Woven Fabric Is Characterized By A Particular Or Differential Weave Other Than Fabric In Which The Strand Denier Or Warp/weft Pick Count Is Specified Patents (Class 442/203)
  • Patent number: 8361911
    Abstract: A weaving method that makes it possible to directly produce three-dimensional structures having two-dimensional walls with corners, without requiring sewing or other joining between two edges. The weave is created by turning weft threads (24) into warp threads to create at least one face. The method is particularly suitable for weaving reinforcing pieces for composite structures such as three-dimensional corner reinforcements.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: January 29, 2013
    Assignee: Airbus Operations SAS
    Inventors: Xavier Legrand, Mathieu Piana, Georgi Tsarvarishki, Julien Charles, Philippe Blot, Dominique Guittard
  • Publication number: 20130023173
    Abstract: Fabric structures having elongation yarns and ground yarns that form a sheath are provided, with the structure having two connection segments and at least one expansion segment in between the connection segments. Heat treatment of the one or more expansion segments shrinks the length of the elongation yarns during manufacture. A tensile load applied to the fabric structure stretches the elongation yarns and unfolds the gathered sheath. The elongation yarns absorb energy as the fabric structure elongates. In some embodiments, the fabric structure has more than one expansion segment so that the deployment force of the structure is not constant. In some embodiments, the fabric structure includes a band in some portions.
    Type: Application
    Filed: September 26, 2012
    Publication date: January 24, 2013
    Applicant: YKK CORPORATION OF AMERICA
    Inventor: YKK CORPORATION OF AMERICA
  • Publication number: 20120318724
    Abstract: Embodiments provide methods and apparatuses for filtering a fluid through a porous membrane, and more particularly, it provides filtration methods and apparatuses for tangential-flow filtration using Vibration Induced Dynamics (VID) with a spiral-wound membrane filter element. Embodiments provided herein induce vibration via rotation of an unbalanced inner tube within a central filtrate drain tube, via axial deformation of a substantially circular-cylindrical outer shell, or a combination thereof. Also disclosed herein are friction-reducing separator fabrics for interleaving with the membrane of a spiral-wound filter element.
    Type: Application
    Filed: February 18, 2011
    Publication date: December 20, 2012
    Inventor: Neal A. Brown
  • Publication number: 20120286177
    Abstract: A textile material exhibiting enhanced energy absorption (e.g., enhanced near-infrared energy absorption) and, optionally, flame resistance. The textile material comprises a textile substrate and a finish disposed on at least one surface of the textile substrate. The finish comprises a binder and an energy-absorbing agent. A method for protecting an individual from infrared radiation that can be generated during an arc flash comprises the step of positioning a textile material between an individual and an apparatus capable of producing an arc flash.
    Type: Application
    Filed: May 13, 2011
    Publication date: November 15, 2012
    Inventors: James D. Cliver, J. Travis Greer, Shulong Li
  • Patent number: 8298967
    Abstract: A corrosion-resistant lath is provided for use in exterior finishing systems, such as stucco systems and exterior insulation and finish systems (“EIFS”). The lath includes in a first embodiment an open, woven fabric comprising weft and warp yarns containing non-metallic fibers, such as glass fibers. A portion of the weft yarns are undulated, resulting in an increased thickness for the fabric. The fabric is coated with a polymeric resin for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making an exterior finish system and building wall including an exterior finish system using such a lath.
    Type: Grant
    Filed: January 21, 2011
    Date of Patent: October 30, 2012
    Assignee: BASF Corporation
    Inventors: William F. Egan, Mark Newton, Mark W. Tucker
  • Patent number: 8293666
    Abstract: A bonded structure for use in a garment, comprising at least two mutually interbonded interlining fabrics, wherein the interlining fabrics each include warp yarns and weft yarns and wherein the interlining fabrics are next to each other, such that the structure has high shape stability even after repeated washing and drying operations, wherein the warp yarns of the first interlining fabric are at least partly in a parallel arrangement with the warp yarns of a second interlining fabric, or in that part of the warp yarns of a first interlining fabric are oriented at an angle in the range from 45 ° to 90 ° in relation to the warp yarns of a second interlining fabric.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: October 23, 2012
    Assignee: Carl Freudenberg KG
    Inventors: Frank Heiler, Matthias Ley, Peter Grynaeus, Steffen Kremser
  • Patent number: 8293665
    Abstract: An antiballistic article comprising a plurality of fabric layers of fibers with a strength of at least 1100 MPa according to ASTM D-885 is proposed, whereby there are at least two groups of areas with different textile densities within at least one fabric layer. Areas of a first group have a textile density of 8% to 31% according to Walz and areas of a second group have a textile density of 32% to 80% according to Walz.
    Type: Grant
    Filed: May 11, 2009
    Date of Patent: October 23, 2012
    Assignee: Teijin Aramid GmbH
    Inventors: Rudiger Hartert, Christian Bottger
  • Publication number: 20120264343
    Abstract: The invention relates to a flexible sheet comprising (i) a woven fabric comprising yarns containing polyethylene fibers; and (ii) a plastomer layer adhered to at least one surface of said woven fabric wherein said plastomer is a semi-crystalline copolymer of ethylene or propylene and one or more C2 to C12 ?-olefin co-monomers and wherein said plastomer having a density as measured according to ISO1183 of between 870 and 930 kg/m3, wherein the flexible sheet has a shrinkage of at most 1.9%.
    Type: Application
    Filed: October 12, 2010
    Publication date: October 18, 2012
    Inventors: Dietrich Wienke, Roelof Marissen, Martinus Johannes Nicolaas Jacobs, Wilheimus Gerardus Marie Bruls, Francois Antoine Marie Op Den Buijsch, Leonardus Jacobus Johannus Welzen
  • Patent number: 8278227
    Abstract: A polyester fabric having a total cover factor of not lower than 1500 and a mass per unit area of not higher than 45 g/m2, wherein said polyester fabric is composed of polyester multifilament A yarns having a total fineness of not higher than 25 dtex (decitex) and a single yarn fineness of not higher than 2.0 dtex and multifilament B yarns having a total fineness of not lower than 35 dtex, wherein the arrangements of the respective yarns in the warp and weft directions are such that the yarn constitution ratio “B yarn/A yarn” is ¼ to 1/20 (number of yarns-to-number of yarns ratio) and wherein the A yarn-to-B yarn pitches are not longer than 7 mm. The polyester fabric is light in weight, high in density and flexible by using extra-fine polyester multifilaments finer as compared with the conventional polyester multifilaments and, at the same time, has a sufficient level of tear strength.
    Type: Grant
    Filed: March 30, 2005
    Date of Patent: October 2, 2012
    Assignee: KB Seiren, Ltd.
    Inventors: Hiroshi Shibaoka, Sunao Takahira
  • Publication number: 20120244772
    Abstract: According to one aspect, a multi-layer thermal protective fabric including a first layer having at least some yarns having flame resistant properties, a second layer adjacent the first layer, and a least one cross link yarn securing the first layer to the second layer.
    Type: Application
    Filed: March 21, 2012
    Publication date: September 27, 2012
    Applicant: BARRDAY INC.
    Inventor: Jason Douglas ELDER
  • Publication number: 20120235433
    Abstract: The present invention is directed to an industrial product comprising a woven webbing of a meta-, para-aramid fiber.
    Type: Application
    Filed: March 18, 2011
    Publication date: September 20, 2012
    Applicant: SOUTHERN WEAVING COMPANY
    Inventor: William J. Powers
  • Publication number: 20120225229
    Abstract: An object of the present invention is to provide an airbag module ensuring that when an airbag fabricated using a fabric composed of a polyamide yarn excellent in heat resistance is deployed by an inflator gas, the deployment occurs without loss of the gas and an excessive amount of generated gas is not necessary, as a result, the inflator is reduced in weight, and the airbag module of the present invention comprises an airbag fabric composed of a polyamide yarn, wherein the air permeability of the fabric under a pressure of 200 kPa is from 10 to 200 cc/cm2/sec and in the thermal stress of the constituent yarn as measured under the conditions of an initial load of 0.02 cN/dtex, a yarn length of 25 cm and a temperature rise rate of 80° C./min, the summed thermal stress of the total of the warp yarn and the weft yarn at 230° C. is from 0.33 to 1.20 cN/dtex.
    Type: Application
    Filed: June 2, 2010
    Publication date: September 6, 2012
    Inventor: Fumiaki Ise
  • Patent number: 8252705
    Abstract: A bi-layer, woven geotextile fabric has interwoven first and second layers. The first layer is over and under woven through the second layer in a pre-determined pattern so that the first layer has portions which face a first side of the second layer and portions which face a second side of the second layer. Monofilaments in the warp direction of the first layer have a pre-determined differential heat shrinkage characteristic that is greater than the monofilaments in the warp direction of the second layer. Closed cells defined by the pattern of the over and under weave are disposed on the first and second sides of the second layer. Shrinkage of the monofilaments in the warp direction of the first layer provide for a separation of a portion of the second layer from the first layer at the cells.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: August 28, 2012
    Assignee: Nicolon Corporation
    Inventors: Kevin Nelson King, David Michael Jones, Greg L. Maxwell
  • Patent number: 8247333
    Abstract: A cellular material that can provide a unique combination of properties and characteristics for a variety of applications requiring a cellular solid that possesses one or more of the following characteristics: (1) efficient load support in one or more directions, (2) excellent mechanical impact energy absorption and vibration suppression potential, (3) high convection heat transfer throughout, (4) low pumping requirements for fluid throughput, for example in a second direction orthogonal to one or more load-bearing directions, (5) a substantially linear dependence of the Young's and shear moduli along with the tensile, compressive and shear yield strengths upon relative density (6) a potentially inexpensive textile-based synthetic approach, (7) excellent filtration potential, (8) a high surface area to volume ratio for enhanced activity as a catalyst or catalyst support (9) interconnected, open porosity for device storage, biological tissue in-growth or other functionalities requiring open space, and (10) ext
    Type: Grant
    Filed: May 29, 2001
    Date of Patent: August 21, 2012
    Assignee: University of Virginia Patent Foundation
    Inventors: David J. Sypeck, Haydn N. G. Wadley
  • Patent number: 8207071
    Abstract: The present invention teaches a vehicular upholstery PPT-fiber fabric that is formed from a double woven fabric in which a face weaving textile design has a number of intersections, called warp up intersections where a warp yarn passes over a weft yarn, and these are more than the number of intersections, called weft up intersection, where a weft yarn passes over a warp yarn. The warp yarn is formed by twisting an intermingled yarn composed of a PPT-multi-filament yarn and a high heat shrinkable PET-multifilament yarn whose shrinkage percentage in boiling water is more than 15%. An intermingle ratio of the PPT-multifilament yarn of the warp yarn is more than the intermingle ratio of the PET-multifilament yarn of the warp yarn. In the warp yarn, the PET-multifilament yarn is shrunk by heating, so that the substantial length of the PET-multifilament yarn becomes shorter than the substantial length of the PPT-multifilament yarn. The weft yarn is composed of PPT-multifilament yarn.
    Type: Grant
    Filed: May 9, 2007
    Date of Patent: June 26, 2012
    Assignees: Honda Motor Co., Ltd., TB Kawashima Co., Ltd.
    Inventors: Daisuke Susa, Hidehito Fukumoto, Takeko Tamura, Kazuhiro Honma
  • Publication number: 20120135657
    Abstract: An industrial two-layer fabric includes a first warp set and a second warp set that are placed alternately and form a weave design of the upper side fabric. The first warp set contains two upper side warps. At least one of the upper side warps of the first warp set functions as a warp binding yarn that binds the upper side fabric and the lower side fabric. The second warp set contains one of upper side warps and one of lower side warps placed below the one of the upper side warps. At a position where two adjacent lower side warps are woven with one of the lower side wefts, the warp binding yarn placed between the two adjacent lower side warps is woven with the same one of the lower side wefts.
    Type: Application
    Filed: November 30, 2011
    Publication date: May 31, 2012
    Applicant: NIPPON FILCON CO., LTD.
    Inventor: Ikuo Ueda
  • Publication number: 20120135656
    Abstract: An industrial two-layer fabric includes an upper side fabric and a lower side fabric. The upper side warps of the upper side fabric comprise a first warp set and a second warp set. The first warp set contains two upper side warps and a warp binding yarn that binds the upper side fabric and the lower side fabric. The two upper side warps are woven with the same upper side wefts. The second warp set contains one upper side warp. At a position where the warp binding yarn passes above one of the upper side wefts, the warp binding yarn is placed between the two upper side warps of the first warp set and pass below the same one of the upper side wefts, whereby the two upper side warps and the warp binding yarn of the first warp set form the upper side warp design.
    Type: Application
    Filed: November 28, 2011
    Publication date: May 31, 2012
    Applicant: NIPPON FILCON CO., LTD.
    Inventor: Ikuo Ueda
  • Publication number: 20120118589
    Abstract: The present invention relates to a versatile multi-layer elastomer or thermoplastic elastomer based thermal and/or sound insulation material with improved fire retardant properties together with low smoke generation, the process for manufacturing of such material and the use of such material and resulting composites.
    Type: Application
    Filed: September 23, 2011
    Publication date: May 17, 2012
    Applicant: ARMACELL ENTERPRISE GMBH
    Inventors: Heribert QUANTE, Friedhelm VIELMEYER, Jürgen WEIDINGER
  • Patent number: 8153539
    Abstract: A reinforcing fiber texture for a composite material part is made by multi-layer three-dimensional weaving with a satin type weave or a multiple satin type weave. The texture comprises at least three layers of weft yarns T interlaced by warp yarns C, each warp yarn taking hold in alternation of one weft yarn in n from a first layer of weft yarns and of one weft yarn in n of a second layer of weft yarns adjacent to the first, the number n being an integer not less than 3. The paths of the warp yarns are similar and they are offset in the warp direction.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: April 10, 2012
    Assignee: Snecma Propulsion Solide
    Inventors: Dominique Coupe, François Charleux, Jean-Philippe Richard
  • Publication number: 20120064788
    Abstract: The present invention relates to fiber glass strands, yarns, fabrics, composites, prepregs, laminates, fiber-metal laminates, and other products incorporating glass fibers formed from glass compositions. The glass fibers, in some embodiments, are incorporated into composites that can be used in reinforcement applications. Glass fibers formed from some embodiments of the glass compositions can have certain desirable properties that can include, for example, desirable electrical properties (e.g. low Dk) or desirable mechanical properties (e.g., specific strength).
    Type: Application
    Filed: September 14, 2011
    Publication date: March 15, 2012
    Inventors: James Carl Peters, Juan Camilo Serrano, Hong Li, Cheryl A. Richards, Steven Joel Parks
  • Publication number: 20120060678
    Abstract: The present invention relates to fabrics, composites, prepregs, laminates, and other products incorporating glass fibers formed from glass compositions. The glass fibers, in some embodiments, are incorporated into composites that can be adapted for use in high energy impact applications such as ballistic or blast resistance applications. Glass fibers formed from some embodiments of the glass compositions can have certain desirable properties that can include, for example, desirable electrical properties (e.g. low Dk) or desirable mechanical properties (e.g., specific strength).
    Type: Application
    Filed: September 14, 2011
    Publication date: March 15, 2012
    Inventors: James Carl Peters, Juan Camilo Serrano, Hong Li, Cheryl A. Richards
  • Patent number: 8114792
    Abstract: The present invention relates to a three-dimensional woven hollow layer-connecting fabric, comprising an upper layer-surface (10) formed by crossing upper ground warp yarns (1), (2) and a weft yarn (3) and a lower layer-surface (11) formed by crossing lower ground warp yarns (4), (5) and a weft yarn (6); the weft yarns (3) and (6) on the upper and lower layer-surfaces are also crossed with poil warps (7), (8) besides ground warp yarns (1), (2) and (4), (5) on their own layer-surface; the spatial walking direction of poil warps (7), (8) woven from one layer-surface to another is opposite to the weft-inserting direction of the fabric. The framework feature of the composite layer-connecting fabric of the present invention is distinct, and the vertical support function of poil warps between two layer-surfaces is good. The spatial structure of the layer-connecting fabric is varied in conformation, easy to design and adapted to produce on a large scale.
    Type: Grant
    Filed: January 11, 2007
    Date of Patent: February 14, 2012
    Assignee: Sinoma Science & Technology Co. Ltd.
    Inventors: Ning Kuang, Liquan Zhang, Jianzhong Zhang, Fangtian Hu, Hongwei Guo
  • Patent number: 8109534
    Abstract: An airbag. The airbag includes a heat shield made of a thermal resistant material that prevents a pyrotechnic inflator's clinkers and hot gas from damaging the airbag or injuring the vehicle occupant. The thermal resistant material is a base fabric web with an elastomeric coating that includes a high aspect ratio additive such as vitreous fibers of alumina silicates. The resulting thermal resistant material exhibits exceptionally good thermal resistance times while, at the same time, uses relatively low coating weights.
    Type: Grant
    Filed: July 22, 2009
    Date of Patent: February 7, 2012
    Assignee: Highland Industries, Inc.
    Inventors: Michael Schindzielorz, Edward Thomas Sescourka, Jr.
  • Publication number: 20120028529
    Abstract: Textile article, for example a garment, particularly an under-garment, or bed linen, for patients affected by a skin disease, said article comprising at least one textile layer comprising polytetrafluoroethylene (PTFE) fibres, said fibres being present at least at one surface of the textile layer intended to be in contact with the patient's skin. The PTFE fibres make it possible to obtain a very smooth surface, which is not sticky in the least and provides a pleasing sensation of freshness and slipperiness.
    Type: Application
    Filed: February 12, 2010
    Publication date: February 2, 2012
    Applicant: LENZI EGISTO S.P.A.
    Inventor: Roberto Fenzi
  • Patent number: 8101252
    Abstract: An air bag which is light and pliable to be compactly housed and excellent in durability against a load applied thereto, upon the actuation of air bag, and long term aging, which is formed of two woven fabrics interwoven with each other to be a bag-shaped body, each composed of polyamide type synthetic fiber yarns containing copper compounds in a range from 30 to 200 ppm estimated in term of copper or cut pieces of the fabric sewn together to be a three-dimensional shape, the fabric having a product of a total fineness of warp or weft multiplied by a weave density of 16000 decitex·ends/2.54 cm or less, a load at 15% elongation in a range from 3 to 35 N/%/2.54 cm and a tensile work at break in a range from 7000 to 30000 N·%/2.54 cm. This air bag may be applicable to a driver's seat, a passenger's seat, and to side impact protection in a vehicle.
    Type: Grant
    Filed: October 30, 1998
    Date of Patent: January 24, 2012
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Yoshinori Kami, Hideaki Ishii
  • Patent number: 8093160
    Abstract: Composite yarns have a filamentary core provided with at least one elastic performance filament and at least one inelastic control filament. A fibrous sheath, preferably formed from spun staple fibers, surrounds the filamentary core, preferably substantially along the entire length thereof. The at least one elastic performance filament most preferably includes a spandex and/or a lastol filament. The at least one inelastic control filament is most preferably formed of a textured polymer or copolymer of a polyamide, a polyester, a polyolefin and mixtures thereof. Preferably, the fibrous sheath is formed of synthetic and/or natural staple fibers, most preferably staple cotton fibers. The elastic composite fibers find particular utility as a component part of a woven textile fabric, especially as a stretch denim fabric, which exhibits advantageous elastic recovery of at least about 95.0% (ASTM D3107).
    Type: Grant
    Filed: April 16, 2008
    Date of Patent: January 10, 2012
    Assignee: Cone Denim LLC
    Inventors: Ralph B. Tharpe, Jr., John L. Allen, Jr., Fulton A. Little, Reuben E. Hart
  • Publication number: 20110315303
    Abstract: A composite-reinforcing fabric includes reinforcing fiber yarns interwoven with each other along a first direction and a second direction, wherein an exterior appearance of each of the reinforcing fiber yarns is the same. Indicator fiber yarns are interwoven with the reinforcing fiber yarns and an exterior appearance of each of the indicator fiber yarns is different from the exterior appearance of each of the reinforcing fiber yarns. Composite components formed using the composite-reinforcing fabric are disclosed, as are methods of repairing composite components using the composite-reinforcing fabric.
    Type: Application
    Filed: June 28, 2010
    Publication date: December 29, 2011
    Inventor: Steven Kent Bird
  • Publication number: 20110315180
    Abstract: Provided are a lightweight, compact reinforcing tape capable of improving a tensile strength. A reinforcing tape for reinforcing a tensile strength of a cloth includes weft threads which constitute a weave structure of the reinforcing tape, and warp threads which constitute a weave structure of the reinforcing tape, wherein a part of the warp threads are made of a high-strength fiber.
    Type: Application
    Filed: January 20, 2010
    Publication date: December 29, 2011
    Applicant: Finetrack
    Inventor: Yotaro Kanayama
  • Patent number: 8083877
    Abstract: A pneumatic tire containing a tread, a carcass having at least one belt ply disposed below the tread, and a cap ply located between the carcass and the tread. The cap ply comprises at least one layer of an open construction leno weave tape having a pair of warp yarns in the longitudinal direction and a weft yarn in the weft direction. The pair of warp yarns comprises a first warp yarn and a second warp yarn, where the second warp yarn has a force of elongation of between about 1 and 40% the force of elongation of the first warp yarn, where the second warp yarn is in tension, and where the second warp yarn has an elongation at break of greater than 2%. The leno weave tape is disposed in a flat pattern around the circumference of the carcass in the area of the belt ply. A method of making a pneumatic tire is also disclosed.
    Type: Grant
    Filed: May 5, 2009
    Date of Patent: December 27, 2011
    Assignee: Milliken & Company
    Inventors: Dany F. Michiels, Johann Peschek, Willy Delanoy, Boudewijn Snauwaert
  • Patent number: 8071492
    Abstract: The present invention is directed to a textile fabric. This fabric is particularly well suited for use as the outer shell fabric of a firefighter's garment. The fabric is a woven or knitted fabric of spun yarns and multi-filament yarns. The spun yarn includes a first staple being a polymer selected from the group consisting of aramid, PBI or PBO or melamine formaldehyde, and a second staple being an aramid polymer. The multi-filament yarn includes an aramid filament.
    Type: Grant
    Filed: January 21, 2003
    Date of Patent: December 6, 2011
    Assignee: PBI Performance Products, Inc.
    Inventors: Diane B. Hess, Charles A. Thomas, Clifton A. Perry, Richard O. Tucker
  • Patent number: 8061391
    Abstract: A fabric includes a base pattern having at least twenty-eight weft fibers disposed in a staggered configuration and forming eight columns that comprise in alteration four weft fibers and three weft fibers, the weft fibers extending in seven layers. The fabric further includes at least twelve warp fibers disposed in at least four offset parallel planes, each of the planes containing at least three parallel warp fibers that follow paths that are distinct from one another.
    Type: Grant
    Filed: October 11, 2007
    Date of Patent: November 22, 2011
    Assignee: Messier-Dowty SA
    Inventor: Patrick Dunleavy
  • Publication number: 20110278901
    Abstract: To achieve further weight reduction and thinning of a seat structure. A laminated body obtained by sandwiching a planar member 4 made of cloth between planar members 2 and 3 made of synthetic resin to join them to one another via adhesive agent is used in a shell type frame member of the seat structure. Upon receipt of an impact, delamination is caused between the respective layers configuring the laminated body. Thereby, both the tensile stress and the Izod impact strength of the laminated body are lowered as compared with those of a homogeneous laminated body obtained by joining planer members made of homogeneous materials. That is, impact energy is converted to a force causing delamination between the planar members in the laminated body to be consumed, thereby absorbing the impact energy. Since the shell type frame member itself can absorb the impact, further weight reduction and thinning of the shell type frame member and a seat structure using the same can be achieved.
    Type: Application
    Filed: December 22, 2008
    Publication date: November 17, 2011
    Applicant: Delta Tooling Co., Ltd.
    Inventors: Etsunori Fujita, Yasuhide Takata, Yumi Ogura
  • Publication number: 20110275263
    Abstract: A flame resistant textile material comprises cellulosic fibers and inherent flame retardant fibers. The flame resistant textile material can be treated with one or more flame retardant treatments to impart flame resistance to the cellulosic fibers.
    Type: Application
    Filed: May 10, 2010
    Publication date: November 10, 2011
    Inventors: Shulong Li, J. Travis Greer, James D. Cliver, Jack W. Spoon
  • Patent number: 8053379
    Abstract: A polyester garment material including a set of 100% polyester warp yarns and a set of 100% polyester weft yarns, wherein the warp and weft yarns are interlaced to form the garment material. The warp and weft yarns comprise of air-jet spun polyester fibers that wisk moisture away from an individual wearing the garment material and, therefore, provide a quick-drying, breathable garment material that simulates the absorbency characteristics of cotton yarns. The set of polyester warp yarns and the set of polyester weft yarns may be interlaced to form a ground fabric, where a set of polyester pile yarns may then be interlaced with the ground fabric so that the pile yarns extend outwardly (e.g., forming a plurality of loops) on the front side, back side, or both sides of the ground fabric.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: November 8, 2011
    Assignee: 1888 Mills
    Inventors: Douglas R. Tingle, Jefferson Franklin Stewart
  • Publication number: 20110250809
    Abstract: A woven geosynthetic fabric is disclosed having a first weft yarn, a second weft yarn, and a stuffer pick woven in the weft direction of the fabric. A warp yarn interweaves the first and second weft yarns and the stuffer pick. The first weft yarn and the second weft yarn having different cross-sectional shapes. At least a portion of the fabric has a plurality of weft yarn sets with stuffer picks respectively disposed and woven between the weft yarn sets. Each weft yarn set has two first weft yarns and two second weft yarns. One of the two first weft yarns is adjacent one of the two second weft yarns and stacked on the other second weft yarn. The adjacent second weft yarn is stacked on the other first weft yarn.
    Type: Application
    Filed: April 12, 2011
    Publication date: October 13, 2011
    Applicant: Nicolon Corporation d/b/a TenCate Geosynthetics North America
    Inventors: Kevin Nelson King, David Michael Jones
  • Patent number: 8026189
    Abstract: A method of making a high-temperature and fire-resistant fabric is described in which staple carbon fiber yarns are woven into a unified multi-layer woven fabric. The warp ends and filling picks of the unified multi-layer woven structure are positioned such that they prevent penetration of fire flames, welding sparks and molten metal spatter from penetrating through the unified multi-layer fabric.
    Type: Grant
    Filed: April 4, 2008
    Date of Patent: September 27, 2011
    Assignee: American Felt and Filter Company, LLC.
    Inventors: Scott H. Pryne, Arvind Patel, Wilson H. Pryne, Amad Tayebi
  • Patent number: 8017532
    Abstract: According to one aspect, a fabric for use in structural applications, having a first layer of structural yarns comprising first structural yarns aligned in a first direction, a second layer of structural yarns comprising second structural yarns aligned in a second direction at an angle relative to the first direction, the second layer of structural yarns disposed on top of the first layer of structural yarns, first encapsulating yarns disposed on the second layer of structural yarns, the first encapsulating yarns being aligned with the first structural yarns, and second encapsulating yarns being aligned with the second structural yarns, the second encapsulating yarns being alternatively woven above one of the first encapsulating yarns and below one of the first structural yarns such that the first encapsulating yarns and second encapsulating yarns cooperate to secure the first layer of structural yarns to the second layer of structural yarn.
    Type: Grant
    Filed: February 23, 2009
    Date of Patent: September 13, 2011
    Assignee: Barrday Inc.
    Inventor: Ryo Okada
  • Patent number: 8006733
    Abstract: A pneumatic tire containing a tread, a carcass having at least one belt ply disposed below the tread, and a cap ply located between the carcass and the tread. The cap ply comprises at least one layer of an open construction leno weave tape having a pair of warp yarns in the longitudinal direction and a weft yarn in the weft direction. The pair of warp yarns comprises a first warp yarn and a second warp yarn, where the second warp yarn has a force of elongation of between about 1 and 40% the force of elongation of the first warp yarn, where the second warp yarn is in tension, and where the second warp yarn has an elongation at break of greater than 2%. The leno weave tape is disposed in a flat pattern around the circumference of the carcass in the area of the belt ply. A method of making a pneumatic tire is also disclosed.
    Type: Grant
    Filed: May 5, 2009
    Date of Patent: August 30, 2011
    Assignee: Milliken & Company
    Inventors: Dany F. Michiels, Johann Peschek, Willy Delanoy, Peter Eeckhout, Boudewijn Snauwaert
  • Publication number: 20110195216
    Abstract: A tape having a woven fabric and an adhesive on at least one side of the fabric. The woven fabric comprises polyester warp yarns and acetate weft yarns.
    Type: Application
    Filed: February 8, 2010
    Publication date: August 11, 2011
    Inventors: Phillip R. Keener, William C. Gadson, Charles B. Jenkinson, JR.
  • Patent number: 7993716
    Abstract: The invention relates to a process for the manufacture of an object, curved in one or more directions, from a package of at least one stacked ply containing polymeric fibers by the deforming thereof at elevated temperature, the process comprising imposing on the fibres a tensile stress at a temperature lying between the melting point of the fibers at the imposed tensile stress and 20° C. below the melting point, which tensile stress is high enough for the fibers to be drawn. This process allows objects, curved in one or more directions, to be produced from flat fiber plies without appreciable wrinkling using even fiber plies with low internal and/or mutual deformability and without material being drawn into the die in a controlled manner. The invention also relates to an object, curved in one or more directions, obtainable by the process according to the invention.
    Type: Grant
    Filed: January 7, 2005
    Date of Patent: August 9, 2011
    Assignee: DSM IP Assets B.V.
    Inventor: Roeloef Marissen
  • Patent number: 7964520
    Abstract: The present invention generally relates to an integrally woven three-dimensional preform with at least one sidewall in at least one direction constructed from a woven base fabric comprising two or more layers, and a method of forming thereof. A plurality of fibers in a first direction is interwoven between at least the top layer and a second layer, such that top layer is foldable relative to the other layers and form, upon folding, an integral sidewall. A plurality of fibers may also be interwoven between the second-from-the-top layer and a second layer, such that the second-from-the-top layer is foldable relative to the other layers, upon folding, form a second integral sidewall perpendicular to the first integral sidewall. The preform may optionally comprise a plurality of non-integral sidewalls formed by folding portions of the topmost layer.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: June 21, 2011
    Assignee: Albany Engineered Composites, Inc.
    Inventor: Jonathan Goering
  • Patent number: 7960298
    Abstract: The present invention generally relates to a woven preform for reinforced composite materials and a method of making thereof. Specifically, the present invention is a method of machine weaving fiber preforms for polymer matrix composites that consist of closed perimeters with multiple intersecting members in their interiors. More specifically, the invention is a woven preform and a method of forming thereof with closed cells at the outer edges with continuous hoop reinforcement in each cell of the preform. The woven preform is woven flat in both the warp and weft directions, and then unfolded to achieve the final shape of the structure, and can be processed into composite structural components using known methods such as resin transfer molding or chemical vapor infiltration. Thus, complicated shapes of all sizes can be woven on a conventional loom using the instant method.
    Type: Grant
    Filed: December 7, 2007
    Date of Patent: June 14, 2011
    Assignee: Albany Engineered Composites, Inc.
    Inventor: Jonathan Goering
  • Patent number: 7943535
    Abstract: A woven preform used to reinforce a composite structure which includes a central portion having a plurality of interwoven layers. The preform also includes first and second end portions having a plurality of independent woven layers that are integrally woven with the plurality of interwoven layers in the central portion and which extend along the entire length the preform. Interspersed between the plurality of independent woven layers in the first and second end portions are bias plies. The first and second end portions can have through thickness reinforcements comprising reinforcement fibers that traverse through the independent woven layers and the bias plies, locking them together.
    Type: Grant
    Filed: November 9, 2007
    Date of Patent: May 17, 2011
    Assignee: Albany Engineered Composites, Inc.
    Inventors: Jonathan Goering, Brian Coffenberry
  • Patent number: 7931062
    Abstract: A pneumatic tire containing a tread, a carcass having at least one belt ply disposed below the tread, and a cap ply located between the carcass and the tread. The cap ply comprises at least one layer of an open construction leno weave tape having a pair of warp yarns in the longitudinal direction and a weft yarn in the weft direction. The pair of warp yarns comprises a first warp yarn and a second warp yarn, where the second warp yarn has a force of elongation of between about 1 and 40% the force of elongation of the first warp yarn, where the second warp yarn is in tension, and where the second warp yarn has an elongation at break of greater than 2%. The leno weave tape is disposed in a flat pattern around the circumference of the carcass in the area of the belt ply. A method of making a pneumatic tire is also disclosed.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: April 26, 2011
    Assignee: Milliken & Company
    Inventors: Dany F. Michiels, Johann Peschek, Willy Delanoy, Peter Eeckhout, Boudewijn Snauwaert
  • Patent number: 7932194
    Abstract: The present invention relates to a heat, flame, and electric arc resistant fabric (1) for use as single or outer layer of protective garments. The fabric (1) of the invention comprises at least two separate single plies which are assembled together at predefined positions so as to build pockets (4). The fabric (1) of the invention is made of materials independently chosen from the group consisting of aramid fibers and filaments, polybenzimidazol fibers and filaments, polyamidimid fibers and filaments, poly(paraphephenylene benzobisaxazole) fibers and filaments, phenol-formaldehyde fibers and filaments, melamine fibers and filaments, natural fibers and filaments, synthetic fibers and filaments, artificial fibers and filaments, glass fibers and filaments, carbon fibers and filaments, metal fibers and filaments, and composites thereof.
    Type: Grant
    Filed: September 3, 2003
    Date of Patent: April 26, 2011
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Yves Bader, Andre Capt, Thomas Dotsch
  • Publication number: 20110086565
    Abstract: A three dimensional woven preform, a fiber reinforced composite incorporating the preform, and methods of making thereof are disclosed. The woven preform includes two or more warp steered fabrics. The warp steered fabrics include a darted portion and an un-darted portion. The darted portions of the warp steered fabrics are joined to un-darted portions of one another so as to provide continuous fiber in the circumferential and radial directions of all portions of the preform. An un-darted portion in one steered fabric reinforces a darted portion in the other. The warp steered fabrics can be woven on a loom equipped with a differential take-up mechanism. The warp steered fabrics can be single or multilayer fabrics. The final preform can be a portion of an aircraft window frame.
    Type: Application
    Filed: September 29, 2010
    Publication date: April 14, 2011
    Applicant: Albany Engineered Composites, Inc.
    Inventor: Jonathan Goering
  • Patent number: 7902092
    Abstract: A corrosion-resistant lath is provided for use in exterior finishing systems, such as stucco systems and exterior insulation and finish systems (“EIFS”). The lath includes in a first embodiment an open, woven fabric comprising weft and warp yarns containing non-metallic fibers, such as glass fibers. A portion of the weft yarns are undulated, resulting in an increased thickness for the fabric. The fabric is coated with a polymeric resin for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making an exterior finish system and building wall including an exterior finish system using such a lath.
    Type: Grant
    Filed: June 1, 2009
    Date of Patent: March 8, 2011
    Assignee: BASF Construction Chemicals, LLC
    Inventors: William F. Egan, Mark Newton, Mark W. Tucker
  • Publication number: 20110014406
    Abstract: An article exhibiting insulating or cushioning properties includes a multi-layered one-piece woven textile having opposed first and second faces and a continuous circumscribing peripheral edge therebetween. A first outer surface of the article is defined by a fluid-impervious laminate first sheet secured to the first face of the textile that includes a first fabric carrying a fluid-impervious melt-adhesive sealing film. A second outer surface of the article is defined by a fluid-impervious laminate second sheet secured to the second face of the textile that includes a second fabric carrying a fluid-impervious melt-adhesive sealing film. A continuous fluid-impervious seal is formed between the first sheet and the second sheet circumscribes the peripheral edge of the textile. The sealing film of each sheet is bonded to a respective face of the textile. The article is suitable for incorporation into a light-weight construction configured for rugged outdoor use.
    Type: Application
    Filed: July 15, 2009
    Publication date: January 20, 2011
    Inventors: James Clyde Coleman, Kurt L. Gamill
  • Patent number: 7871945
    Abstract: Disclosed is a woven strap, particularly for safety belts in motor vehicles, which is characterized in that said woven strap comprises a first group of warp threads and a second group of warp threads, the warp threads of the first group being provided with a greater elongation than the warp threads of the second group.
    Type: Grant
    Filed: March 21, 2006
    Date of Patent: January 18, 2011
    Inventors: Johann Berger, Murat Celik
  • Publication number: 20100323574
    Abstract: A fabric includes a base pattern having at least twenty-eight weft fibers disposed in a staggered configuration and forming eight columns that comprise in alteration four weft fibers and three weft fibers, the weft fibers extending in seven layers. The fabric further includes at least twelve warp fibers disposed in at least four offset parallel planes, each of the planes containing at least three parallel warp fibers that follow paths that are distinct from one another.
    Type: Application
    Filed: October 11, 2007
    Publication date: December 23, 2010
    Applicant: MESSIER-DOWTY SA
    Inventor: Patrick Dunleavy