Abstract: A thermoplastic polyurethane resin composition having enhanced texture and durability is capable of ensuring excellent appearance quality by applying polyester polyol including, polytetramethylene ether glycol and polydimethylsiloxane diol to an existing thermoplastic polyurethane resin composition, having excellent mechanical properties and long-term durability, such as anti-scratch and abrasion resistance, while largely enhancing texture quality, largely reducing producing costs by replacing a material such as natural leather, reducing generation of a volatile organic compound (VOC), and using the VOC in a surface material for a vehicle interior material.

Abstract: A flame resistant composite fabric includes a first flame resistant fabric layer, a second flame resistant fabric layer, and a barrier layer that bonds the first flame resistant fabric layer to the second flame resistant fabric layer. The barrier layer is capable of withstanding temperature of 500° F. for at least 5 minutes without substantial change in the integrity of the flame resistant composite fabric.

Abstract: A flexible spike and knife resistant composite incorporating a stack of at least ten consolidated layer groupings. Each layer grouping has a normalized stiffness of less than about 5 g/g/m2 as tested by a modified ASTM Test Method D6828-02 and contains one or two spike resistant textile layers, an adhesive layer, and one or two knife resistant textile layers. The spike resistant textile layers contain a plurality of interlocked yarns or fibers, where the yarns or fibers have a tenacity of about 8 or more grams per denier and the fiber size is less than ten denier per filament. The knife resistant textile layers contain monoaxially drawn fiber elements, where the fiber elements have an aspect ratio of greater than one and have a size greater than 100 denier per filament. The fiber elements of the knife resistant textile layer are bonded to each other or to the spike resistant layer.

Abstract: In an airbag, an external wall composed of a flexible woven cloth is adhered and configured by extending a thick thread base cloth and a fine thread base cloth with threads of different thicknesses while performing heat pressing with a coating layer interposed between the thick thread base cloth and the fine thread base cloth. The coating layer is formed by applying a coating agent that forms the coating layer on the thick thread base cloth side in advance.

Abstract: The present invention is generally directed to adhesive compositions comprising selected ratios of crystalline and amorphous polymers. In some versions of the invention, polymers capable of existing in different configurations (e.g., a polymer such as polypropylene which can exist in an atactic, syndiotactic. or isotactic configuration) is used to prepare adhesives of the present invention. As an example, a selected amount of isotactic polypropylene is blended with a selected amount of atactic polypropylene to prepare an adhesive composition having one or more performance properties (e.g., bond strength) that are superior to the performance properties of a conventional hot-melt adhesive.

Abstract: Novel solid benzoate ester compositions are mixtures comprising the trans- and cis-structural isomers of 1,4-cyclohexanedimethanol dibenzoate wherein the trans isomer constitutes from 1 to 66 or from 72 to 99 weight percent of the mixture. The properties imparted to a variety of polymer compositions, including hot melt adhesives, cannot be achieved using the commercially available mixture of these isomers.

Abstract: A papermaker's fabric formed by arranging a number of layers in a predetermined manner, wherein at least one layer comprises a material which is woven, knitted or braided and has a first melting point temperature and wherein each of the remaining layers has a melting point temperature which is higher than said first melting point temperature; and heating said number of layers to a temperature at least equal to said first melting point temperature and less than said melting point temperature of each of the remaining layers such that said at least one layer melts without melting the remaining layers.

Abstract: The present invention relates to a composite shoddy for use in a vehicle interior. To this end, the composite shoddy of the present invention includes an organic material having a predetermined density defining shoddy bottom layer and a scrim material having a predetermined density defining a scrim top layer. The scrim top layer is adapted to operatively engage a surface material and accommodate movement of a surface material in the shear direction. The composite shoddy further includes a bituminous mastic material having a predetermined density defining a mastic middle layer. The mastic middle layer is disposed between the shoddy bottom layer and the scrim top layer.

Abstract: A penetration-resistant material is described to include at least a double layer of woven fabric, wherein the double layer includes a first layer of fabric composed of a first set of threads having 3.5 to 20 threads/cm, having a linear density of at least 210 dtex, and composing at least 65% of the first layer fabric weight, and a second set of threads comprising 0.5 to 16 threads/cm and having a linear density of at least 50 dtex, with the second set of threads being transverse to the first set of threads, and the ratio of the number of threads/cm of the first set to that of the second set is greater than 1:1, and a second layer of fabric composed of a first set of threads having 0.5 to 16 threads/cm and having a linear density of at least 50 dtex, and a second set of threads having 3.

Abstract: A method of manufacturing and a papermaker's or industrial fabric, which includes the application of a polymeric resin material onto preselected discrete locations on a base substrate in a controlled manner in droplets having an average diameter of 10? (10 microns) to point bond yarns, bond spiral wound strips together or to bond layers of a fabric together.

Abstract: This invention relates to airships, with a volume of 15 to 60 million cubic feet of Helium. More particularly, it relates to improved structural envelope/gas bags or outer covers for lighter-than-air and neutral buoyancy airships. In detail, the material is a multi-layer cloth assembly including at least two plies of fiber cloth, said cloth comprising 56 by 56 yarns/inch with a total weight of 150 to 450 g/m2, with the fiber of the individual cloth layers having a denier generally between 180 and 280 and with the fill of the individual plies at 90 degrees to each other. Preferably, the filaments should be between 200 and 215 denier. The fibers of each layer of cloth are selected from the group consisting of extended chain polyethylene polymer or a thermotropic liquid (melt spun) crystalline polymer. The extended chain polyethylene fiber is a woven modified rip stop weave architecture, while the thermotropic liquid (melt spun) crystalline polymer fiber is a 2×2 basket weave architecture.

Abstract: A penetration-resistant material is disclosed comprising at least one layer having a thickness D, the layer comprising a first and second layer of woven fabric, with the first and second layers being bonded together with an adhesive material, the first layer of fabric composed of a first set of threads comprising 3.5 to 20 threads/cm, having a linear density of at least 210 dtex, the filaments forming the threads having a diameter F1, and comprising at least 65% of the fabric weight, and a second set of threads comprising 0.5 to 16 threads/cm and having a linear density of at least 50 dtex, with the second set of threads being at an angle of >0° to 90° with respect to the first set of threads, and the ratio of the number of threads/cm of the first set to that of the second set being >1, and the second layer of fabric being composed of a first set of threads comprising 0.5 to 16 threads/cm and having a linear density of at least 50 dtex, and a second set of threads comprising 3.

Abstract: This invention provides facing materials for cementitious boards such as those including Portland cement or gypsum cores. The preferred facing material includes, in a first embodiment, a facing layer having an areal weight of about 300 grams/M2, and an air permeability rating of no greater than about 300 CFM/ft2 (FG 436-910 test method). The facing layer reduces the penetration of a slurry of cementitious material during the manufacture of a cementitious board, while permitting the water vapor from the slurry to pass therethrough. The facing materials of this invention can be designed to substantially eliminate the fouling of rolls used in continuous processing of such boards without the use, or with greatly reduced use, of costly viscosity control agents in the slurry.

Abstract: Polyethylene solutions are extruded through a multi-orifice spinneret into a cross-flow gas stream to form a fluid product. The fluid product is stretched at a temperature at which a gel will form at a stretch ratio of at least 5:1 over a length of less than about 25 mm with the cross-flow gas stream velocity at less than about 3 m/min. The fluid product is quenched in a quench bath consisting of an immiscible liquid to form a gel. The gel is stretched. The solvent is removed from the gel to form a xerogel and the xerogel product is stretched in at least two stages to produce a polyethylene yarn characterized by a tenacity of at least 35 g/d, a modulus of at least 1600 g/d and a work to break of at least 65 J/g. The yarn is further characterized by having greater than about 60% of a high strain orthorhombic crystalline component and, optionally, a monoclinic crystalline component greater than about 2% of the crystalline content. Composite panels made with these yarns exhibit excellent ballistic resistance, e.

Abstract: A lightweight ballistic resistant rigid structural panel especially for use in aircraft interiors is disclosed. The rigid structural panel is made up of a core layer including a plurality of sheets of flexible, high-tensile strength fabric interleaved with a plurality of sheets of a thermal-fusible film adhesive, and a sheet of cushioning material adhered to the plurality of sheets of flexible, high-tensile strength fabric. Fiber-reinforced face skins are adhered to exterior surfaces of the panel core for structural strength and rigidity. The rigid structural panel is capable of resisting ballistic attack from handguns and like weapons, while maintaining a high degree of strength and rigidity.

Abstract: A stable, inexpensive, lightweight, non-reversible rug having an upper layer of loosely woven flaccid material of the type conventionally used for reversible bathmats and kitchen rugs of a weight of ¼ to ⅓ pound per square foot. A duck backing layer is bonded to the upper layer by latex adhesive material rendering the rug dimensionally stable but non-reversible. A border strip is bonded to the peripheral portion of the duck backing layer and the adjacent portion of the border of the upper layer. The weight of the rug being approximately ½ pound per square foot or less.

Abstract: A laminar material suitable for use in the manufacture of shoes comprising an extruded core (10) having laminated thereto on both sides a fiber fabric layer (12), the thermoplastic sheet core (10) comprising a mixture of granulated scrap shoe stiffener material with virgin extrudable thermoplastics material the core including at least 40% by weight of virgin extrudable thermoplastics material. Hot melt adhesive coatings (14) are applied on both sides. The scrap material in the core (10) includes fibrous particles (16). A method of making such a material is also described.

Abstract: This invention relates to airships, with a volume in 15 to 60 million cubic feet of Helium. More particularly, it relates to improved structural envelope/gas bags or outer covers for lighter-than-air and neutral buoyancy airships. In detail, the material is a multi-layer cloth assembly including at least two plies of fiber cloth, said cloth comprising 56 by 56 yarns/inch with a total weight of 150 to 450 g/m2, with the fiber of the individual cloth layers having a denier generally between 180 and 280 and with the fill of the individual plies at 90 degrees to each other. Preferably, the filaments should be between 200 and 215 denier.

Abstract: An expandable breathable laminate is described. The laminate includes a reticulated polymer layer and an fibrous layer. The fibrous layer is chemically treated so as to facilitate transfer of liquid through the fibrous layer and ultimately through the polymer layer via capillary action. The layers are bonded with an adhesive that does not impair the breathability and expandability of the laminate. Thus, removal of perspiration from the skin of the wearer of a garment made from the laminate can be accomplished.

Abstract: A nonwoven primary carpet backing includes thermoplastic polymer filaments or fibers bonded by means of a binder polymer. The backing includes at least a distinguishable thermoplastic woven layer, a distinguishable thermoplastic continuous layer, or a distinguishable nonwoven layer including filaments or fibers bonded by means of a binder polymer, which layer reduces the delamination strength of the backing, measured in accordance with DIN 54310, by at least 30% and preferably by at least 50%, with respect to the same backing without the distinguishable layer. Although the breaking strength of the untufted backing according to the invention is lower than that of untufted backings not including the distinguishable layer, the tufted backing according to the invention actually has a higher breaking strength and elongation than tufted backings not including the distinguishable layer.

Abstract: A liquid and viral impermeable material (10) has a core (11) having one side overlaid with a microdenier polyester fabric (13) and an opposite side overlaid with a knitted polyester fabric (14). The core is comprised of two layers of microporous urethane film (16) and (17) bonded to each other with a layer of breathable, urethane adhesive (19). The material is useful in constructing surgical and medical garments.

Abstract: This invention relates to a tridimensional printing process on fabric in which a fabric insert capable of being thermomolded is glued on the back of a design silk-screened on a piece of fabric. One side of the said insert is coated with a latex emulsion that, when subject to hot-pressing inside a mould, irreversibly gives a convex shape to the whole insert, as well as a relief finish to the above mentioned design silk-screened on the fabric.

Abstract: Thermoformable multi-layer sheet products are manufactured by pressure laminating one or more molten polymeric films and superposed layers of glass cloth material such that the molten polymer impregnates the glass cloth layers.

Abstract: The present invention discloses a method a method of making a material for thermal cores and the material so made. In particular, the present invention disclose a method including the steps of applying thermally conductive particles over at least a portion of a fiber layer, providing another fiber layer upon the fiber layer, and repeating the above steps as desired. In another aspect of the present invention is disclosed a method of making a thermally conductive material including applying thermally conductive particles upon at least a portion of a fiber prepreg layer, providing another fiber prepreg layer upon the fiber layer, repeating the above steps as desired, and bonding the fiber prepreg layers, including the thermally conductive particles, together. The material in accordance with the present invention includes a plurality of layers made of thermally conductive fibers bonded by a resin, and a plurality of interposed layers of resin having a high concentration of high conductivity particles therein.

Abstract: A laminated product which comprises a base material such as a moldable felt base material, bonded to a facing material, such as an expanded vinyl. A heat activatable adhesive is used and the materials are bonded under pressure.

Abstract: The present invention provides a multilayer laminated acaricidal fabric comprising:a) a bottom layer of metallized textile comprising:(i) a textile including fibers selected from the group consisting of natural fibers, synthetic cellulosic fibers, regenerated protein fibers, acrylic fibers, polyolefin fibers, polyurethane fibers, vinyl fibers, and blends thereof, and(ii) a plating including an acaricidally effective amount of ionic copper, the metallized textile characterized in that the plating is directly bonded to said fibers;b) an intermediate air and vapor permeable thermoplastic membrane having pores of up to 10 angstrom; andc) an outer fabric layer,the thermoplastic membrane serving as a bonding layer effecting the lamination between the bottom and the outer fabric layers, as well as a barrier preventing the passage therethrough of allergens from mites killed by the acaricidal fabric.

Abstract: The present invention provides compositions and processes wherein recycling of waste carpets and textiles is achieved by coating the individual yarn fibers with a low viscosity adhesive that is dispersed or dissolved in a suitable solvent to affect coverage of the fine fibers, and arranging the coated fibers in layers to affect the most desirable physical properties and then cured to provide a high modulus matrix for the coated fibers in the laminate structure. The fibers may be from unshredded or shredded waste carpets, shredded waste woven or non woven fabrics, fabric bits, and knitted fabrics. When the carpet is used in an as received condition, the face yarns, which may contain one or more components yarns, are coated and the carpets are arranged in a sandwich construction wherein the backings of the two carpets are placed back-to-back, e.g., (F-B-(B-F).sub.

Abstract: Thermoformable multi-layer sheet products are manufactured by pressure laminating one or more molten polymeric films and superposed layers of glass cloth material such that the molten polymer impregnates the glass cloth layers.

Abstract: Described is a composite comprising at least one textile sheet construction composed of synthetic polymer and hybrid yarn comprising reinforcing fiber and lower melting bonding fiber. Also described is a net comprising in at least one direction hybrid yarns composed of reinforcing fiber and of lower melting bonding fiber. The composites can be used for producing bituminized roofing and sealing membranes.

Abstract: A surgical glove and method for making same is disclosed comprised of a polymeric matrix with at least one compact layer of very small particulate characterized by a very high hardness disposed therein. The disclosed glove and method is cost effective, easily adapted to present manufacturing methods, and provides a surgical glove which demonstrates a high resistance to cuts and punctures while maintaining a high level of elasticity and touch. The proposed particulate is one of a series of powders such as silicon carbide, carborundum, or diamond dust having a mean particle size of between 1-85 microns and a preferred particle size of between 5-8 microns, which can be applied to a curing elastic glove via spray or pre-mixing the particulate in the molten polymeric matrix prior to forming. The estimated thickness of the finished glove is approximately 2-7 millimeters, although greater thicknesses can be achieved by repeated processing at a cost of superior tactility but without loss of elasticity.

Abstract: A laminate wall structure which can be used as an exterior wall in manufactured housing and site built construction is made up of a low density layer having a density of from about one-half pound to three pounds per cubic foot, a second, reinforcing layer laminated to the low density layer and, optionally, a cellulosic layer laminated to the second, reinforcing layer. The low density layer is preferably a foamed polymer layer, the second, reinforcing layer is a polymer fabric, a biaxially oriented polymeric film or a fiberglass reinforced material and the cellulosic layer can be impregnated with an adhesive and/or resin in order to strengthen the laminate structure. This laminate wall structure has a low weight and yet is strong enough to meet wind zone wall diaphragm requirements for housing construction.