One Of Which Is A Nonwoven Fabric Layer Patents (Class 442/245)
  • Patent number: 11059261
    Abstract: A sandwich laminate, includes as a layer forming a core, a sheet-form intermediate substrate obtained by impregnating a mat composed of reinforcement fibers with a thermoplastic resin; and, as layers forming a skin, sheet-form intermediate substrates obtained by impregnating a mat composed of reinforcement fibers or continuous reinforcement fibers with a thermoplastic resin, wherein at least the sheet-form intermediate substrate used as the layer forming a core has a thermal expansibility, the usable temperature region of a thermoplastic resin (A) constituting the layers forming a skin and that of a thermoplastic resin (B) constituting the layer forming a core overlap each other over a temperature range of at least 5° C., and the thermoplastic resin (A) has a temperature region where it does not melt at a lower limit of the usable temperature region of the thermoplastic resin (B).
    Type: Grant
    Filed: March 19, 2014
    Date of Patent: July 13, 2021
    Assignee: Toray Industries, Inc.
    Inventors: Yoshiki Takebe, Hiroki Kihara, Noriyuki Hirano
  • Patent number: 8236711
    Abstract: A flexible spike and knife resistant composite incorporating a stack of at least ten consolidated layer groupings. Each layer grouping has a normalized stiffness of less than about 5 g/g/m2 as tested by a modified ASTM Test Method D6828-02 and contains one or two spike resistant textile layers, an adhesive layer, and one or two knife resistant textile layers. The spike resistant textile layers contain a plurality of interlocked yarns or fibers, where the yarns or fibers have a tenacity of about 8 or more grams per denier and the fiber size is less than ten denier per filament. The knife resistant textile layers contain monoaxially drawn fiber elements, where the fiber elements have an aspect ratio of greater than one and have a size greater than 100 denier per filament. The fiber elements of the knife resistant textile layer are bonded to each other or to the spike resistant layer.
    Type: Grant
    Filed: June 12, 2008
    Date of Patent: August 7, 2012
    Assignee: Milliken & Company
    Inventor: Yunzhang Wang
  • Patent number: 7858541
    Abstract: A back pad comprising a nonwoven fabric, and at least one carbon and polyester fiber textile layers stacked thereon has an improved flexibility and provides an improved working environment, and thus, it can be advantageously used in the manufacturing of an abrasive disk.
    Type: Grant
    Filed: August 3, 2006
    Date of Patent: December 28, 2010
    Assignee: Suntek Industries Ltd.
    Inventor: Jeung Woon Kim
  • Publication number: 20100178827
    Abstract: A roofing underlayment comprising a top layer, a bottom layer and a water-sealing composition layer positioned between the top layer and the bottom layer wherein the water-sealing composition consists essentially of at least 80 weight % of a copolymer of ethylene and at least one comonomer selected from the group consisting of alkyl acrylate, alkyl methacrylate and vinyl acetate is disclosed. The top and bottom layers independently comprise a fabric selected from the group consisting of nonwoven polypropylene, nonwoven polyethylene, nonwoven polyethylene terephthalate, woven polypropylene, woven polyethylene, spunbond polypropylene, and spunbond polyester. The roofing underlayment may optionally comprise additional layers.
    Type: Application
    Filed: July 17, 2009
    Publication date: July 15, 2010
    Applicant: E.I.DU PONT DE NEMOURS AND COMPANY
    Inventors: Hwee Tatz Thai, Han IL Lee
  • Patent number: 7553530
    Abstract: A waved mesh tube including multiple parallel first strings spirally extending in a first direction and multiple parallel second strings spirally extending in a second direction. The second strings are laid on the first strings. The mesh tube has continuous circles of waved bending sections arranged along an axis of the mesh tube. The mesh tube is formed with the bending sections so that the wall of the mesh tube has multiple wave crests and wave troughs adjoining each other. The wave troughs define an inner diameter of the mesh tube, while the wave crests define an outer diameter of the mesh tube. Each of the wave crests and the wave troughs has an acute angle. A difference between the inner diameter and the outer diameter is a thickness of the wall of the mesh tube. The wall of the mesh tube is waved and solid and has higher rigidity.
    Type: Grant
    Filed: March 7, 2006
    Date of Patent: June 30, 2009
    Inventor: Ching Chen Chen
  • Publication number: 20090156076
    Abstract: A composite sandwich panel a first facing and a second facing over a core layer, the first and second facings having at least one fiberglass layer between an inner and an outer graphite layer.
    Type: Application
    Filed: December 14, 2007
    Publication date: June 18, 2009
    Inventors: Darryl M. Toni, Bruce H. Barr, Jeffrey G. Sauer, Jonathan Bremmer, Thomas Ranalli, Alan J. Norwid
  • Publication number: 20070224901
    Abstract: A back pad comprising a nonwoven fabric, and at least one carbon and polyester fiber textile layers stacked thereon has an improved flexibility and provides an improved working environment, and thus, it can be advantageously used in the manufacturing of an abrasive disk.
    Type: Application
    Filed: August 3, 2006
    Publication date: September 27, 2007
    Inventor: Jeung Woon Kim
  • Publication number: 20030236045
    Abstract: Crimped bath scrubber including at least one blank material extending in a predetermined direction. The blank material is made of multiple first yarns and second yarns by a non-weaving measure. The blank material includes a substrate layer formed of the first yarns and a top layer overlaid on the substrate layer and formed of the second yarns. Corresponding portions of the first and second yarns are connected. The extending direction of the second yarns and the extending direction of the first yarns and the extending direction of the blank material respectively contains predetermined angles. The blank material is formed with multiple upward or downward bent crimped sections. The contained angle of each bent crimped section is less than 90 degrees, whereby the blank material is formed with multiple triangular solid spaces and the blank material is more spongy and fluffy so as to contain more water and bubble therein. The angles of the crimped sections provide better cleaning effect.
    Type: Application
    Filed: June 19, 2002
    Publication date: December 25, 2003
    Inventor: Chen Ching-Chen
  • Patent number: 6658670
    Abstract: A composite structure for a protective garment, such as a pair of bunker pants for a firefighter, a bunker coat for a firefighter, or a glove for a firefighter, has a moisture absorber, a moisture barrier covering the moisture absorber, and an outer shell covering the moisture barrier. The moisture absorber has a fibrous matrix incorporating a superabsorbent polymer, as particles or as fibers, and is disposed between an inner cover pervious to moisture and an outer cover. The inner and outer covers may be quilted so as to segregate discrete regions of the fibrous matrix. In one contemplated embodiment, the moisture barrier is affixed to the outer shell so as to have surface-to-surface adhesion between an outer surface of the moisture barrier and an inner surface of the outer shell.
    Type: Grant
    Filed: September 12, 2000
    Date of Patent: December 9, 2003
    Assignee: Morning Pride Manufacturing, L.L.C.
    Inventors: William L. Grilliot, Mary I. Grilliot
  • Publication number: 20010027071
    Abstract: A multi-layered composite comprising a protective layer, a retaining layer, a conductive layer and a filler layer intermediate the retainer and conductive layers. The filler layer is impregnated with liquid absorbent particles. A protective layer having specific characteristic for protection against extreme temperatures, physical impacts and the like is specifically disclosed for use in combination with the retainer, filler and conductive layers. The protective layer provides additional protection of the person from catastrophic events such as exposure of a person to fire and/or severe impact such as may be caused by gunfire.
    Type: Application
    Filed: March 23, 1999
    Publication date: October 4, 2001
    Inventors: THOMAS H. BUMBARGER, SCOTT A. BUMBARGER, BRIAN K. BUMBARGER
  • Patent number: 6207599
    Abstract: A nonwoven primary carpet backing includes thermoplastic polymer filaments or fibers bonded by means of a binder polymer. The backing includes at least a distinguishable thermoplastic woven layer, a distinguishable thermoplastic continuous layer, or a distinguishable nonwoven layer including filaments or fibers bonded by means of a binder polymer, which layer reduces the delamination strength of the backing, measured in accordance with DIN 54310, by at least 30% and preferably by at least 50%, with respect to the same backing without the distinguishable layer. Although the breaking strength of the untufted backing according to the invention is lower than that of untufted backings not including the distinguishable layer, the tufted backing according to the invention actually has a higher breaking strength and elongation than tufted backings not including the distinguishable layer.
    Type: Grant
    Filed: August 27, 1998
    Date of Patent: March 27, 2001
    Assignee: Akzo Nobel NV
    Inventors: Peter Thomas Coolen, Samuel T. Johnson, III
  • Patent number: 5948711
    Abstract: A laminae construction for an incontinent material A porous face fabric is secured to a soaker fabric. A barrier fabric is secured to the soaker fabric. The barrier fabric is of two ply construction, a film of crystalline polypropylene and a fabric substrate secured to the soaker fabric. The laminae construction can resist degradation at laundering temperatures of up to 130.degree. C.
    Type: Grant
    Filed: August 12, 1997
    Date of Patent: September 7, 1999
    Inventor: Addison W. Closson
  • Patent number: 5945358
    Abstract: A papermaker's fabric is provided having a spun bonded reinforcement. A layer of spun bonded material may be placed in any one of a number of possible locations in the fabric, depending upon the felt stratification desired. For example, it may be attached to the upper surface (or paper contacting side) of the base fabric layer; to the lower surface (or machine contacting side) of the base fabric layer; between two base fabric layers, in the case of a laminated felt; between layers of fibers; or in any other desired location. The spun bonded material may be attached through the use of needling or by use of adhesives, low melts, or ultrasonic methods.
    Type: Grant
    Filed: January 31, 1996
    Date of Patent: August 31, 1999
    Assignee: Weavexx Corporation
    Inventor: Rene Marchand
  • Patent number: 5885912
    Abstract: A multi-layered composite comprising a protective layer, a retaining layer, a conductive layer and a filler layer intermediate the retainer and conductive layers. The filler layer is impregnated with liquid absorbent particles. A protective layer having specific characteristic for protection against extreme temperatures, physical impacts and the like is specifically disclosed for use in combination with the retainer, filler and conductive layers. The protective layer provides additional protection of the person from catastrophic events such as exposure of a person to fire and/or severe impact such as may be caused by gunfire.
    Type: Grant
    Filed: October 8, 1997
    Date of Patent: March 23, 1999
    Inventor: Thomas H. Bumbarger
  • Patent number: 5804511
    Abstract: A structural reaction injection molded motor vehicle bumper beam comprises a preform formed of layers of interlaced glass fibers and chopped glass fibers wherein most of the interlaced fibers are oriented longitudinally of the bumper beam. A two-component, non-filled reaction injection molding polymeric/pure polyurethane based resin with a neat elongation in excess of about 50% bonds the fiberglass layers together in a composite bumper beam structure wherein the fiberglass provides substantial strength and stiffness and the highly compliant resin allows extensive beam deflection without catastrophic cracking to enable the bumper beam without other assistance to absorb sufficient energy in repeated impacts to meet in-service requirements.
    Type: Grant
    Filed: April 10, 1996
    Date of Patent: September 8, 1998
    Assignee: Davidson Textron Inc.
    Inventors: Josh Kelman, Gullmar V. Nelson
  • Patent number: 5731063
    Abstract: This invention pertains to papermaking felts, methods of making such felts, methods of using the felts, and methods of making paper using such felts. A felt of the invention contains at least one substrate web having a fuse-bonded joint extending across the width of the felt. The joint is preferably formed by superposing, onto each other, end portions of a flat-woven substrate web element, with the end portions extending away from the ends in a common direction, and concurrently severing the ends from the end portions, and fuse bonding the end portions to each other, along a common cut line.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: March 24, 1998
    Assignee: Appleton Mills
    Inventors: Gary Schultz, Dennis Le Gault