Three-dimensional Weave (e.g., X-y-z Planes, Multi-planar Warps And/or Wefts, Etc.) Patents (Class 442/205)
  • Publication number: 20130045347
    Abstract: Provided are a shape-retaining film which has excellent adhesion to inks and other functional layers while retaining high shape-retaining properties and a process for producing the shape-retaining film. The shape-retaining film comprises an ethylene homopolymer or an ethylene/?-olefin copolymer having a C3-6 ?-olefin content less than 2 wt. %, the ethylene homopolymer or copolymer having a density of 950 kg/m3 or higher and a weight-average molecular weight (Mw)/number-average molecular weight (Mn) ratio of 5-20. The film has a tensile elasticity modulus of 6-50 GPa and has either an angle of recovery from 90 bending of 8 or less or an angle of recovery from 180 bending of 65 or less.
    Type: Application
    Filed: April 27, 2011
    Publication date: February 21, 2013
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Tamio Kawasumi, Michio Eriguchi, Shigeo Nishikawa
  • Patent number: 8377543
    Abstract: Provided is a multilayer-wired substrate for mobile electric equipment, wherein the multilayer-wired substrate is very strong, includes a larger elastically deformable region and a higher elasticity than those of the conventional structure, and can be curved. The multilayer-wired substrate is a multilayer-wired substrate including one or more insulating layers. At least one insulating layer of the substrate is made of a material in which the mechanical characteristic in an in-plane direction component exhibits anisotropy.
    Type: Grant
    Filed: October 9, 2007
    Date of Patent: February 19, 2013
    Assignee: NEC Corporation
    Inventor: Toshinobu Ogatsu
  • Patent number: 8361911
    Abstract: A weaving method that makes it possible to directly produce three-dimensional structures having two-dimensional walls with corners, without requiring sewing or other joining between two edges. The weave is created by turning weft threads (24) into warp threads to create at least one face. The method is particularly suitable for weaving reinforcing pieces for composite structures such as three-dimensional corner reinforcements.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: January 29, 2013
    Assignee: Airbus Operations SAS
    Inventors: Xavier Legrand, Mathieu Piana, Georgi Tsarvarishki, Julien Charles, Philippe Blot, Dominique Guittard
  • Publication number: 20130011623
    Abstract: Described herein is a monolithic three-dimensional composite having a three-dimensional layer impregnated with an outer layer of polyurea, polyurethane, or a blend thereof. In one aspect the three-dimensional layer is woven fabric of a plain 4-layer tubular weave. Optionally, the outer layer has a three-dimensional relief to simulate three-dimensional structures.
    Type: Application
    Filed: July 6, 2012
    Publication date: January 10, 2013
    Applicants: Nicolon Corporation d/b/a Tencate Geosynthetics North America, THE HANSON GROUP, LLC
    Inventors: David Michael Jones, Randy Eugene Johnson, Kevin Nelson King, Wallace L. Hanson, JR., Guy J. Stokes, John B. McIntyre, Charles Demarest
  • Publication number: 20130005208
    Abstract: An electrically conductive structure includes a plurality of carbon fiber layers and at least one electrically conductive filament three-dimensionally woven among the carbon fiber layers. The plurality of carbon fiber layers and the at least one electrically conductive filament are operable to conduct electrical current throughout the structure.
    Type: Application
    Filed: June 30, 2011
    Publication date: January 3, 2013
    Inventors: Kevin Matthew Retz, Alan Keith Prichard
  • Patent number: 8333565
    Abstract: A composite blade (26) comprises a three-dimensional arrangement of reinforcing fibers (58) and a matrix material (60) infiltrated around the three-dimensional arrangement of woven reinforcing fibers (60). The three-dimensional arrangement of woven reinforcing fibers (58) defines a plurality of cavities (56) within the aerofoil (28). The composite blade (26) comprises an aerofoil portion (38) and a root portion (36). The aerofoil portion (38) comprises a leading edge (44), a trailing edge (46), a concave pressure surface wall (50), a convex suction surface wall (52) and a tip (48). The aerofoil portion (36) comprises a plurality of webs (54) extending between, and being secured to, the concave pressure surface wall (50) and the convex suction surface wall (52) to produce a Warren girder structure. The three-dimensional arrangement of woven reinforcing fibers (58) are arranged to produce the concave pressure surface wall (50), the convex suction surface wall (52) and the plurality of webs (54).
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: December 18, 2012
    Assignee: Rolls-Royce PLC
    Inventor: Alison J. McMillan
  • Publication number: 20120295505
    Abstract: Disclosed are a reducing leather and a method for preparing the same. The leather is mainly made by three-dimensionally interweaving the collagen fibres obtained through fibre disintegration of a leather material, with an apparent density of 0.35 g/cm3-1.4 g/cm3. The method for preparing the leather comprises the steps of preparing collagen fibres by fibre disintegration of a leather material, laying, spunlacing, and wet-hot shrinking setting. The reducing leather approaches to a natural leather in the weaving structure and the apparent density, and each of the strength criteria, as well as the wear resistance. The advantages of the leather are that the leather piece is big and regular so that it can be arbitrarily tailored, and the weaving apparent density is consistent. The scraps in the leather industry are mainly used as the raw materials for the reducing leather. The preparation method facilitates to reutilizing the resources in the leather industry.
    Type: Application
    Filed: January 17, 2010
    Publication date: November 22, 2012
    Applicant: ZHEJIANG HONGZHAN NEW MATERIALS CO., LTD.
    Inventor: Liwen Zhang
  • Patent number: 8298967
    Abstract: A corrosion-resistant lath is provided for use in exterior finishing systems, such as stucco systems and exterior insulation and finish systems (“EIFS”). The lath includes in a first embodiment an open, woven fabric comprising weft and warp yarns containing non-metallic fibers, such as glass fibers. A portion of the weft yarns are undulated, resulting in an increased thickness for the fabric. The fabric is coated with a polymeric resin for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making an exterior finish system and building wall including an exterior finish system using such a lath.
    Type: Grant
    Filed: January 21, 2011
    Date of Patent: October 30, 2012
    Assignee: BASF Corporation
    Inventors: William F. Egan, Mark Newton, Mark W. Tucker
  • Publication number: 20120258641
    Abstract: A fiber reinforcing texture woven as a single part for fabricating a composite material part having an inner portion, or core, made by three-dimensional weaving with yarns made up from discontinuous fibers, and a portion adjacent to an outside surface, or skin, made by weaving with yarns made up from continuous filaments.
    Type: Application
    Filed: June 12, 2012
    Publication date: October 11, 2012
    Applicant: SNECMA PROPULSION SOLIDE
    Inventors: Eric Bouillon, François Charleux, Caroline Louchet-Pouillerie, Rémi Bouvier, Dominique Coupe
  • Patent number: 8263504
    Abstract: A fiber reinforcing texture (10) woven as a single part for fabricating a composite material part having an inner portion (12), or core, made by three-dimensional weaving with yarns made up from discontinuous fibers, and a portion (14, 16) adjacent to an outside surface, or skin, made by weaving with yarns made up from continuous filaments.
    Type: Grant
    Filed: June 20, 2007
    Date of Patent: September 11, 2012
    Assignee: Snecma Propulsion Solide
    Inventors: Eric Bouillon, François Charleux, Caroline Louchet-Pouillerie, Rémi Bouvier, Dominique Coupe
  • Patent number: 8257809
    Abstract: A ceramic matrix composite wall structure (20A) constructed of interlocking layers (22A, 24A) of woven material with integral cooling channels (28A, 32A). The CMC layer closest to the hot gas path (41) contains internal cooling tubes (26A, 30A) protruding into a ceramic insulating layer (40A). This construction provides a cooled CMC lamellate wall structure with an interlocking truss core.
    Type: Grant
    Filed: March 8, 2007
    Date of Patent: September 4, 2012
    Assignee: Siemens Energy, Inc.
    Inventors: Jay A. Morrison, Douglas A. Keller, Malberto F. Gonzalez, Jay E. Lane
  • Patent number: 8252705
    Abstract: A bi-layer, woven geotextile fabric has interwoven first and second layers. The first layer is over and under woven through the second layer in a pre-determined pattern so that the first layer has portions which face a first side of the second layer and portions which face a second side of the second layer. Monofilaments in the warp direction of the first layer have a pre-determined differential heat shrinkage characteristic that is greater than the monofilaments in the warp direction of the second layer. Closed cells defined by the pattern of the over and under weave are disposed on the first and second sides of the second layer. Shrinkage of the monofilaments in the warp direction of the first layer provide for a separation of a portion of the second layer from the first layer at the cells.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: August 28, 2012
    Assignee: Nicolon Corporation
    Inventors: Kevin Nelson King, David Michael Jones, Greg L. Maxwell
  • Publication number: 20120178329
    Abstract: A binder composition comprising [A] an amorphous polyamide with a glass transition temperature of 140° C. or higher having a dicyclohexylmethane skeleton in the molecule and [B] a sulfonamide compound is used to provide a binder composition, a reinforcing-fiber base material and a preform respectively most suitable for RTM, which respectively exhibit excellent impact resistance and physical properties remaining stable over the variations of molding conditions and can be used for producing a fiber-reinforced composite material most suitable for members such as primary structures of aircraft.
    Type: Application
    Filed: September 14, 2010
    Publication date: July 12, 2012
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Shinji Kochi, Kenichi Yoshioka, Masayuki Miyoshi
  • Patent number: 8153539
    Abstract: A reinforcing fiber texture for a composite material part is made by multi-layer three-dimensional weaving with a satin type weave or a multiple satin type weave. The texture comprises at least three layers of weft yarns T interlaced by warp yarns C, each warp yarn taking hold in alternation of one weft yarn in n from a first layer of weft yarns and of one weft yarn in n of a second layer of weft yarns adjacent to the first, the number n being an integer not less than 3. The paths of the warp yarns are similar and they are offset in the warp direction.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: April 10, 2012
    Assignee: Snecma Propulsion Solide
    Inventors: Dominique Coupe, François Charleux, Jean-Philippe Richard
  • Publication number: 20120064788
    Abstract: The present invention relates to fiber glass strands, yarns, fabrics, composites, prepregs, laminates, fiber-metal laminates, and other products incorporating glass fibers formed from glass compositions. The glass fibers, in some embodiments, are incorporated into composites that can be used in reinforcement applications. Glass fibers formed from some embodiments of the glass compositions can have certain desirable properties that can include, for example, desirable electrical properties (e.g. low Dk) or desirable mechanical properties (e.g., specific strength).
    Type: Application
    Filed: September 14, 2011
    Publication date: March 15, 2012
    Inventors: James Carl Peters, Juan Camilo Serrano, Hong Li, Cheryl A. Richards, Steven Joel Parks
  • Publication number: 20120060678
    Abstract: The present invention relates to fabrics, composites, prepregs, laminates, and other products incorporating glass fibers formed from glass compositions. The glass fibers, in some embodiments, are incorporated into composites that can be adapted for use in high energy impact applications such as ballistic or blast resistance applications. Glass fibers formed from some embodiments of the glass compositions can have certain desirable properties that can include, for example, desirable electrical properties (e.g. low Dk) or desirable mechanical properties (e.g., specific strength).
    Type: Application
    Filed: September 14, 2011
    Publication date: March 15, 2012
    Inventors: James Carl Peters, Juan Camilo Serrano, Hong Li, Cheryl A. Richards
  • Patent number: 8127802
    Abstract: A woven preform for a reinforced composite material, which may be woven flat and folded into shape. The preform has a three-dimensional weave architecture with fill fibers woven to provide layer-to-layer interlocking of layers of warp fiber as well as interlocking of fibers within each layer. At least two legs extend from a base, the base and legs each having at least two layers of warp fibers. The legs may be parallel or angled to each other, or may have a variable width clevis in between. The outer ends of the base and/or the legs preferably have tapers formed from terminating layers of warp fibers in a stepped pattern.
    Type: Grant
    Filed: October 29, 2008
    Date of Patent: March 6, 2012
    Assignee: Albany Engineered Composites, Inc.
    Inventors: Kenneth Ouellette, Jonathan Goering, Brock Gilbertson
  • Patent number: 8114792
    Abstract: The present invention relates to a three-dimensional woven hollow layer-connecting fabric, comprising an upper layer-surface (10) formed by crossing upper ground warp yarns (1), (2) and a weft yarn (3) and a lower layer-surface (11) formed by crossing lower ground warp yarns (4), (5) and a weft yarn (6); the weft yarns (3) and (6) on the upper and lower layer-surfaces are also crossed with poil warps (7), (8) besides ground warp yarns (1), (2) and (4), (5) on their own layer-surface; the spatial walking direction of poil warps (7), (8) woven from one layer-surface to another is opposite to the weft-inserting direction of the fabric. The framework feature of the composite layer-connecting fabric of the present invention is distinct, and the vertical support function of poil warps between two layer-surfaces is good. The spatial structure of the layer-connecting fabric is varied in conformation, easy to design and adapted to produce on a large scale.
    Type: Grant
    Filed: January 11, 2007
    Date of Patent: February 14, 2012
    Assignee: Sinoma Science & Technology Co. Ltd.
    Inventors: Ning Kuang, Liquan Zhang, Jianzhong Zhang, Fangtian Hu, Hongwei Guo
  • Patent number: 8109734
    Abstract: An article such as a fan blade of a turbofan engine comprises a core made up of components at least some of which comprise packs of rods embedded in a resin matrix material. The rods extend in the span-wise direction of the blade to resist centrifugal forces imposed on the blade during operation. The core is encased in a skin formed from preforms which may comprise fabric reinforcements.
    Type: Grant
    Filed: February 24, 2009
    Date of Patent: February 7, 2012
    Assignee: Rolls-Royce PLC
    Inventor: Robert C Backhouse
  • Patent number: 8061391
    Abstract: A fabric includes a base pattern having at least twenty-eight weft fibers disposed in a staggered configuration and forming eight columns that comprise in alteration four weft fibers and three weft fibers, the weft fibers extending in seven layers. The fabric further includes at least twelve warp fibers disposed in at least four offset parallel planes, each of the planes containing at least three parallel warp fibers that follow paths that are distinct from one another.
    Type: Grant
    Filed: October 11, 2007
    Date of Patent: November 22, 2011
    Assignee: Messier-Dowty SA
    Inventor: Patrick Dunleavy
  • Patent number: 8058191
    Abstract: A multilayer ceramic matrix composite structure is disclosed. The ceramic matrix composite structure may include a three-dimensional weave fabric forming a core layer. The ceramic matrix composite structure may also include a two-dimensional weave fabric attached to an outer top surface of the three-dimensional weave fabric such that the two-dimensional weave fabric forms a top layer, and a two-dimensional weave fabric attached to an outer bottom surface of the three-dimensional weave fabric generally opposite to the outer top surface such that the two-dimensional weave fabric forms a bottom layer. The structure may include increased interlaminar shear strength.
    Type: Grant
    Filed: September 4, 2008
    Date of Patent: November 15, 2011
    Assignee: Siemens Energy, Inc.
    Inventor: Christian X. Campbell
  • Patent number: 8026189
    Abstract: A method of making a high-temperature and fire-resistant fabric is described in which staple carbon fiber yarns are woven into a unified multi-layer woven fabric. The warp ends and filling picks of the unified multi-layer woven structure are positioned such that they prevent penetration of fire flames, welding sparks and molten metal spatter from penetrating through the unified multi-layer fabric.
    Type: Grant
    Filed: April 4, 2008
    Date of Patent: September 27, 2011
    Assignee: American Felt and Filter Company, LLC.
    Inventors: Scott H. Pryne, Arvind Patel, Wilson H. Pryne, Amad Tayebi
  • Patent number: 8017532
    Abstract: According to one aspect, a fabric for use in structural applications, having a first layer of structural yarns comprising first structural yarns aligned in a first direction, a second layer of structural yarns comprising second structural yarns aligned in a second direction at an angle relative to the first direction, the second layer of structural yarns disposed on top of the first layer of structural yarns, first encapsulating yarns disposed on the second layer of structural yarns, the first encapsulating yarns being aligned with the first structural yarns, and second encapsulating yarns being aligned with the second structural yarns, the second encapsulating yarns being alternatively woven above one of the first encapsulating yarns and below one of the first structural yarns such that the first encapsulating yarns and second encapsulating yarns cooperate to secure the first layer of structural yarns to the second layer of structural yarn.
    Type: Grant
    Filed: February 23, 2009
    Date of Patent: September 13, 2011
    Assignee: Barrday Inc.
    Inventor: Ryo Okada
  • Publication number: 20110217893
    Abstract: The present invention generally relates to an integrally woven three-dimensional preform with at least one sidewall in at least one direction constructed from a woven base fabric comprising two or more layers, and a method of forming thereof. A plurality of fibers in a first direction is interwoven between at least the top layer and a second layer, such that top layer is foldable relative to the other layers and form, upon folding, an integral sidewall. A plurality of fibers may also be interwoven between the second-from-the-top layer and a second layer, such that the second-from-the-top layer is foldable relative to the other layers, upon folding, form a second integral sidewall perpendicular to the first integral sidewall. The preform may optionally comprise a plurality of non-integral sidewalls formed by folding portions of the topmost layer.
    Type: Application
    Filed: May 16, 2011
    Publication date: September 8, 2011
    Applicant: Albany Engineered Composites, Inc.
    Inventor: Jonathan GOERING
  • Publication number: 20110151155
    Abstract: The present utility model relates to the technical field of fabric straps, more particularly, it relates to a fabric strap with a multi-layer structure. Said fabric strap itself is integrally interwoven by the fabric with at least a double-layer structure. It is characterized in that: there are at least two layers fabric connecting up-and-down with one or more groups of yarn according to a certain weave structure. Said one or more groups of yarn not only can form an air cushion with erect fine hairs, but also can increase anti-bursting strength of the fabric.
    Type: Application
    Filed: September 3, 2010
    Publication date: June 23, 2011
    Inventor: Mike He
  • Patent number: 7964520
    Abstract: The present invention generally relates to an integrally woven three-dimensional preform with at least one sidewall in at least one direction constructed from a woven base fabric comprising two or more layers, and a method of forming thereof. A plurality of fibers in a first direction is interwoven between at least the top layer and a second layer, such that top layer is foldable relative to the other layers and form, upon folding, an integral sidewall. A plurality of fibers may also be interwoven between the second-from-the-top layer and a second layer, such that the second-from-the-top layer is foldable relative to the other layers, upon folding, form a second integral sidewall perpendicular to the first integral sidewall. The preform may optionally comprise a plurality of non-integral sidewalls formed by folding portions of the topmost layer.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: June 21, 2011
    Assignee: Albany Engineered Composites, Inc.
    Inventor: Jonathan Goering
  • Patent number: 7960298
    Abstract: The present invention generally relates to a woven preform for reinforced composite materials and a method of making thereof. Specifically, the present invention is a method of machine weaving fiber preforms for polymer matrix composites that consist of closed perimeters with multiple intersecting members in their interiors. More specifically, the invention is a woven preform and a method of forming thereof with closed cells at the outer edges with continuous hoop reinforcement in each cell of the preform. The woven preform is woven flat in both the warp and weft directions, and then unfolded to achieve the final shape of the structure, and can be processed into composite structural components using known methods such as resin transfer molding or chemical vapor infiltration. Thus, complicated shapes of all sizes can be woven on a conventional loom using the instant method.
    Type: Grant
    Filed: December 7, 2007
    Date of Patent: June 14, 2011
    Assignee: Albany Engineered Composites, Inc.
    Inventor: Jonathan Goering
  • Patent number: 7943535
    Abstract: A woven preform used to reinforce a composite structure which includes a central portion having a plurality of interwoven layers. The preform also includes first and second end portions having a plurality of independent woven layers that are integrally woven with the plurality of interwoven layers in the central portion and which extend along the entire length the preform. Interspersed between the plurality of independent woven layers in the first and second end portions are bias plies. The first and second end portions can have through thickness reinforcements comprising reinforcement fibers that traverse through the independent woven layers and the bias plies, locking them together.
    Type: Grant
    Filed: November 9, 2007
    Date of Patent: May 17, 2011
    Assignee: Albany Engineered Composites, Inc.
    Inventors: Jonathan Goering, Brian Coffenberry
  • Publication number: 20110027540
    Abstract: A turf reinforcement fabric and a method for producing such a fabric by weaving a plurality of filaments in a predetermined pattern to form a three-dimensional structure formed to have a loft thickness without the application of heat to heat shrink the fibers.
    Type: Application
    Filed: July 28, 2010
    Publication date: February 3, 2011
    Applicant: LUMITE, INC.
    Inventors: Alan SUTTON, Rebecca PAGE, George Miles GIBBY
  • Publication number: 20110028061
    Abstract: An adjustable shim comprises a stack of plies comprising plastics material reinforced with a three-dimensional fibre layer, the plastics material being flowable under compressive force prior to cure for adjusting the thickness of the shim. The shim may be used to fill a void between two structural components joined together. Also, a method of filling a void between two structural components using the shim. The shim is easy to handle, can easily be laid up to a variety of thicknesses, and is quick to cure (depending on the plastics material used). The three-dimensional fibre layers make the shim highly compressible prior to cure, and provide significant reinforcement to the plastics material of the plies to support compressive stresses in the shim post cure.
    Type: Application
    Filed: June 28, 2010
    Publication date: February 3, 2011
    Applicant: AIRBUS OPERATIONS LIMITED
    Inventors: Timothy Sanderson, Peter Burchell
  • Publication number: 20100288449
    Abstract: A three-dimensional fabric with three-layered structure is provided. The three-dimensional fabric comprises a surface layer, a backing layer, an intermediate layer, a first interconnection portion for connecting the surface layer and the backing layer, and a second interconnection portion for connecting the intermediate layer and the backing layer. The three-dimensional fabric with three-layered structure can be woven on a single loom in a batch operation and undergo transformation between two-dimensional shape and three-dimensional shape. This fabric is applicable as materials for blinds with high light-shielding rate because intermediate portions have a multi-layered structure.
    Type: Application
    Filed: May 14, 2010
    Publication date: November 18, 2010
    Applicants: Woongjin Chemical Co., Ltd., Youil Corporation Co., Ltd.
    Inventors: Hoo-Sung CHANG, Il-Sun Ryu
  • Publication number: 20100248574
    Abstract: A bi-layer, woven geotextile fabric has interwoven first and second layers. The first layer is over and under woven through the second layer in a pre-determined pattern so that the first layer has portions which face a first side of the second layer and portions which face a second side of the second layer. Monofilaments in the warp direction of the first layer have a pre-determined differential heat shrinkage characteristic that is greater than the monofilaments in the warp direction of the second layer. Closed cells defined by the pattern of the over and under weave are disposed on the first and second sides of the second layer. Shrinkage of the monofilaments in the warp direction of the first layer provide for a separation of a portion of the second layer from the first layer at the cells.
    Type: Application
    Filed: March 23, 2010
    Publication date: September 30, 2010
    Applicant: Nicolon Corporation, doing business as TenCate Geosynthetics North America
    Inventors: Kevin Nelson KING, David Michael JONES, Greg L. MAXWELL
  • Publication number: 20100248573
    Abstract: A three-dimensional structure is disclosed comprising a three-dimensional fabric with spaces within filled with flexible foam.
    Type: Application
    Filed: June 11, 2008
    Publication date: September 30, 2010
    Inventor: Pinhas Hascalovich
  • Publication number: 20100236656
    Abstract: A fabric for supporting a fibrous web is disclosed. The fabric has a layer that includes a plurality of weft yarns and a plurality of warp yarns interwoven with the plurality of weft yarns. The warp and weft yarns define a web-facing side and an opposite machine-facing side. The warp yarns include at least one of polyphenylene sulfide (PPS) and polyetheretherketone (PEEK). In addition, a yarn count, weave pattern, and yarn shape of the fabric are configured such that molten polymer drops are scrapable from the web-facing side leaving an upper support surface that does not blemish a fibrous web supported by the fabric.
    Type: Application
    Filed: March 18, 2009
    Publication date: September 23, 2010
    Inventors: William Harwood, Gilbert Ross
  • Patent number: 7759266
    Abstract: A conveyor belt reinforcing fabric weave is disclosed, having a plurality of center tension warps crimped about a plurality of middle wefts. Upper and lower wefts lie above and below the middle wefts. The upper and lower wefts are in opposition to each other and in non-opposition with the center wefts. Binder warps are interlaced above and below the central tension warps in alternating sequence, with at least one of the binder warps interlacing upper and lower wefts other than those interlaced by an adjacent binder warp. Interlacing of the middle wefts by the central tension warps locks the wefts in place, providing enhanced resistance to faster pullout. The lack of straight tension warps provides a highly flexible fabric that can be used in multi-ply applications. A conveyor belt incorporating one or more plies of the inventive fabric is disclosed, as is a method for manufacturing the belt.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: July 20, 2010
    Assignee: Fenner Dunlop Americas, Inc.
    Inventors: John Hawkins, Geoff Normanton
  • Patent number: 7758946
    Abstract: A fiber lamination includes a plurality of fiber layers laminated on one another. The fiber layers are at least biaxially oriented. The fiber lamination is a three-dimensional plate. The fiber lamination includes a bent portion, a first flat portion, and a second flat portion. The angle at which a connection yarn crosses the fiber layers at the first flat portion differs from the angle at which the connection yarn crosses the fiber layers at the second flat portion. Therefore, a three-dimensional fiber structure is manufactured by bending a laminated body while suppressing generation of wrinkles and distortion at the bent portion.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: July 20, 2010
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Aya Maki, Ryuta Kamiya
  • Publication number: 20100167616
    Abstract: A quasi-isotropic three-dimensional preform and a method of making thereof are disclosed. The preform includes a plurality of woven elements that are braided with each other. The woven elements have one or more integrally woven stiffeners or walls in a direction perpendicular to the plane of the woven element. The preform may be used in forming a fiber reinforced composite.
    Type: Application
    Filed: December 30, 2008
    Publication date: July 1, 2010
    Inventor: Jonathan Goering
  • Publication number: 20100144227
    Abstract: A woven fibrous structure embodied in one piece, used for producing a composite material part and comprising an internal part or a core (72) and a part adjacent to the external surface thereof or a skin (74, 76), is formed by three-dimensional core weaving with at least one weave selected from interlock and multilayer weaves and by skin weaving with a weave which differs from the core weave and selected from a multilayer weave and a two-dimensional weave. It can be also formed by three-dimensional weaving with at least one core interlock weave (72) and weaving with a fabric-, satin or skin twill-type weave, wherein skin weaving is of a multilayer or two-dimensional type.
    Type: Application
    Filed: June 21, 2006
    Publication date: June 10, 2010
    Applicants: SNECMA, SNECMA PROPULSION SOLIDE
    Inventors: Dominique Coupe, Bruno Dambrine, Jean Noel Mahieu, Eric Bouillon, Francois Charleux
  • Patent number: 7712488
    Abstract: A woven preform for a reinforces composite material, which may be woven flat and folded into a shape. The preform has a three-dimensional weave architecture with fill fibers woven to provide layer-to-layer interlocking of layers of warp fiber as well as interlocking of fibers within each layer. At least two legs extend from a base, the base and legs each having at least two layers of warp fibers. The legs can be connected at a symmetrical or asymmetrical, distributed-column intersection, with an even or odd number of columns of warp fibers being located between the legs. The outer ends of the base and/or legs preferably have tapers formed from terminating layers of warp fibers in a stepped pattern.
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: May 11, 2010
    Assignee: Albany Engineered Composites, Inc.
    Inventors: Jonathan Goering, Kenneth Ouellette
  • Patent number: 7713893
    Abstract: An integrally woven three-dimensional preform with stiffeners in two directions constructed from a woven base fabric having first, second and third woven fabrics. A plurality of yarns are interwoven over a region between the first and second fabrics such that the first fabric is foldable relative to the second fabric. An additional plurality of yarns are interwoven over a region between the second and third fabrics such that the third fabric is foldable relative to the second fabric. Upon folding of the woven base fabric, the integrally woven three-dimensional preform with stiffeners in two directions is formed.
    Type: Grant
    Filed: December 8, 2004
    Date of Patent: May 11, 2010
    Assignee: Albany Engineered Composites, Inc.
    Inventor: Jonathan Goering
  • Publication number: 20100105269
    Abstract: A woven preform for a reinforced composite material, which may be woven flat and folded into shape. The preform has a three-dimensional weave architecture with weft fibers woven to provide layer-to-layer interlocking of layers of warp fiber as well as interlocking of fibers within each layer. One or more legs extend from a base, the base and legs each having at least two layers of warp fibers. The legs may be parallel or angled to each other and/or may move along a sine wave in the warp and/or weft direction. The outer ends of the base and/or the legs preferably have tapers formed from terminating layers of warp fibers in a stepped pattern.
    Type: Application
    Filed: October 29, 2008
    Publication date: April 29, 2010
    Inventors: Jonathan Goering, Kenneth Ouellette
  • Patent number: 7682995
    Abstract: A triple layer woven industrial fabric, particularly suitable for through-air drying applications, has a paper side (PS) layer and a machine side (MS) layer of polymeric warp and weft yarns woven to a repeat pattern wherein all the warp yarns are arranged as vertically stacked pairs, all the weft yarns comprise pairs of intrinsic weft binder yarns, and each pair of weft yarns forms an unbroken weft path in both the PS layer and the MS layer whereby when either the first or second member of the pair passes from the PS layer to the MS layer, the other member of the pair passes from the MS layer to the PS layer at an exchange point located between at least one common pair of warp yarns.
    Type: Grant
    Filed: August 4, 2004
    Date of Patent: March 23, 2010
    Assignee: AstenJohnson, Inc.
    Inventors: Richard Stone, Dale B. Johnson
  • Patent number: 7674510
    Abstract: A fiber fabric includes a first fiber layer formed of a plurality of first fiber bundles, a second fiber layer formed of a plurality of second fiber bundles, a retaining thread group formed of a plurality of retaining threads, and a constraint thread group formed of a plurality of constraint threads. The first fiber layer is laminated in adjacent to the second fiber layer. The first fiber bundles diagonally intersect the second fiber bundles at an angle of 45 degrees. Accordingly, it is possible to improve a production efficiency of an overlapped sheet which gives excellent moldability and a strength, and has an increased thickness by overlapping the fiber fabrics.
    Type: Grant
    Filed: June 8, 2006
    Date of Patent: March 9, 2010
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventor: Ryuta Kamiya
  • Publication number: 20100056006
    Abstract: A multilayer ceramic matrix composite structure is disclosed. The ceramic matrix composite structure may include a three-dimensional weave fabric forming a core layer. The ceramic matrix composite structure may also include a two-dimensional weave fabric attached to an outer top surface of the three-dimensional weave fabric such that the two-dimensional weave fabric forms a top layer, and a two-dimensional weave fabric attached to an outer bottom surface of the three-dimensional weave fabric generally opposite to the outer top surface such that the two-dimensional weave fabric forms a bottom layer. The structure may include increased interlaminar shear strength.
    Type: Application
    Filed: September 4, 2008
    Publication date: March 4, 2010
    Inventor: Christian X. Campbell
  • Patent number: 7662455
    Abstract: The present invention relates to a preimpregnated main fabric (1?) provided with reinforcement (2) having a bottom face (F?) impregnated with a first thermosetting matrix (5) and a top face (F) impregnated with a second thermosetting matrix (6). The invention is remarkable in that the first and second thermosetting matrices (5, 6) have different physico-chemical and rheological properties.
    Type: Grant
    Filed: February 16, 2005
    Date of Patent: February 16, 2010
    Assignee: Eurocopter
    Inventor: Julien Fabreguette
  • Patent number: 7655581
    Abstract: A woven preform used to reinforce a composite structure which includes a central portion having a plurality of interwoven layers. The preform also includes first and second end portions having a plurality of independent woven layers that are integrally woven with the plurality of interwoven layers in the central portion and which extend along the entire length the preform. Interspersed between the plurality of independent woven layers in the first and second end portions are bias plies.
    Type: Grant
    Filed: November 17, 2005
    Date of Patent: February 2, 2010
    Assignee: Albany Engineered Composites, Inc.
    Inventor: Jonathan Goering
  • Publication number: 20090311462
    Abstract: A woven preform used to reinforce a composite structure which includes a central portion having a plurality of interwoven layers. The preform also includes first and second end portions having a plurality of independent woven layers that are integrally woven with the plurality of interwoven layers in the central portion and which extend along the entire length the preform. Interspersed between the plurality of independent woven layers in the first and second end portions are bias plies.
    Type: Application
    Filed: November 17, 2005
    Publication date: December 17, 2009
    Inventor: Jonathan Goering
  • Patent number: 7611997
    Abstract: A 3-D woven fabric having substantially elongated foam elements integrally formed therein during fabric formation for providing open corridors within the fabric. The fabric is preferably used for structural, stiffener, or component applications.
    Type: Grant
    Filed: November 7, 2005
    Date of Patent: November 3, 2009
    Inventor: Donald E. Wigent, III
  • Patent number: 7592276
    Abstract: A woven article comprises a plurality of electrically insulating and/or electrically conductive yarn in the warp and a plurality of electrically insulating and/or electrically conductive yarn in the weft interwoven with the yarn in the warp. A functional yarn in the warp and/or the weft comprises an elongate substrate including at least one electrical conductor and at least one electronic device thereon, wherein the at least one electrical conductor provides directly and/or indirectly an electrical contact for connecting to the electronic device.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: September 22, 2009
    Assignee: Sarnoff Corporation
    Inventors: Ian Gregory Hill, Seth Trotz, George Herbert Needham Riddle, Ponnusamy Palanisamy, Joseph M. Carpinelli, Dennis L. Matthies
  • Patent number: 7578317
    Abstract: In combination with a high-speed spun-bond apparatus, rather than using a circulating sieve belt for collecting the stretched filaments and forming the web, a fabric having a 4-shed double layer with support shute weave design is used. This fabric is commonly referred to as a 4B weave and 4B weave with stuffer in center. In general, the fabric has a permeability ranging from 400 to 800 cfm with a woven or pin seam where the seam permeability and caliper varies only slightly with respect to the rest of the fabric.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: August 25, 2009
    Assignee: Albany International Corp.
    Inventors: Mark J. Levine, David Graham, Bill Houfek, Thomas L. Israel