Metallic Connector Or Contact Also Having Securing Part Adapted To Be Crimped, Deformed, Or Bent Onto Conductor Patents (Class 439/877)
  • Patent number: 7351074
    Abstract: An improved structure of circuit board, according to the present invention, involves sealing a conductive passageway on a circuit board by use of a spacer disposed in a solder paste. A welding pad is disposed on the conductive passageway so that an electrical terminal is capable of being soldered into the conductive passageway directly. The improved structure of circuit board is capable of stopping the solder paste from entering into the conductive passageway, thus shortening the electrical wiring pathway between the electrical terminal and the circuit board effectively, so as to improve the electrical conductivity between the electrical terminal and the printed circuit board.
    Type: Grant
    Filed: October 4, 2006
    Date of Patent: April 1, 2008
    Assignee: Lotes Co., Ltd
    Inventor: Ted Ju
  • Patent number: 7344388
    Abstract: The invention relates to a device for contacting an electrical conductor of a cable with a conductor trace (8) of a circuit board (2), characterized in that the device is made as a press-in contact (1) fittable in a hole of the circuit board (2) and securable there without solder and having a press-in part electrically contacting the conductor trace (8) and a contacting region (5) for securing and electrically contacting the end of the electrical conductor of the cable.
    Type: Grant
    Filed: November 21, 2006
    Date of Patent: March 18, 2008
    Assignee: Hirschmann Automotive GmbH
    Inventor: Markus Kreuter
  • Patent number: 7325596
    Abstract: A connector that is usable with a subterranean well includes a flange member and a tube. The flange member is adapted to form a connection with a submersible component. The tube is adapted to connect to the flange member and receive a cable that has a conductor that is surrounded by an insulative layer. The tube is crimped into the insulative layer.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: February 5, 2008
    Assignee: Schlumberger Technology Corporation
    Inventor: Paul D. K. Ebner
  • Patent number: 7316581
    Abstract: The terminal fitting includes: an electric contact part to be connected to a mating terminal fitting; and an electric wire connecting part including a bottom wall and a pair of caulking pieces rising up from the bottom wall, the pair of the caulking pieces caulking a conductor of a flat circuit body on a condition that the conductor is positioned above the bottom wall between the pair of the caulking pieces, thereby the electric wire connecting part crimping the conductor. Each caulking piece is provided with a fastening projection which projects from the caulking piece in a direction in which the pair of the caulking pieces approaches each other and prevents the conductor from coming off from between the pair of the caulking pieces.
    Type: Grant
    Filed: October 19, 2006
    Date of Patent: January 8, 2008
    Assignee: Yazaki Corporation
    Inventor: Hideto Kumakura
  • Publication number: 20070294873
    Abstract: Apparatus and methods for filament crimping. In one embodiment, the apparatus comprises a body and a filament crimp element. The filament crimp element comprises a first set of cavities disposed at a spacing which creates a first set of features and a second set of cavities disposed at a spacing which creates a second set of features. The first and second set cavities are substantially opposite one another. The first set of features are adapted to be placed at least partially within the second set of cavities and the second set of features are adapted to be placed at least partially within the first set of cavities. Methods and apparatus for the manufacture of the device are also disclosed. In addition, methods for automated placement and manufacture of assemblies using the crimp elements are also disclosed.
    Type: Application
    Filed: June 22, 2006
    Publication date: December 27, 2007
    Inventors: Robert Bogursky, Leonid Foshansky, Craig Kennedy, Darrel Wood, Mark Saunders
  • Patent number: 7306495
    Abstract: A terminal crimping structure onto aluminum electric-wire, for crimping a terminal onto an aluminum electric-wire including: an electrical conductor part comprising numerous strands; and a coating part coated on the . electrical conductor part; wherein the terminal has a wire barrel to be crimped onto the electrical conductor part of the aluminum electric-wire; and wherein the compressed ratio of the aluminum electric-wire's conductor part by the wire barrel is within a range of 50 to 70%, in terms of the ratio of (cross-sectional area of aluminum electric-wire's conductor part at crimped portion)/(cross-sectional area of aluminum electric-wire's conductor part before crimping).
    Type: Grant
    Filed: July 1, 2004
    Date of Patent: December 11, 2007
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Toshiyuki Hashimoto, Shuhei Kaneko
  • Patent number: 7303450
    Abstract: Under the invention, a new electrical terminal assembly is provided. In one embodiment, the electrical terminal assembly comprises an electrical terminal made of an electrically conductive material and having a cavity to receive a wire assembly, and a wire assembly, comprising an electrically conductive wire and insulation surrounding the wire such that a portion of the wire assembly is insulated and a portion of the wire assembly is uninsulated. The wire assembly extends into the cavity of the electrical terminal such that the uninsulated portion of the wire assembly comes into contact with the electrical terminal. The electrical terminal is crimped at a first location around the insulated portion of the wire assembly which inhibits fluid from entering the portion of the cavity housing the uninsulated portion of the wire assembly.
    Type: Grant
    Filed: September 6, 2005
    Date of Patent: December 4, 2007
    Assignee: Lear Corporation
    Inventor: Josep Roset
  • Patent number: 7282679
    Abstract: In order to make it possible to produce a secure and permanent contact connection between an electrical conductor made from a soft material, in particular an aluminum conductor, and a contact element made from a harder material, the conductor is encapsulated at least partially in a contact region by an electrically conductive material. The electrically conductive material is harder than the soft material of the conductor. The electrically conductive material is applied with the aid of a thermal spraying process, with the result that there is a pressure-free electrical connection between the soft material and the sprayed-on material. Electrical contact is made with the contact element indirectly via the sprayed-on material. The thermal encapsulation by the spraying in the contact region makes it possible for a reliable electrical contact to be made even in the case of soft materials having a tendency towards cold flow.
    Type: Grant
    Filed: May 8, 2006
    Date of Patent: October 16, 2007
    Assignee: Leoni Aktiengesellschaft
    Inventor: Gerhard Reichinger
  • Patent number: 7261604
    Abstract: The invention relates to an electrical terminal element for pushing through an opening, in particular a round opening, in an elastic material along a pushing through direction of the terminal element, comprising a contact part which has a connection section for the electrical and mechanical connection of the terminal element to an electrical lead, a dilating section and a contact section for the contacting of another terminal element arranged in series in the pushing through direction and comprising a reception part which at least partly surrounds the contact part in the region of the contact section and adjoins the dilating section. The invention also relates to a method for the manufacture of a terminal element in accordance with the invention.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: August 28, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Jens Brake, Eduard Cvasa, Bruce J. Serbin, John C Erste, John M. Chupak
  • Patent number: 7252564
    Abstract: An improved box-shaped female electrical connector featuring an optimized conductive (electrical and thermal) path, a spring contact insensitive to deformation, minimization of male blade insertion force, and maximization of contact force with the blade, all made possible by inclusion of the following structural aspects: an optimized conductive path, a spring contact carried by a dual spring contact member operative interfaced with an over stress abutment, a spring contact shield at the mouth of the electrical connector, and a basal contact, disposed opposite the spring contact, which is part of the direct conductive path of the electrical connector.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: August 7, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: John R. Morello, William G Strang
  • Patent number: 7241185
    Abstract: An integral bonding attachment includes an insulated section of a conductive wire with an exposed, uninsulated section. A sleeve covers the insulated and uninsulated sections of the conductive wire, and the sleeve includes a flattened section encasing at least a portion of the uninsulated wire section to form a generally integral structure with the core of the conductive wire. At least one generally tubular section is positioned at an end of the flattened section to engage the insulated section of the conductive wire. An aperture may pass simultaneously through the inner core and flattened sleeve section for attaching the integral bonding attachment to a structure.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: July 10, 2007
    Assignee: Tensolite Company
    Inventors: David Charles Cecil, Jack Edgar Sutherland
  • Patent number: 7234236
    Abstract: The invention relates to a method for producing a conductive contact part for a detachable electric plug-in connection. Said method provides a contact element comprising a bushing part, sections of which contain longitudinal slits and which has ribs distributed around its periphery. A sleeve part, which can surround the bushing part and cover the ribs, comprises two opposing end faces. The sleeve part is placed and positioned in an approximately coaxial manner in relation to the bushing part, in such a way that it covers the ribs, the positioned sleeve part being locked by one of its two faces on the bushing part. The bushing part is elastically twisted about its central axis, in such a way that the ribs are towards said central axis and the other face of the sleeve part is locked on the bushing part that is held in a twisted position against the elastic restoring force of the ribs.
    Type: Grant
    Filed: July 17, 2003
    Date of Patent: June 26, 2007
    Inventors: Susanne Derleth, legal representative, Matthias Schweizer, Peter Vache, Horst Derleth, deceased
  • Patent number: 7210958
    Abstract: An electrical contact crimp ear serration comprised of a plurality of teeth where each tooth has a cross-sectional profile comprising a leading face extending upwardly to an apex from the crimp ear surface, a central face extending downwardly from the apex to a valley below the crimp ear surface, and a trailing face extending upwardly from the valley to the crimp ear.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: May 1, 2007
    Assignee: ETCO, Inc.
    Inventors: Ralph E. Jacques, Dennis Herdegen, John J. MacNeil, Edward Jacques, Brian J. Stumm
  • Patent number: 7201602
    Abstract: A wire connection portion of a terminal fitting to be connected to a cable for surface mounting includes: a bottom wall extended from the electrical contact portion for overlapping with a flat conductor of a cable for surface mounting; crimping blades vertically extended in a staggered fashion from both edges of the bottom wall for sticking into the flat conductor; and transversal projections projecting from the both edges of the bottom wall respectively corresponding to the staggered crimping blades. Outer ends of the transversal projections are disposed more outward from inner walls of the crimping blades at each side of the bottom wall. A gap between the crimping blades extended from both edges of the bottom wall is narrower than a curvature radius of curved portions formed between the crimping blades and the bottom wall.
    Type: Grant
    Filed: March 21, 2006
    Date of Patent: April 10, 2007
    Assignee: Yazaki Corporation
    Inventor: Hideto Kumakura
  • Patent number: 7182655
    Abstract: A method and device for wiring connection is provided. The method for wiring connection includes steps of applying at least a barrel pin to a printed circuit board, riveting one end of the barrel pin to the printed circuit board, soldering the barrel pin on the printed circuit board, inserting at least a wiring into the barrel pin via the other end of the barrel pin, and fixing the wiring inside the barrel pin.
    Type: Grant
    Filed: March 29, 2004
    Date of Patent: February 27, 2007
    Assignee: Delta Electronics, Inc.
    Inventors: Dwo Chen, Tsung-Kuo Yang, Zhao-An Jiang, Charles Chou
  • Patent number: 7183489
    Abstract: The compression connector has a first body portion including a first hook and a first ramp extending therefrom to form a first main wire port. The first body portion also has a second hook and a second ramp extending therefrom to form a first tap wire port. The first body portion further has a second tap wire port and a third tap wire port positioned between the first main wire port and the first tap wire port.
    Type: Grant
    Filed: May 9, 2006
    Date of Patent: February 27, 2007
    Assignee: Panduit Corp.
    Inventors: Robert W. Kossak, Joseph A. Chopp, Jr., Robert L. Sokol, Steven R. Bitz
  • Patent number: 7179140
    Abstract: Contact-making device and method for connecting an electric conductor, in particular a wire-like and/or thread-like electric conductor which is arranged in a textile material, electrically to an electronic component. The device includes a substrate material, and at least one contact, which is formed on the substrate material, to connect the electric conductor electrically to the electronic component, the contact comprising a movable section and an immovable section. The movable section is formed such that, during the electrical connection operation, it is arranged substantially on a surface side opposite the immovable section.
    Type: Grant
    Filed: June 4, 2004
    Date of Patent: February 20, 2007
    Assignee: Infineon Technologies AG
    Inventors: Stefan Jung, Christl Lauterbach
  • Patent number: 7174633
    Abstract: The invention comprises filling a conductive adhesive on a hole end of a wire connection part in tubular shape of the terminal which has an electric contact part at one side and the wire connection part at the other side, inserting an electric wire from a hole opening of the wire connection part toward the hole end, and reducing evenly a size of a tubular wall of the wire connection part, thereby causing the conductive adhesive to infiltrate into a space of the electric contact part or between wires. The invention also comprises tightening the tubular wall of the wire connection part by a rotary swaging process. Further, the conductive adhesive is a nickel paste which is a mixture of nickel powders in a liquid epoxy resin based binder. In addition, at least one of a core wire portion of the electric wire or the terminal is aluminum or aluminum alloy.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: February 13, 2007
    Assignee: Yazaki Corporation
    Inventor: Masanori Onuma
  • Patent number: 7121903
    Abstract: The terminal includes a front portion, a middle portion, and a rear portion. The rear portion is opened and has a pair of upright segments. The front portion is a shape of hollow cylinder and has bent tips. The middle portion is partly opened and an inner edge thereof has a collapsed or chamfered face. A step H is disposed between the rear portion and the front portion so that the middle portion is downwardly tapered to the rear portion. A through-hole is disposed at inner wall of the middle portion close to the rear portion for a part of the core wires, preferably edges of the covers also, to be visible through the through-hole.
    Type: Grant
    Filed: September 20, 2005
    Date of Patent: October 17, 2006
    Assignee: Yazaki Corporation
    Inventors: Tadahisa Sakaguchi, Masanori Onuma, Nobuyuki Asakura
  • Patent number: 7090547
    Abstract: Even in the case of a bar-like small terminal connection, its strength is retained. In (a), a strip (21) made, for example, of a thin metal sheet having a thickness of 0.2 mm and a predetermined width is collapsed by rolling to a thickness of 0.16 mm as in (b). Subsequently, as in (c), the longitudinal opposite sides (22, 23) of the strip (21) are erected with respect to the base plate (24), then inwardly bent, as in (d), and folded onto the base (24), as in (e). Further, the folded opposite sides (22, 23) are erected together with the base plate (24) into a closely contacted state, whereupon as in (f), the folded body is mechanically compressed from all sides into a form having a 0.64-mm square cross section.
    Type: Grant
    Filed: July 10, 2003
    Date of Patent: August 15, 2006
    Assignee: Mitsubishi Cable Industries, Ltd.
    Inventors: Yukifumi Machida, Yoshikazu Tanaka, Hiroshi Ikagawa
  • Patent number: 7077712
    Abstract: The jointing sleeve component includes a sleeve made of electrically conductive metal. A diameter of the sleeve is to be reduced by swaging on a condition that core wire ends of a plurality of coated electric wires are received in the sleeve. Each core wire end is obtained by removing an insulating coating from the coated electric wire. The jointing sleeve component electrically connects the core wire ends to each other. The sleeve is formed in a pipe-shape from a developed material, which is stamped out from a plate made of the electrically conductive metal to have a specific shape.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: July 18, 2006
    Assignee: Yazaki Corporation
    Inventors: Tadahisa Sakaguchi, Masanori Onuma, Nobuyuki Asakura
  • Patent number: 7066774
    Abstract: An electrical connector includes a terminal attached to a length of wiring that extends from the stator windings of an electrical device, and a tubular insulating sleeve that extends along the length of wiring. The sleeve is secured stationary relative to both the wiring and the terminal by being secured to the stator windings by the same mechanical connection that binds the stator windings.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: June 27, 2006
    Assignee: Emerson Electric Co.
    Inventors: Vincent P. Fargo, Kent L. White, Paul G. Michaels, Jacob M. Olejniczak, William L. Riggs
  • Patent number: 7053307
    Abstract: The compression connector has a first body portion including a first hook and a first ramp extending therefrom to form a first main wire port. The first body portion also has a second hook and a second ramp extending therefrom to form a first tap wire port. The first body portion further has a second tap wire port and a third tap wire port positioned between the first main wire port and the first tap wire port.
    Type: Grant
    Filed: November 4, 2004
    Date of Patent: May 30, 2006
    Assignee: Panduit Corp.
    Inventors: Robert W. Kossak, Joseph A. Chopp, Jr., Robert L. Sokol, Steven R. Bitz
  • Patent number: 7044813
    Abstract: An electrical connector includes a dielectric housing having a plurality of terminal-receiving passages. An end cap is coupled to a rear end of the housing and includes a plurality of through passages aligned with the terminal-receiving passages in the housing. A plurality of conductive terminals are insertable into the terminal-receiving passages in the housing from the rear termination end thereof through the through passages in the end cap. Each terminal includes a rear terminating end comprising a crimp section for crimping onto an electrical wire. The cross-sectional configuration of the crimp section relative to the cross-sectional configuration of the respective through passage in the end cap prevents the terminal from rotating as the crimp section passes through the through passage in the end cap.
    Type: Grant
    Filed: January 23, 2004
    Date of Patent: May 16, 2006
    Assignee: Molex Incorporated
    Inventors: James Frank Amara, Anthony Butcher, Blake Synnestvedt
  • Patent number: 7043833
    Abstract: A method of manufacturing an angled conductor electrical connector including extruding a metal member having a channel therein; and bending the metal member such that the channel forms two angled conductor receiving areas. Each conductor receiving area has a channel axis angled relative to each other.
    Type: Grant
    Filed: July 24, 2003
    Date of Patent: May 16, 2006
    Assignee: FCI Americas Technology, Inc.
    Inventor: Gary W. DiTroia
  • Patent number: 7017433
    Abstract: A sensor assembly having a housing including a first portion and a second portion. One of the portions of the housing includes a plurality of walls. The walls at least partially define a chamber. The assembly also includes a hinge connected to the first portion and to the second portion. The second portion is pivotable about the hinge from an open position with respect to the first portion to a closed position with respect to the first portion. The assembly also includes a sensor positioned within the chamber and substantially encircled by the plurality of walls. The sensor is partially enclosed by the first portion and second portion when the second portion is in the closed position.
    Type: Grant
    Filed: October 4, 2002
    Date of Patent: March 28, 2006
    Assignee: SSI Technologies, Inc.
    Inventor: Jeffrey Tola
  • Patent number: 7008274
    Abstract: In a crimp contact to be connected to a cable having a conductive core wire and an insulating cladding portion covering the core wire, the crimp contact has a cladding crimping portion for crimping the cladding portion and a core wire crimping portion arranged adjacent to the cladding crimping portion for crimping the core wire. The core wire crimping portion has a base portion for receiving the core wire and a first core wire barrel extending from the base portion for crimping the core wire to cover an outside of the core wire. The first core wire barrel has a relatively longer length from the base portion at a part relatively far from the cladding crimping portion and a relatively shorter length from the base portion at another part relatively near to the cladding crimping portion.
    Type: Grant
    Filed: November 22, 2004
    Date of Patent: March 7, 2006
    Assignee: Japan Aviation Electronics Industry, Limited
    Inventors: Yasufumi Hayashi, Seiichi Hara, Kiyohito Koide
  • Patent number: 6976889
    Abstract: In a method of connecting a terminal with a wire in which a core (2) of a wire is inserted into a tubular wire connecting portion (1) of a terminal, and the wire connecting portion is crimped in a radial direction of the wire, the wire connecting portion is compressed in a radial direction of the wire and uniformly over the whole circumference. While rotating dies (7?) by using a rotary swaging machine, the wire connecting portion is compressed by the dies in a radial direction of the wire and uniformly over the whole circumference. The wire connecting portion is compressed in a radial direction of the wire and uniformly over the whole circumference, and the outer periphery of a compressed part of the wire connecting portion has a true circular section shape.
    Type: Grant
    Filed: September 21, 2004
    Date of Patent: December 20, 2005
    Assignee: Yazaki Corporation
    Inventors: Yasumichi Kuwayama, Toshihiro Maki, Masanori Onuma, Nobuyuki Asakura
  • Patent number: 6953352
    Abstract: An electrical connection arrangement for a fuel injector includes an electrical interface that is supported by the fuel injector body portion. The electrical interface preferably includes at least one deformable connector member. During assembly, the deformable connector member is manipulated to piece through an insulation layer on a conductor and make an electrical connection with a conductive portion of the conductor. In one example, the connector members are crimped into position to provide an electrical coupling and a physical connection between the interface and the associated conductor. The preferred conductor is a flex cable.
    Type: Grant
    Filed: April 27, 2001
    Date of Patent: October 11, 2005
    Assignee: Siemens VDO Automotive Inc.
    Inventor: Erik K. Karell
  • Patent number: 6951491
    Abstract: A connection cap includes: an insulative cap body for receiving conductors of a wire provided with a back wall and an opening at respective opposite ends thereof; an electrically-conductive conductor connection member which is provided within the cap body and is adapted to be connected to the conductors when the cap body is compressed radially in a state the conductors are received in the cap body; and an electrically-conductive resin material which is filled in a back wall-side portion of the cap body, and is extruded toward the opening to penetrate into interstices between the conductors when the cap body is compressed.
    Type: Grant
    Filed: April 16, 2004
    Date of Patent: October 4, 2005
    Assignee: Yazaki Corporation
    Inventors: Tadahisa Sakaguchi, Masanori Onuma
  • Patent number: 6912423
    Abstract: A connector assembly of an electrophysiologial device. The connector assembly includes a substrate forming a tube extending from a proximal end to a distal end an electrical circuit formed on the substrate, such as etching or printing, where the substrate is optionally non-conductive. In another option, the connector assembly includes clad wires and/or flexible circuits within an insulated terminal structure.
    Type: Grant
    Filed: August 21, 2002
    Date of Patent: June 28, 2005
    Assignee: Cardiac Pacemakers, Inc.
    Inventors: Gregory R. Ley, Gregory L. Sundberg, Jaime L. Rugnetta, Mary S. Wentorf, Paul E. Zarembo, Christopher M. Zerby
  • Patent number: 6893301
    Abstract: In a method of connecting a terminal with a wire in which a core (2) of a wire is inserted into a tubular wire connecting portion (1) of a terminal, and the wire connecting portion is crimped in a radial direction of the wire, the wire connecting portion is compressed in a radial direction of the wire and uniformly over the whole circumference. While rotating dies (7?) by using a rotary swaging machine, the wire connecting portion is compressed by the dies in a radial direction of the wire and uniformly over the whole circumference. The wire connecting portion is compressed in a radial direction of the wire and uniformly over the whole circumference, and the outer periphery of a compressed part of the wire connecting portion has a true circular section shape.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: May 17, 2005
    Assignee: Yazaki Corporation
    Inventors: Yasumichi Kuwayama, Toshihiro Maki, Masanori Onuma, Nobuyuki Asakura
  • Patent number: 6884127
    Abstract: In a linking device (1) between strands (6) of a cable (3) and a contact element (4) comprising a hollow intermediate tube (9) provided with a channel, the tube has a first aperture (11) used for the insertion of one end (2) of the cable into the channel and a second aperture (17) to cooperate with the contact element. The tube is a solid part like the contact element. It is made of a material having a coefficient of expansion similar to that of the strands. This tube enables connexion between strands with a coefficient of expansion different from that of the contact element with which they have to be connected.
    Type: Grant
    Filed: July 17, 2003
    Date of Patent: April 26, 2005
    Assignee: Souriau
    Inventors: Thierry Quillet, Daniel Gloaguen
  • Patent number: 6881104
    Abstract: A wire connector for connecting wires to each other having a small wire collection space and which transmits a small shock load to the wires connected therein is formed by bending a metal plate at both sides of a central portion to form a closed ring having open ends at both ends thereof. Depressions that protrude toward the interior of the closed ring so that they approach each other are formed at the central portions of both side walls of the closed ring. A vertically extending slot is formed in each of the side walls. Wires are inserted through each of the open ends and the slots, then pressure is applied so that the portion where the ends of the bent metal plate are coupled and the central portion approach each other. The pressure compressively deforms the connector, and the wires are electrical connected to each other.
    Type: Grant
    Filed: January 10, 2003
    Date of Patent: April 19, 2005
    Assignee: Tyco Electronics AMP K.K.
    Inventors: Mitsuru Suzuki, Yoshifumi Suemitsu, Nobuhiro Yamasaki, Kooji Imai
  • Patent number: 6855409
    Abstract: There is provided a method for connecting an insulator coated wire with a conductive member while keeping the electrical resistance low and enough joint strength at the joint section therebetween without removing the coating film of the insulator coated wire beforehand. The conductive member has upper and lower pieces which pinch the insulator coated wire, and a gap between the upper and lower pieces varies at different locations. The wire and the conductive member have a good electrical connection at a region of the joint section where the gap between the upper and lower pieces is narrow. In addition, the connection strength of the wire and the conductive member can be enhanced at a region of the joint section where the gap between the upper and lower pieces is wide.
    Type: Grant
    Filed: May 15, 2000
    Date of Patent: February 15, 2005
    Assignee: DENSO Corporation
    Inventors: Mamoru Urushizaki, Katsumi Nakazawa, Masato Ichikawa, Masami Kojima
  • Patent number: 6848918
    Abstract: A plug having one round-headed copper conductive sheetmetal and two rectangular copper conductive sheetmetals, all contained within injected resin to form a triangle plug with three conductive sheetmetals arranged in triangle protruding forward. The round-headed conductive sheetmetal is punched in one piece with an extended sheetmetal stretched backward and connected to the wire-inlaying end. The two rectangle conductive sheetmetals are punched with the backend stretching upward to form a seamless L-shaped sheetmetal. The backend of the extended sheetmetal is connected with a wire-inlaying end with its opening facing upward, preventing the extended sheetmetals from being damages because of the second twist. With the three conductive sheetmetals wrapped and located at the back of the plug providing a certain degree of strength and each wire-inlaying end being kept in parallel, the wire inlaying process can be completed once.
    Type: Grant
    Filed: August 7, 2002
    Date of Patent: February 1, 2005
    Inventor: Wen-Piao Chuang
  • Patent number: 6838620
    Abstract: One end of a terminal is formed in a tube shape, and a front end of a covered electric wire in which a part of a covering is peeled is inserted to the one end of the terminal, and is uniformly caulked from a periphery. A length of the peeled covering is shorter than a depth of the tube-like portion of the terminal. Accordingly, a part of the covering is received in the tube-like portion and caulked so as to serve as an operation of a packing, thereby preventing a water and an air from entering into an inner portion of the tube-like portion. Further, since the tube-like portion is uniformly caulked so as to be closely contact with the electric conductor, it is possible to obtain a comparatively large contact area, and it is possible to obtain a stable conduction.
    Type: Grant
    Filed: October 12, 2001
    Date of Patent: January 4, 2005
    Assignee: Yazaki Corporation
    Inventors: Kazuhiro Murakami, Yukiko Shimada, Yuji Nitta, Kenichi Hanazaki
  • Patent number: 6818830
    Abstract: A compression connector for securing wires therein is disclosed. The compression connector comprises a first body portion connected to a second body portion, each of the first and second body portions having two pairs of leg portions extending therefrom to form two conductor receiving channels, respectively. The compression connector also has a first pair of slots and a second pair of slots for receiving a cable tie to secure wires therein before crimping. At least one transversely-oriented slot extends between the first pair of slots and the second pair of slots. A method for securing wires within a compression connector is also disclosed.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: November 16, 2004
    Assignee: Panduit Corp.
    Inventors: Bernard J. O'Grady, Robert L. Sokol, Robert W. Kossak
  • Patent number: 6814632
    Abstract: An electrical connector system has an electrical contact structure including an electrically conducting contact with a metallic contact body having a hollow tubular portion, and a metallic contactor extending from the contact body. A hollow nonmetallic sleeve is joined to and extends from the hollow tubular portion of the contact body. The nonmetallic sleeve is coaxial with the hollow tubular portion in a region where the hollow tubular portion and the nonmetallic sleeve are joined to each other. A wire is inserted through an interior of the nonmetallic sleeve and into the hollow tubular portion of the contact body and is crimped to the hollow tubular portion. The electrical contact structure is received in an electrical connector body.
    Type: Grant
    Filed: June 4, 2002
    Date of Patent: November 9, 2004
    Assignee: Raytheon Company
    Inventor: Ronnie G. Peterson
  • Patent number: 6808416
    Abstract: The invention relates to a coaxial cable connector having a conductive outer shell comprising a mating section and a cylindrical sleeve. The cylindrical sleeve has a cable receiving end having an annular projection with a larger external diameter than the cylindrical sleeve. A coaxial cable is stripped to expose portions of an outer conductor, a dielectric, and a central conductor. The central conductor terminates within a signal pin. A ferrule is positioned over the outer conductor. The outer conductor is folded back over the ferrule. An insulative cylinder is positioned over the dielectric. When a crimping die is applied to the cylindrical sleeve, the crimping die first contacts the annular projection. The annular projection rolls inward and toward the mating section of the conductive outer shell. The annular projection contacts the ferrule pushing the ferrule toward the mating section to create a forward bias inside the cylindrical sleeve.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: October 26, 2004
    Assignee: Yazaki North America, Inc.
    Inventors: Jeffrey J. Fegley, James English, James Fetterolf, Sr.
  • Publication number: 20040209528
    Abstract: A method and device for wiring connection is provided. The method for wiring connection includes steps of applying at least a barrel pin to a printed circuit board, riveting one end of the barrel pin to the printed circuit board, soldering the barrel pin on the printed circuit board, inserting at least a wiring into the barrel pin via the other end of the barrel pin, and fixing the wiring inside the barrel pin.
    Type: Application
    Filed: March 29, 2004
    Publication date: October 21, 2004
    Applicant: Delta Electronics Inc.
    Inventors: Dwo Chen, Tsung-Kuo Yang, Zhao-An Jiang, Charles Chou
  • Patent number: 6805596
    Abstract: A connector assembly for use in transmission line installations. An elongated steel tube is provided and an aluminum sleeve is axially inserted into the tube and exhibits a rate of extrusion greater than the tube. A current carrying cable has a plurality of outer strands and a central extending plurality of inner strands which insert within the sleeve. The tube is subjected to a mechanically compressing and area reducing procedure such that the sleeve extrudes at a rate greater than the tube and the aluminum material associated with the sleeve fills irregularities existing between the inner strands. The sleeve also establishes stress relief between the wire strands and the tube. An aluminum outer tubular body is slidably engaged over the assembled tube and sleeve and is mechanically compressed at specified locations in order to secure about the outer strands of the cable.
    Type: Grant
    Filed: April 16, 2002
    Date of Patent: October 19, 2004
    Assignee: Alcoa Fujikura Limited
    Inventors: Wayne L. Quesnel, Richard A. Bragg
  • Patent number: 6790106
    Abstract: A tab (20) has first and second plates (21, 22). A bulge (23) of the first plate (21) is spaced from the second plate (22). Supports (25) project from the bulge (23) and contact with the second plate (22). Thus, a sufficient strength is secured for the tab (20). The supports (25) are in contact with the second plate (22) at positions displaced toward side edges from the free ends (28a). Thus, there is no danger that the supports (25) will thrust themselves between the free ends (28a) to separate the free ends (28a) when the first plate (21) is pressed, thereby preventing the tab (20) from being deformed.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: September 14, 2004
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Hikaru Ito, Yoshio Okura
  • Patent number: 6782608
    Abstract: In a mold for pressing an electric-wire clamping portion of a terminal, a lower side-wall mold part and an upper side-wall mold part are provided for pressing side walls connected to the electric-wire clamping portion. A pressure face substantially continuously connected to a pressure face of an upper conductor mold part is provided on one end side of the upper side-wall mold part. A taper face is provided on the other end side of the upper side-wall mold part so as to be enlarged toward the other end. Accordingly, side walls pressed between the lower side-wall mold part and the upper side-wall mold part are deformed so that the quantity of deformation at one end is near the quantity of compressive deformation of the electric-wire clamping portion and so that the quantity of deformation is reduced gradually toward the other end side. Thus, local stress concentration is not caused in the side walls so that cracks are prevented from occurring in the side walls.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: August 31, 2004
    Assignee: Yazaki Corporation
    Inventors: Hideki Ohsumi, Yoshimi Wada
  • Publication number: 20040157505
    Abstract: A conductor portion (3) and an insulating sheath (4) of a wire (2) are inserted in a generally-cylindrical wire connection portion (32) of a terminal, and in this condition the wire connection portion (32) is compressively pressed radially uniformly over an entire periphery thereof, so that the conductor portion and the insulating sheath are held in intimate contact with an inner peripheral surface of the wire connection portion. The wire connection portion (32) has a smaller-diameter insertion hole for the conductor portion (3), and a larger-diameter insertion hole for the insulating sheath (4), the insertion holes being disposed in coaxial relation to each other.
    Type: Application
    Filed: February 11, 2004
    Publication date: August 12, 2004
    Applicant: YAZAKI CORPORATION
    Inventors: Yasumichi Kuwayama, Toshihiro Maki
  • Publication number: 20040157504
    Abstract: A press-clamping terminal of the invention is press-fastened at its conductor-clamping portion on an outer periphery of a conductor part of a wire so as to be electrically connected to the conductor part. A plating layer is formed at least on an inner surface of the conductor-clamping portion for contact with the conductor part, the plating layer being harder than a passivation layer formed on a surface of the conductor part, and being excellent in electrical conductivity. With this construction, the hard plating layer fractures the passivation layer upon press-fastening of the conductor-clamping portion on the conductor part of the wire, thereby providing the good press-clamping condition in which any passivation layer, increasing the contact resistance, is not interposed between the press-clamping terminal and the conductor part.
    Type: Application
    Filed: December 12, 2003
    Publication date: August 12, 2004
    Applicant: YAZAKI CORPORATION
    Inventors: Kei Fujimoto, Masanori Onuma
  • Publication number: 20040142607
    Abstract: After bringing a conductor of an electric wire into press contact to connect with a wire caulking portion of a connection terminal, the conductor and the wire caulking portion are welded to connect by irradiating laser beam to a bottom wall of the wire caulking portion. Laser irradiation is carried out intermittently by three times and the laser irradiation at the second time and thereafter which is carried out later is carried out such that during a time period in which a laser welded portion immediately previously is brought into a predetermined state of elevating temperature, portions or welded regions overlap welded regions in laser irradiation irradiated previously.
    Type: Application
    Filed: December 11, 2003
    Publication date: July 22, 2004
    Applicant: YAZAKI CORPORATION
    Inventors: Nobuyuki Asakura, Kei Fujimoto, Masanori Onuma
  • Publication number: 20040137802
    Abstract: A crimp connector for electrical contacting at least one electrical conductor embedded in an insulating material. The crimp connector has a crimping region comprising a base having at least one contact strip and at least one piercing tine. The at least one contact strip has a tapered tip and is arranged on the base such that the tapered tip penetrates an insulating material of a conductor from a lower surface to contact an electrical conductor therein when crimped. The at least one piercing tine has a tapered end region and is arranged on the base such that the tapered end region penetrates the insulating material of the conductor from an upper surface to contact the electrical conductor therein when crimped.
    Type: Application
    Filed: October 6, 2003
    Publication date: July 15, 2004
    Inventors: Hannes Jahn Wendling, Olivier De Cloet, Jonny Jauris
  • Publication number: 20040137801
    Abstract: In a linking device (1) between strands (6) of a cable (3) and a contact element (4) comprising a hollow intermediate tube (9) provided with a channel, the tube has a first aperture (11) used for the insertion of one end (2) of the cable into the channel and a second aperture (17) to cooperate with the contact element. The tube is a solid part like the contact element. It is made of a material having a coefficient of expansion similar to that of the strands. This tube enables connexion between strands with a coefficient of expansion different from that of the contact element with which they have to be connected.
    Type: Application
    Filed: July 17, 2003
    Publication date: July 15, 2004
    Applicant: SOURIAU
    Inventors: Thierry Quillet, Daniel Gloaguen
  • Publication number: 20040121658
    Abstract: Disclosed is a two-step method for crimping a contact (1) comprising a sleeve (7), the sleeve being provided with a cylindrical portion (14) and a truncated portion (18), about one end (2) of a cable (3) inserted in this sleeve. In the first step, the cylindrical portion is crimped around bared strands (10) of the cable by means of a first jaw (12). In a second step, while the crimping pressure exerted during the first step is maintained, a second jaw (13) is shifted axially along the sleeve so as to apply stress to outer walls of the tapering portion along the bared strands of the cable and also along a sheath (11) of the cable.
    Type: Application
    Filed: July 17, 2003
    Publication date: June 24, 2004
    Inventor: Daniel Gloaguen