Secured By Part Resiliently Gripping Insulation Patents (Class 439/751)
  • Patent number: 6077128
    Abstract: A press-in contact to be pressed into a throughplated hole of a printed circuit board includes a contact spring or a contact pin, a middle shaft portion connected to the contact spring or pin, and a connecting pin forming an extension of the middle shaft portion. The contact spring or the contact pin has in the transition area to the shaft portion a press-in shoulder. The shaft portion is provided with a slot-shaped opening whose sides are formed by legs. Each end of the slot-shaped opening has an approximately parabolic configuration. The slot-shaped opening is conically shaped and the end of the slot-shaped opening facing the contact spring or the contact pin extends into the area of the contact spring or the contact pin.
    Type: Grant
    Filed: June 18, 1998
    Date of Patent: June 20, 2000
    Assignee: Elco Europe GmbH
    Inventors: Arnulf Maag, Wolfgang Neef
  • Patent number: 6071152
    Abstract: An electrical connector includes a dielectric housing having a plurality of terminal-receiving passages. A plurality of terminals are inserted into the passages in an insertion direction. The terminals have tool-engaging surfaces on opposite sides thereof, exposed opposite the insertion direction, for engagement by appropriate terminal-engaging tooling. The terminals have outwardly spaced, inwardly facing retention surfaces for engaging outwardly facing retention surfaces of the housing for establishing a press-fit to retain the terminals in the housing. Surrounding walls are not required to hold the terminals in the housing.
    Type: Grant
    Filed: April 22, 1998
    Date of Patent: June 6, 2000
    Assignee: Molex Incorporated
    Inventors: Daniel G. Achammer, Emanuel G. Banakis, David G. Mead
  • Patent number: 6062916
    Abstract: An electrical distribution center including a printed circuit board having electronic components thereon and a first and second through hole formed in the print circuit board. A terminal is provided which may be a female tuning fork, male blade or blank for insertion in the first through hole. A solderable spring tab is stamped, bent and formed from the body the terminal. The solderable spring tab is inserted in the second through hole. The solderable spring tab compensates for movement of components due to the difference in thermal expansion of the printed circuit board, solder joint, and terminal material.
    Type: Grant
    Filed: July 14, 1998
    Date of Patent: May 16, 2000
    Assignee: General Motors Corporation
    Inventors: Joseph H. Gladd, Jeffrey M. Hickox, Raymond J. Blasko, George W. Powell
  • Patent number: 6048226
    Abstract: A front holder-incorporating connector includes terminal receiving chambers formed in a connector housing, terminals each having a contact portion, which is formed at a front end thereof, and projects in a connector fitting direction, elastic retaining piece portions respectively elastically retaining the terminals received respectively in the terminal receiving chambers, and a front holder attached to a fitting-side front end surface of the connector housing so as to prevent the flexing of the elastic retaining piece portions, thereby preventing the elastic retaining piece portions from being brought out of retaining engagement with the terminals. Support surfaces are formed on the front holder, and are abutted respectively against the contact portions in a direction perpendicular to the direction of projecting of the contact portions, thereby supporting the contact portions, respectively.
    Type: Grant
    Filed: September 9, 1998
    Date of Patent: April 11, 2000
    Assignee: Yazaki Corporation
    Inventor: Yoshihiro Iwahori
  • Patent number: 6049039
    Abstract: A printed circuit terminal includes a main terminal body and an integrally formed fixing portion that is coaxial with the terminal body for mounting the terminal to a printed circuit base member. A frusto-conical flange is integrally connected between the body and the fixing portion and has a peripheral surface located in radially outward relation to the body and the fixing portion. The flange includes two surface portions. The first surface portion is adapted to contact and extend from the base member for receiving solder deposited in electrical contact with the base member. A second surface portion is axially adjacent to the first portion and exposes a different surface material than the first portion in order to restrain solder adhesion to the second surface portion.
    Type: Grant
    Filed: November 24, 1997
    Date of Patent: April 11, 2000
    Assignee: Star Micronics Co., Ltd.
    Inventor: Isao Fushimi
  • Patent number: 6030234
    Abstract: An electronic device includes a flat flexible dielectric substrate less than 0.050 inch thick and having a generally round hole of a given diameter. A terminal pin is inserted into the round hole in the substrate. The pin includes at least one end section having a cross dimension less than the diameter of the hole in the substrate and an enlarged contact section adjacent the end section having a cross dimension greater than the diameter of the hole in the substrate adapted to make contact with the substrate. The difference between the cross sectional dimension of the enlarged contact section of the pin and the diameter of the round hole is between 7% and 67% of the diameter of the hole.
    Type: Grant
    Filed: January 23, 1998
    Date of Patent: February 29, 2000
    Assignee: Molex Incorporated
    Inventors: Paul Christopher Berg, Harry N. Etters, Duane M. Fencl, Robert M. Fuerst, Fred Love Krehbiel
  • Patent number: 5991530
    Abstract: The present invention relates to a data processing device which is also used as an interface device for connecting an external storage device to a host computer to which a card form of storage device can be connected, the external storage device differing in data format from the card form of storage device. The data processing device includes a connection unit for connecting the external storage device to the host computer, the connection unit being able to be removably fitted into a slot which is provided in the host computer and into which to removably fit the card form of storage device, and a converting circuit for converting data, which is to be outputted from the host computer in a data format conforming to the card form of storage device, into a data format conforming to the external storage device, as well as for converting data read out from the external storage device into the data format conforming to the card form of storage device.
    Type: Grant
    Filed: October 22, 1997
    Date of Patent: November 23, 1999
    Assignee: Canon Denshi Kabushiki Kaisha
    Inventors: Toru Okada, Hitoshi Kurihara, Ryuichi Negishi, Kiyoyuki Kakinuma
  • Patent number: 5944563
    Abstract: A compliant electrical connector for press-fit connection in a plated through-hole in a printed circuit board. The connector is stamped with a notch, and has a press-in section with a trapezoidal cross-section, with the width of an upper surface with the notch being longer than that of lower surface. The connector includes a coupling section, smoothly connects the press-in section and a lead-in section, and a shoulder which assists in positioning the connector into the through-hole. The connector can be simply manufactured and miniaturized, and is suitable for use with high density printed circuits with high density, and compliance can be guaranteed even in a case where the inner diameter of the through-hole is small.
    Type: Grant
    Filed: July 9, 1997
    Date of Patent: August 31, 1999
    Assignee: NEC Corporation
    Inventor: Toshiaki Nagafuji
  • Patent number: 5924896
    Abstract: A communication jack assembly suitable for high data rate applications, includes a wire board having conductive paths that extend between a jackwire terminal region at a first portion of the board and a wire-connection terminal region at a second portion of the board. A number of spring jackwires extend through the jackwire terminal region, to connect with a communication plug when placed in the jackwire terminal region. The jackwires connect at one end to corresponding conductive paths on the wire board, and the conductive paths form a part of at least one communications signal path when the plug is connected to the jackwires. The conductive paths may be configured to compensate for crosstalk otherwise developed in a signal path once the plug is mated with the jack. A dielectric terminal housing is formed to protect the wire-connection terminal region on top of the wire board, and a cover is formed to protect the connection terminal region on the bottom of the board.
    Type: Grant
    Filed: August 1, 1997
    Date of Patent: July 20, 1999
    Assignee: Lucent Technologies Inc.
    Inventors: Jaime Ray Arnett, Ronald Herbert Guelden
  • Patent number: 5921820
    Abstract: In this Application, a description is given of a passive component comprising two electric connections with a plug-in portion for securing and electrically connecting the component to a printed circuit board, for example an electrolytic capacitor. In accordance with the invention, this component is so constructed that both plug-in portions are provided with two pins, with the plug-in portions being so positioned that the four pins do not extend in a flat plane. By virtue of the measure in accordance with the invention, resoldering of such components can be dispensed with. The use of pins whose length and width are different enables the manual installation of the components in accordance with the invention in the correct position to be simplified.
    Type: Grant
    Filed: September 23, 1997
    Date of Patent: July 13, 1999
    Assignee: BC Components Holdings B.V.
    Inventor: Ruurd Dijkstra
  • Patent number: 5915999
    Abstract: The present invention is directed to a small-size press-fit connecting pin which can be press-fitted and connected in the through-hole of a circuit board by means of a low insertion force, and an electronic device using this press-fit connecting pin. The press-fit connecting pin (10) has a shaft portion with a diameter of approximately 0.4 mm, and has a first section (42) and second section (43) (along the length of the shaft portion) whose length is less than the thickness of the circuit board (100) in which the through-hole (101) is formed. Projecting strips (45, 46) which run in the direction of length are formed on the outer surfaces of the respective sections (42 and 43). The projecting strips (45 and 46) formed on the first section (42) and second section (43) are formed in mutually different angular positions.
    Type: Grant
    Filed: July 8, 1997
    Date of Patent: June 29, 1999
    Inventors: Noriaki Takenaka, Noriharu Kurokawa, Takinori Sasaki
  • Patent number: 5916000
    Abstract: An electrical contact element which is suitable for attaching and contacting in metallized bores, for example of a printed-circuit board, is specified; the contact element having a pressing-in region and a connection region, which adjoins the pressing-region via a transitional region; the pressing-in region comprising two layers of a metal sheet; the layers being arranged on each other symmetrically with respect to a plane between the layers, each of the layers having a slot formed between two contact limbs, the layers being curved away from each other, at least in the region of the slot, with the outer sides of the contact limbs diverging.
    Type: Grant
    Filed: March 23, 1998
    Date of Patent: June 29, 1999
    Assignee: The Whitaker Corporation
    Inventors: Gunter Feldmeier, Heinz-Peter Scherer, Fidelo Weigert
  • Patent number: 5893779
    Abstract: A novel press-fit electrically-conductive contact member, as, for example, an electrically-conductive metal pin, characterized by a conforming section which has an elastically-deformable region which acts as a spring and which is adapted to engage a substrate hole in a press-fitting relationship. The conforming section comprises opposed beam members configured to accommodate a considerably larger hole tolerance yet still provide sufficient retention force to stabilize the pin during a soldering process that such substrates may typically undergo. The beam cross-sections are configured to allow them to occupy a side-by-side position. Contact members with the conforming section can be manufactured by a wire-forming process in which end-to-end connected pins are formed as a continuous strip needing no excess material for carrying the pins, nor are any air gaps formed between the pins, and thus the finished continuous strip of pins can be wound up on a reel.
    Type: Grant
    Filed: October 18, 1996
    Date of Patent: April 13, 1999
    Assignee: Autosplice Systems Inc.
    Inventors: Giuseppe Bianca, Robert M. Bogursky
  • Patent number: 5876249
    Abstract: A wedge-base lamp socket comprises a socket body having a lamp holder for holding a wedge-base lamp. The lamp holder includes an outside wall, a pair of opposite receiving portions disposed inside the outside wall and opposed inside walls diametrically extending between the receiving portions. The inside walls define an elongated channel therebetween for receiving a wedge base of a lamp. The opposed inside walls include a pair of opposed recesses adjacent to each of the receiving portions each including a guide groove therein. A pair of terminals are oppositely mounted in the lamp holder. Each terminal has a bracket part received in a respective one of the receiving portions and a pair of clamp arms connected to the bracket part. The clamp arms extend upwardly along both sides of the bracket part and are adapted for clamping the wedge base of the lamp.
    Type: Grant
    Filed: January 21, 1997
    Date of Patent: March 2, 1999
    Assignee: Molex Incorporated
    Inventor: YongSoo Kim
  • Patent number: 5827075
    Abstract: An assembly for connecting an IC card to a printed circuit board includes a surface mounted connector and an ejector unit. The surface mounted connector has contacts arranged in an upper and a lower row at a narrow pitch to achieve a high degree of density of electronic components while maintaining high accuracy of contact positioning. Contacts are made by punching out from a metal sheet and have round contact sections for electrical connection with an IC card, termination sections with a portion for soldering connection to the printed circuit board, U-shaped retaining sections for insertion into contact holding openings of housing and supporting legs fitted in locking sections of the housing. The ejector unit is small but sufficiently strong and is simple to manufacture. It comprises a frame with left and right edges bent to form a guiding section wrapping around the side edges of the inserted IC card. Retaining members and a grounding contact for the card are also made by the same stamping operation.
    Type: Grant
    Filed: February 20, 1996
    Date of Patent: October 27, 1998
    Assignee: The Whitaker Corporation
    Inventors: Takashi Futatsugi, Ikuo Enomoto
  • Patent number: 5823830
    Abstract: An electrical contact is provided for press-fit insertion into a circuit board, which has a minimal antenna effect in radiating or receiving high frequency signals, while providing a large retention force (resistance to pullout). A compliant section (20, FIG. 4) of the contact is of the eye-of-the-needle type which includes a vertically-extending slot (44) that leaves a pair of largely vertical beams (46, 48) having outer sides (54) lying furthest from the slot. The lower portion (30) of the compliant section extends a small distance (N) below the bottom of the vertical slot, and is rounded to a radius of curvature (A) that is at least twenty percent of the maximum horizontal distance (G) between the outer sides of the beams, to produce a gradually rounded surface that minimizes radiation emission and reception.
    Type: Grant
    Filed: February 24, 1995
    Date of Patent: October 20, 1998
    Inventor: Woody Wurster
  • Patent number: 5820388
    Abstract: A low profile, surface-mounted receptacle includes a housing having a cavity defined at least in part by the interior surfaces of the sidewalls thereof. The interior surface of at least one sidewall has a groove, one wall of the groove being defined by an inclined portion. An electrical spring contact is received within the groove, the contact being of the curved, dual cantilever type having a first leg, a curved transition portion and a second leg. The contact being disposed to define a clearance space between itself and the inclined. The legs and curved portion responding to the introduction of a male plug by cantilever toward the inclined sidewall and undergoing a reduction in the radius of curvature, thereby displacing to an extent sufficient to exert a predetermined normal force on the plug, despite dimensional variations in the housing due to manufacture.
    Type: Grant
    Filed: July 17, 1997
    Date of Patent: October 13, 1998
    Assignee: Berg Technology, Inc.
    Inventor: John Donald Walden
  • Patent number: 5743769
    Abstract: A press-in contact includes a connection portion to be connected to a mating connector, a press-fitting portion to be fixed in a cylindrical through-hole of a printed circuit board by press-fitting, and a contact portion for introducing the press-in contact to the printed circuit board. The press-in contact further includes a positioning portion. The positioning portion has two plate-shaped pieces each having a surface to be urged by a jig for press-fitting operation and a connection part for connecting the plate-shaped pieces and the connection portion. The connection portion is formed in a substantially J-shape by bending, and center axes of the connection portion and the positioning portion are shifted from each other. As an alternative, the plate-shaped pieces are formed in a C-shape in cross-section, and center axes of the connection portion and the plate-shaped pieces of the positioning portion are shifted from each other.
    Type: Grant
    Filed: June 10, 1996
    Date of Patent: April 28, 1998
    Assignee: DDK Ltd.
    Inventor: Yasuyuki Koguchi
  • Patent number: 5738550
    Abstract: A press-fit pin has a press-fitting portion having a plurality of bending portions which are to be elastically bent so that a bending stress generated in the press-fitting portion is dispersed to the bending portions. The press-fitting portion is to be press fit into a through hole. The press-fitting portion has a plurality of beams extending along a longitudinal axis of the press-fitting portion. The beams are elastically bent along a line parallel to the longitudinal axis when the press-fitting portion is press fit into the through hole. The press-fitting portion has a cross portion extending along the longitudinal axis of the press-fitting portion so as to connect the beams. The cross portion is elastically bent along a line parallel to the longitudinal axis when the press-fitting portion is press fit into the thorough hole.
    Type: Grant
    Filed: November 13, 1996
    Date of Patent: April 14, 1998
    Assignee: Fujitsu Limited
    Inventors: Masahiko Sakuraoka, Takeshi Okuyama, Hidehisa Sakai, Takeshi Nishiyama
  • Patent number: 5730606
    Abstract: A universal production ball grid array socket is provided for use with a ball grid array package. The socket will receive a ball grid array package and in turn can be mounted or plugged into an underlying circuit board. One embodiment of the socket includes a tulip-shaped contact which is capable of receiving ball grid array ball leads of various diameters. Another embodiment of the socket includes a ball receiving contact capable of clasping an inserted ball grid array ball lead. In still another embodiment the universal production ball grid array socket is translucent allowing for visual inspection of a ball grid array package and ball grid array socket combination. Methods are provided for mounting a plurality of ball leads onto the bases of a plurality of ball receiving contacts after the contacts have been mounted within the universal production ball grid array socket.
    Type: Grant
    Filed: April 2, 1996
    Date of Patent: March 24, 1998
    Assignee: Aries Electronics, Inc.
    Inventor: William Y. Sinclair
  • Patent number: 5716239
    Abstract: An electrical connector assembly according to the current invention comprises a receptacle and a composite action beam. The composite action beam is located in the receptacle and has a movable end and a fixed end. During initial phase of insertion cycle, a movable end of the composite action beam moves as the pin is inserted into the connector. This movement reduces insertion force. During an intermediate phase of the insertion cycle, the movable end reaches the inside wall of the connector and the composite action beam now functions as a two-end supported beam. The composite action beam thereon exerts sufficiently high normal force against the inserted pin so as to retain the pin in the inserted position. Thus, the composite action beam reduces insertion force without compromising normal force once the pin is inserted.
    Type: Grant
    Filed: May 28, 1996
    Date of Patent: February 10, 1998
    Assignee: Berg Technology, Inc.
    Inventor: Stanley Wayne Olson
  • Patent number: 5709556
    Abstract: An electrical connector (10) includes an insulative housing (12) defining a plurality of passageways (14) therein for receiving therein a plurality of corresponding contacts (40) wherein the tail (42) of each contact (40) extends downward into a corresponding hole disposed in a PC board (100) on which the connector (10) is mounted. Each contact (40) further includes a contact section (44) for engagement with a mating contact of a complementary connector, and a retention section (46) positioned between the contact section (44) and the tail (42) wherein such retention section (46) includes a pair of opposite compliance expansions (47) defining an opening (48) therebetween so that such pair of expansions (47) may abut against the internal walls of the passageway (14) in the housing (12) for retaining the contacts (40) in position in the housing (12).
    Type: Grant
    Filed: November 24, 1995
    Date of Patent: January 20, 1998
    Assignee: Hon Hai Precision Ind. Co., Ltd.
    Inventors: Haw-Chan Tan, Kun-Tsan Wu
  • Patent number: 5697818
    Abstract: There is disclosed a connector in which a straight terminal, passed through a support through hole in a connector housing, is pressed at its free end portion against a support wall portion, thereby enhancing a dimensional accuracy. In a condition in which the straight terminal is inserted through the support through hole, a resiliency-applying bent portion, beforehand formed on the straight terminal, is subjected to a deforming force in a direction tending to bring the bent portion into a straight condition, so that the free end portion of the straight terminal is pressed against the support wall portion.
    Type: Grant
    Filed: March 26, 1996
    Date of Patent: December 16, 1997
    Assignee: Yazaki Corporation
    Inventor: Masaru Fukuda
  • Patent number: 5667412
    Abstract: A press-in contact has a press-fitting portion which is press-fitted in a cylindrical through-hole of a printed circuit board, thereby fixing the press-in contact to the circuit board. The cross-section of the press-fitting portion of the press-in contact includes a U-shaped inner edge and an outer periphery having two arc parts and a straight part therebetween. The circular part of the U-shaped inner edge at its bottom and the two arc parts of the outer periphery are in eccentric relation of shifted centers. The thickness of the arc parts is progressively thinner toward the open ends of the U-shaped inner edge, and a circumferential length of the arc parts of the outer periphery contacting the through-hole of the printed circuit board is as long as possible. With the press-in contact thus constructed, no whitening occurs in the proximity of the through-hole of the printed circuit board even if the holding force for the contact is more than 5 kg.
    Type: Grant
    Filed: July 10, 1995
    Date of Patent: September 16, 1997
    Assignee: DDK Ltd.
    Inventors: Makoto Takahashi, Yukio Saito
  • Patent number: 5664970
    Abstract: An improved compliant section (30) for a terminal connectable to a circuit board (54), the compliant section (30) having legs (32) with outer edges (34) thereof forming selected shapes axially therealong and an elongate hole (38) having a selected shape stamped transversely through the terminal separating the legs (32) and defined between inwardly facing edges (36) thereof. The selected shapes of the leg outer edges (34) are continuous surfaces, first diverging then converging toward an insertion end (40) of the terminal and having a widest dimension at a selected axial location. The hole (38) has first and second ends (42, 44) and a transverse median M at a selected axial location.
    Type: Grant
    Filed: February 29, 1996
    Date of Patent: September 9, 1997
    Assignee: The Whitaker Corporation
    Inventors: Wayne Leroy Millhimes, Charles Dudley Copper
  • Patent number: 5645445
    Abstract: A printed circuit board mountable connecting block of the type described in U.S. Pat. No. 4,964,812 is provided with electrical contacts which include an insulation displacement slot at one end and a circuit mountable tail at the other end. This tail may comprise a conventional solder tail, or in a preferred embodiment, may comprise a "solderless" press-fit tail. The connecting block of this invention may be mounted directly onto (e.g., through) a printed circuit board (or other electronic component). It will be appreciated that this circuit mountable feature is required and advantageous for many applications. In addition, the use of a solderless connector means (preferably a press-fit tail) is particularly advantageous for providing ease of assembly as well as lower cost (relative to conventional solderable tails).
    Type: Grant
    Filed: July 7, 1994
    Date of Patent: July 8, 1997
    Assignee: The Siemon Company
    Inventors: John A. Siemon, Howard Reynolds
  • Patent number: 5641314
    Abstract: A PCMCIA receptacle connector 2 for use with a PCMCIA card includes a plurality of receptacle contact terminals 34 positioned in two rows of cavities 18 in a housing 12. Each of the cavities has two cavity sections 20, 28. Mating pin terminal are received through the first cavity section 20 and the contact terminals are inserted from the rear face 16 of the housing 12 into the second housing cavity 28, which has smooth interior walls 32. Each stamped and formed contact terminal 34 has a forward mating section 36, a central contact support section 48, and a rear conductor contact section 42 including surface mount solder tails 44. The contact support section 48 includes resilient spring members 50 in the form of edge stamped cantilever spring members that engage the interior smooth walls 32 of the second cavity section 28 to retain the contacts in the housing 12 and to properly position the mating contact section 36 and the solder tails 44.
    Type: Grant
    Filed: June 30, 1995
    Date of Patent: June 24, 1997
    Assignee: The Whitaker Corporation
    Inventors: John L. Broschard, III, Robert S. Correll, Jr., Dennis Leroy Kemmick, John T. Larkin, Jr.
  • Patent number: 5624283
    Abstract: An electrical terminal comprises an inner contact body and an outer spring body. The outer spring body is box-shaped and encloses the inner contact body. The outer spring body comprises spring beams edge-stamped out of top and bottom walls respectively. Protrusions are positioned centrally along the spring beams, and project beyond side walls of the outer spring body such that when the terminal is inserted into a corresponding housing cavity, the protrusions interfere with walls thereof. The spring beams are thus resiliently biased and the terminal is resiliently held within the housing cavity such that chattering of the terminal therein is prevented. Vibration movements parallel to the top and bottom walls causes the spring beams to act in the plane of the metal, and vibration movements perpendicular thereto cause the spring beams to act in torsion. Due to the edge-stamping of the spring beams out of top and bottom walls, they are very simple to manufacture, yet very effective, robust and reliable.
    Type: Grant
    Filed: March 27, 1995
    Date of Patent: April 29, 1997
    Assignee: The Whitaker Corporation
    Inventor: Gheorghe Hotea
  • Patent number: 5624282
    Abstract: An electrical connector comprises a housing of electrically insulative material and defining an interior compartment and passages extending from the interior compartment to an exterior surface of the housing. Electrical contact members are resident in the housing passages. At least one of the passages is circular in configuration and a power contact member resident in the one passage has a portion resident in the one passage circular in configuration and in press-fit sealed relation with the housing. The contact member resident in the one passage has a further portion resident in the interior compartment of blade-shaped configuration. A method of making the connector includes a step of press-fitting the power contact member into the one passage from the interior compartment with the contact member circular portion leading the contact member blade portion, such that the circular portion is in interference fit in the one passage and that the blade portion is resident in the interior compartment.
    Type: Grant
    Filed: September 30, 1994
    Date of Patent: April 29, 1997
    Assignee: Thomas & Betts Corporation
    Inventors: Arthur Eggers, Kevin Henderson
  • Patent number: 5575666
    Abstract: A compliant contact for insertion in a plated hole in a circuit board is machined from a single piece of metal with a shank at one end, which projects through the hole, and a socket at its opposite end, which can be crimped about a conductor inserted in it. Rearwardly of the shank, the contact has an entry region with two convex surfaces tapering away from one another rearwardly to a compliant region. The compliant region has two flat sides and a slot extending between the sides, which divides the region into two resilient blades, each of which has a flat, parallel outer surface. The flat outer surfaces are divided from the flat sides by turned edge portions formed as a part of a common surface of circular section.
    Type: Grant
    Filed: July 10, 1995
    Date of Patent: November 19, 1996
    Assignee: Smiths Industries Public Limited Company
    Inventor: Peter Dent
  • Patent number: 5573431
    Abstract: An electrical contact is provided for press-fit insertion into a circuit board, which produces a large retention force (resistance to pullout) with only moderate hole distortion, and which can be reliably produced at low cost. A press-fit section ( 14, FIG. 4) of the contact is of largely I-beam cross-section, with upper and lower flanges (60, 62) that each have outer faces (64, 66) for abutting the walls of the circuit board hole, and with a web (70) connecting the flanges. The entire cross-section of the contact is of rigid construction for minimal deformation when inserted into the hole, so most of the deformation is of the hole. Each flange face has about the same radius of curvature (C) as that of the hole, and the web is narrower than the flanges, but thick enough to avoid substantial bending.
    Type: Grant
    Filed: March 13, 1995
    Date of Patent: November 12, 1996
    Inventor: Woody Wurster
  • Patent number: 5569046
    Abstract: An electrical connection arrangement between a contact element (13) and connection wire (12)is designed in such a way that reliable contact-making is possible in a simple manner and with the capability of automation. For this purpose, the connecting arrangement has a receptacle (11), in which the connecting wire (12) is held in the form of a winding having a plurality of turns. The contact element (13) provided with cutting edges (32) can be plugged into the receptacle (11). The outer delimitations of the turns of the connecting wire (12) and the cutting edges (32) are inclined with respect to one another in their longitudinal extent, with the result that, in the case of a plug-in movement of the contact element (13) into the receptacle (11), said contact element enters into a cutting connection on a plurality of turns of the connecting wire (12). This connection arrangement is used, inter alia, when contact is made between the connecting wires (12) of coils.
    Type: Grant
    Filed: June 13, 1995
    Date of Patent: October 29, 1996
    Assignee: Robert Bosch GmbH
    Inventor: Johannes Pfetzer
  • Patent number: 5567185
    Abstract: A method for making an electrical connector comprises the steps of configuring a housing and contact members such that the contact members may assume positions in the housing which are variable for each contact member and of assembling the contact members in the housing such that they assume positions therein giving rise to contact member coplanarity. An electrical connector so made comprises a housing defining contact member receiving channels and contact members resident in the channels, the contact members defining contact portions and contact member retaining means, the housing being configured to permit variable positioning of said contact member retaining means therein, whereby contact member contact portions may be coplanarly positioned irrespective of warp present in the housing.
    Type: Grant
    Filed: October 19, 1994
    Date of Patent: October 22, 1996
    Assignee: Thomas & Betts Corporation
    Inventors: Kevin G. Henderson, Timothy A. Jones, Jeffrey C. Howland, Robert W. Brush, Jr., Phil B. Parker
  • Patent number: 5567183
    Abstract: A terminal retaining connector capable of temporarily retaining a male terminal inside a connector housing or releasing the male terminal from the connector housing manually with ease. In the terminal retaining connector wherein an inserting hole for an electric contact portion of a male terminal is arranged in a front wall of a terminal accommodating chamber of a connector housing; and a pair of rising strips formed integrally with the electric contact portion of the male terminal and an electric wire connecting portion are accommodated in the terminal accommodating chamber. In such terminal retaining connector, an outer width between outer side top end portions of the pair of rising strips is set to a value equal to or greater than an inner width of the terminal accommodating chamber so that the outer side top end portions of the rising strips can be brought into pressure contact with inner side walls of the terminal accommodating chamber; and the inner side walls are made so thin as to be flexible.
    Type: Grant
    Filed: June 2, 1995
    Date of Patent: October 22, 1996
    Assignee: Yazaki Corporation
    Inventor: Takahiro Sano
  • Patent number: 5564954
    Abstract: An electrical contact is provided for press-fit insertion into a circuit board, which provides a large retention force (resistance to pullout) even for very small circuit board holes. A compliant section (14, FIG. 1) of the contact, which lies in the hole, is of the eye-of-the-needle type which includes a pair of largely parallel beams (24, 26) with opposite ends that merge and with middle portions (30, 32) that are laterally spaced. Additional holding power is achieved by providing a protuberance (40, 42) on a middle portion of each beam, which projects towards the other beam. When the contact is press-fit in a circuit board hole, at least the tips of the protuberances are crushed, or plastically deformed. The protuberances preferably have sides that are tapered, and the average axial length (H, FIG. 4) of each protuberance is preferably between onethird and three times its thickness (T).
    Type: Grant
    Filed: January 9, 1995
    Date of Patent: October 15, 1996
    Inventor: Woody Wurster
  • Patent number: 5548486
    Abstract: An electrical connection pin blank having at least one compliant section is affixed to a first circuit board by compressive deformation in such a way that the compliant section of the pin blank projects outwardly from the surface of the first circuit board. The end of the pin projecting from the first circuit board is then inserted into a corresponding opening in a second circuit board and the two boards brought together until the second circuit board is firmly affixed to the complaint section of the pin by compliant pin connection.
    Type: Grant
    Filed: January 21, 1994
    Date of Patent: August 20, 1996
    Assignee: International Business Machines Corporation
    Inventors: Stephen J. Kman, John A. Stubecki, William R. Sondej
  • Patent number: 5530205
    Abstract: Rectangular bus bars alternatively engaged in either of a pair of crossed slots in a support block secured in a panel board are locked in place by a locking device incorporated in a cylindrical terminal portion of each bus bar. The locking device includes an expandable ring seated in a circumferential groove in the cylindrical terminal portion. A pair of actuating pins are urged radially outward in diametrically opposed bores to wedge the expandable ring against the support block, by a tapered screw threaded into a central longitudinal bore in the terminal portion of the bus bar.
    Type: Grant
    Filed: July 29, 1994
    Date of Patent: June 25, 1996
    Assignee: Eaton Corporation
    Inventors: David A. Parks, Arthur D. Carothers, Glen C. Sisson, Michael J. Erb
  • Patent number: 5498180
    Abstract: An electrical connector filter or transient suppression component structure includes a component body, a first lead adapted to electrically contact a feedthrough contact pin in an electrical connector and a second lead adapted to engage a ground plate. The first lead may be cylindrical to extend all the way around the contact pin, the second lead including a cylindrical termination section which electrically connects the component to the ground plate by engaging an aperture provided in the ground plate. The components are housed in a dielectric insert assembly which, in one embodiment includes pairs of circular openings at one end and rectangular/circular opening pairs at the other end, the component body being inserted into a rectangular opening and the contacts and termination section extending through the circular openings.
    Type: Grant
    Filed: October 5, 1992
    Date of Patent: March 12, 1996
    Assignee: Amphenol Corporation
    Inventors: Leonard A. Krantz, Joseph D. Magnan, Stephen Punako
  • Patent number: 5498174
    Abstract: An electrical connector (2) comprises an insulating housing (4) supporting a row of electrical terminals (6). Each terminal (6) has a mating portion (18) and solder tail (20). The solder tail (20) constructed as a spring leg consists of a first portion (22) for engaging against an internal wall of a hole (H) in a circuit board (PCB) and a second portion (24) for engaging against the bottom edge of the hole (H). The first and second portions (22, 24) of each solder tail (20) are obtusely angled with respect to each other and are connected by a bight (23). The solder tail (20) can be inserted through the hole (H) and the housing (4) rotated on the board PCB so that the solder tail is elastically deformed about the bight (23) and is thereby stressed between the internal wall of the hole (H) and the bottom corner of the hole (H).
    Type: Grant
    Filed: October 18, 1994
    Date of Patent: March 12, 1996
    Assignee: The Whitaker Corporation
    Inventors: Richard W. Speer, Edward W. Beiles
  • Patent number: 5492490
    Abstract: An insert mounting and a method for inserting and mounting components in holes of printed wiring boards, in particular for plug connectors or parts thereof, include connection pegs of two components being inserted in a T-shaped basic configuration into a hole in a printed wiring board from opposite sides of the printed wiring board, for fastening the two components in the printed wiring board hole. The connection pegs have a rectangular basic cross sectional shape. One of the connection pegs forms a crossbar of the T-shaped basic configuration and is introduced first into the printed wiring board hole. At least one of the connection pegs is elastically deformable for forming an elastic insertion zone of the connection pegs of the two components in a state in which the connection pegs are disposed in the printed wiring board hole.
    Type: Grant
    Filed: March 8, 1994
    Date of Patent: February 20, 1996
    Assignee: Siemens Aktiengesellschaft
    Inventor: Jacques Longueville
  • Patent number: 5472358
    Abstract: A socket contact (1) for use with a connector (40) includes a main body (10) and a tail (12) integrally extending from the rear portion thereof and perpendicular to the main body (10). An engagement section (14) is positioned on the front portion of the main body (10), and a retention section (16) is positioned on the rear portion of the main body (10). The engagement section (16) includes a thinner U-shaped member (20) at the front end, a thicker U-shaped member (22) at the rear end, and two curved beams (23, 24) integrally intermediating therebetween, respectively, oppositely facing to each other. The two U-shaped members (20, 22) horizontally and transversely lie in the corresponding cavity (44) in the connector (40) in the same direction, and therefore the two opposite curved beams (23, 24) can sandwich an inserted male pin contact therebetween in a vertical direction.
    Type: Grant
    Filed: April 1, 1994
    Date of Patent: December 5, 1995
    Assignee: Genrife Company Limited
    Inventors: Haw-Chan Tan, Tim S. L. Chang
  • Patent number: 5433616
    Abstract: A low profile, surface-mounted receptacle includes a housing having a cavity defined at least in part by the interior surfaces of the sidewalls thereof. The interior surface of at least one sidewall has a groove, one wall of the groove being defined by an inclined portion. An electrical spring contact is received within the groove, the contact being of the curved, dual cantilever type having a first leg, a curved transition portion and a second leg. The contact being disposed to define a clearance space between itself and the inclined. The legs and curved portion responding to the introduction of a male plug by cantilever toward the inclined sidewall and undergoing a reduction in the radius of curvature, thereby displacing to an extent sufficient to exert a predetermined normal force on the plug, despite dimensional variations in the housing due to manufacture.
    Type: Grant
    Filed: January 24, 1994
    Date of Patent: July 18, 1995
    Assignee: E.I. Du Pont de Nemours and Company
    Inventor: John D. Walden
  • Patent number: 5411418
    Abstract: A method is described for fabricating an arrangement where a connector (12, FIG. 1) lies on a circuit board (14) and contacts (26) have forward contact parts lying in passages (18) of the connector insulator (16) and board-received contact parts lying in interference fit in holes (24) of the circuit board, which facilitates replacement of a single damaged contact. An installing tool (70, FIG. 3) has channels (80) that receive the forward contact parts (40) and leave the board-received contact parts (32) projecting therefrom. The installing tool with contacts therein is moved towards the circuit board to press the projecting board-received parts of the contacts into the circuit board holes (24). The installing tool is then removed, leaving the contacts behind with their forward parts projecting up from the circuit board. The connector insulator (16, FIG. 4) is then moved so its passages receive the forward contact parts, the connector then being fastened to the circuit board.
    Type: Grant
    Filed: September 1, 1993
    Date of Patent: May 2, 1995
    Assignee: ITT Corporation
    Inventors: David E. Welsh, Peter J. Hyzin
  • Patent number: 5403209
    Abstract: An electrical connector has a housing and spring contacts. The housing has uniform straight, cross-sectional T-shaped contact receiving slots. The spring contacts have middle sections fixedly mounted to the housing in head sections of the T-shaped slots and top sections. The top sections have contact areas deflectably located in base sections of the T-shaped slots and pre-load tabs movably confined in the head sections of the T-shaped slots.
    Type: Grant
    Filed: August 9, 1993
    Date of Patent: April 4, 1995
    Assignee: Burndy Corporation
    Inventor: Thomas G. Lytle
  • Patent number: 5387137
    Abstract: An electrical connector, comprising a housing provided with contact elements having connecting pins extending outside the housing having a connecting end for connecting electrical wiring, and a body made of plastically deformable synthetic material with parts which extend between the connecting pins. After the body has been fitted over the connecting pins, one or more of the parts of the body extending along the connecting pins is or are plastically deformed in such a manner that a barrier is produced to prevent the removal of the body.
    Type: Grant
    Filed: April 14, 1993
    Date of Patent: February 7, 1995
    Assignee: Berg Technology, Inc.
    Inventors: Johan H. P. Bouwknegt, Petrus W. H. Schalk
  • Patent number: 5387133
    Abstract: A terminal is provided which includes includes an a non-movable L-shaped base and a swan neck contact coupled to one end of the base. The terminal also includes a split dimple formed on a base of the terminal to provide a front-to-back alignment of the terminal inside terminal-receiving cavities formed in a socket housing. The split dimple also provides the terminal with a strong retention to the plastic body of the connector housing. The terminals are particularly useful in a SIMM socket. Adjacent terminals on opposite sides of the edge card are electrically isolated or independent from each other. By incorporating electrically independent contacts into a SIMM socket, the present invention permits twice as many I/O leads in the same amount of space compared to a conventional SIMM socket and doubles the number of pads per module.
    Type: Grant
    Filed: September 13, 1993
    Date of Patent: February 7, 1995
    Assignee: Robinson Nugent, Inc.
    Inventors: Robert J. Tondreault, James F. DePriest
  • Patent number: 5387138
    Abstract: An electrically insulating body having rows of electrical contact receiving apertures is shown in which solder tail electrical contacts, such as screw machine contacts, either of the pin or receptacle type, are removably received in the apertures. The electrical contacts are free to move in their seats within preselected limits to lower connector mating forces.
    Type: Grant
    Filed: June 25, 1992
    Date of Patent: February 7, 1995
    Assignee: Texas Instruments Incorporated
    Inventor: Austin S. O'Malley
  • Patent number: 5378170
    Abstract: In a connector comprising: a connector housing having a terminal accommodating chamber with a flexible terminal locking extended in the latter; and a terminal having a male tab at the end, which is inserted into the terminal accommodating chamber with the male tab protruded through an opening of the terminal accommodating chamber; a pair of swing preventing protrusions are formed on the inner wall of the terminal accommodating chamber at the end on the side of the opening, which wall is confronted with the terminal locking arm, in such a manner that the protrusions form a hole for insertion of for the male tab, each of the swing preventing protrusions has a first sloped guide surface on the terminal insertion side, and a second sloped guide surface on the side in opposition to the terminal locking arm, and a male tab receivable space, which is relatively wide, is formed using the second sloped surfaces, whereby the terminal can be smoothly inserted into the connector housing without play.
    Type: Grant
    Filed: July 28, 1993
    Date of Patent: January 3, 1995
    Assignee: Yazaki Corporation
    Inventors: Kimihiro Abe, Seiji Koumatsu
  • Patent number: 5374204
    Abstract: An electrical terminal (10) including a contact section (14) extending from a body section (12), and a pin section (16) extending from the body section to be inserted into a circuit board through hole (20). The pin section (16) is defined by a pair of spaced apart opposing legs (30) each having a compliant portion (42) defined by a pair of arcuate beams (48) spaced apart by a slot (50), the arcuate beam pair at outer edges (54) being larger in dimension than the through hole diameter. Insertion compresses the arcuate beams (48) of each pair together generating force in a first direction, and compresses the legs toward each other generating force in an orthogonal direction.
    Type: Grant
    Filed: November 30, 1993
    Date of Patent: December 20, 1994
    Assignee: The Whitake Corporation
    Inventors: William F. Foley, Gregory G. Griffith, David H. Gutter, William E. McClusky, Steve Robbins, Bruce W. Shoemaker
  • Patent number: 5366381
    Abstract: An electrical connector comprises, an insulating body, electrically conductive posts projecting from the body and extending outwardly for insertion along apertures of a circuit board, each of said posts being one of three types, a first type having a protrusion adapted to engage a circuit board and prop the body to prevent the body from tipping over while the body is engaged against a circuit board, a second type having a retention feature tending to retain the body engaged against a circuit board, and a third type having neither said protrusion nor said retention feature.
    Type: Grant
    Filed: August 5, 1993
    Date of Patent: November 22, 1994
    Assignee: The Whitaker Corporation
    Inventor: Richard A. Kile