With Heating Gas Conveying, Agitating, Scattering Or Disintegration Of Work (e.g., Fluidized Bed, Etc.) Patents (Class 432/58)
  • Publication number: 20030143508
    Abstract: In order to provide a cement clinker production line with a calcinator connected to the rotary kiln and including a separate rotary drum-type reactor with the objective to safely burn even coarse secondary fuels in the drum-type reactor and also to evenly and effectively transfer the released heat energy to the cement raw meal, it is proposed in accordance with the invention to introduce into the rotary drum-type reactor on the inlet side for the solids a partial stream line of the tertiary air guided from the clinker cooler to the calcinator, a highly ignitable fuel, the low ignitable or low flammable secondary fuel and a partial stream line for the cement raw meal and to connect the exit side for the material on the rotary drum-type reactor via a line for carrying out the solid residues to the tertiary air channel and/or the rotary kiln exit gas channel of the calcinator and/or to the inlet chamber of the rotary kiln.
    Type: Application
    Filed: January 22, 2003
    Publication date: July 31, 2003
    Inventors: Hubert Ramesohl, Carsten Eckert
  • Publication number: 20030134248
    Abstract: In order to create a device like a shuttle sluice for sluicing or distributing a hot meal-form material flow, in particular for cement plant construction, whose shuttle valve or shuttle valves is or are easy and inexpensive to repair or renew in case of wear and tear, a shuttle sluice is provided, whose shuttle valve has at least two parts and comprising of an upper suspension part and a lower expendable part, whereby the upper suspension part and the lower expendable part of the shuttle valve are stiff or rigid, i.e., detachably connected to each other, not hinged or pivoted to each other.
    Type: Application
    Filed: January 10, 2003
    Publication date: July 17, 2003
    Inventors: Horst Schilling, Ralph Filges
  • Publication number: 20030108842
    Abstract: This describes a method for producing cement clinker using petroleum coke with a sulfur content over 4.5% by weight, in conventional equipment and facilities, wherein said method comprises the treatment of the raw mixture to synergistically improve its physical-chemical characteristics combined with the parameter control of the process, in such a way as to obtain a reduction of the clinkering temperature, all as a heretofore-unappreciated way to reduce, as a result, the concentration of SO3 in the calcinated material fed to the rotating kiln, and also usefully increasing with this the calcium sulfate content in the clinker.
    Type: Application
    Filed: July 13, 2002
    Publication date: June 12, 2003
    Inventors: Homero Ramirez-Tobias, Alberto Lazaro-Franco, Juan C. Martinez-Burckhardt, Walter Lopez-Gonzalez
  • Patent number: 6571746
    Abstract: A method for supplying a gaseous medium to a fluidized bed boiler through several pipes of a pipe grate. An active area of the grate is adjusted with a pipe-specific control included in at least some of the pipes of the pipe grate. A supply of gaseous medium to the pipe grate takes place in the active area. The active area of the grate is reduced by forming at least one inactive bed area that is out of use.
    Type: Grant
    Filed: June 21, 2001
    Date of Patent: June 3, 2003
    Assignee: Kvaerner Pulping Oy
    Inventor: Jouni Kinni
  • Publication number: 20030087215
    Abstract: A system, method and apparatus for processing a semiconductor device including a processing chamber and a heating assembly positioned within the processing chamber. The heating assembly including at least a plate defining an internal cavity configured to receive gas. The gas enters the internal cavity through a first passage at a first temperature, and exits the internal cavity at a second temperature through a second passage.
    Type: Application
    Filed: November 8, 2001
    Publication date: May 8, 2003
    Inventor: Woo Sik Yoo
  • Patent number: 6551100
    Abstract: The invention relates to an apparatus for treatment of material, especially for thermal and/or chemical treatment, having an ascending pipeline branch, a diversion chamber and at least one descending pipeline branch. In the diversion chamber there is provided a deflecting wall that is oriented substantially transversely to the direction of flow of the material entering the diversion chamber via the ascending pipeline branch.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: April 22, 2003
    Assignee: Krupp Polysius AG.
    Inventors: Van Hiep Hoang, Herbert Pingel, Karl Johann Lampe
  • Publication number: 20030059735
    Abstract: A method of producing a calcined raw meal and of producing additional steam in an existing steam generator comprises the following steps: pulverized raw meal, hydrocarbon, primary air and secondary air are fed to a calciner system (60), wherein the raw meal is calcined in a temperature range between 850 ° C. and 950 ° C., the calcined raw meal is separated from the calciner flue gases at the exit of the calciner system, the calcined raw meal is directed through a cooler (70), in which it exchanges its heat with the secondary air, the calciner exhaust gases are directed in the gas path of the backpass of the steam generator (1) at an appropriate temperature window and are used for steam production. The raw meal consists mainly of limestone (CaCO3) and the calcined material is mainly lime (CaO). The fuel feed (4) to the steam generator (1) is reduced during introduction of the exhaust gases into its backpass.
    Type: Application
    Filed: October 21, 2002
    Publication date: March 27, 2003
    Inventors: Vassilios Burdis, Krzysztof Kietlinski, Enrico Malfa, Reinhard Schurian, Srivats Srinivasachar, Frank Steeze, Majed Togan
  • Publication number: 20030054315
    Abstract: The invention relates to a conveyor belt to be used in a continuously operated conveyor-type thermal treatment, i.e. sintering, of a material bed. The conveyor belt is provided with perforations in order to allow the gases that are used for heating and possibly cooling the material bed to flow through the material bed and the conveyor belt. According to the invention, the conveyor belt is made of a perforated, at least one-part element made of a metal piece and allowing the gases to flow through said element being mechanically connected to the preceding and successive element in the proceeding direction of the conveyor belt by means of a junction made in the lateral direction of said conveyor belt, and the perforations are arranged in zones alternating with perforation-free element pats.
    Type: Application
    Filed: September 25, 2002
    Publication date: March 20, 2003
    Inventors: Pekka Niemela, Martti Jankkila, Eero Vaananen
  • Patent number: 6524099
    Abstract: In order to create, for cement clinker production lines, a calcinator that is connected upstream from the rotary tubular kiln and is equipped with two firings, which enables on the one hand a high-grade calcinated raw meal and on the other hand an exhaust gas with very low NOx emissions, as well as a burning that is as complete as possible of remaining CO-containing NOx reduction zones, it is provided that a combustion point with sub-stoichiometric fuel combustion be arranged both in the rotary kiln exhaust gas ascending line and also in the cooler outgoing air line which form a first and section portion, respectively, of the calcinator and that downstream in a flow direction of the suspension, additional combustion air discharges into the calcinator which combustion air is branched off from the tertiary air line coming from the clinker cooler via at least one branch line.
    Type: Grant
    Filed: February 22, 2001
    Date of Patent: February 25, 2003
    Assignee: KHD Humboldt Wedag AG
    Inventors: Hubert Ramesohl, Michael Brachthäuser, Andreas Hand, Stephan Kuhnke
  • Patent number: 6503460
    Abstract: Staged combustion in a single regenerator of a FCC unit is disclosed. The regenerator has a spent catalyst distributor at the top of the catalyst bed, and an air grid at the lower end of the bed. A baffle separates the catalyst bed into upper and lower stages. Excess oxygen is present in the lower bed; partial CO combustion mode is maintained in the upper bed. The baffle inhibits backmixing flux to achieve sufficient staging to burn the catalyst clean under partial CO combustion. This achieves a clean burn of the catalyst in a single regenerator vessel in the partial CO combustion operating mode. Surprisingly, the baffle also reduces catalyst entrainment in the dilute phase, thereby cutting particulate emissions from the regenerator and reducing cyclone wear.
    Type: Grant
    Filed: March 17, 1999
    Date of Patent: January 7, 2003
    Assignee: Kellogg Brown & Root, Inc.
    Inventors: Richard B. Miller, Yong-Lin Yang
  • Patent number: 6485295
    Abstract: An equipment for calcination for precalcining of powdered materials before their burning in a sintering equipment is inserted between the last but one cyclone (72) of connected cyclone exchanger (7) and the mixing channel (2), arranged over the input chamber (31) of connected rotary kiln (3) and connected to the input to the last cyclone (71) of cyclone exchanger (7) and it is composed from calcinating chamber (1), which have three parts—a working part (10), to which are connected the at least one air tube (6) and the at least one fuel input (5) and where this working part (10) and/or air tube (6) are further provided with input (4) of powdered material, and the upper part (11), which is provided with at least one interconnecting tube (110) serving for interconnecting with mixing channel (2) and lower part (12), which is provided with a removal tube (120) for interconnecting with the mixing channel (2).
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: November 26, 2002
    Assignee: PSP Engineering, A.S.
    Inventors: Jaroslav Pospí{haeck over (s)}il, Josef {haeck over (Z)}ajdlík, Zden{haeck over (e)}k Michálek, Petr Krej{haeck over (c)}í, Alois Pumprla, Alois Sehnálek
  • Patent number: 6485296
    Abstract: A sloping fuel grate allows primary air to flow up into a thick biomass fuel bed in a gasifier producing combustible gases. Fuel feed screws keep the fuel bed at a nearly constant height in response to a level indicator. A burner above the fuel bed admits swirling secondary air and combustible gases, burning the gases to produce a flame to heat a boiler or other heat applying device. A donut shaped collar in the burner prevents gases from leaking back into the burner. A programmable logic controller maintains the system at a desired optimum level of operation based on signals from oxygen, moisture, pressure, temperature and fuel bed height sensors. The controller sends signals to controls for primary air valves and dampers, fuel feeder, and an induced draft fan and optional combined primary and secondary air fan controlling the pressure and flow of air and gases for the system.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: November 26, 2002
    Inventors: Robert J. Bender, John P. Tomassi, Frank Asplund
  • Patent number: 6447288
    Abstract: Apparatus for heat treating a heat treatable material including a housing having an upper opening for receiving a heat treatable material at a first temperature, a lower opening, and a chamber therebetween for heating the heat treatable material to a second temperature higher than the first temperature as the heat treatable material moves through the chamber from the upper to the lower opening. A gas supply assembly is operatively engaged to the housing at the lower opening, and includes a source of gas, a gas delivery assembly for delivering the gas through a plurality of pathways into the housing in countercurrent flow to movement of the heat treatable material, whereby the heat treatable material passes through the lower opening at the second temperature, and a control assembly for controlling conditions within the chamber to enable the heat treatable material to reach the second temperature and pass through the lower opening at the second temperature as a heated material.
    Type: Grant
    Filed: June 1, 2000
    Date of Patent: September 10, 2002
    Assignee: Energy Research Company
    Inventors: Robert De Saro, Willis Bateman
  • Patent number: 6383283
    Abstract: Cement clinker is produced using high sulfur fuels by combusting high sulfur fuel within a kiln. The feed material is introduced at an inlet of preheater of the kiln and is sintered by the combusting fuel to form sintered material. The sintered material is cooled to form cement clinker. The production of the sintered material is controlled by measuring the sulfur content in the cement clinker and using that measurement to control the concentration of oxygen at the reaction and sintering zone of the kiln.
    Type: Grant
    Filed: May 5, 2000
    Date of Patent: May 7, 2002
    Assignee: Cement Petcoptimizer Company
    Inventor: Joseph E. Doumet
  • Patent number: 6367165
    Abstract: A device for treating particulate product has a process chamber for receiving and treating the product. A bottom of the process chamber is constructed from substantially plane baffle plates overlapping each other with slots formed between said overlapping plates. Process air can be introduced into the process chamber via said slots between said plates with a substantially horizontal component of motion. Said baffle plates and the resulting slots are arranged in such a way that two opposite flows of incoming process air are produced. Said two opposite flows are directed along a substantially horizontal path and meet along a breaking-up zone and are then deflected to form an upwardly directed, substantially vertical flow.
    Type: Grant
    Filed: February 1, 2000
    Date of Patent: April 9, 2002
    Inventor: Herbert Hüttlin
  • Publication number: 20020022207
    Abstract: Cement clinker production apparatus having a precalcination stage connected upstream of a rotary kiln, in which precalcination stage a CO-containing reduction zone in the rotary kiln off-gas duct is employed for the purpose of reducing the pollutant NOx. In order to make certain that the quantitative ratio of O2 in the rotary kiln off-gas to fuel admitted by a deNOx burner, and thus control the effectiveness of NOx reduction, a pivoting throttle valve (33) is positioned in the precalcination stage to control the quantity of rotary kiln off-gas and thus the O2 content in the kiln off-gas. The throttle valve (33) is positioned in the rotary kiln off-gas duct (15) above the deNOx burner (19), above the raw meal inlet (13), and before the confluence of the tertiary air substream with the rotary kiln off gas.
    Type: Application
    Filed: June 18, 2001
    Publication date: February 21, 2002
    Inventors: Norbert Streit, Carsten Eckert, Ralf Filges, Horst Schilling
  • Publication number: 20020004187
    Abstract: A method of producing porous calcined granules of a non-combustible material, the method including calcining agglomerates of said non-combustible material and a combustible material to effect combustion of said combustible material, wherein energy generated by the combustion of the combustible material is at least partially utilised for said calcining.
    Type: Application
    Filed: May 30, 2001
    Publication date: January 10, 2002
    Inventors: James Ernest Ryan, Godfrey John Pascoe
  • Publication number: 20010038989
    Abstract: In order to create, for cement clinker production lines, a calcinator that is connected upstream from the rotary tubular kiln and is equipped with two firings, which enables on the one hand a high-grade calcinated raw meal and on the other hand an exhaust gas with very low NOx emissions, as well as a burning that is as complete as possible of remaining CO-containing NOx reduction zones, it is provided that a combustion point with sub-stoichiometric fuel combustion be arranged both in the rotary kiln exhaust gas ascending line and also in the cooler outgoing air line which form a first and section portion, respectively, of the calcinator and that downstream in a flow direction of the suspension, additional combustion air discharges into the calcinator which combustion air is branched off from the tertiary air line coming from the clinker cooler via at least one branch line.
    Type: Application
    Filed: February 22, 2001
    Publication date: November 8, 2001
    Inventors: Hubert Ramesohl, Michael Brachthauser, Andreas Hand, Stephan Kuhnke
  • Patent number: 6299826
    Abstract: A gas plenum assembly for a fluidised bed apparatus, including a structure defining one or more side and base walls about a plenum chamber and means defining an inlet for gas to the chamber, arranged so that the gas flows generally upwardly into the chamber from the inlet. The assembly includes distributor means overlying the chamber, having multiple openings through which the gas exits the chamber for forming a fluidised bed above the distributor means. Means are disposed between the inlet and the distributor means for spreading the gas flow among the openings. The gas flow spreader means has a plurality of apertures for the gas flow therethrough, and the gas flow spreader means and the flow apertures are sized and arranged to substantially reduce cross-flow velocity of the gas at the openings.
    Type: Grant
    Filed: February 7, 2000
    Date of Patent: October 9, 2001
    Assignee: BHP Direct Reduced Iron Pty Ltd.
    Inventors: Allon Dudley Brent, Ross Jeffrey Haywood, William David Warnica, Grant Caffery
  • Patent number: 6287110
    Abstract: In order to create a calcinator preceding the rotary tubular kiln and equipped with secondary firings in which inert fuels that are difficult to ignite or, respectively, difficult to burn (secondary fuels) can be beneficially disposed of by burning for the purpose of calcination of the cement raw meal and a complete burn-out of CO gas strands and other fuel constituents, as well as an exhaust gas with low Nox, are nonetheless assured for cement clinker production lines, the tertiary air channel in the region of the calcination unit is fashioned as a combustion chamber that expands the channel cross-section and through which the suspension flows from bottom to top. Tertiary air having a torsion component as well as an easily ignitable fuel is centrally introduced at the lower end of the combustion chamber, whereby a high-temperature zone that extends centrally from bottom to top and has a hot core flame proceeds from this burning location.
    Type: Grant
    Filed: February 2, 2000
    Date of Patent: September 11, 2001
    Assignee: KHD Humboldt Wedag AG
    Inventors: Hubert Ramesohl, Michael Brachthäuser, Andreas Hand, Stephan Kuhnke
  • Patent number: 6276306
    Abstract: An apparatus (10) for recovering hydrocarbons or other volatile material from granular solids includes an infeed conveyor (20) that moves the mud, containing a mixture of particulate solids and hydrocarbons, into the fluid bed (40). The fluid bed fluidizes the mud; i.e. transforms the mud from a first condition wherein it is a mass having a consistency with elements of similarity with oatmeal, to a second condition wherein it is a mass of swirling particles. Some of the particles leave the fluid bed through a slide gate at the bottom. Other particles, gas and the hydrocarbons leave the fluid bed through an opening at the top, and are transferred to one or more cyclones (60). In the cyclones, the rapid circular motion of the gas, hydrocarbons and particles results in the particles hitting the inside surface of the cyclone, sliding downwardly, and leaving the cyclone through a slide gate.
    Type: Grant
    Filed: August 3, 2000
    Date of Patent: August 21, 2001
    Inventors: Michael L. Murphy, James M Scranton, Ronald A Siverson, Michael K. Kologi
  • Patent number: 6263837
    Abstract: A grate construction for a fluidized bed boiler, the boiler including a furnace defined by substantially vertical walls in which a fluidized bed of solid particles is maintained, a windbox under the furnace in the lower part of the boiler, a grate construction being positioned between the furnace and the windbox and forming an upper surface of the windbox, for suspending the fluidized bed in the furnace and an outlet duct for withdrawing from the boiler solid material removed from the grate. The grate construction includes a device for distributing fluidizing air or other equivalent gas from the windbox into the furnace and a device for removing coarse solids from the grate construction.
    Type: Grant
    Filed: March 9, 2000
    Date of Patent: July 24, 2001
    Assignee: Foster Wheeler Energia Oy
    Inventors: Pekka Utunen, Pekka Lehtonen
  • Patent number: 6264465
    Abstract: A combustion apparatus for use as a boiler wherein RDF is burned as the fuel, or as an incinerator for burning municipal waste. The apparatus is diminished in the quantities of NOx produced, permits a dust collector to achieve an improved efficiency in separating off a free-flowing medium and assures a fluidized-bed furnace of effective fluidization of a medium. The apparatus comprises a fluidized-bed furnace (1), a cyclone (2) disposed downstream from the furnace (1) for separating a free-flowing medium and a combustion residue discharged from the furnace (1) from combustion gases and collecting these solids, and a medium-residue return channel (3) provided between the cyclone (2) and the furnace (1) for returning the free-flowing medium and the combustion residue collected by the cyclone (2 )to the furnace (1) therethrough.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: July 24, 2001
    Assignee: Hitachi Zosen Corporation
    Inventor: Michio Ishida
  • Patent number: 6257877
    Abstract: The present invention relates to a kiln plant and a method for manufacturing cement. The kiln plant comprises a kiln for burning clinker, a cooler, a calciner followed by a separation cyclone and a burning compartment which is fed tangentially with tertiary air from the cooler. Completely or partially calcined material is routed from the bottom of the burning compartment to the calciner to which exhaust gases from kiln are also vented. The object of the invention is to provide a kiln plant and a method for manufacturing cement. The kiln plant is of a relatively simplified construction and it may advantageously burn fuel with a low reactivity, such as petcoke, anthracite and other grades of coal with a low gas content in the calcining zone.
    Type: Grant
    Filed: June 2, 2000
    Date of Patent: July 10, 2001
    Assignee: F. L. Smidth & Co.
    Inventor: Søren Hundebøl
  • Publication number: 20010006769
    Abstract: The method is applicable to a combustion system of the circulating fluidized bed type which system includes a hearth and a cyclone, and operates using fuel that is inserted into the bottom of the hearth, where a reducing atmosphere is created and where the fuel undergoes pyrolysis with separation into two phases, namely a solid phase made up of grains of coke, and a gaseous phase containing volatile matter. Provision is made for a primary air injection, secondary air injections, and a late air injection to be performed at different levels. The late air injected between the top of the hearth and the inlet of the cyclone is used to increase the efficiency with which the cyclone collects the particles that reach the top of the hearth unburnt, and thus to increase the combustion efficiency of the system. The system includes air injection means making it possible to implement the method.
    Type: Application
    Filed: December 13, 2000
    Publication date: July 5, 2001
    Inventors: Francois Malaubier, Patrick Duche
  • Patent number: 6254382
    Abstract: In order to create, for cement clinker production lines, a calcinator that is connected upstream from the rotary tubular kiln and is equipped with two firings, which enables on the one hand a high-grade calcinated raw meal and on the other hand an exhaust gas with very low NOx emissions, as well as a burning that is as complete as possible of remaining CO-containing NOx reduction zones, it is provided that a combustion point with sub-stoichiometric fuel combustion be arranged both in the rotary kiln exhaust gas ascending line and also in the cooler outgoing air line which form a first and section portion, respectively, of the calcinator and that downstream in a flow direction of the suspension, additional combustion air discharges into the calcinator which combustion air is branched off from the tertiary air line coming from the clinker cooler via at least one branch line.
    Type: Grant
    Filed: November 19, 1999
    Date of Patent: July 3, 2001
    Assignee: KHD Humboldt Wedag AG
    Inventors: Hubert Ramesohl, Michael Brachthäuser, Andreas Hand, Stephan Kuhnke
  • Patent number: 6183244
    Abstract: An apparatus for producing cement clinker using a high sulfur fuel includes a wet rotary kiln, at least one sulfur analyzer, a controller, and a burner. The wet rotary kiln has a first end and a second end and processes a slurry of a raw material mixed with a certain quantity of coarse grinded high sulfur fuel received at the first end to produce cement clinker. The sulfur analyzer is produces a measure of the sulfur content of the cement clinker. The controller receives the measure from the sulfur analyzer and controls a concentration of oxygen in the kiln based on the measured sulfur content in the clinker end product. The burner is installed in the kiln at the second end and operates to burn a high sulfur fuel.
    Type: Grant
    Filed: September 27, 1999
    Date of Patent: February 6, 2001
    Assignee: Cement Petcoptimizer Company
    Inventor: Joseph Doumet
  • Patent number: 6168425
    Abstract: The present invention relates to a method for treating solid wastes such as refuse-derived fuel or biomass wastes by pyrolysis gasification in a fluidized-bed gasification furnace 1, and then high-temperature combustion in a melting furnace 9. A primary combustion in a fluidized-bed 4 of the gasification furnace is carried out at a temperature of 600±50° C., a secondary combustion in a freeboard 3 of the gasification furnace is carried out at a temperature of 725±75° C., and a tertiary combustion in the melting furnace 9 is carried out at a temperature higher than a fusion temperature of ashes by 50 to 100° C. An oxygen ratio (a ratio of an amount of oxygen supplied for combustion to a theoretical amount of oxygen for combustion) in the primary combustion is in the range of 0.1 to 0.3, an oxygen ratio in the secondary combustion is in the range of 0.05 to 0.1, an oxygen ratio in the tertiary combustion is in the range of 0.9 to 1.1, and a total oxygen ratio is about 1.3.
    Type: Grant
    Filed: August 16, 1999
    Date of Patent: January 2, 2001
    Assignee: Ebara Corporation
    Inventors: Shosaku Fujinami, Kazuo Takano, Masaaki Irie, Tetsuhisa Hirose, Takahiro Oshita
  • Patent number: 6168424
    Abstract: An installation for quick thermal treatment of suspended powder substances, in particular for flash calcining of mineral substances, comprises modules advantageously arranged in mobile units including elements for supplying powder substances, a combustion chamber wherein the substances are introduced suspended in a hot air flux and a cooling assembly where the calcined substances are recuperated to pre-heat the combustion air. The substances are pneumatically transported in the heated air downstream of the supplying elements, via a pre-heating device up to the combustion chamber.
    Type: Grant
    Filed: December 30, 1999
    Date of Patent: January 2, 2001
    Assignee: Demeter Technologies
    Inventors: Gilbert Raynaud, Olivier Pons, Pierre Valmalette, Sylvain Salvador
  • Patent number: 6142771
    Abstract: A method of producing cement clinker using a high sulfur fuel includes introducing raw material into a Lelep-Lepol travelling grate; drying and heating the raw material in the Lelep-Lepol travelling grate while passing the raw material through the Lelep-Lepol travelling grate; transferring the heated and dried raw material from the Lelep-Lepol travelling grate to a rotary kiln; combusting a high sulfur fuel in the rotary kiln; passing the raw material through the rotary kiln in the presence of the combusting fuel so as to sinter the raw material to form a sintered material; measuring a sulfur content of the sintered material; and controlling an excess concentration of oxygen in the rotary kiln based on the measured sulfur content of the clinker end product.
    Type: Grant
    Filed: September 14, 1999
    Date of Patent: November 7, 2000
    Assignee: Cement Petcoptimizer Company
    Inventor: Joseph Doumet
  • Patent number: 6139313
    Abstract: There is described a furnace of the kind in which a toroidal fluid flow heating zone may be established. The furnace includes a chamber (7a) in which there is provided an inner block and a ring of angled blades (21) between the inner block and an inner wall of the chamber (7a). Means (4a) is provided for delivering fluid into the chamber in such a way that the fluid passes through gaps between the blades and establishes a toroidal fluid flow heating zone in the chamber above the ring of angled blades. Means (23) is also provided for injecting feed particulate material into the chamber in a region where the toroidal fluid flow heating zone is to be established. In one arrangement, means (49) is additionally provided for injecting fuel into the chamber in a region above the ring of angled blades so that the region in the chamber at which the heating zone is established is elevated above the ring of angled blades. In another arrangement, means (33) is provided for cooling the inner block.
    Type: Grant
    Filed: October 4, 1999
    Date of Patent: October 31, 2000
    Assignee: Mortimer Technology Holdings Limited
    Inventors: Jacek Antoni Kostuch, Christopher Edward Dodson
  • Patent number: 6125552
    Abstract: A fluid bed processing system in accordance with one embodiment of the present invention includes a product chamber, a fluid supply system, and a discharge gate. The product chamber has an open top and an open bottom and the fluid supply system has an outlet positioned to direct a first fluid into the product chamber. The outlet of the fluid supply system is spaced from the open bottom of the product chamber to define a discharge opening which extends substantially around the open bottom of the product chamber and the outlet of the fluid supply system. The discharge gate is movable to a first position covering the discharge opening and to a second position exposing the discharge opening.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: October 3, 2000
    Assignee: Genencor International, Inc.
    Inventors: Ryszard Braun, Antti Kosola, Iiro Uskonen
  • Patent number: 6099301
    Abstract: Feed apparatus for treating and feeding lumpy or granular material to a smelting furnace, which apparatus contains a plurality of silos or sub-silos in which said material is contacted with a gas. The silo or sub-silo contains a cone-shaped gas distributor located in the middle of the bottom portion of the silo. The gas distribution cone has a number of gas nozzles, preferably between 100 and 500 gas nozzles.
    Type: Grant
    Filed: May 26, 1999
    Date of Patent: August 8, 2000
    Assignee: Outokumpu Oyj
    Inventors: Matti Elias Honkaniemi, Pekka Juhani Niemela, Risto Markus Heikkila, Martti Johannes Jankkila, Launo Leo Lilja
  • Patent number: 6050813
    Abstract: Cement clinker is produced using high sulfur fuels by combusting high sulfur fuel within a kiln. The feed material is introduced at an inlet of the kiln and is sintered by the combusting fuel to form sintered material. The sintered material is cooled to form cement clinker. The production of the sintered material is controlled by measuring the sulfur content in the cement clinker and using that measurement to control the concentration of oxygen at the inlet of the kiln. The fuel may contain up to 14% sulfur.
    Type: Grant
    Filed: March 16, 1999
    Date of Patent: April 18, 2000
    Assignee: Cement Petcoptimizer Company
    Inventor: Joseph Doumet
  • Patent number: 6042369
    Abstract: A method for rapid heat treatment, quenching and aging of an article includes placing the article in a fluidized bed and conveying the article through the bed. Heat treatment, quenching and aging of the part can be done in less than two hours using this method. The method also includes removing fluidizing media from the article as the article is removed from the fluidized bed. An elevator is used to remove the article from the fluidized bed. The elevator may include a conveyor for moving the article into another fluidized bed. The article can then be placed into the second fluidized bed and conveyed through that bed. Each fluidized bed is controlled so that a specific heat treatment can be applied to the article by the fluidized bed. The fluidized bed can be used as a portion of an automated production line. The retort of the fluidized bed includes a system for recycling the air passed through the fluidizing media in the furnace.
    Type: Grant
    Filed: March 26, 1998
    Date of Patent: March 28, 2000
    Assignee: Technomics, Inc.
    Inventors: Charles H. Bergman, Steve I. Krause
  • Patent number: 6007331
    Abstract: Sulfur oxides are removed from a preheater waste gas stream by reacting the sulfur oxides with lime recovered from the off gas stream in a calcining furnace. The method is particularly adaptable for use in a cement manufacturing plant wherein the sulfur dioxides in the waste gases result from the combustion of fossil fuels used for process heat.
    Type: Grant
    Filed: January 29, 1999
    Date of Patent: December 28, 1999
    Assignee: Fuller Company
    Inventors: Kent Thomsen, Flemming Schomburg
  • Patent number: 6000145
    Abstract: A method for the continuous treatment of particulate material, such as cement raw meal, in an apparatus comprising a stationary reactor (6) configured as a conical spouted bed, to which the material is fed and treated in a suspended bed by means of gas which, via a centrally arranged gas inlet (21), is injected at the bottom of the reactor (6) and flows upwards through the reactor (6), and wherefrom the material is discharged via an opening (21) at the bottom of the reactor (6).
    Type: Grant
    Filed: June 26, 1998
    Date of Patent: December 14, 1999
    Assignee: F. L. Smidth & Co. A/S
    Inventor: Jorn Touborg
  • Patent number: 5975892
    Abstract: A self-contained calcination plant is enclosed in a feed-storage silo. The plant consists of a vertical reactor, a separation cyclone and a pair of heat exchangers connected by appropriate piping and immersed in the feed material stored in powdery form in the silo. A positive displacement blower creates an air stream that is preheated in one of the heat exchangers and fed in part to a gas burner and in part to a feed pipe at the bottom of the reactor. The feed material is kept in a fluidized state in the silo by air heated in the other heat exchanger and blown upward from the bottom of the storage compartment, from where the material is dropped into the feed pipe through rotary valves prior to injection into the reactor. The feed pipe is connected tangentially to the reactor so as to produce an upward swirling flow around the burner's flame.
    Type: Grant
    Filed: November 25, 1998
    Date of Patent: November 2, 1999
    Inventor: Michael Andrew Jones
  • Patent number: 5975891
    Abstract: There is disclosed a method for reducing the NOx emission from a kiln plant for heat treatment of raw materials, in which kiln plant fuel can be fired in at least three zones an amount c of fuel is burned, in a second of these zones an amount b of fuel is burned and to this second zone the NO containing exhaust gases from the other at least two zones are also fed. In the rest of these at least three zones an amount a of fuel is burned and at least a part of the raw materials are fed to these zones together with an oxygen containing gas. The total amount of fuel, b+a, burned in the second and in the last zones is determined by the need for treatment of the raw materials. When the kiln plant is used for manufacturing cement clinker the heat treatment consists of preheating, calcining, sintering and cooling of the mineral raw materials.
    Type: Grant
    Filed: August 4, 1998
    Date of Patent: November 2, 1999
    Assignee: F. L. Smidth & Co., A/S
    Inventor: S.o slashed.ren Hundeb.o slashed.l
  • Patent number: 5954000
    Abstract: Apparatus for cooling ash exiting from circulating fluidized bed equipment includes an enclosure having a floor, a plurality of walls disposed around the floor and a ceiling. The enclosure also has an inlet and an outlet. The outlet is disposed in one of the walls near to the floor and the apparatus also includes tubing disposed within the enclosure for heat exchange relationship with ash entering the inlet of the ash cooler. In some forms of the invention the floor is planar and is disposed in oblique relationship to a horizontal plane. The outlet may be disposed proximate to the floor at the lowest elevational part thereof. The enclosure may be generally rectangular and may have first and second opposed sides and opposed third and fourth sides. The first and second sides are longer than the third and fourth sides. In some cases the ratio of the length of each of the first and second sides to the length of the third and fourth sides is two or three to one.
    Type: Grant
    Filed: September 22, 1997
    Date of Patent: September 21, 1999
    Assignee: Combustion Engineering, Inc.
    Inventor: Paul J. Panos
  • Patent number: 5954497
    Abstract: A method and system for calcining gypsum to recover gypsum in a form consisting essentially of calcium sulfate anhydrite is disclosed. The method includes the steps of feeding the ground gypsum material into a first kettle and heating the ground gypsum in the first kettle to the first predetermined temperature. The first predetermined temperature is preferably below 400.degree. F. so that the gypsum will still contain a sufficient amount of chemically-combined water so that it will self-fluidize by release of water vapor so that it will flow through the apparatus. The ground gypsum is then overflowed through at least one subsequent stage and heated to a final predetermined temperature to produce an anhydrite product. To produce insoluble calcium anhydrite or dead burn material, the final predetermined temperature is greater than 900.degree. F. and preferably within the range of about 900.degree. F.-1300.degree. F.
    Type: Grant
    Filed: January 9, 1998
    Date of Patent: September 21, 1999
    Assignee: USG Corporation
    Inventors: Michael L. Cloud, Kirk S. Moore
  • Patent number: 5954499
    Abstract: The present invention relates to a plant for manufacturing cement clinker. The plant consists of a preheater, a calciner in which the raw material is calcined at a temperature of more than 800.degree. C. and where fuel and oxygen-containing gas are fed to the lowermost zone of the calciner, and a kiln. The object of the invention is to provide a plant for manufacturing cement in which it is possible to bum lumpy fuel in a calciner, while simultaneously maintaining the possibility of increasing the time of retention and possibly the temperature of the material being fed to the lowermost zone in the calciner. This object is achieved according to the invention in that the calciner is provided with a fixed bottom (27) allowing combustible material fed to the calciner to be deposited on the bottom and in that oxygen-containing gas is fed horizontally to the calciner through openings in the lowermost zone of the calciner.
    Type: Grant
    Filed: September 2, 1998
    Date of Patent: September 21, 1999
    Assignee: F. L. Smidth & Co. A/S
    Inventor: Ejnar Jessen
  • Patent number: 5951279
    Abstract: A method and apparatus is provided for use in cement clinker production apparatuses, particularly those with a short rotary tubular kiln, in which pollutant containing raw meals are utilized, wherein a bypass vent or gas sub-vent, exhausts a sub-stream of the rotary kiln exhaust. It is proposed to introduce meal or processing dust as condensation nuclei into the upper region of the kiln inlet chamber, these nuclei being entrained by the vented gas sub-stream. This vented gas sub-stream is subsequently further cooled by the introduction of water and/or cool air prior to its de-dusting in a dust trap.
    Type: Grant
    Filed: April 30, 1998
    Date of Patent: September 14, 1999
    Assignee: KHD Humboldt Wedag AG
    Inventors: Peter Hunold, Gunter Keller, Frank Carstens, Hans W. Meyer
  • Patent number: 5951277
    Abstract: A shield in the form of a "cast refrac" (S.U.B.S.) for a diffuser port in a circulating fluidized bed to deflect eroding particulates away from the port. The S.U.B.S. includes an upper portion with a tear-drop shape, a lower portion, and side intermediate portions to surround the port, and an attached insert to be received by or around the port.
    Type: Grant
    Filed: November 1, 1996
    Date of Patent: September 14, 1999
    Assignee: The Robert L. Parham Trust
    Inventor: Robert L. Parham
  • Patent number: 5944513
    Abstract: An apparatus for manufacturing cement clinker is disclosed in which raw material powder of cement pre-heated and partially pre-calcined by a pre-heating unit such as a suspension pre-heater (or a provided pre-calciner') is charged into a granulating furnace as to be granulated, thus-obtained granulated material is charged into a sintering furnace as to be sintered, and the sintered material is cooled and recovered by a cooling unit, the apparatus having a granulating furnace so that the granulating performance of the granulating furnace is improved.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: August 31, 1999
    Assignees: Kawasaki Jukogyo Kabushiki Kaisha, Sumitomo Cement Co., Ltd.
    Inventors: Norio Yokota, Nichitaka Sato, Katsuji Mukai, Toshiyuki Ishinohachi, Hideho Hayashi, Isao Hashimoto, Mikio Murao, Shozo Kanamori, Chikanori Kumagai, Tatsuya Watanabe
  • Patent number: 5931664
    Abstract: A non-mechanical leak proof coupling for use on a gas carrying pipe having two pipe sections which are moveable relative to each other. The coupling includes a first pipe section having an upstream end in flow communication with a stationary gas source and further includes a second pipe section having a downstream end in flow communication with a vibrating distribution chamber. A downstream end of the first pipe section and an upstream end of the second pipe section are disposed in closely spaced relation to define a gap therebetween. The first pipe section downstream end is in flow communication with the second pipe section upstream end such that the pressurized gas is communicated between the first pipe section to the second pipe section for discharge to the vibrating distribution chamber.
    Type: Grant
    Filed: April 21, 1997
    Date of Patent: August 3, 1999
    Assignee: General Kinematics Corporation
    Inventors: Albert Musschoot, Daniel T. Lease
  • Patent number: 5919038
    Abstract: The invention relates to a method for heat treatment of fine calcium carbonate bearing material comprising preheating fine material containing a coarse and a fine fraction. The preheated material is delivered into a fluidized bed calcining means wherein the coarse fraction is calcined and the fine fraction is delivered by process air to an adjacent vertically arranged gas flash calciner furnace in which it is calcined.
    Type: Grant
    Filed: February 29, 1996
    Date of Patent: July 6, 1999
    Assignee: Fuller Company
    Inventors: Gerald J. Labelle, Sidney M. Cohen, William E. Lindquist, Michael E. Prokesch
  • Patent number: 5918569
    Abstract: An apparatus and method for processing materials in a batchwise or continuous fluidised bed, such as a drier, in which the fluidised bed is subdivided into a plurality of smaller areas, to each of which two separately controlled gas flows are provided. The first lower gas flow is provided to the bed preferably all of the time, and is sufficient at least to maintain the bed in an expanded state. The second higher gas flow is provided to each separate area of the bed in sequence by means of a rotary valve arrangement, and is high enough to induce fluidisation in the bed, but not high enough to induce significant solids loss by entrainment in the offtake gas. The higher flow sequence can be chosen to provide almost any desired sequence to the separate parts of the bed. The sequence can be chosen to induce a travelling wave within the bed which can be across or along the bed, and can be skewed relative to the sides of the bed.
    Type: Grant
    Filed: April 27, 1998
    Date of Patent: July 6, 1999
    Assignee: Her Majesty the Queen in right of Canada, as represented by the Minister of Natural Resources
    Inventors: Tadeusz Kudra, Zbigniew Gawrzynski, Ryszard Glaser
  • Patent number: 5904119
    Abstract: A fluidized bed reactor includes a plurality of nozzles for introducing a fluidizing gas wherein at least some of the nozzles are provided with a plate proximate to the nozzle inlet which redirects the flow of the fluidizing gas to the nozzles. By providing a plate at the inlet of the nozzles the following is accomplished. Even flow distribution of the fluidizing gas through the nozzle is achieved. The pressure drop through the nozzle remains relatively high thus insuring good fluidizing gas acceleration which eliminates the adherence of the fines to the interior surface of the nozzle.
    Type: Grant
    Filed: June 26, 1997
    Date of Patent: May 18, 1999
    Assignee: Brifer International Ltd.
    Inventor: Adersido Gomez
  • Patent number: 5882190
    Abstract: Cement clinker is produced using high sulfur fuels by combusting high sulfur fuel within a kiln. The feed material is introduced at an inlet of the kiln and is sintered by the combusting fuel to form sintered material. The sintered material is cooled to form cement clinker. The production of the sintered material is controlled by measuring the sulfur content in the cement clinker and using that measurement to control the concentration of oxygen at the inlet of the kiln.
    Type: Grant
    Filed: December 2, 1997
    Date of Patent: March 16, 1999
    Inventor: Joseph Elias Doumet