Abstract: According to one embodiment, a system for manufacturing a polymethyl methacrylate (PMMA) prepreg includes a mechanism for continuously moving a fabric or mat and a resin application component that applies a methyl methacrylate (MMA) resin to the fabric or mat. The system also includes a press mechanism that presses the fabric or mat during the continuous movement subsequent to the application of the MMA resin to ensure that the MMA resin fully saturates the fabric or mat. The system further includes a curing oven through which the fabric or mat is continuously moved. The curing oven is maintained at a temperature of between 40° C. and 100° C. to polymerize the MMA resin and thereby form PMMA so that upon exiting the curing oven, the fabric or mat is fully impregnated with PMMA.

Abstract: Disclosed herein are carbon-fiber reinforced polymeric composite and methods related thereto.

Abstract: [Problem] To provide a reinforcing fiber bundle that can maintain a good opening state of reinforcing fibers and that can produce a fiber-reinforced composite having excellent mechanical strength; a reinforcing fiber woven fabric using the same; a carbon fiber reinforcing composite using the same; and methods for producing the same. [Solution] A reinforcing fiber bundle comprising a plurality of reinforcing fibers is produced, the reinforcing fiber bundle having a cross-linking portion comprising a carbon allotrope between the reinforcing fibers.

Abstract: A reinforcing mesh element for embedding in a cement matrix of a building structure, preferably in a corner region or in a curved region. The reinforcing mesh element has a grid-shaped arrangement of fiber bundles that are embedded in a plastic matrix. The reinforcing mesh element has at least one rigid zone and at least one flexible zone. In the at least one flexible zone the plastic matrix consists of an elastomer plastic. The plastic matrix comprises in the at least one rigid zone a thermoset plastic. The flexible or rigid form of the reinforcing mesh element is thus obtained, due to the set-up of the plastic matrix. Additional stiffening bodies or stiffening elements that are connected with the grid-shaped arrangement can be omitted. The reinforcing mesh element can be adapted to the respective situation and simplifies handling when manufacturing a building structure.

Abstract: Method embodiments for producing a fiber-reinforced epoxy composite comprise providing a mold defining a shape for a composite, applying a fiber reinforcement over the mold, covering the mold and fiber reinforcement thereon in a vacuum enclosure, performing a vacuum on the vacuum enclosure to produce a pressure gradient, insulating at least a portion of the vacuum enclosure with thermal insulation, infusing the fiber reinforcement with a reactive mixture of uncured epoxy resin and curing agent under vacuum conditions, wherein the reactive mixture of uncured epoxy resin and curing agent generates exothermic heat, and producing the fiber-reinforced epoxy composite having a glass transition temperature of at least about 100° C.

Abstract: We report a method of preparation of highly elastic graphene oxide films, and their transformation into graphene oxide fibers and electrically conductive graphene fibers by spinning. Methods typically include: 1) oxidation of graphite to graphene oxide, 2) preparation of graphene oxide slurry with high solid contents and residues of sulfuric acid impurities. 3) preparation of large area films by bar-coating or dropcasting the graphene oxide dispersion and drying at low temperature. 4) spinning the graphene oxide film into a fiber, and 5) thermal or chemical reduction of the graphene oxide fiber into an electrically conductive graphene fiber. The resulting films and fiber have excellent mechanical properties, improved morphology as compared with current graphene oxide fibers, high electrical conductivity upon thermal reduction, and improved field emission properties.

Abstract: The present invention relates to a process and assembly for preparing a dry thermoplastic prepreg comprising reinforcing fiber spread tow (2) and airborne or melt-borne discrete thermoplastic fibers (4).

Abstract: Provided herein are compositions, comprising polysilazane, polysiloxane, and a boron constituent. The compositions may further comprise carbon nanofibers. Also provided is a method for forming the compositions, composites formed from a composition, and a method for forming composites from a composition by mixing the compositions with fibers and curing the composition-fiber mixture.

Abstract: A three dimensional woven preform, a fiber reinforced composite incorporating the preform, and methods of making thereof are disclosed. The woven preform includes one or more layers of a warp steered fabric. A portion of the warp steered fabric is compressed into a mold to form an upstanding leg. The preform includes the upstanding leg and a joggle in a body portion. The body portion and upstanding leg are integrally woven so there is continuous fiber across the preform. A portion of the warp steered fabric includes stretch broken carbon fibers in the warp direction, and another portion includes conventional carbon fibers. The warp steered fabric can be woven on a loom equipped with a differential take-up mechanism. The warp steered fabric can be a single or multilayer fabric. The preform or the composite can be a portion of an aircraft window frame.

Abstract: Known textile flat structures contain precious metal wire or they are composed completely thereof. In order to achieve high flexural and tensile strength, at the same time with high flexibility of the flat structure, the precious metal wire is configured as a precious metal cord having a plurality of cords or a plurality of individual precious metal wires or a combination of cords and individual precious metal wires, which are in each case laid around one another and/or twisted around one another.

Abstract: A multi-layer, fluid transmissive structure is provided that comprises first and second fiber layers each comprising a plurality of polymeric fibers bonded to each other at spaced apart contact points. The polymeric fibers of these fiber layers have diameters greater than one micron and collectively define interconnected interstitial spaces providing tortuous fluid flow paths through the first and second fiber layers. The structure also comprises a plurality of nanofibers disposed intermediate at least a portion of the first fiber layer and at least a portion of the second fiber layer.

Abstract: An interior component for a vehicle may include a nonwoven fabric impregnated with a resin. The nonwoven fabric and resin are consolidated into a solid sheet devoid of pockets. The interior component may exclude metal coated filler particles and lubricants. The method of making the interior component includes the steps of: forming a nonwoven fabric of a staple fiber and a resin, consolidating the nonwoven fabric and the resin into a solid sheet, and forming the solid sheet into the vehicle component. The vehicle may be an airplane, train, subway car, light rail car, bus, or automobile. The resin may be a polymer selected from the group consisting of polyphenylene sulfide, polyetherimide, polyaryletherketone, co-polymers thereof, and combinations thereof.

Abstract: A structural component that experiences a changing magnetic field during use is described. The structural component can be a stator bore tube, a stator tooth or stator support, for example. A stator bore tube is made of a multi-layered composite material with layers of unidirectional carbon fibre reinforced polymer (CFRP). The eddy current direction is along the axis of the stator bore tube. The carbon fibres in the CFRP layers are orientated along the circumferential direction of the stator bore tube.

Abstract: Method for fabricating a reinforcing coating for a part made of composite material. Pre-impregnated reinforcing fibers are used in the form of slivers and said slivers are laid on the part in two layers of longitudinal slivers by being placed thereon. This fabrication makes provision for using an angular orientation for the slivers of each layer respectively of 0° and of some other angle relative to said determined direction of the solid body for covering using an interlaced pattern type that gives layer crossing lines parallel to a longitudinal axis of the solid body for covering, which pattern type is selected to form interlacing patterns that limit the number of layer crossing lines along the longitudinal axis of the solid body for covering to a single line.

Abstract: A method and an article of manufacture are disclosed for reinforcing various structures with only partially accessible circumference, such as columns closely adjacent to or protruding out of a wall or beams holding a ceiling. Some of these structures may be partly or completely submerged in water, such as retaining walls on the sides of rivers and water-ways. In some embodiments a prefabricated shell will fully or partly cover the exposed and reachable part of the structure and will be secured in place by various means. The shell may hug the structure tightly or loosely and the space between the shell and the structure may be filled with such curable materials as glue, epoxy, grout, concrete and the like. In various embodiments additional reinforcement such as rebar may be placed in the space between the shell and the structure.

Abstract: High-temperature fabrics with a coatings to provide oxidation protection at high temperatures, and capable of being formed into a variety of softgoods parts, and methods for their manufacture are disclosed.

Abstract: The present invention relates to processes for preparing compact transparent polyurethanes by mixing (a) isocyanates with (b) compounds having at least two isocyanate-reactive groups, (c) catalysts, and optionally (d) auxiliaries and additives to give a reaction mixture and carrying out reaction to the compact transparent polyurethanes, the isocyanates (a) comprising at least 50 wt % of biurets of hexamethylene diisocyanate. The present invention further relates to a compact, transparent polyurethane prepared by a process of the invention, and to the use of such a compact, transparent polyurethane as a surface coating, more particularly in the interior of means of transport.

Abstract: The present invention relates to an electrode material for an electrical cell comprising activated carbon fibers as component (A) which have been impregnated with elemental sulfur as component (B). The present invention further relates to rechargeable electrical cells comprising at least one electrode which has been produced from or using the inventive electrode material and to a process for producing said inventive electrode material.

Abstract: The present technology provides a carbon fiber reinforced plastic that includes carbon fibers covalently bonded to an energetic polymer and a polymer matrix. Also described is a method for recycling carbon fibers from the carbon fiber reinforced plastic material using microwave energy to separate the carbon fibers from the polymer matrix.

Abstract: Disclosed herein is a prepreg including: a reinforcement substrate; and a polymer resin layer formed by impregnating a polymer resin containing a liquid crystal oligomer and an inorganic filler on the reinforcement substrate, wherein an impregnation ratio of the polymer resin is 60 to 85 wt., whereby a product manufactured by using the prepreg may have excellent coefficient of thermal expansion and thermal properties.

Abstract: The invention relates to a prepreg containing a reinforcing fiber, a sheet-like reinforcing fiber substrate including the reinforcing fiber, and a matrix resin, wherein the matrix resin is impregnated into the sheet-like reinforcing fiber substrate and also covers one surface of the sheet-like reinforcing fiber substrate, such that the matrix resin impregnation ratio is within a range of 35% to 95%. The invention also relates to a prepreg containing a reinforcing fiber substrate in the form of a sheet and formed from a reinforcing fiber woven fabric, and a matrix resin, wherein at least one surface of the reinforcing fiber substrate displays a sea-and-island-type pattern with resin-impregnated portions (island portions) and fiber portions (sea portions), such that a surface coverage of the matrix resin is within a range of 3% to 80%.

Abstract: The invention relates to a process for producing polyurethane prepregs which are stable during storage, and to mouldings (composite components) produced therefrom. The prepregs or components are produced by mixing (meth)acrylate monomers, (meth)acrylate polymers, hydroxy-functionalized (meth)acrylate monomers and/or hydroxy-functionalized (meth)acrylate polymers with uretdione materials and moreover with aromatic amines which accelerate a free-radical polymerization reaction. This mixture or solution is applied by known processes to fibre material, e.g. carbon fibres, glass fibres or polymer fibres, and is polymerized at room temperature or higher temperatures with the aid of initiators, e.g. dibenzoyl peroxide. Instead of amine acceleration and subsequent hardening with initiators, it is also possible to use other known room-temperature curing systems, e.g. permaleate systems. Polymerization, e.g. at room temperature or at up to 80° C.

Abstract: A carbon fiber fabric is made of a carbon fiber, which is coated with a sizing being formed of a heat resistant polymer or a precursor of the heat resistant polymer.

Abstract: In dispersing a fine carbon fiber in a thermosetting resin, the invention disperses and disentangles the fine carbon fiber being aggregates form in the thermosetting resin solution, maintains the stable dispersed state, lowers the viscosity of the thermosetting resin solution in which the fine carbon fiber is dispersed, and provides a thermosetting resin formed article containing the fine carbon fiber by curing the fine carbon fiber dispersion solution and a production method thereof. The thermosetting resin-containing solution in which a fine carbon fiber is dispersed, comprises a thermosetting resin, the fine carbon fiber and a viscosity-decreasing agent for fine carbon fiber having a chemical structure represented by the following general formula (1), wherein R1 to R7 are hydrogen atoms or the like, R5 and R6 may be bonded together to form a ring, and all of them have not more than 30 carbon atoms.

Abstract: A friction material includes a resin and a fibrous base material impregnated with the resin. The fibrous base material has a single ply, and includes a plurality of aramid fibers present in a first amount, a plurality of polyacrylonitrile-based carbon fibers present in a second amount that is less than the first amount, a plurality of carbon particles present in a third amount that is less than or equal to the second amount, a plurality of mineral fibers present in a fourth amount that is less than or equal to the second amount, and diatomaceous earth present in a fifth amount that is greater than the first amount. A friction member for operatively contacting a lubricated surface includes a substrate and the friction material. The friction material defines a first surface bonded to the substrate and a second surface configured for operatively contacting the lubricated surface.

Abstract: The invention relates to prepregs based on a storage-stable reactive or highly reactive polyurethane composition for producing composite components having visible carbon fibre fabrics or scrims.

Abstract: The invention relates to prepregs coloured with pigment or dye preparations and based on a storage-stable reactive or highly reactive polyurethane composition.

Abstract: This invention pertains to a structural core comprising a nonwoven fibrous reinforcement web of carbon nanotubes, the web being coated with a thermoset or thermoplastic resin wherein the carbon nanotubes are oriented within the reinforcement web such that, after resin coating, the ratio of modulus in the plane of the web in a first direction to the modulus in a second direction orthogonal to the first direction is no greater than 2.0; the in-plane Young's modulus of the resin coated web is at least 14 GPa and the coating resin comprises from 15 to 75 weight percent of the weight of web plus resin.

Abstract: A friction material includes a resin and a fibrous base material impregnated with the resin. The fibrous base material has a single ply, and includes a plurality of aramid fibers present in a first amount, a plurality of polyacrylonitrile-based carbon fibers present in a second amount that is less than the first amount, and diatomaceous earth present in a third amount that is greater than the first amount. The fibrous base material is substantially free from activated carbon. A friction member for operatively contacting a lubricated surface includes a substrate and a friction material. The friction material defines a first surface bonded to the substrate and a second surface configured for operatively contacting the lubricated surface.

Abstract: A composite material comprises a nonwoven layer having a viscoelastic interleaf, which may be positioned mid-ply therein.

Abstract: A resin composition that has good heat resistance and handleability and that can produce a prepreg which has a good balance between tackyness and drapability and which causes little resin flow during prepreg molding, a prepreg that is manufactured using the resin composition, and a fiber-reinforced composite are provided. A resin composition that contains a maleimide compound, diallyl bisphenol A, and a diallyl isophthalate polymer, a prepreg in which reinforcing fibers are impregnated with the resin composition, and a fiber-reinforced composite material that is obtained by molding the prepreg are provided.

Abstract: A carbon fiber bundle includes carbon fibers and a copolymerized polyolefin attached to the surface of the carbon fibers. The copolymerized polyolefin contains an aromatic vinyl compound and an acid and/or acid anhydride as copolymerization components. The amount of the copolymerized polyolefin attached is 0.01 to 10 parts by mass per 100 parts by mass of the carbon fiber bundle. The carbon fiber bundle may be used or contained in a random mat, a composite material, and various molded articles.

Abstract: A roll coating is manufactured having fiber and polyurethane made from aromatic isocyanate. The roll coating incorporates fiber having improved strength during the manufacturing stage, and so does not crack, as a result of which the coating can be s manufactured in a simple, efficient and inexpensive manner. A roll of a fiber web machine has a roll body having a coating of fiber and polyurethane that is made from aromatic isocyanate, on the roll body.

Abstract: A freestanding article is provided that uses a cured polyaspartic acid urethane resin to form a hardened matrix impregnating and surrounding a cloth having parallel fibers. This resin provides an article with superior mechanical and weathering properties relative to conventional resins such as epoxies and vinyl esters.

Abstract: The invention relates to a method for producing storage-stable polyurethane prepregs and moldings produced therefrom and moldings produced therefrom (composite components), which can be obtained by a direct melt impregnation method of woven fabrics and laid scrim using reactive polyurethane compositions.

Abstract: A method of making a carbon binder-reinforced carbon fiber composite is provided using carbonized asphaltenes as the carbon binder. Combinations of carbon fiber and asphaltenes are also provided, along with the resulting composites and articles of manufacture.

Abstract: Embodiments relate to depositing on one or more layers of materials on a fiber or fiber containing material using atomic layer deposition (ALD) to provide or enhance functionalities of the fibers or fiber containing material. Such functionalities include, for example, higher rigidity, higher strength, addition of resistance to bending, addition of resistance to impact or addition of resistance to tensile force of a fiber or fiber containing material. A layer of material is deposited coated on the fibers or the fiber containing material and then the surface of the material is oxidized, nitrified or carbonized to increase the volume of the material. By increasing the volume of the material, the material is subject to compressive stress. The compressive stress renders the fibers or the fiber containing material more rigid, stronger and more resistant against bending force, impact or tensile force.

Abstract: The present invention relates to the field of overmolded polyamide composites structures and processes for their preparation. The disclosed overmolded composite structures comprise a first component having a surface, which surface has at least a portion made of a surface polyamide resin composition, and having a fibrous material impregnated with a matrix resin composition, and comprise a second component comprising an overmolding resin composition. The second component is adhered to the first component over at least a portion of the surface of said first component. One of the overmolding resin composition and the surface polyamide resin composition is made of a polyamide composition comprising a blend of one or more semi-aromatic polyamides (A) and one or more fully aliphatic polyamides (B) and the other of the overmolding resin composition and the surface polyamide resin composition is made of one or more polyamides.

Abstract: A heating composite, including a polymer matrix; and a carbon nanotube structure including a plurality of carbon nanotubes continuously connected to each other and integrated with the polymer matrix.

Abstract: The invention provides a carbon fiber-reinforced composite material including reinforcing fibers which are continuous carbon fibers in the form of a unidirectional (UD) material, a woven fabric, or a knitted fabric, and a matrix resin including a modified polyolefin resin, thereby achieving better adhesion and mechanical strength. The matrix resin forms a polyphase structure having a sea-island structure which has an average island (independent phase) diameter of not greater than 0.5 ?m. The composite material includes as a matrix resin a modified polyolefin resin obtained by, for example, graft-modifying a polyolefin resin with a monomer that contains an ethylenic double bond and a polar group in the same molecule; and includes as reinforcing fibers continuous carbon fibers.

Abstract: A magnetic material comprises a fibre matrix. The fibres of the matrix have a coating of a magnetic metal or alloy and magnetic particles are bonded to the matrix. The fibres of the matrix preferably have a core of carbon fibre.

Abstract: The invention relates to composite structures having surface, which surface has at least a portion made of a composition comprising one or more polyamides having an excess of amine end groups such that the ratio of the amine end groups to the acid end groups is at least 1.5:1.0.

Abstract: Provided are a thermoplastic composite for an impact modifier and a method for preparing the same. More particularly, the thermoplastic composite includes a polycarbonate resin including carbon nanotube and cyclic butylene terephthalate impregnated into a fiber mat. The thermoplastic composite is prepared by uniformly coating a polycarbonate resin including carbon nanotube and cyclic butylene terephthalate on a fiber mat and heating to melt the resin, so that the melt resin is impregnated into the fiber mat. With superior mechanical strength, conductivity, electromagnetic shielding property and coating property, the disclosed thermoplastic composite may replace the currently used steel-based impact modifiers such as bumper back beams, front-end module carriers, door side impact bars, or the like.

Abstract: A friction material is provided for a friction member of a torque-transmitting mechanism. The friction member has a woven carbon fiber fabric base. A coating is applied to the base to form a portion of a contact surface positioned to contact a reaction member during engagement of the torque-transmitting mechanism. The coating is a mixture of a resin binder and a friction modifier. A method of forming a friction material is also provided.

Abstract: Disclosed herein are polyamide composite structures and processes for their preparation. The disclosed composite structures comprise a surface, having at least a portion made of a surface resin composition, and comprise a fibrous material being impregnated with a matrix resin composition. The surface resin composition is selected from polyamide compositions comprising a blend of (A) fully aliphatic polyamides having a melting point of less than 230° C., and (B) fully aliphatic polyamides having a melting point of at least 250° C., and wherein the matrix resin composition is independently selected from (B) or blends of (A) and (B).

Abstract: Disclosed herein are composite structures, overmolded composites structures and processes for their preparation. The disclosed composite structures have a surface having at least a portion made of a surface resin composition, and comprise a fibrous material being impregnated with a matrix resin composition, wherein the matrix polyamide resin composition and the surface resin composition are selected from polyamide compositions comprising a blend of semi-aromatic polyamides.

Abstract: Disclosed herein are overmolded composite structures and processes for their preparation. The disclosed overmolded composite structures comprise i) a first component having a surface, of which at least a portion made of a surface resin composition, and comprising a fibrous material being impregnated with a matrix resin composition, ii) a second component comprising an overmolding resin composition, wherein said second component is adhered to said first component over at least a portion of the surface of said first component, and wherein the matrix resin composition and the surface resin composition are identical or different polyamide compositions.

Abstract: Disclosed herein are composite structures and processes for their preparation. The disclosed composite structures comprise a surface, having at least a portion made of a surface resin composition selected from polyamide compositions comprising a blend of two or more fully aliphatic polyamides having a melting point of at least 250° C. and comprise a fibrous material being impregnated with a matrix resin composition, and wherein the matrix resin composition is selected from polyamide compositions comprising a one or more fully aliphatic polyamides having a melting point of at least 250° C.

Abstract: A three-dimensional composite reinforcement, a three-dimensionally reinforced multifunctional nanocomposite, and methods of manufacture of each are disclosed. The three dimensional reinforcement comprises a two dimensional fiber cloth upon which carbon nanotubes have been grown, approximately perpendicular to the plane of the fiber cloth. The nanocomposite comprises the three-dimensional reinforcement and a surrounding matrix material. Examples illustrate improvements in the through-thickness mechanical, thermal, and electrical properties of the nanocomposite, in addition to substantial improvements in geometrical stability upon temperature changes and vibrational damping, compared to baseline composites reinforced with the two-dimensional fiber cloth alone.

Abstract: Methods of manufacturing printed wiring boards including electrically conductive constraining cores that involve a single lamination cycle are disclosed. One example of the method of the invention includes drilling a clearance pattern in an electrically conductive constraining core, arranging the electrically conductive constraining core in a stack up that includes B-stage (semi-cured) layers of dielectric material on either side of the constraining core and additional layers of material arranged to form the at least one functional layer, performing a lamination cycle on the stack up that causes the resin in the B-stage (semi-cured) layers of dielectric to reflow and fill the clearance pattern in the electrically conductive constraining core before curing and drilling plated through holes.