Abstract: This mechanical design intends to protect the USB from environmental damage via transfer of linear and circular motion to a housing which houses the USB chip. Unlike other USB housing products with only linear or circular motion, this engineering design does both in order to secure the USB port and enclosing it completely rather than just concealing it, without requiring a separable component. The mechanism is secured in place by applying constant tensile force to the mobile/movable components of the present invention.

Abstract: An intermediate product for crimping includes an electrical conductor extending along a longitudinal axis. The electrical conductor has a shielding braid and an insulation at least partially enclosing the shielding braid. The electrical conductor has a radially compressed core in a region along the longitudinal axis.

Abstract: An electrical terminal having a terminal attachment portion, a wire attachment portion and a transition portion. The wire attachment portion is configured to receive wires of a cable therein. The transition portion extends between the terminal attachment portion and the wire attachment portion. A flow barrier is provided on the transition portion proximate an end of the transition portion. The flow barrier constrains an adhesive/sealant applied to the wires positioned in the wire attachment portion from flowing from the wire attachment portion to the terminal attachment portion.

Abstract: An electrically conductive part, intended to provide electrical impedance matching when connecting a connector with a cable, comprises at least one pair of twisted electrical wires, comprising a front portion, the shape of which has a continuous outer profile and which defines on the inside at least two housings, each of which is suitable for housing the unstripped portion of a cable wire; and a rear portion, extending from the front portion, the shape of which has a discontinuous outer profile defined by fins taking a shape that is complementary to that of the unstripped portion of the wire of a cable.

Abstract: A wire with terminal, (10) includes a barrel (23) formed in a rear end part of a terminal fitting (15) such that two crimping pieces (27) extend from both widthwise side edges of a base plate (24) and crimped to surround an exposed area (14) of a core (12) with extending end parts (27E) of the crimping pieces (27) held close to each other, and a mold (30) covering the entire exposed area of the core (12) including a crimped part to the barrel (23) in a liquid-tight manner. A front end of the core (12) is disposed behind those of the crimping pieces (27). The barrel (23) is formed with a communicating portion (29) for causing a crimping space (28) of the barrel (23) to be open in an outer peripheral surface of the barrel (23) on a side before the front end of the core (12).

Abstract: A terminal assembly comprises a conductor and an electrical terminal having a connection area connected to the conductor. A seal of the terminal assembly seals the connection area in a fluid-tight manner. The seal is composed of a foamable sealing material which includes an activatable blowing agent.

Abstract: In a cut and clinch device, movable section 122 is slidable with respect to main body section 120. Also, a first insertion hole is formed in main body section 210, and a second insertion hole 136 is formed in curved section 133 of movable section 122 in a state overlapping the first insertion hole. A lead is cut by the movable section being slid with the lead inserted into the first insertion hole and the second insertion hole. In such a cut and clinch device, a pair of recognition marks 210 are provided on a bent section opposite each other centered around the second insertion hole. Thus, the recognition marks are imaged, and based on the image data, it is possible to appropriately recognize the opening position of the second insertion hole, to appropriately insert the lead into the second insertion hole, and to appropriately cut the lead.

Abstract: A crimp connection system for electrical cables, including an electrical cable having a stripped cable end and a fastening sleeve. The stripped cable end is arranged at least partially within the fastening sleeve. The fastening sleeve has a number of fastening protrusions extending from the interior and/or outer surfaces of the fastening sleeve. The fastening protrusions are distributed over the interior and/or outer surfaces of the fastening sleeve. The crimp connection system also includes a contact terminal having a crimp portion. The fastening sleeve is arranged at least partially within the crimp portion.

Abstract: A two-piece male electric terminal includes an attachment piece with an attachment fastener portion that extends along a terminal axis. The two-piece male terminal also includes a contact piece with a lance and a contact fastener portion that extends along the terminal axis. One of the attachment fastener portion and the contact fastener portion includes a box structure. The box structure is positioned around and extends along the terminal axis and defines an interior space. The box structure includes a resilient contact locator that extends from a wall of the box structure into the interior space. The other of the attachment fastener portion and the contact fastener portion is located in the interior space. The contact locator is pre-stressed against the other of the attachment fastener portion and the contact fastener portion. The two-piece male terminal also includes a weld applied between the attachment piece and the contact piece.

Abstract: A molded portion-equipped wiring member includes a conductor portion that is wire-shaped, a terminal that is connected to an end portion of the conductor portion, a molded portion that covers a connection portion between the conductor portion and the terminal such that the terminal projects from a first end portion side and the conductor portion extends from a second end portion side, and a sheath member that surrounds the conductor portion in a state where a gap of separation from the conductor portion is formed in an intermediate portion, the sheath member being in close contact with the second end portion of the molded portion in an end portion.

Abstract: A terminal assembly includes a terminal having a wire barrel and a mating segment configured to be mated to a mating component. The terminal assembly includes a shuttle assembly configured to be coupled to an end of a wire. The shuttle assembly includes a connecting insert defining a wire chamber configured to receive an exposed conductor of the wire. The connecting insert has a retention tab extending into the wire chamber. The retention tab is configured to interfere with and retain the wire in the wire chamber. The connecting insert is received in the wire barrel of the terminal and the connecting insert is configured to be crimped between the wire barrel of the terminal and the exposed conductor of the wire when the wire barrel is crimped around the connecting insert and the wire.

Abstract: A wiring harness assembly is presented. The wiring harness assembly is formed by a method that includes the steps of crimping an electrical wire cable within a crimping feature of an electrical terminal having wire strands protruding from the crimping feature and fusing the wire strands of protruding portion, or “wire brush” so that the wire strands are in intimate contact, thereby eliminating voids between individual wire strands of the wire brush. The wires may be fused by laser welding, soldering, or brazing. The method may be especially beneficial for wire strands having an insulative oxide layer, such as aluminum. The bonding reduces the resistance between the wire strands due to insulating oxide layers on the surface of the wire strands and inhibiting of corrosion by eliminating inter-strand gaps where electrolytes in solution may enter and cause galvanic corrosion.

Abstract: The first molded part and the second molded part are molded products of synthetic resin materials. The first molded part is made of a synthetic resin material having a higher creep resistance than a synthetic resin material forming the second molded part. The second molded part is made of a synthetic resin material higher than a synthetic resin material forming the first molded part in adhesion to a material forming the receiver contact.

Abstract: A coated electric wire attached connector terminal includes a barrel part which is crimped to a core line which is exposed from a sheath at one end of an electric wire, a terminal part to be electrically connected to a mating terminal, a connecting plate which is formed between the barrel part and the terminal part, and connects the barrel part and the terminal part, adhesive material which is applied to the connecting plate, and a resin molded part which is formed to cover the connecting plate, the barrel part and the sheath.

Abstract: A connector including a terminal fitting having a wire connecting portion crimped to an end of a wire and configured to be inserted into a terminal accommodating chamber of a housing. A sleeve is mounted on a rear part of the terminal fitting and retains the terminal fitting by engaged the terminal fitting and a wall surface of the terminal accommodating chamber. A heat shrinkable tube is fitted on an outer periphery of the wire connecting portion while being accommodated in the sleeve and held in close contact with an outer periphery of the terminal fitting by being thermally shrunk. The sleeve includes a lift-up portion for holding the heat shrinkable tube in a fitted state so that a clearance is secured between the heat shrinkable tube and an upper surface of the wire connecting portion by lifting up the heat shrinkable tube before thermal shrinkage in a radial direction.

Abstract: Methods are provided for manufacturing a shell assembly for an electrical connector. First and second shells of a shell assembly may be formed from metal sheets via a stamping process. The stamping process may produce a number of first shells attached to a section of metal sheet remaining after the stamping process—a guide rail—with the front end opening of the first shell being oriented at 90 degrees relative to the guide rail. A second shell may be formed and severed from a metal sheet as a result of the stamping process. One end of the first shells may be exposed after the stamping process such that the second shells may be assembled over the exposed end of the first shells to form a shell assembly. Additional operations can be performed on the shell assembly.

Abstract: An electrical connector includes an insulating housing, a plurality of conductive terminals installed in the insulating housing and a metallic shell shielding around the insulating housing. The insulating housing has a mating portion extending forwardly thereof. The metallic shell surrounds to form a mating cavity into which the mating portion extending and a joint communicating with the mating cavity. The conductive terminals are exposed to one face of the mating portion. The joint is filled with soldering material to form a soldering segment. The electrical connector has good waterproof function with the soldering segment in the joint.

Abstract: A conductive connecting terminal has a main body which includes a front section, a rear section and an intermediate section between the front section and the rear section. The conductive connecting terminal also has a sealing member surrounding an outer surface of the intermediate section and forming a transition connecting surface with the outer surface of the intermediate section. The sealing member is inseparably fixed on the intermediate section. The embodiments further provide an array of conductive connecting terminals formed by stamping and having a plurality of conductive connecting terminals arranged in parallel and connected at their respective rear ends through a carrier.

Abstract: A wire cable assembly includes a terminal having a termination segment attached to an end of a wire cable, a connection segment configured to attach to a mating terminal, and a transition segment intermediate the termination segment and the connection segment. The transition segment of the terminal has a generally rectangular cross section and a recess defined in at least one distal edge and preferably both distal edges of the transition segment. The recess may alternatively be characterized as a concavity, notch, hollow, or indentation. A sealant is applied to the transition segment and a sleeve encloses at least a portion of the termination segment, the end of the wire cable, and at least a portion of the transition segment. The sealant fills the recess(es) and blocks a leak path between the sleeve and the distal edge. The sleeve may be a section of dual wall heat shrink tubing.

Abstract: A latching connector receptacle includes a receptacle body configured to receive a plug, a biased release ring coupled to the receptacle body, and a latch dog assembly coupled to the receptacle body. The latch dog assembly includes a moveable latch dog configured to matingly engage the plug and matingly engage the release ring, and a moveable latch indicator configured to move in response to movement of the latch dog.

Abstract: A hybrid grounding connector is provided which combines the positive attributes of currently used connections. A recess is pre-milled, formed or extruded into the body of a compression connector and the recess is pre-filled with solder. After conductors are installed in the connector, an external heat source is applied to heat the solder until it flows into strands of the conductors and forms a solidified joint of the compression connector.

Abstract: An electric wire with terminal is provided to include: an inner terminal including a crimp part that is crimped to compress a conductor part of a covered electric wire; an outer terminal that is compressed to the inner terminal by a front part thereof and is compressed to the covered electric wire by a rear part thereof; and a waterproof seal sleeve that is attached to a tip of the conductor part of the covered electric wire, wherein the seal sleeve is crimped by the crimp part of the inner terminal.

Abstract: The cable junction includes at least two electrical cables extending side by side, each including its own independent shield and a front end section where its independent shield is stripped off, a common shield surrounding the front end sections and the independent shields of the cables, and a clamping device for clamping the common shield on the independent shields. The clamping device includes internal clamping means for clamping the common shield on flanks of the independent shield sheaths.

Abstract: An assembled connecting device with a protective sleeve includes a first connector and a protective sleeve. The first connector has a plugging portion. The protective sleeve is movably coupled to the first connector and has a sheath. The sheath of the protective sleeve is selectively sleeves the first connector.

Abstract: A crimp terminal (10) has a connecting portion (12) that is conductively connected to an electrical connection target, a crimp portion (14) that has a core crimping portion (22) that is fixed by crimping to a core (38) of a coated wire (32), and a link (16) that extends between the connecting portion (12) and the crimp portion (14), a positioning protrusion (30) is formed by a pair of slits (26) penetrating through the link (16) and extending in a direction along which the link (16) so as to be separated from each other in a width direction orthogonal to the extension direction. An intermediate region (28) sandwiched between the slits (26) in the width direction is deformed to protrude on a side on which the core crimping portion (22) protrudes.

Abstract: A downsized, high-power, single-pole electrical connector is disclosed. The connector employs an insulating axial positioner between two rigid insulators, such that the insulating axial positioner maintains proper internal axial alignment while allowing for use of a smaller outer shell.

Abstract: A splice for use in high voltage electrical environment employing a combination of cold-shrink and interference fit in a single splice component allowing for the use of a shortened core at a first cold splice end and the absence of a cable adapter at the interference fit second end.

Abstract: A housing (10) includes a cavity (11) into which a terminal fitting (40) fixed to an end portion of a wire (30) is to be inserted from behind. The terminal fitting (40) includes a barrel (42) to be fixed to a core (31) of the wire (30) and a contact part between the barrel portion (42) and the core (31) of the wire (30) is covered by a waterproof member (50). Recesses (23) that widen the width of the cavity (11) are formed in parts of peripheral walls (16) of the cavity (11) corresponding to the barrel (42) of the terminal fitting (40).

Abstract: A waterproof connector includes a terminal fitting, a connector housing, a rubber plug, and a cap. The terminal fitting includes a tubular main body, a core wire crimping portion which is crimped to a core wire of an electric wire, and an insulation sheath crimping portion which is crimped to an insulation sheath of the electric wire. The connector housing has a terminal containing portion which contains the terminal fitting. The rubber plug is fitted onto the insulation sheath of the electric wire, and is pressingly inserted into the terminal containing portion. The cap is fitted onto the core wire crimping portion, and which is made of resin or rubber.

Abstract: An assembled connecting device with a protective sleeve includes a first connector and a protective sleeve. The first connector has a plugging portion. The protective sleeve is movably coupled to the first connector and has a sheath. The sheath of the protective sleeve is selectively sleeves the first connector.

Abstract: A solder-less wire connector sleeve of conductive material has a first bore portion extending from a first end and configured for rotatable connection to an end portion of an electrical rod or pin of a subsea connector or the like, and a second bore portion extending from the second end and configured for receiving a wire. The sleeve has a crimp portion overlying the wire receiving end portion. An annular, resilient, snap engaging member is mounted in the first bore portion to extend radially inwardly into the bore, and is configured for resilient, snap engagement in an annular groove in the conductor rod adjacent the tip of the rod to retain the rod in the sleeve while permitting relative rotation between the rod and sleeve.

Abstract: An electrical contact assembly has a plurality of formed elongate closed seam tubular elements attached to a carrier with each of the elongate tubular elements attached to the carrier via a tab. Scored creases are formed in the tabs for separating the elongate tubular elements from the assembly and scored creases are formed in the carrier for defining carrier strips. The carrier strip had a plurality of grouped elongate tubular elements. The electrical contact assembly is placed in a crimping die where at least one or more wires are inserting into selected elongate tubular elements. Pressure is applied to least one or more of the selected elongate tubular elements to produce bulk material deformation along a substantial portion of the elongate tubular elements to crimp the elongate tubular elements to the wires as electrical contacts.

Abstract: A crimp terminal (10) has a connecting portion (12) that is conductively connected to an electrical connection target, a crimp portion (14) that has a core crimping portion (22) that is fixed by crimping to a core (38) of a coated wire (32), and a link (16) that extends between the connecting portion (12) and the crimp portion (14), a positioning protrusion (30) is formed by a pair of slits (26) penetrating through the link (16) and extending in a direction along which the link (16) so as to be separated from each other in a width direction orthogonal to the extension direction. An intermediate region (28) sandwiched between the slits (26) in the width direction is deformed to protrude on a side on which the core crimping portion (22) protrudes.

Abstract: Among other things, an apparatus and method for use with a high-voltage electrical connector are provided. The connector selectively connects a first electrical conductor to a second electrical conductor. The connector may comprise a body portion and a securing portion. The body portion and the securing portion may at least in part define an engaging aperture. A tensioning component may also be present to constrict and/or un-constrict the engaging aperture. The second electrical conductor may be received into or out of the engaging aperture in a direction lateral to the connector.

Abstract: An integral bonding attachment includes an insulated section of a conductive wire with an exposed, uninsulated section. A sleeve covers the insulated and uninsulated sections of the conductive wire, and the sleeve includes a flattened section encasing at least a portion of the uninsulated wire section to form a generally integral structure with the core of the conductive wire. At least one generally tubular section is positioned at an end of the flattened section to engage the insulated section of the conductive wire. An aperture may pass simultaneously through the inner core and flattened sleeve section for attaching the integral bonding attachment to a structure.

Abstract: The present invention discloses a connection terminal of a high-voltage cable comprising a connector; a cable having a conductive core and an insulating layer surrounding the conductive core, with the conductive core being coupled to a free end of the connector; a first plastic layer surrounding at least a part of the free end of the connector and at least a part of the insulating layer; and a second plastic layer surrounding at least a part of the first plastic layer and at least a part of the free end of the connector.

Abstract: The invention relates a connection unit comprising an insert provided a front part and a back part provided with longitudinal through holes. At least one longitudinal through hole in the front part of the insert coincides with a longitudinal through hole in the back part. The connection unit includes at least one contact extending through a longitudinal through hole in the front part and through a longitudinal through hole in the back part of the insert. A front portion of the contact is provided with a stop pressing on a stop in the longitudinal hole in the front part of the insert. A back portion of said contact is provided with retaining means which require said back portion be forced into the longitudinal hole in the back part of the insert. The invention also relates a mounting process of such a connection unit, as well as a connection kit.

Abstract: An electrical connector assembly includes a first connector portion for supporting a plurality of insulated electrical conductors, and a second connector portion removably engageable with the first connector portion. The first connector portion includes a plurality of detent elements to secure the electrical conductors to the first connector portion, and at least one alignment recess. The second connector portion includes socket portions corresponding to the plurality of electrical conductors of the first portion, and an alignment member cooperative with the alignment recess to guide the second connector portion into engagement with the first connector portion. Socket portions include an insulation displacement crimp (IDC) connector portion configured to penetrate a corresponding external insulating layer of a corresponding one of the plurality of electrical conductors to place the IDC connector portion in electrical communication with the conductive core portion of the corresponding electrical conductor.

Abstract: An integral bonding attachment includes an insulated section of a conductive wire with an exposed, uninsulated section. A sleeve covers the insulated and uninsulated sections of the conductive wire, and the sleeve includes a flattened section encasing at least a portion of the uninsulated wire section to form a generally integral structure with the core of the conductive wire. At least one generally tubular section is positioned at an end of the flattened section to engage the insulated section of the conductive wire. An aperture may pass simultaneously through the inner core and flattened sleeve section for attaching the integral bonding attachment to a structure.

Abstract: There is disclosed a connection device for an underwater service line, the connection device comprising: a male connector having slidably interengageable first and second pieces, the first piece having a rearwardly facing surface and being slidable between a retracted position and an extended position; and a female connector connectable with the male connector and having a body—comprising a bore to receive the male connector, the female connector comprising an engagement member engageable with the first piece and movable from an extended position, in which it extends into the bore, to a retracted position, in which it permits forward displacement of the first piece, a biasing means biasing the engagement member towards its extended position, a forward end of the second piece being configured to allow the engagement member to extend into the bore, giving rise to a connected condition, wherein: in the connected condition, the forward end of the second piece is engageable with the engagement member upon retracti

Abstract: An insulation barrel (24) of a terminal fitting (20) is formed with an inclination restricting portion (32) capable of restricting an inclination of the terminal fitting (20) in a direction intersecting an axial line direction by contacting an inner wall of a cavity (11) and a posture correcting portion (31) inclined with respect to the axial line direction of the terminal fitting (20) and capable of sliding contact with an opening edge at the rear end of the cavity (11) in the process of inserting the terminal fitting (20) into the cavity (11).

Abstract: An integral bonding attachment includes an insulated section of a conductive wire with an exposed, uninsulated section. A sleeve covers the insulated and uninsulated sections of the conductive wire, and the sleeve includes a flattened section encasing at least a portion of the uninsulated wire section to form a generally integral structure with the core of the conductive wire. At least one generally tubular section is positioned at an end of the flattened section to engage the insulated section of the conductive wire. An aperture may pass simultaneously through the inner core and flattened sleeve section for attaching the integral bonding attachment to a structure.

Abstract: The present invention is to provide a connector terminal, which is crimp connected with an aluminum or aluminum alloy conductor having a large diameter, to be inserted into a terminal receiving chamber of a conventional connector housing designed for a copper conductor with less change of electrical characteristic and less modification. The connector terminal having the conductor of the present invention is widely adapted to a vehicle. The connector terminal crimping the electrical wire has a link portion longer than a link portion of a standard connector terminal so that an electrical wire crimp portion projects outwardly from a rearward face when the connector terminal is received in the connector housing. An insulation crimp portion is positioned spaced apart from the rearward face of the connector housing to prevent physical interference with the connector housing.

Abstract: An insulation barrel (24) of a terminal fitting (20) is formed with an inclination restricting portion (32) capable of restricting an inclination of the terminal fitting (20) in a direction intersecting an axial line direction by contacting an inner wall of a cavity (11) and a posture correcting portion (31) inclined with respect to the axial line direction of the terminal fitting (20) and capable of sliding contact with an opening edge at the rear end of the cavity (11) in the process of inserting the terminal fitting (20) into the cavity (11).

Abstract: Removal of a conventional separable insulated connector from an electric power system often results in a shortened electric cable. An extender for a separable insulated connector enables the separable insulated connector to connect to a shortened cable. A conventional cable adapter is inserted into the extender, which includes a conductive connector for accepting the shortened cable and a conductive rod for carrying electric power from the shortened cable to the separable insulated connector. The extender also includes an inner semi-conductive layer that borders the conductive rod and compression connector, an outer semi-conductive layer, and a insulating layer between the two semi-conductive layers. The extender is inserted into a separable insulated connector, which is then connected to the electric power system.

Abstract: A connector for a connection assembly for providing electrical power to a submersible electrical component in a deepwater environment, such as a subsea well, includes a ceramic body having a metallized inner passageway. A conductive contact extends through the passageway and has a contact end and a cable connecting end. A conductive sleeve is disposed about an outer surface of the ceramic body. The ceramic body is retained within a connector housing that has an interface chamber and a cable retaining chamber. The contact end of the connector contact is disposed within the interface chamber, and the cable connecting end of the contact is disposed within the cable retaining chamber. The sleeve is attached to the housing to provide a seal between the interface chamber and the cable retaining chamber. When the connector is engaged with a complementary connector, a Faraday cage is provided within the interface chamber to manage the electrical field about the connection interface between the connectors.

Abstract: A crimping apparatus includes an anvil for supporting a metal terminal including a base plate portion for mounting an electric wire thereon and a pair of crimping piece portions extending upwardly respectively from opposite side edges of the base plate portion and a crimper which includes a groove portion being opposed to a supporting portion of the anvil. An inner surface of the groove portion of the anvil and a terminal support face of the supporting portion of the crimper cooperate to press the crimping piece portions for crimping the crimping piece portions to the electric wire mounted on the metal terminal. A width of the groove portion of the crimper is not more than 1.0 mm. The terminal support surface of the anvil is formed into a concavely curved surface in which a depth of the concavely curved surface is not smaller than 0.06 mm and is not larger than 0.17 mm in a cross-section of the anvil perpendicular to an axis direction of the electric wire.

Abstract: A terminal connector and wire connecting method thereof are disclosed. The terminal connector includes a metal electric wire terminal, a metal material with the low melting point and an insulated sleeve. One section of the metal electric wire terminal bends to a C-shaped section with a vertical slot where an electric wire is. Another section of the metal electric wire terminal used to connect an outer terminal. The metal material with the low melting point is embedded the vertical slot of the C-shaped section. The insulated sleeve mounted the C-shaped section and the metal material with the low melting point. Providing an application of heat melts the metal material with the low melting point, the C-shaped section, and the electric wire. At the same time, the insulated sleeve shrinks and wrapped the metal electric wire terminal connector and the electric wire. The connection of the connector assembly and the electric wire is complete.

Abstract: An electric wire is crimped by electric-wire crimping claws of a ground terminal. The electric wire is thermocompression-bonded to a thermocompression bonding surface of the ground terminal. The ground terminal is fixed to a vehicle body panel by a fastening force of a bolt and a nut and by an engaging force of a vehicle body fixing claw. The ground terminal is adapted so that each of the crimping force and a thermocompression bonding force is weaker than a fixing force. Consequently, in a case where the electric wire is peeled off in a direction perpendicular to the thermocompression bonding surface, the electric wire can easily be detached from the vehicle body panel without removing the bolt and the nut. Also, a vehicle body mounting hole is placed in the vicinity of the electric wire crimping claws and the thermocompression bonding surface, so that the moment of the ground terminal is reduced.

Abstract: A terminal assembly comprises a conductor and an electrical terminal having a connection area connected to the conductor. A seal of the terminal assembly seals the connection area in a fluid-tight manner. The seal is composed of a foamable sealing material which includes an activatable blowing agent.