Nonwoven Fabric Layer Comprises Parallel Arrays Of Strand Material Patents (Class 442/269)
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Patent number: 11759971Abstract: A method for producing a veneer in the form of a veneer sheet, wherein the method includes the following method steps: a) providing a plurality of rattan rods having tubules extending longitudinally, b) producing profiles from the plurality of rattan rods, the tubules extending in the longitudinal direction of the profiles, c) connecting the profiles to form a main body, wherein the profiles are arranged within the main body in such a way that the tubules extend in the longitudinal direction and/or transversely to the longitudinal direction and/or at a predefinable angle to the longitudinal direction of the main body, and d) cutting the main body produced in step c), the veneer sheet being obtained. A moulded component is also disclosed.Type: GrantFiled: April 13, 2018Date of Patent: September 19, 2023Assignee: OFS—BETEILIGUNGS—GMBH HOLDINGInventors: Peter Kraft, Julian Reuter, Moritz Koehn, Felix Wurster
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Publication number: 20140349043Abstract: A structural component that experiences a changing magnetic field during use is described. The structural component can be a stator bore tube, a stator tooth or stator support, for example. A stator bore tube is made of a multi-layered composite material with layers of unidirectional carbon fibre reinforced polymer (CFRP). The eddy current direction is along the axis of the stator bore tube. The carbon fibres in the CFRP layers are orientated along the circumferential direction of the stator bore tube.Type: ApplicationFiled: May 22, 2014Publication date: November 27, 2014Applicant: GE Energy Power Conversion Technology LtdInventor: John Michael GREER
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Patent number: 8853105Abstract: A helmet shell is formed having an outer section of fibrous layers, a middle section of fibrous layers and an inner section of fibrous layers. The outer section layers contain high tenacity abrasive fibers in a resin matrix. The middle section layers contain high strength polyolefin fibers and are in the form of woven or knitted fabrics with a resin matrix. The inner section layers contain high strength polyolefin fibers and are in the form of non-woven fabrics with a resin matrix. The helmet is lightweight and resists penetration of rifle bullets.Type: GrantFiled: December 20, 2007Date of Patent: October 7, 2014Assignee: Honeywell International Inc.Inventors: Ashok Bhatnagar, Bradley L. Grunden, Brian D. Arvidson, Lori L. Wagner
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Patent number: 8796163Abstract: A multi-layer fabric, having a first woven portion having warp yarns and weft yarns interwoven together to form a first woven layer, a unidirectional portion that includes a first unidirectional layer having first unidirectional yarns, the first unidirectional layer being adjacent the first woven layer, and at least one securing yarn interwoven with the first woven layer and the first unidirectional layer to secure the first unidirectional portion to the first woven portion. The fabric may have encapsulating yarns interwoven with the first unidirectional yarns to secure the first unidirectional yarns together to form the first unidirectional layer.Type: GrantFiled: August 25, 2009Date of Patent: August 5, 2014Inventor: Ryo Okada
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Patent number: 8703630Abstract: A resin-soluble thermoplastic polymer veil toughening element for a curable composition wherein the polymer element is a non-woven veil in solid phase adapted to undergo at least partial phase transition to fluid phase on contact with a component of the curable resin matrix composition in which it is soluble at a temperature which is less than the temperature for substantial onset of gelling and/or curing of the curable composition and which temperature is less than the polymer elements melt temperature; a method for the preparation thereof, a preform support structure for a curable composition comprising the at least one thermoplastic veil element together with structural reinforcement fibers, methods for preparation thereof, a curable composition comprising the at least one thermoplastic veil element or the support structure and a curable resin matrix composition, a method for preparation and curing thereof, and a cured composite or resin body obtained thereby, and known and novel uses thereof.Type: GrantFiled: May 8, 2006Date of Patent: April 22, 2014Assignee: Cytec Technology CorpInventors: Carmelo LoFaro, Abdel Abusafieh, William Erwin Webb, Marc Doyle
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Publication number: 20130210298Abstract: A method produces a flat semi-finished product from a fiber composite material that contains individual carbon fibers, carbon fiber bundles, or a mixture thereof in a defined anisotropic fiber orientation and a thermoplastic matrix material. The anisotropy of the carbon fibers is created in a carding process using the high orientability of admixed non-carbon textile fibers, at least some of the non-carbon textile fibers being thermoplastic, and the carbon fibers having been isolated from waste or used parts. The flat fibrous web which is produced by a carding process and which has a specific orientation of the carbon fibers in the longitudinal direction is compressed into a sheet material under the effect of heat. This enables the use of carbon fibers, for example from production waste, as reinforcing fibers, whereby a less expensive raw material is provided and the carbon fibers are contained in the waste materials are recycled.Type: ApplicationFiled: August 17, 2012Publication date: August 15, 2013Applicant: SGL AUTOMOTIVE CARBON FIBERS GMBH & CO. KGInventors: GERALD ORTLEPP, RENATE LUETZKENDORF, THOMAS REUSSMANN
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Patent number: 8486321Abstract: Polymer articles are often reinforced by addition of fibers which may be assembled into a structured reinforcement such as a woven mat or sheet and the mat or sheet serves as the reinforcement. Such woven fiber-reinforced polymer composite articles may exhibit undesirable variations in surface height which mimic the geometry of the underlying reinforcements, a phenomenon known as print through. By forming, on the surface of the article, a relatively thin, layer of a compatible polymer incorporating closely-spaced, short, carbon nanotubes more or less uniformly dispersed throughout the layer and oriented normal to the article surface, print through may be reduced or eliminated. Methods for fabricating such an article are detailed.Type: GrantFiled: July 27, 2011Date of Patent: July 16, 2013Assignee: GM Global Technology Operations LLCInventor: Hamid G. Kia
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Patent number: 8236711Abstract: A flexible spike and knife resistant composite incorporating a stack of at least ten consolidated layer groupings. Each layer grouping has a normalized stiffness of less than about 5 g/g/m2 as tested by a modified ASTM Test Method D6828-02 and contains one or two spike resistant textile layers, an adhesive layer, and one or two knife resistant textile layers. The spike resistant textile layers contain a plurality of interlocked yarns or fibers, where the yarns or fibers have a tenacity of about 8 or more grams per denier and the fiber size is less than ten denier per filament. The knife resistant textile layers contain monoaxially drawn fiber elements, where the fiber elements have an aspect ratio of greater than one and have a size greater than 100 denier per filament. The fiber elements of the knife resistant textile layer are bonded to each other or to the spike resistant layer.Type: GrantFiled: June 12, 2008Date of Patent: August 7, 2012Assignee: Milliken & CompanyInventor: Yunzhang Wang
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Patent number: 8142382Abstract: A material having a stretch axis and adapted to regulate energy by distributing and partially dissipating energy exerted thereon. The material includes a material body elongateable along the stretch axis from a first position to a second position, in which the material body is elongated by a predetermined amount relative to the first position. The material body includes a first elastomer layer defining a material length and a planar support structure disposed within the elastomer layer generally along the stretch axis in an at least partially non linear fashion while the material body is in the first position so that a length of the support structure, as measured along a surface thereof, is greater than the material length of the first elastomer layer.Type: GrantFiled: October 5, 2004Date of Patent: March 27, 2012Assignee: Matscitechno Licensing CompanyInventors: Robert A. Vito, Carmen N. DiMario, Thomas Falone
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Patent number: 7855157Abstract: A cosmic and solar radiation shielding structure that also has structural attributes is comprised of three layers. The first layer is 30-42 percent by volume of ultra-high molecular weight (UHMW) polyethylene fibers, 18-30 percent by volume of graphite fibers, and a remaining percent by volume of an epoxy resin matrix. The second layer is approximately 68 percent by volume of UHMW polyethylene fibers and a remaining percent by volume of a polyethylene matrix. The third layer is a ceramic material.Type: GrantFiled: June 19, 2008Date of Patent: December 21, 2010Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: Raj K. Kaul, Abdulnasser Fakhri Barghouty, Benjamin G. Penn, Anthony Bruce Hulcher
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Patent number: 7749925Abstract: An industrial fabric having a composite layer, the composite layer having a non-woven mesh layer structure and a yarn layer structure being parallel to the non-woven mesh layer structure. The yarn layer structure has first and second yarns, with the first yarns being connected to the second yarns to form a mesh like structure, and the yarn layer structure being embedded into the non-woven mesh layer structure.Type: GrantFiled: September 14, 2005Date of Patent: July 6, 2010Assignee: Voith Patent GmbHInventor: Antony Morton
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Patent number: 7709075Abstract: A web comprising a matrix fiber containing a non-elastic polyester based short fiber and an elastic composite fiber which is made of a thermoplastic elastomer having a melting point of at least 40° C. lower than a melting point of a polyester polymer constituting the short fiber and a non-elastic polyester, with the former being at least exposed on a surface of the fiber, and optionally a hygroscopic and exothermic fiber is heat molded such that the fibers are aligned in a thickness direction thereof, thereby obtaining a mat layer, onto which is then stuck a surface skin material to form an internal material of shoe, and a shoe insole and a boot are obtained by using the internal material of shoe.Type: GrantFiled: June 29, 2005Date of Patent: May 4, 2010Assignee: Teijin Fibers LimitedInventor: Atsushi Suzuki
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Patent number: 7687412Abstract: Flexible ballistic resistant composite material that has improved resistance to pick-up of water and other liquids, the composite material comprising a plurality of non-woven fibrous layers. The fibrous layers are formed from a network of high tenacity fibers (aramid fibers, extended chain polyethylene fibers and/or rigid rod fibers). The fibers are embedded in a matrix of a thermoplastic polyurethane resin. Preferably, at least two adjacent fiber layers are oriented in a cross-ply arrangement with respect to each other. Flexible armor, such as body vests, are provided which are formed at least in part from the flexible composite material.Type: GrantFiled: August 26, 2005Date of Patent: March 30, 2010Assignee: Honeywell International Inc.Inventors: Ashok Bhatnagar, David A. Hurst, Brian D. Arvidson, David A. Steenkamer, Lori L. Wagner
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Patent number: 7358202Abstract: An infusion fabric includes a mat selected from a group consisting of continuous filament mat, direct chopped mat, direct continuous mat and combinations thereof and a woven roving or bonded reinforcement layer. The mat and woven roving reinforcement layer are stitched together. The continuous filament mat includes E-glass and/or ECR-glass fibers, a binder and a size.Type: GrantFiled: October 22, 2004Date of Patent: April 15, 2008Assignee: OCV Intellectual Capital, LLCInventors: David R. Hartman, Matthew W. Dunn
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Patent number: 7235290Abstract: A prepreg containing fibers and a curable matrix, the prepreg having a core and a surface part encasing the core, where the matrix of the core and of the surface part are made of the same material and where the proportion of the matrix to the fibers is higher in the core than in the surface part. A composite obtainable from the prepreg as well as the use of the composite or prepreg are also disclosed.Type: GrantFiled: June 12, 2002Date of Patent: June 26, 2007Assignee: Stick Tech OyInventors: Pekka Vallittu, Lippo Lassila, Antti Yli-Urpo
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Patent number: 7205251Abstract: The present invention relates generally to composite materials and to methods of manufacturing the composite materials. In particular, the composite material of the present invention utilizes combinations of continuous fibers in the form of loops, chopped fibers, woven fibers and foams.Type: GrantFiled: August 2, 2004Date of Patent: April 17, 2007Assignee: NVH Concepts, L.L.C.Inventor: Scott A. Wellman
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Patent number: 6995100Abstract: A composite sheet that comprises an elastically stretchable layer and an inelastically stretchable layer formed with inelastically stretchable continuous fibers bonded to at least one surface of the elastically stretchable layer intermittently in one direction. The continuous fibers are oriented substantially in one direction thereof so that the composite sheet may present a ratio S1/S2 of 3.0 or higher where S1 represents a tensile strength in this one direction and S2 represents a tensile strength in the direction orthogonal to this one direction.Type: GrantFiled: March 29, 2001Date of Patent: February 7, 2006Assignee: Uni-Charm CorporationInventors: Satoru Tange, Hiroyuki Ohata
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Patent number: 6989080Abstract: A nonwoven papermaker's fabric, usable in the dryer section of a paper machine, has a spiral wound machine direction (MD) base layer of raw stock which is wound around a pair of parallel rolls or cylinders until the desired length and width is achieved. The spiral wound MD layer is overlaid with a cross-machine direction (CD) layer of similar or dissimilar raw stock and mated by any of a number of means. The spiral wound MD layer can also be mated to another MD layer spiraled in the opposite direction and in one embodiment further mated to a CD layer. The fabric is preferably produced so that its neutral line is oriented toward the paper side of the fabric so that the paper sheet will stretch less than when typical dryer fabrics are used to turn the paper sheet and fabric around the dryer cylinders.Type: GrantFiled: June 19, 2003Date of Patent: January 24, 2006Assignee: Albany International Corp.Inventor: Robert A. Hansen
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Publication number: 20040176007Abstract: As subject of the present invention, a woven composite fabric, comprising metal elements and polymer elements is provided. The metal elements being metal wires, bundles of metal wires, metal strands or metal cords. According to the invention, the polymer elements are polymer tapes, having a substantially rectangular cross-section.Type: ApplicationFiled: March 11, 2004Publication date: September 9, 2004Applicant: N.V. BEKAERT S.A.Inventor: Geert Braekevelt
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Patent number: 6787491Abstract: As subject of the present invention, a woven composite fabric, comprising metal elements (51) and polymer elements (52) is provided. The metal elements (51) being metal wires, bundles of metal wires, metal strands or metal cords. According to the invention, the polymer elements (52) are polymer tapes, having a substantially rectangular cross-section.Type: GrantFiled: June 7, 2002Date of Patent: September 7, 2004Assignee: N.V. Bekaert S.A.Inventor: Geert Braekevelt
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Publication number: 20040132369Abstract: A filament bundle reinforcement fabric is produced in a tubular structure with a minimum optimized amount of adhesive which is consistently and uniformly applied at a pitch to the machine direction or to the direction of the filament bundles in their formed state.Type: ApplicationFiled: January 7, 2003Publication date: July 8, 2004Inventors: Andrew A. Head, Thomas C. Story
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Patent number: 6711858Abstract: Pile weatherstripping is provided by a flat pile of strands which are tensioned to spring outwardly to straight condition to provide a pile weatherstrip, when bent and inserted into a T-slot or other kerf in a member such as a window or door frame or sash. The tendency of the bent parts of the pile to spring away from each other facilitates retention of the pile after insertion into the slot. A locking fin, more rigid than the pile, is preferably used. This locking fin engages steps or edges in the throat of the slot thereby impeding withdrawal of the weatherstripping from the slot. One or more barrier fins may also be assembled with the strands constituting the flat pile. The pile can be operated in bending mode or in columnar compression (crushing mode). Bending mode operation can be over a bending range so as to accommodate a large range of clearance between a sash and a frame or other members which are sealed by the pile weatherstripping.Type: GrantFiled: September 7, 2000Date of Patent: March 30, 2004Assignee: Ultrafab, Inc.Inventors: James V. Albanese, David N. Hawkins
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Patent number: 6660359Abstract: A fiber mat is configured such that the fibers 2 of an intermediate layer arranged between two adjacent layers touch the fibers of one of the layers at positions situated at a distance from the contact points with the fibers of the other layer. The positioning and the material of the fibers is designed to have a high elasticity with regard to pressing.Type: GrantFiled: February 9, 2001Date of Patent: December 9, 2003Assignee: J. Eberspächer GmbH & Co. KGInventors: Georg Wirth, Peter Zacke, Siegfried Woerner
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Publication number: 20030162455Abstract: A woody decorative item features in that a sliced veneer sheet can be free from a change in shape and dimensions even with an aqueous adhesive and hence handled with ease, and an improved anchoring effect permits the sliced veneer sheet to be securely bonded to a base. The woody decorative item comprises a sliced veneer, an unwoven fabric adhered on the back of the sliced veneer, a woven fabric adhered on the unwoven fabric, and a base made of a synthetic resin and bonded on the back of the sliced veneer through the woven fabric. A method of manufacturing the woody decorative item comprises the steps of providing the sliced veneer, sequentially adhering the unwoven fabric and woven fabric on the back of the sliced veneer with pressure to fabricate the sliced veneer sheet, setting the sliced veneer sheet in a mold, supplying a synthetic resin on the back of the sliced veneer sheet in the mold to form a base thereon, and pressing the base against the sliced veneer sheet for integration.Type: ApplicationFiled: January 31, 2003Publication date: August 28, 2003Applicant: Kabushiki Kaisha Kawai Gakki SeisakushoInventor: Yoshiaki Sano
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Patent number: 6555730Abstract: The invention relates to the use of a non-woven fabric which is over-stitched by means of stitching threads as a supporting material for medical purposes. The invention is characterized in that the maximum tensile force of supporting material is equal to at least 30 N/cm and at least one side of the supporting material is partially or completely coated with a self-adhesive mass.Type: GrantFiled: July 3, 2000Date of Patent: April 29, 2003Assignee: Beiersdorf AGInventors: Andreas Albrod, Frank Ganschow, Peter Himmelsbach, Klaus Keite-Telgenbüscher, Daniela Peeters-Bendix, Heidi Sacker
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Patent number: 6524980Abstract: A composite substrate (10) is prepared for reinforcing a bituminous roofing material by securing together a carrier web (12) with a first set (14) of fiberglass rovings bundles and a second set (16) of fiberglass rovings bundles. The carrier web will have a pair of opposed planar surfaces. The web will define a machine direction and a cross machine direction for the substrate, with the first and second sets of rovings bundles each positioned in parallel relationship, with the longitudinal axes defined by the individual rovings of the two sets being in non-parallel relationship to each other when viewed normal to the plane of the web. The bundle sets are maintained in the spaced apart parallel relationships and the non-parallel angular relationship by the adhesive, stitching or other conventional method of securing which holds the substrate together. If a stitching machine is used, the preferred yarn (18) would be a polyester yarn.Type: GrantFiled: October 1, 1999Date of Patent: February 25, 2003Assignee: The Garland Company, Inc.Inventors: Fred A. Fensel, Louis Kevin Horne, Derrel M. Winowich, Jr., Colin J. Hallam, David Sokol
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Publication number: 20010049246Abstract: A method for producing a carbon fiber composite layer having high strength is provided. The method includes steps of providing two carbon fibers layers having fibers in parallel with each other and disposed in a stacked form, and heating and pressing said two carbon layers simultaneously to form said carbon fiber composite layer. A structure of an acoustic diaphragm adapted to be used in a planar diaphragm speaker is also provided. The structure includes a bottom carbon fiber layer and a top carbon fiber layer disposed on the bottom carbon fiber layer, wherein the fibers of the top carbon fiber layer and the fibers of the bottom carbon fiber layer are parallel with each other.Type: ApplicationFiled: April 11, 2001Publication date: December 6, 2001Inventors: Tung-Siang Lin, Chao-Hsien Lin
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Patent number: 6214753Abstract: A layered composite construction material includes a pair of outer layers of material including essentially continuous strand fiberglass mat which are separated by a pair of intermediate sandwich layers of material each being adjacent to a respective outer layer of material and including essentially eighteen ounce woven roving fiberglass mat and which are further separated by at least one internal layer of material which essentially includes spun fiberglass blanket which has fiberglass strands longitudinally disposed perpendicular to the other layers of material for facilitating even dispersal of a foam throughout all the layers of material to effectively secure and bind the layers of material. The internal layer of material can also include multiple layers of spun fiberglass mat each of which are separated by a pair of layers of material.Type: GrantFiled: September 8, 1998Date of Patent: April 10, 2001Inventors: Stephen E. Brenot, Arnold G. Althoff, Randy M. Schneider
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Patent number: 6074965Abstract: Support material for medical purposes, which is characterized in that an addition of high-strength fibers or threads on an organic or inorganic base with a maximum tensile strength over 60 cN/tex gives the support material a maximum tensile strength of over 2 N/cm and the support material has mainly a maximum tensile strength of under 400%.Type: GrantFiled: August 19, 1996Date of Patent: June 13, 2000Assignee: Beiersdorf AGInventors: Stefan Bodenschatz, Peter Himmelsbach
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Patent number: 5773122Abstract: Layered carbon-carbon composites having improved interlaminar tensile strength are disclosed together with a process for making such composites. A metal catalyst is first deposited on a panel comprising a plurality of layers of carbon fiber cloth. The panel is then exposed to a gaseous hydrocarbon in an inert atmosphere at elevated temperature in order to promote the growth of graphite whiskers between the carbon cloth layers.Type: GrantFiled: November 7, 1996Date of Patent: June 30, 1998Assignee: Fiber Materials, Inc.Inventors: James R. Lennox, Daniel C. Nelson, Roger T. Pepper