter flow into an exhaust channel. The inner pipe terminates short of the burner head; a sleeve downstream of the burner head, is inserted into and/or placed concentrically with the inner pipe so that the sleeve orifice is located within the inner pipe; a gap is provided between the opening of the inner pipe and the sleeve. The gap is sized such that the mixture of fuel and combustion air from the burner head and recycled exhaust gases passing through the gap will be mixed in quantities at which the temperature of combustion will be lower than the temperature in which NOx is formed.
    Type: Grant
    Filed: October 10, 2005
    Date of Patent: August 9, 2011
    Assignee: Sandvik Intellectual Property AB
    Inventors: Thomas Lewin, Pauli Mäenpää, Jörgen Sjöberg, Ole Stadum
  • Publication number: 20110117505
    Abstract: Through the addition of tertiary air and a reduction of secondary air, NOx emissions from a waste-to-energy (WTE) boiler may be reduced. The tertiary air is added to the WTE at a distance from the secondary air, in a boiler region of relatively lower temperatures. A secondary NOx reduction system, such as a selective non-catalytic reduction (SNCR) system using ammonia or urea, may also be added to the boiler with tertiary air to achieve desirable high levels of NOx reductions. The SNCR additives are introduced to the WTE boiler proximate to the tertiary air.
    Type: Application
    Filed: January 26, 2011
    Publication date: May 19, 2011
    Applicant: Covanta Energy Corporation
    Inventors: Stephen P. Goff, Mark L. White, Stephen G. Deduck, John D. Clark, Christopher A. Bradley, Robert L. Barker, Zenon Semanyshyn
  • Publication number: 20110094226
    Abstract: Process and apparatus are provided for a high energy efficiency chemical combustion process. The process provides two reaction steps, both of which are exothermic. First, a reduced oxygen carrier is contacted with oxygen in a reactor to form an oxidized oxygen carrier, such as metal oxide or metal suboxide, and then the oxidized oxygen carrier is fed to a second reactor and combusted with a fuel. The reaction produces the reduced oxygen carrier and carbon dioxide. The reduced oxygen carrier from the second reactor is recycled back to said first reactor. Carbon monoxide can also be produced during the process depending on stoichiometric amounts of the reactants. Though the process can be performed in various types of reactor systems, one preferred embodiment is the flash furnace with the production of fly ash during combustion. The process is highly efficient and produces a large amount of usable work.
    Type: Application
    Filed: December 4, 2009
    Publication date: April 28, 2011
    Inventors: Lawrence F. McHugh, Leonid N. Shekhter
  • Patent number: 7931466
    Abstract: A plant gas to be flared in the atmosphere is periodically sampled and analyzed as to its Btu content, a first comparison made of 1) the most recent of such analyses with 2) a predetermined steady state set point, a second comparison made of 3) an average of a plurality of such analyses including an historical minimum Btu content with 4) a predetermined dynamic set point, and fuel added to the plant gas based on the larger fuel requirement of these first and second comparisons.
    Type: Grant
    Filed: June 24, 2008
    Date of Patent: April 26, 2011
    Assignee: Equistar Chemicals, LP
    Inventor: William E. McFatter, II
  • Patent number: 7922480
    Abstract: The invention provides a combustion apparatus which can inhibit an NOx generation even in the case of promoting a mixing between a high-temperature combustion gas and an air so as to intend to reduce an unburned combustible. In a combustion apparatus provided with a burner burning a fuel within a furnace in a theoretical air ratio or less, and an air port supplying a combustion air for a shortfall in the burner, a supply apparatus for supplying a nitrogen oxide generation inhibiting gas is provided in a mixing region between the both or near the mixing region. Further, the invention provides a wind box which can inhibit an NOx generation even in the case of promoting a mixing between a high-temperature combustion gas and an air so as to intend to reduce an unburned combustible.
    Type: Grant
    Filed: August 27, 2003
    Date of Patent: April 12, 2011
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Kenji Kiyama, Shigeki Morita, Osamu Okada, Koji Kuramashi, Takanori Yano, Kenichi Ochi, Akira Baba, Miki Shimogori, Takeru Fukuchi, Hiroshi Yamaguchi, Hironobu Kobayashi, Masayuki Taniguchi, Hirofumi Okazaki, Kenji Yamamoto
  • Patent number: 7914282
    Abstract: Apparatus for reducing pollution from a flare stack includes a platform disposed on or near the top of the flare stack and a plurality of baffles and filters disposed on the platform. A first plurality of upwardly extending stainless steel baffles is disposed around the flare stack while a second plurality of baffles is disposed about the outer periphery of the platform. A first and a second plurality of filters are disposed between the first and second plurality of baffles. The first plurality of filters associated with a fan, blower or pump for drawing flare gas into and out of the filter.
    Type: Grant
    Filed: January 4, 2007
    Date of Patent: March 29, 2011
    Inventors: Khaled Jafar Al-Hasan, Ahmad Mohammad Al-Ali
  • Patent number: 7896645
    Abstract: A system when installed in-line with a pollution source provides reduction and/or complete combustion of harmful emissions generated there from. Such emissions including (but not limited to) compounds such as oxides of nitrogen, hydrocarbons, carbon monoxide, odors, organic and inorganic particulates. The pollution source can be of any type, such as smoke from a smokestack, engine exhaust, etc. The re-burner system is of very simple construction, is extremely energy efficient and does not require any moving parts or maintenance, respectively.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: March 1, 2011
    Assignee: Universal Cleanair Technologies
    Inventor: Ronald Everett Loving
  • Patent number: 7892506
    Abstract: Apparatus for the combustive destruction of noxious substances comprises an annular combustion zone (C14) surrounded by the exit surface of an inwardly fired foraminous burner (C32) and surrounding the exit surface of an outwardly fired foraminous burner (C42), means (C12) for injecting a gas stream containing at least one noxious substance into the combustion zone, and means for supplying fuel gas and oxidant to the foraminous burners to effect combustion at the exit surfaces.
    Type: Grant
    Filed: March 18, 2008
    Date of Patent: February 22, 2011
    Assignee: Edwards Limited
    Inventor: Andrew James Seeley
  • Publication number: 20110027729
    Abstract: An off-gas flare system for disposing of a waste gas stream containing BTEX and VOC contaminants, and for safely handling slugs of excess liquids entrained in the waste gas stream. The flare system includes a flare stack, an enclosed steam tank disposed within the flare stack for receiving the waste gas stream and vaporizing any liquids in the waste gas stream into vapors, and an enclosed liquid tank disposed below the steam tank and in fluid communication with the steam tank for receiving the heated waste gas and liquid vapors and for temporarily containing any excess non-vaporized liquids. The flare also includes a waste gas burner disposed in the flare stack adjacent the steam tank and in fluid communication with the liquid tank, and a continuous means for igniting the waste gas burner.
    Type: Application
    Filed: October 8, 2010
    Publication date: February 3, 2011
    Inventors: David H. Moneyhun, Robert C. Nigro, David W. Nichols
  • Publication number: 20100323308
    Abstract: Sorbent compositions containing halogen and calcium are added to coal to mitigate the release of sulfur and/or other harmful elements, including mercury, into the environment during combustion of coal containing natural levels of mercury.
    Type: Application
    Filed: July 19, 2010
    Publication date: December 23, 2010
    Inventor: Douglas C. Comrie
  • Patent number: 7854786
    Abstract: Reduction process and relative plant for the production of metallic iron by means of the direct reduction of iron ore, in which a reduction shaft is connected to a source of reducing gas obtained from the gasification of coal. The process advantageously comprises a step in which a portion or all of the synthesis gas entering the plant circuit is processed to separate the methane from the rest of the components of said synthesis gas. The advantageous management of the extracted methane enables the entire reduction process to be optimized, making the efficiency of the process independent of the methane content in the original synthesis gas and making it possible to control the carbon content of the product more accurately and more easily.
    Type: Grant
    Filed: January 30, 2007
    Date of Patent: December 21, 2010
    Assignee: Danieli & C. Officine Meccaniche S.p.A.
    Inventors: Alessandro Martinis, Andrea Tavano, Barbara Franco
  • Publication number: 20100291492
    Abstract: A flare apparatus for discharging and burning flare gas in the atmosphere is provided. The flare tip includes a flare gas conduit having a flare gas discharge opening and a combustion air conduit having a combustion air discharge opening. All of the flare gas to be flared is discharged through the flare gas discharge opening into a unified column of air discharged through the combustion air discharge opening. The flare gas discharge opening and the combustion air discharge opening are positioned with respect to one another such that flare gas discharged from the flare gas discharge opening is discharged inwardly into combustion air that is discharged from the combustion air discharge opening and admixed therewith. Essentially all of the discharged flare gas is admixed with discharged combustion air or external atmospheric air outside of the flare apparatus thereby preventing internal burning. A method of flaring a mixture of flare gas and combustion air is also provided.
    Type: Application
    Filed: May 12, 2009
    Publication date: November 18, 2010
    Applicant: John Zink Company, LLC
    Inventors: Roger L. Poe, Joseph Colannino, Jianhui Hong, Robert E. Schwartz
  • Patent number: 7758335
    Abstract: A method for utilizing a combustible gas product collected in the seal device of a compressor of the combustible gas produce, in particular a method in which combustible gases, or gas mixtures containing combustible gases, are compressed, is provided. The method is particularly advantageous in applications in the field of the production and/or processing of synthesis gas, for producing and/or processing combustible gases or gas mixtures containing combustible gases including in particular H2, CO, CH4, natural gas and CO2.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: July 20, 2010
    Assignee: L'Air Liquide, Societe Anonyme a Directoire et Conseil de Surveillance pour I'Etude et I'Exploitation des Procedes Georges Claude
    Inventors: Pascal Marty, Marie-Pascal Victor
  • Patent number: 7723257
    Abstract: Hydrocarbon transformations through radical reaction are carried out in presence of: a carbon nano/meso precursor, an aluminium containing support, and a lanthanide catalyst deposited on said aluminium containing support.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: May 25, 2010
    Inventor: Dominique Bosteels
  • Patent number: 7708963
    Abstract: For treating waste gas flows, a regenerative thermal afterburning system is used, comprising at least four regenerators, filled with ceramic heat accumulator bodies, and connected via a common combustion chamber. The waste gas is alternately admitted in cycles to one regenerator, whose heat accumulation bodies have been preheated, and then burned in the combustion chamber to yield clean gas, the said gas being extracted by a further regenerator, with simultaneous heating of the latter's heat accumulator bodies, while a third regenerator is flushed with flush gas. During the cyclical operation of the three regenerators, the remaining fourth regenerator extracts combustion chamber air from the combustion chamber, for the removal of deposits on the heat accumulator bodies in this regenerator by means of pyrolysis. In turn, a fan then feeds this extracted air to the crude gas.
    Type: Grant
    Filed: May 6, 2005
    Date of Patent: May 4, 2010
    Inventors: Johannes Schedler, Heimo Thalhammer, Alexander Deutsch
  • Publication number: 20100081098
    Abstract: A precombustor system to be used in conjunction with an oxy-fuel burner employing recycled flue gas is disclosed. A method of introducing streams into the precombustor to achieve desired improvements in flame properties is also disclosed.
    Type: Application
    Filed: September 25, 2009
    Publication date: April 1, 2010
    Applicant: AIR PRODUCTS AND CHEMICALS, INC.
    Inventors: Mark Daniel D'Agostini, Reed Jacob Hendershot, Aleksandar Georgi Slavejkov, Xiaoyi He
  • Patent number: 7677882
    Abstract: The smokeless liquid two-phase burner system of the present invention relates to a method and apparatus for burning a wide variety of flammable liquids using an integrated burner system. The system has both a primary injection path and an alternate injection path for the liquid fuel to be burned, as well as a main air pump or blower. The present invention also provides a method and apparatus for selectably injecting a secondary stream of a gas or vapor or volatile liquid into a flare system for the purpose of enhancing combustion.
    Type: Grant
    Filed: July 19, 2006
    Date of Patent: March 16, 2010
    Assignee: Expro Americas, LLC
    Inventor: Jerome Harless
  • Patent number: 7651329
    Abstract: In an exhaust gas processing device wherein in order to efficiently outwardly discharge heat at high temperatures of about 90-150° C. released from a GGH reheater during the shutdown of a desulfurizer, to prevent damage to equipment and corrosion preventive lining material, and to ensure long-term stabilized use of the exhaust gas processing device, at least a GGH heat recovery unit, an absorption tower, a mist eliminator (M/E), and the GGH reheater are placed in a duct for exhaust gases discharged from a fire furnace, in the order named as seen from the upstream side of a flow of exhaust gases, an exhaust gas duct between the M/E and the reheater is provided with a heat radiation device or the like having a heat suppression function for suppressing dissipated heat from the reheater.
    Type: Grant
    Filed: January 29, 2004
    Date of Patent: January 26, 2010
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Hajime Okura, Toshio Katsube, Takayuki Saito
  • Publication number: 20090311638
    Abstract: Fuel is combusted with an oxidizer and at least one mainly inert gas, where the mainly inert gas is injected in the form of a divergently swirled jet around the flame and a convergently swirled jet surrounding the divergently swirled jet.
    Type: Application
    Filed: July 10, 2007
    Publication date: December 17, 2009
    Applicant: L'Air Liquide Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude
    Inventors: Guillaume De Smedt, Christian Imbernon, Jacques Mulon, Patrick Jean-Marie Recourt, Ivan Sanchez-Molinero, Remi Pierre Tsiava
  • Patent number: 7628610
    Abstract: A method and device for improved efficiency in thermal oxidation is presented which uses a cyclonic flame to combust a stream of hydrocarbons drawn to the flame source by a pressure differential. The improved burner and method are particularly suited for combusting volatile organic compounds that are a derivative result of another waste management process mechanically attached to a thermal oxidizer. The improved burner is formed by configuring a burner basket into a conical shape with openings that allow a combustible gas to travel along the interior of the basket frame. The gas travels spirally within the basket frame as it is assisted by forced air and when ignited, creates a cyclonic flame effectively combusting material such as volatile organic compounds that are manipulated into contacting the flame.
    Type: Grant
    Filed: May 1, 2006
    Date of Patent: December 8, 2009
    Assignee: Simeken, Inc.
    Inventors: Michael W. Gehring, Juan Antonio Caballero, James Sipprelle, William Sweet
  • Patent number: 7618595
    Abstract: An assembly is provided for purifying toxic gases from production processes by thermal conversion in a reactor chamber and subsequent treatment of reaction products with a sorption agent in a washing device in order to bind water-soluble reaction products and to elute solid reaction products. The reactor chamber has an external wall and an internal wall, the internal wall tapering at its base in the form of a funnel at a predetermined angle. A unit for thermal treatment of toxic gases is located on the reactor chamber, sealing the top of the chamber. An inner face of the internal wall of the reactor chamber comprises a film of water flowing downwards in a uniform manner. The exterior of the internal wall is surrounded by a cloak of water. A waste gas outlet and a connection for a water circuit are located at the lower end of the tapering internal wall.
    Type: Grant
    Filed: September 22, 2005
    Date of Patent: November 17, 2009
    Assignee: Centrotherm Clean Solutions GmbH & Xo. KG
    Inventors: Robert Michael Hartung, Volker Kinzig, Rolf Hartung
  • Patent number: 7607914
    Abstract: A combustion type waste gas treatment system capable of oxidatively decomposing a hazardous combustible waste gas while heating efficiently with a structure which allows the waste gas to mix with an auxiliary burning gas efficiently without the occurrence of backfire in a waste gas inlet pipe. The combustion type waste gas treatment system has a burner part and a combustion chamber. Combustion flames are formed to extend from the burner part toward the combustion chamber, and a combustible waste gas is introduced into the combustion flames from waste gas inlet pipes thereby oxidatively decomposing the waste gas. A flow velocity accelerating device makes the flow velocity of the combustible waste gas flowing through the waste gas inlet pipe higher than the burning velocity of the combustible waste gas.
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: October 27, 2009
    Assignee: Ebara Corporation
    Inventors: Tetsuo Komai, Kohtaro Kawamura, Takeshi Tsuji, Rikiya Nakamura, Kazutaka Okuda, Keiichi Ishikawa, Tomonori Ohashi, Yoshiro Takemura, Yasutaka Muroga, Tadakazu Nishikawa, Yuji Shirao