Abstract: A papermaking felt with two or more plain weave base fabrics that can be bonded to each other. The joint portions do not open when a batt fiber layer is attached or when the felt is used. The papermaking felt can be made from an MD yarn material in the felt running direction (MD direction) and a CD yarn material in the felt cross-direction (CD direction), including a combination with two or more base fabrics directly overlapped with each other, which have a joint portion wherein the MD direction end portions are joined which include a first MD direction end portion and a second MD direction end portion wherein, with regard to the base fabrics having all included joint portions. The equations (1) and (2) below are satisfied when the maximum distance in the MD direction between the joint portions of the base fabrics is x (cm) and the minimum distance thereof is y (cm): x?750 (1); and 51?y (2).

Abstract: A docking device includes a hollow cylindrical body portion having an internal surface and an outer surface. The hollow cylindrical body portion is formed of a three-dimensional (3D) woven fabric comprising a plurality of different types of fibers.

Abstract: Materials and methods are provided for producing preform materials for impact-resistant composite materials suitable for liquid molding. Interlayers formed of nonwoven, continuous fibers, such as spunbonded, spunlaced, or mesh fabric, are introduced between non-crimped layers of unidirectional reinforcing fibers to produce a preform for use in liquid-molding processes to produce a composite member. Curing of the preform provides increased impact resistance by increasing the amount of energy required to propagate localized fractures due to impact.

Abstract: A helmet shell is formed having an outer section of fibrous layers, a middle section of fibrous layers and an inner section of fibrous layers. The outer section layers contain high tenacity abrasive fibers in a resin matrix. The middle section layers contain high strength polyolefin fibers and are in the form of woven or knitted fabrics with a resin matrix. The inner section layers contain high strength polyolefin fibers and are in the form of non-woven fabrics with a resin matrix. The helmet is lightweight and resists penetration of rifle bullets.

Abstract: A press felt 10 comprises a base body 30 and a batt layer having a wet paper side layer 20. The wet paper web side layer 20 has a base body side batt layer 22, upright fiber bundles 50 are formed in the basebody side batt layer 22. After needle punching a core-in-sheath fiber 41, the upright fiber bundles are formed by melting the sheath member of the core-in-sheath fibers 41 into a pillar form melted by heat treatment. As a result, the base body side batt layer 22 is made dense and blocks water within the press side batt layer 23 from moving to the wet paper web side, thereby preventing rewetting; moreover, the invention successfully enhances resistance to abrasion and compression fatigue of the felt 10 by the upright fiber bundles 50 fusion-bonded into a pillar form.

Abstract: A press fabric for a machine for the production of web material, especially paper or cardboard, including a carrying structure and a plurality of layers on one web material contact side of the carrying structure, whereby polymeric material is contained in at least one of the layers of fibrous material.

Abstract: A belt designed for lead acid battery plate pasting that is rendered dimensionally stable and incompressible and is also rendered hydrophobic to allow water handling without absorption and subsequent contamination of lead oxide into the structure.

Abstract: A composite sheet used for artificial leather with low elongation and excellent softness which includes a non-woven fabric layer, a woven or knitted fabric layer and a polyurethane resin, wherein the non-woven fabric layer and the woven or knitted fabric layer are entangled with each other.

Abstract: A stratified press fabric for the press section of a paper machine having a passive sensor system for detecting wear in the press fabric. The lower (non-surface) layer(s) of the stratified press fabric are produced using colored staple fiber batt material. As the surface of the fabric is worn away through use, the colored batt material is exposed to provide a visual indication of the wear. This visual indication allows the customer to readily determine the appropriate time to replace the press fabric.

Abstract: An allergen trap is provided. The allergen trap includes a woven or nonwoven substrate having at least one strata. The trap is impregnated with or otherwise treated with a tacky adhesive by which allergens may be trapped. An example of an allergen is a dust mite. The tacky adhesive, in turn, may be treated with a miticide or activated carbon.

Abstract: A ballistic-resistant material having a first exterior layer formed of a ballistic-resistant non-woven textile, a second exterior layer formed of a ballistic-resistant non-woven textile, and an interior layer of ballistic-resistant woven textile arranged between the first exterior layer and the second exterior layer. The woven textile is a tight weave. The woven layer a high occupation, high fabric density woven textile at or near the technical jamming point of fabric construction. Also disclosed are articles made from the ballistic-resistant material.

Abstract: Flexible ballistic resistant composite material that has improved resistance to pick-up of water and other liquids, the composite material comprising a plurality of non-woven fibrous layers. The fibrous layers are formed from a network of high tenacity fibers (aramid fibers, extended chain polyethylene fibers and/or rigid rod fibers). The fibers are embedded in a matrix of a thermoplastic polyurethane resin. Preferably, at least two adjacent fiber layers are oriented in a cross-ply arrangement with respect to each other. Flexible armor, such as body vests, are provided which are formed at least in part from the flexible composite material.

Abstract: A stratified press fabric for the press section of a paper machine includes a base fabric in the form of an endless loop. A first staple fiber batt material is attached to the outer side of the base fabric by needling. A fine fabric covers the first staple fiber batt material, and a second staple fiber batt material is attached to the fine fabric by needling. The fibers making up the second staple fiber material are finer, that is, of smaller diameter or denier, than the fibers making up the first staple fiber material. The fine fabric prevents the coarser fibers of the first staple fiber batt material from being needled therethrough to mix with the finer fibers of the second fiber batt material.

Abstract: A paper makers felt comprising a fibrous outer layer formed of inter-engaged fibers of between 3.0 and 67 dtex inter-engaged preferably by needling, and a web layer formed of fibers which are between 200 and 600 dtex and are inter-engaged preferably by point bonding. The outer layer is engaged with the web layer, preferably by needling, forming a composite paper makers felt.

Abstract: This invention relates to a papermaking felt which makes it possible to increase the proportion of the base body thereby preventing flattening without costing extra production man-hour, and to maintain the functions such as the water drainage, wet paper smoothening capability, and wet paper web transport capability throughout its entire use period. The papermaking felt is composed of a base body and a batt fiber layer, characterized in that one or more thicknesses of endless base bodies are disposed on the felt back-face side and one or more thicknesses of open-ended base bodies is annularly wound not less than one turn on the felt front-face side.

Abstract: An industrial fabric having improved sheet restraint and wear resistance along with acceptable permeability. The improvement is effected by coating only the high spots of the fabric with silicone material. The coating methods used in this invention may include kiss roll coating, gravure roll coating, rotogravure printing, rotary screen coating, screen-printing and/or flexography. The improvement is also applicable to corrugator fabrics.

Abstract: A press felt for use in the press section of a papermaking machine is provided. The press felt includes a base fabric layer and at least one layer of a staple fiber batt material connected thereto. The press felt has a paper side surface (PS) which when in operation is in contact with a paper web conveyed thereon and a machine side surface (MS) which contacts various press section components. The base fabric layer includes a regenerated cellulosic component in either or both the MD and CD yarns. Regenerated cellulosic fibers may also be provided in the batt and/or scrims located in the batt to improve dewatering when compared to similarly constructed felts which lack this regenerated cellulosic material.

Abstract: A press felt for use in a papermaking machine comprises a base body, a batt material and a hydrophilic nonwoven fabric, all intertwiningly integrated by needle punching. The batt material comprises a staple fiber, and is composed of a wet paper web side layer and a press side layer. The hydrophilic nonwoven fabric is provided in the wet paper web side layer. The hydrophilic character of the nonwoven fabric improves the movement of water to the nonwoven fabric, and the holding the water in the nonwoven fabric. As a result rewetting is prevented more effectively than in the case of prior press felts.

Abstract: A press felt for use in the press section of a papermaking machine is provided. The press felt includes a base fabric layer and at least one layer of a staple fiber batt material connected thereto. The staple fiber batt material is includes between 20% to 100% by weight of a regenerated cellulosic staple fiber material, such as rayon, and from 80% to 0% by weight of a polymeric staple fiber, such as nylon. A scrim including regenerated cellulosic material can also be incorporated into the press felt construction, either between two layers of batt material, or between a batt layer and the base fabric. The regenerated cellulosic staple fibers of the batt and/or scrim having a dtex from at least about 1.1 to about 44, and are preferably non-fibrillatable. As a further option, at least a portion of the base fabric includes a regenerated celluliosic material.

Abstract: A press felt for papermaking comprises a base body, a fibrous assembly, and a three-dimensional knitted fabric within the interior of the felt. The base body and the knitted fabric may be in contact, or, for improved adhesion between the base body and the knitted fabric, a fibrous assembly may be disposed between the base body and the knitted fabric. Excellent compression recoverability and sustainability may be obtained.

Abstract: Dense, highly stable, high performance ballistic material comprises at least one woven layer of ballistic grade fiber (preferably a stack of such layers) and at least one nonwoven layer of fabric which is entangled with the woven or unidirectional layer by needle felting. The resulting core material does not require assembly of individual woven layers during subsequent manufacture of ballistic articles and exhibits excellent ballistic performance at low areal densities and thicknesses.

Abstract: An absorbent composite sheet is thin and has a surface to be easily situated in dry condition. The absorbent composite sheet includes at least a first layer and a second layer. The first layer placed on the side of receiving a liquid is a non-woven fabric fabricated from thermoplastic synthetic resin fibers. The second layer stacked below the first layer is a non-woven fabric fabricated by entangling cellulose type fibers and thermoplastic synthetic resin fibers. The first layer and the second layer are joined by fuse bonding synthetic resin fibers of the first layer and synthetic resin fibers of the second layer. The liquid applied on a surface of the first layer is transferred to the second layer through gaps between synthetic resin fibers of the first layer.

Abstract: Papermachine clothing comprising a woven or non-woven support layer, a non-woven layer comprising ultra-coarse non-continuous fibers orientated close to the intended running directions of the clothing and two further layers of batt each comprising conventional somewhat finer staple fibers predominantly aligned close to the cross-machine direction. The ultra-coarse non-continuous fiber layer may comprise two such layers, one of which is biassed at an angle A to the running direction X of the clothing, the other of which is biased at an opposite angle B to the running direction X to provide a layer whose fibers while being substantially orientated in the machine direction also have a bi-axial construction with a cross-orientation.

Abstract: A doctor blade for removing water from a mating member, such as a grooved elastic belt in the press part of a papermaking machine, comprises a resin-impregnated fibrous laminate, in which at least a part of the warp of a base material in the laminate, which comes into contact with the mating member, is brush-shaped, so that the warp enters the insides of the grooves to remove water therefrom.

Abstract: The invention relates to a filter cloth intended for a filter which has a variable volume and is based on diaphragm extrusion, particularly for a Larox®-type vertical pressure filter. The filtering properties of the filter cloth (5) are substantially similar in both directions through the cloth since slurry containing liquid and solids is alternately placed on the different sides of the filter cloth. The filter cloth of the invention comprises a middle layer (15) and protective layers (16a, 16b; 17a, 17b) provided on both outer surfaces of the middle layer. The middle layer can have e.g. a woven structure, and the protective layers may be batt fiber layers attached to the middle layer by needling. According to a preferred embodiment of the invention, the protective layers according to the invention are denser than the middle layer.

Abstract: A method of making a press felt, and a press felt. The press felt comprises a continuous base fabric in the lateral direction, and at least one batt fiber layer. The closed-loop base fabric is made of longitudinal and transverse yarns. The properties of the press felt, such as permeance, are arranged to be different in edge portions of the press felt from the midportion of the felt.

Abstract: This invention provides facing materials for cementitious boards such as those including Portland cement or gypsum cores. The preferred facing material includes, in a first embodiment, a facing layer having an areal weight of about 300 grams/M2, and an air permeability rating of no greater than about 300 CFM/ft2 (FG 436-910 test method). The facing layer reduces the penetration of a slurry of cementitious material during the manufacture of a cementitious board, while permitting the water vapor from the slurry to pass therethrough. The facing materials of this invention can be designed to substantially eliminate the fouling of rolls used in continuous processing of such boards without the use, or with greatly reduced use, of costly viscosity control agents in the slurry.

Abstract: An industrial process fabrics having embossed surfaces to facilitate water removal from the product such as paper and paper products being carried thereon by creating voids through embossing to assist in fluid management.

Abstract: A laminated waterproof bedding article is formed from a first layer of woven fabric, a second layer of woven or non-woven water-absorbent material that includes thermoplastic filaments, a third layer of a waterproof web of thermoplastic polymeric material, and an optional fourth layer of woven or non-woven fabric that includes thermoplastic filaments, the webs being joined along a plurality of spaced-apart seams to form a unitary structure; optional stitching, which can be decorative, intersects the heat-bonded seams.

Abstract: A papermaker's fabric is manufactured by spirally winding a laminated structure in a plurality of turns. The laminated structure has a bottom layer and a top layer, both of which are strips having a common width. The bottom layer and the top layer are laminated to one another in a transversely offset manner, so that an unlaminated portion of the bottom layer is along one lateral edge of the laminated structure and an unlaminated portion of the top layer is along the other lateral edge. When the laminated structure is spirally wound, the unlaminated portion of the top layer in one turn overlies the unlaminated portion of the bottom layer in an adjacent turn. These are joined to one another to form the papermaker's fabric from the spirally wound structure.

Abstract: A buffing or polishing material has a nonwoven fleece layer and a backing layer that adds strength and dimensional stability to the material. The nonwoven fleece layer is a needled blend of natural fibers and synthetic fibers having a uniform density and working surface, resulting in a better polishing or finishing consistency. The material can withstand high heat levels and can be worked quickly, resulting in a more efficient polishing or finishing operation. The buff material can be converted into any preferred shape or tool, such as an endless belt, disc, flapwheel, or spiral band.

Abstract: A papermachine belt particularly for use in a press and/or dryer section comprises a support fabric, a minimal nonwoven layer on the support fabric, a fusible thermoplastic layer, and a thicker batt over the thermoplastic layer. The whole structure is needled together, and the thermoplastic layer melted so that it is expressed through the overlying batt. The layer may be substituted by a nonwoven fabric containing composite yarns with thermoplastic sheaths or such yarns wound spirally around the belt. The support fabric may be substituted by a perforated composite membrane.

Abstract: An on-machine-seamable laminated multiaxial press fabric has a first base fabric and a second base fabric laminated to one another by needled staple fiber batt material. The first base fabric is a multiaxial fabric produced by spirally winding a fabric strip, flattening the endless loop produced by the spiral winding, and removing crosswise yams at the ends of the flattened endless loop to form seaming loops. The second base fabric is an on-machine-seamable base fabric, which may also be mutiaxial. The press fabric is joined into endless form by interdigitating the seaming loops at the two ends of both base fabrics with one another to form a single passage through which a pintle is passed to join the press fabric into endless form.

Abstract: A cushioning material for forming press includes fiber material layers 31 and 32 superimposed with a bonding material layer 30 interposed, an upper rubber layer 33 positioned on an upper surface of one fiber material layer 31, a lower rubber layer 34 positioned on a lower surface of the other fiber material layer 32, an upper exudation preventing layer 35 positioned on an upper surface of the upper rubber layer 33, and a lower exudation preventing layer 36 positioned on a lower surface of the lower rubber layer 34.

Abstract: An unlaminated belt for a single-facer section of a corrugated board production line has a single base structure in the form of an endless loop lacking a seam. The base structure is made up of yarns oriented in the machine, or running, and cross-machine directions of the belt. At least one layer of staple fiber material is needled into the outside of the base structure, extends at least partly therethrough, and forms a layer on the outside of the base structure. The base structure, once so needled, is impregnated with a polymeric resin material. The yarns of the base structure, the staple fiber material and the polymeric resin material are all of high-temperature-resistant materials to enable the belt to withstand the conditions under which it must operate on a corrugator machine.

Abstract: A multiaxial press fabric includes a base fabric and a plurality of layers of staple fiber material attached to the base fabric. The base fabric has at least one layer assembled by spirally winding a woven fabric strip, and takes the form of an endless loop. Because of the spiral winding, the yarns of the woven fabric strip lie in directions different from the machine- and cross-machine directions of the base fabric, giving the base fabric multiaxial characteristics. The woven fabric strip includes, in at least one of its lengthwise and crosswise directions, shaped yarns, which are either hollow yarns or yarns having a non-circular cross section.

Abstract: A felt for use in a papermaking machine includes a woven base fabric and a batt layer for supporting the paper web. A flow control layer is interposed between the base fabric and the fibrous batt layer, to impede rewetting of the paper web as the paper web exits a press nip of the papermaking machine. The flow control layer is formed of a porous hydrophobic material. Pressure exerted by the press nip forces water from the paper web through the batt layer and the flow control layer into the base fabric. When the pressure is relieved, the hydrophobic properties of the flow control layer impede back-flow of water to the batt layer and thence to the paper web, thereby impeding rewetting of the web. The flow control layer is preferably formed of a spunbonded filamentary nylon material which is non-circular in cross-section, such as tri-lobed/triangular, and which may be treated with an hydrophobic chemical composition to enhance hydrophobic properties.

Abstract: A multilayer porous fabric which comprises a porous core fabric provided with hook means, and at least one layer of pre-needled nonwoven fibrous batt attached by entanglement onto the hook means by pressing the core fabric and batt together. The entanglement is sufficient to anchor the batt reliably to the core fabric, so that the multilayer fabric is ready for use without further processing. The porous core fabric may be formed by weaving or as an extruded sheet, with a plurality of suitably located hook means structures on at least one of its surfaces. The hook structures engage with and entangle sufficient fibers from the pre-needled nonwoven batt to provide adequate attachment preventing the batt from separating from the core fabric enabling the multilayer fabric to be handled before use, for example for installation in a papermaking machine press section. The batt is pre-needled to a desired density before attachment to the core fabric.

Abstract: A laminae construction for an incontinent material A porous face fabric is secured to a soaker fabric. A barrier fabric is secured to the soaker fabric. The barrier fabric is of two ply construction, a film of crystalline polypropylene and a fabric substrate secured to the soaker fabric. The laminae construction can resist degradation at laundering temperatures of up to 130.degree. C.

Abstract: A papermaker's fabric is provided having a spun bonded reinforcement. A layer of spun bonded material may be placed in any one of a number of possible locations in the fabric, depending upon the felt stratification desired. For example, it may be attached to the upper surface (or paper contacting side) of the base fabric layer; to the lower surface (or machine contacting side) of the base fabric layer; between two base fabric layers, in the case of a laminated felt; between layers of fibers; or in any other desired location. The spun bonded material may be attached through the use of needling or by use of adhesives, low melts, or ultrasonic methods.

Abstract: An on-machine-seamable multi-axial press fabric for the press section of a paper machine is made from a base fabric layer assembled by spirally winding a fabric strip in a plurality of contiguous turns, each of which abuts against and is attached to those adjacent thereto. The resulting endless base fabric layer is flattened to produce first and second fabric plies joined to one another at folds at their widthwise edges. Crosswise yarns are removed from each turn of the fabric strip at the folds at the widthwise edges to produce seaming loops. The first and second fabric plies are laminated to one another by needling staple fiber batt material therethrough. The press fabric is joined into endless form during installation on a paper machine by directing a pintle through the passage formed by the interdigitation of the seaming loops at the two widthwise edges.

Abstract: A ceramic composite is provided comprising ceramic fibers, glass microballoons and/or diatoms, bound together with a ceramic reinforcing cloth with a sol-gel ceramic binder. The composite is particularly useful as a high strength, high temperature insulation material.

Abstract: This invention pertains to papermaking felts, methods of making such felts, methods of using the felts, and methods of making paper using such felts. A felt of the invention contains at least one substrate web having a fuse-bonded joint extending across the width of the felt. The joint is preferably formed by superposing, onto each other, end portions of a flat-woven substrate web element, with the end portions extending away from the ends in a common direction, and concurrently severing the ends from the end portions, and fuse bonding the end portions to each other, along a common cut line.

Abstract: An insulating blanket for a bulkhead in an engine nacelle comprises a fabric backing layer, a central insulating core, a ceramic precursor-impregnated hot-side fabric layer and, as required, erosion-preventing wire mesh. The backing layer comprises a fiberglass fabric. The insulating core comprises a ceramic felt. The hot side layer comprises one or more layers of resin-impregnated fiber glass fabric. The blanket is precured to provide a predetermined geometric shape.