Abstract: Articles such as filter media, which include dendrimers and/or other components, are provided. The filter media may further include a water repellant (e.g., a fluorinated species) to impart desirable properties to the media such as high water repellency. The filter media may also have a high efficiency as a function of pressure drop (i.e., high gamma values). In some embodiments, the filter media includes a fiber web which may be formed of various components such as glass fibers. The fiber web can also include additional components such as synthetic fibers, binder components, as well as other additives. The media may be incorporated into a variety of filter element products.

Abstract: The objective of the present invention is to provide an air filter medium having a lower pressure drop and higher efficiency as compared to an air filter medium currently in use. This objective is achieved by providing an air filter medium characterized by comprising glass short fibers as its main fibers in which the constituent fibers are dispersed uniformly and, when the constituting fibers at a diluted concentration of 0.04% by mass are allowed to stand for 12 hours, the sedimentation volume is 450 cm3/g or greater.

Abstract: Viscosity-modified carbohydrate binder compositions are described. The binder compositions may include a carbohydrate, a nitrogen-containing compound, and a thickening agent. The binder compositions may have a Brookfield viscosity of 7 to 50 centipoise at 20° C. The thickening agents may include modified celluloses such as hydroxyethyl cellulose (HEC) and carboxymethyl cellulose (CMC), and polysaccharides such as xanthan gum, guar gum, and starches.

Abstract: The present disclosure generally relates to filter media including glass fibers. The fiber characteristics (e.g., composition, dimensions) are selected to impart the desired solubility, filtration and mechanical properties so that the filter media may be used in the desired application.

Abstract: Coated and uncoated fibrous mats, and laminates containing the mat, having one or more surfactants on the fibers and binder holding the fibers together in only a portion of the thickness of the mat are disclosed. The mat contains a major portion of non-cellulosic fibers and a minor portion of cured resinous binder with the most typical fibers being glass fibers. The surfactant on the surface of the fibers causes a slurry or other liquid applied to the mat in a later process to form a board or laminate like faced gypsum board, a faced foam board, etc. to uniformly penetrate the mat to the desired distance. Also disclosed are methods of applying the surfactant(s) to the hot, coated or uncoated, mat soon after the coated or uncoated mat exits a drying oven used in the process of making, or coating, the mat.

Abstract: Fabrics comprising inorganic fibers, or threads composed of such fibers, coated with a polymer composition sufficient to contain fiber particles within the fabric, are disclosed. Such fabric is suitable for use in garments and coverings for valuable objects, among many other utilities. Methods of making such fabric are also disclosed, as are garments and other articles made from such fabrics, and methods for their use.

Abstract: Disclosed are composite building boards and associated manufacturing methods. The composite boards may include, for example, one or more slurry layers with embedded fibrous mats. An exterior plastic coating is mechanically adhered to the underlying slurry layer. The plastic layer chemically bonds and cross-links with polymer additives within the slurry layer. The result is an integrated polymer matrix with greatly improved durability and surface strength.

Abstract: Wet-laid, non-woven chopped strand mats that are soft, flexible, and resistant to styrene are provided. The mats are at least partially coated with a binder composition that includes a thermosetting binder resin, a silane coupling agent, a hydrocarbon-based antifoaming agent. Optionally, a crosslinking agent, such as a resin-based crosslinking agent, may be included in the composition. In one or more embodiments, the chopped strand mats are formed of chopped glass fibers having diameters from about 5 to about 30 microns and lengths from about 0.5 to about 2.0 inches. The softness and flexibility of the chopped strand mats enable the formation of pultruded products having complex shapes. Additionally, the resistance to styrene monomers provided by the binder composition makes the inventive mats particularly suitable for pultrusion processes.

Abstract: Articles such as filter media, which include dendrimers and/or other components, are provided. The filter media may further include a water repellant (e.g., a fluorinated species) to impart desirable properties to the media such as high water repellency. The filter media may also have a high efficiency as a function of pressure drop (i.e., high gamma values). In some embodiments, the filter media includes a fiber web which may be formed of various components such as glass fibers. The fiber web can also include additional components such as synthetic fibers, binder components, as well as other additives. The media may be incorporated into a variety of filter element products.

Abstract: In the description and drawings a final fiberglass product is disclosed. The final fiberglass product may have a fiber curl layer, a fiber skin layer, and a fiber loft layer between the fiber curl layer and the fiber skin layer. The fiber curl layer may be on an unfiltered air entry side of the final fiberglass product and have a plurality of generally sinusoidal fiber bundles therein.

Abstract: A paving mat for use in a paved surface includes a fibrous mat in the form of a paving mat. The fibrous mat includes a fibrous matrix containing a mixture of polymer fibers, first mineral fibers having a first median length, and second mineral fibers having a second median length that is different from the first median length. In another embodiment, the paving mat includes a fibrous mat including a fibrous matrix which is bonded together by a binder. In one embodiment, the binder is a mixture of different binders. The fibrous matrix includes a mixture of mineral fibers in an amount within a range of from 61 wt % to 85 wt % and polymer fibers in an amount within a range of from 15 wt % to 39 wt %. The polymer fibers have a melting point greater than 320° F. (160° C.). The mat has a stiffness in the machine direction within a range of from 65 g-cm to 110 g-cm.

Abstract: A method of making fibrous mats, webs, and/or blankets containing one or more low volatile de-dusting agents, and the fibrous products so produced, the method eliminating or substantially reducing condensation of volatiles in the drying oven, oven recirculating ducts and oven exhaust ducts and eliminating or substantially reducing oven and duct fires while producing fibrous products having effective dust suppression properties.

Abstract: A composite sheet material, useful as a component of roofing shingles, and a process of making same, which includes a glass fiber web bound with a thermosetting resin which includes a fatty acid amide having the structural formula RCOONH2, where R is a C8-C25 alkyl.

Abstract: A gypsum board comprises a set gypsum layer having a first face and a second face. A fibrous mat is affixed to at least one of the faces. The mat comprises a non-woven web bonded together with a resinous binder. The web comprises a blend of a major portion composed of chopped continuous glass fibers having an average fiber diameter ranging from about 8 to 17 ?m and a minor portion composed of fine staple fibers having an average fiber diameter of less than about 5.5 ?m, the minor portion comprising about 1-30 percent of the dry weight of the web. The board is exceedingly durable. It has a smooth surface that is readily finished in an aesthetically pleasing way, using paint or other wall covering systems.

Abstract: A substrate includes a fibrous material in the form of mineral wool of insulation type and/or glass fibers of reinforcement type, and a coating provided over at least a portion of a surface of the fibrous material, the coating having photocatalytic properties and including at least partially crystallized semiconductor material which has photocatalytic properties and which is of the oxide or sulphide type, and a bonding agent configured to adhere fibers of the fibrous material to each other, the bonding agent including an adhesion promoting agent configured to promote the adhesion of the coating to the fibrous material. The bonding agent is selected from one of an adhesive agent for mineral wool, a sizing agent for reinforcing threads, a bonding agent for a mat or web obtained from reinforcement threads, and an adhesive agent for a web obtained from glass wool.

Abstract: A halogen-free flame retardant plastic composition, for coating a substrate, comprising an acrylic resin and an intumescent agent. It is in the form of plastisol, and comprises therefore a plasticizing medium wherein the acrylic resin and the intumescent agent are dispersed, said plastisol being formulated such that, in combination: the viscosity remains not more than 6000 mPa's, measured with a Brookfiled RVT viscometer at 20 revolutions per minute, its rheological behaviour is pseudo-plastic and Newtonian.

Abstract: The invention relates to glass fibers having a chemical composition that contains the following constituents in the limits defined hereafter and expressed in percentage by weight, namely: 38 to 49 SiO2; 15 to 25 Al2O3; 1 to 15 CaO; 0 to 4 MgO; 14 to 25 Na2O; 0 to 10 K2O; 0 to 8 B2O3; 0 to 3 Fe2O3; and 0 to 3 P2O5.

Abstract: Disclosed are composite building boards and associated manufacturing methods. The composite boards may include, for example, one or more slurry layers with embedded fibrous mats. An exterior plastic coating is mechanically adhered to the underlying slurry layer. The plastic layer chemically bonds and cross-links with polymer additives within the slurry layer. The result is an integrated polymer matrix with greatly improved durability and surface strength.

Abstract: The present invention provides aqueous sizing compositions for application to glass fibers as well as polymeric resins reinforced with glass fibers at least partially coated with the aqueous sizing compositions. In some embodiments, sizing compositions of the present invention demonstrate advantageous properties resulting from the presence of an acid-amine component therein.

Abstract: An insulation product, and method of making the same, is provided comprising a mat containing randomly oriented fibers bonded by a binder, the mat having first and second major surfaces and a pair of side portions, and at least one flexible reinforcing layer bonded to the mat between the first and second major surfaces and extending along a length of said mat.

Abstract: The present invention provides non-woven laminate that is not subjected to final consolidation by a binder and the production thereof. The laminate includes at least one non-woven mat containing glass staple fibers pre-consolidated with a resin, and at least one non-woven layer of synthetic fibers. The synthetic non-woven layers and the pre-consolidated non-woven mat of glass fibers are bounded together by needling such that a portion of the fibers of the upper synthetic non-woven layer passes through the non-woven mat of glass fibers possibly through the underlying synthetic non-woven layer. The synthetic fibers are heat shrunken and the laminate is binder free.

Abstract: This invention provides multi-layered composites, laminates and composite joints in which at least one resin-impregnated, fiber-containing layer is joined or laminated to a core layer having a lower flexural modulus or higher elongation at break, higher toughness, or a combination of all or some of these properties. The multi-layer composite produced by laminating or joining these materials together has improved shearout, impact and cutting resistance, since stresses caused by outside forces can be more widely distributed throughout the composite.

Abstract: A non-woven mat of inorganic fiber is disclosed having a substance which is lower at the edges of the mat than in the remainder of the mat. Apparatus for making such a mat includes: a source of a slurry of inorganic fiber in a liquid; a forming wire disposed to move past the source, the liquid passing through the forming wire to deposit the inorganic fiber on the forming wire; a mask across a part of the width of the forming wire to hinder passage of the liquid through the forming wire over the part, the effectiveness of the mask varying in the direction of movement of the forming wire past the slurry source.

Abstract: The present invention provides nonwoven glass composites formed from an essentially boron free glass wool and an essentially boron free chopped glass fiber, used as a reinforcing material. The nonwoven glass composites are suitable for air filtration apparatus and can be used in the semiconductor industry where the elimination of boron from clean rooms is of importance.

Abstract: Insulating product based on mineral wool sized with a binder based on a phenol-formaldehyde resin, in which the binder comprises, as a mixture: 60 to 90 parts by weight of a phenol-formaldehyde resol having a free formaldehyde content of less than or equal to 25% by weight with respect to the dry weight of resin and a free phenol content of less than or equal to 2.5% by weight with respect to the dry weight of resin, obtained by condensation in basic medium of phenol (P) and formaldehyde (F) in an F/P molar ratio of around 2.5 to 4 until the condensation product neutralized by sulphuric acid has a water dilutability of greater than 500% and less than or equal to 1500%; 10 to 40 parts by weight of urea. Use of such a sizing composition for manufacturing insulating products, while reducing the emissions of ammonia gas on the manufacturing line.

Abstract: A gypsum board comprises a set gypsum layer having a first face and a second face. A fibrous mat is affixed to at least one of the faces. The mat comprises a non-woven web bonded together with a resinous binder. The web is composed of chopped continuous glass fibers having an average fiber diameter ranging from about 9.5 to 12.5 &mgr;m. The board is exceedingly durable. It has a smooth surface that is readily finished in an aesthetically pleasing way, using paint or other wall covering systems.

Abstract: A wallcovering system, composite wallcovering and method for providing a smooth finished surface to wall substrate are provided. The wallcovering system comprises a composite wallcovering consisting essentially of a decorative wallcovering layer bonded to a base sheet having sufficient stiffness, thickness and compressibility to conceal surface irregularities on a wall surface of a wall substrate. In one aspect of the invention, the composite wallcovering comprises a layer of woven glass fiber adhesively bonded to a nonwoven fiber glass mat. The composite wallcovering can be installed in one step to provide a smooth finished wall surface on the wall substrate.

Abstract: This invention provides facing materials for cementitious boards such as those including Portland cement or gypsum cores. The preferred facing material includes, in a first embodiment, a facing layer having an areal weight of about 300 grams/M2, and an air permeability rating of no greater than about 300 CFM/ft2 (FG 436-910 test method). The facing layer reduces the penetration of a slurry of cementitious material during the manufacture of a cementitious board, while permitting the water vapor from the slurry to pass therethrough. The facing materials of this invention can be designed to substantially eliminate the fouling of rolls used in continuous processing of such boards without the use, or with greatly reduced use, of costly viscosity control agents in the slurry.

Abstract: The invention concerns a web comprising an intimate mixture of mixed slivers of long reinforcing staple fibres (14) obtained by stretch-breaking and long thermoplastic matrix fibres (15), those different fibres being parallel in the mixture.

Abstract: Disclosed is a process of forming a prepreg material having substantially no voids. According to the process of the invention, the reinforcing material is heated to a temperature above the temperature of the impregnating resin. The prepreg formed has substantially no voids and does not require lengthy consolidation when formed into useful articles.

Abstract: Fibers and fibrous materials are disclosed that comprise a functional fiber and a binder fiber. The functional fiber can be a continuous or a staple fiber, while the binder fiber is a staple bicomponent fiber. Uses of the fibers and fibrous materials are also disclosed.

Abstract: The present invention relates to methods of preparing improved fiber glass compositions using an improved resin binder. The resin binder comprises an aqueous solution of a resole resin, a catalyst comprising an ammonia salt of an aryl sulfonic acid, and optional binder modifiers. It has been found that the use of ammonium aryl sulfonate salts in resin binder compositions, as in the present invention, provides an enhanced cure rate and also enables manufacture of a fiber glass composition exhibiting enhanced uncured storage properties, increased thermal stability, and reduced corrosiveness to metals.

Abstract: A wet-laid nonwoven reinforcing mat includes a base web having about 10 to about 80 percent by weight glass fibers, about 20 to about 90 percent by weight polyethylene terephthalate fibers and polyvinyl alcohol in an amount of about 5 to about 35 percent of the combined weight of the glass fibers and the polyethylene terephthalate fibers. The reinforcing mat also includes a secondary binder in an amount of about 10 to about 30 percent of the total weight of the base web.

Abstract: A filter composite comprises a first layer of glass fibers having random orientation, and synthetic resinous fibers extending in close association with the glass fibers, the glass fibers having: i) diameters between 1 and 16 microns ii) lengths between about ¼ and 1½ inches the synthetic fibers having denier between 1.6 and 40, and length between ¼ and 2 inches.

Abstract: New coated nonwoven fibrous mats having properties particularly suited for a facer on gypsum wallboard and other substrates and in laminates of various types, and the method of making the coated mat is disclosed. The mat preferably contains a major portion of glass fibers and a minor portion of a resinous binder. The coating is preferably permeable and reduces fiber dust and abrasion experienced in the past with relatively coarse, relatively inexpensive glass fibers in the mat. Contrary to previous coating methods, the coated fibrous mat is made in-line on a wet mat forming production line by applying a wet foam binder onto a wet, fibrous web followed by drying and curing in-line.

Abstract: Resilient fibrous insulation batts are formed with the fibers of the batts being randomly oriented and entangled together and predominately lying in planes that extend substantially perpendicular to the major surfaces and the end surfaces of the batts and substantially parallel to the lateral surfaces of the batts to facilitate a widthwise compression of the batts. The batts are formed by collecting fibers into a blanket with the fibers being collected in layers lying in planes extending substantially parallel to the major surfaces of the blanket and the blanket having a thickness equal to the widths of the batts to be formed. The blanket is then cut longitudinally and transversely, in directions perpendicular to the major surfaces of the blanket, into sections having thicknesses and lengths equal to those of the batts to complete the formation of the batts.

Abstract: A non-woven fibre web comprising a plurality of first fibres of amorphous silica, said first fibres being orientated in the x-, y- and optionally z-direction, and optionally being bonded with one or more binder substances, characterised in that one or more continuous strands are embedded within the non-woven fibre web, each continuous strand comprising one or more second fibres of amorphous silica, and a method for the manufacture thereof is disclosed. Also disclosed is an ion-conducting membrane comprising said non-woven web and the use thereof, in particular, in a fuel cell.

Abstract: Metal building insulation includes a non-woven covering material over the top surface of a double layer of glass fiber, with a vapor retarder between the layers, protected by a porous film.

Abstract: Roofing material is improved by adhering to at least part of its lower surface a backing material consisting essentially of a fiber component and a binder component. Acceptable fibers include polyester, glass and woodpulp. In a preferred embodiment, the fiber component is a mixture of polyester and glass fibers and the binder is a latex binder.

Abstract: Roofing material is improved by adhering to at least part of its lower surface a backing material consisting essentially of a fiber component and a binder component. Acceptable fibers include polyester, glass and woodpulp. In a preferred embodiment, the fiber component is a mixture of polyester and glass fibers and the binder is a latex binder.

Abstract: A friction material for a liquid medium, according to the invention, consists of a fibre mat impregnated with a thermosetting resin, the fibres having a length of at least 12 mm.

Abstract: A matrix for use in a method of photocatalytically decomposing organic compounds in a fluid includes a fiber glass mat substrate carrying a photocatalytic material. The fiber glass mat is made of randomly oriented glass fibers that have been substantially filamentized and needled whereby the filaments are interlocked. Adhesion of the photocatalytic material to the substrate is provided without requiring heat cleaning of the fiber glass by controlling the organic content of the fiber glass mat to be less than 1.0 percent by weight as measured by loss on ignition. This is achieved by using sizing compositions that preferably have little or no film forming polymer content.

Abstract: There are described a dimensionally stable laminate whose surfaces are formed by spunbonded webs and comprising at least two layers of spunbonded and at least one laid layer of reinforcing yarn, the laid layer or layers each being disposed between two layers of spunbonded and having a thread density of from 0.5 to 3 threads/cm, spunbonded and laid layers having been joined together by needling at about 20-70 stitches/cm2, a process for manufacturing this laminate, and its use for manufacturing roofing sheets and roof sealing sheets.

Abstract: This invention relates to generally to geosynthetic materials which can be used for earthen reinforcement, and more particularly to a novel geosynthetic material exhibiting less strain under an initial tensile load then presently available geosynthetic materials.

Abstract: A fiber glass mat especially useful for bonding to foam contains glass fibers and a "B" staged acrylic resin having a glass transition temperature above 45 degrees C., the method of making the mat, a precursor for a foam laminate, a method for making a foam laminate, and the product produced by the latter method are disclosed. The mat conforms well to any curvature on the foam layer and stiffens the foam layer resulting in a superior foam laminate for making automotive parts like headliners.

Abstract: A fibrous papermaking felt for carrying a paper web through a paper making process includes a resilient layer of glass fibers and a fabric backing layer.

Abstract: A fiber glass mat especially useful for bonding to foam contains glass fibers and a "B" staged acrylic resin having a glass transition temperature above 45 degrees C., the method of making the mat, a precursor for a foam laminate, a method for making a foam laminate, and the product produced by the latter method are disclosed. The mat conforms well to any curvature on the foam layer and stiffens the foam layer resulting in a superior foam laminate for making automotive parts like headliners.

Abstract: The present invention provides a needled mat adapted to reinforce a thermosetting matrix material to form a composite, composites formed therefrom, and methods related thereto. The needled mat includes a primary layer of a plurality of unidirectional continuous glass fiber strands coated with a composition which is compatible with the thermosetting matrix material and a secondary layer positioned thereon of a plurality of randomly oriented, generally continuous and/or chopped glass fiber strands coated with a composition which is compatible with the thermosetting matrix material. The mat has a total surface weight ranging from about 1300 to about 11,500 grams per square meter.

Abstract: The present invention provides a mat adapted to reinforce a thermosetting matrix material to form a composite, composites formed therefrom, and methods related thereto. The mat includes a primary, supporting layer having a plurality of randomly oriented essentially continuous glass fiber strands. The primary layer has about 1 to about 10 weight percent of the mat on a total solids basis. The mat also includes a secondary layer positioned upon and supported by a surface of the primary layer, the secondary layer including a plurality of glass fiber strands. The mean average length of the glass fiber strands of the secondary layer ranges from about 20 to about 125 millimeters. The strands of the primary layer are entangled with the strands of the secondary layer by needling the primary layer and the secondary layer together.

Abstract: Disclosed are fibrous mat-faced gypsum boards with improved resistance to skin irritation and itching. The boards include a mat facing in which the fibrous portion thereof comprises both inorganic and organic fibers, with organic fibers preferably being present in amount from about 5% to about 25% by weight of the total fibers.