Nonwoven Fabric Is Coated, Impregnated, Or Autogenously Bonded Patents (Class 442/374)
  • Patent number: 11542413
    Abstract: Embodiments provide methods of disassembling apparel products. The methods include exposing an adhesive of the apparel product to a composition. The adhesive is disposed at least partially disposed between a major component and a minor component of the apparel product. The adhesive includes a material having an imine bond or an iminium bond. The major component forms a base portion of the apparel product and is configured to be supported and worn at least partially over a portion of a wearer. The minor component forms a secondary portion configured to be coupled to the major component via the adhesive. The methods include separating the major component from the minor component adjoined by the adhesive.
    Type: Grant
    Filed: June 30, 2022
    Date of Patent: January 3, 2023
    Assignee: CreateMe Technologies LLC
    Inventors: Caglar Remzi Becer, Daniel John Mackinnon, Yongqiang Li
  • Patent number: 11439289
    Abstract: The present invention teaches multilayer cleaning articles that include a substantially dry surface contact layer and a gripping layer. The contact layer may represent one exposed major face of the cleaning article (e.g., a cleaning pad), while the gripping layer may represent the opposite exposed major face of the cleaning article. The contact layer may include abrasive synthetic fibers, so as to be effective in scrubbing soils and spills from a surface. The contact layer includes a cleaning composition pre-loaded therein. The cleaning composition is such that the contact layer feels dry to the touch prior to use, before wetting with water. The cleaning composition may include about 1% to about 40% by weight water. The gripping layer includes at least 40% by weight of pulp fibers (e.g., natural cellulose pulp fiber), and exhibits a mean hand grip value that is at least 0.015 l/in2 (reciprocal inches squared).
    Type: Grant
    Filed: December 2, 2020
    Date of Patent: September 13, 2022
    Assignee: The Clorox Company
    Inventors: Elisa Calimano, Daniela Fritter, Kristina Perlas, Jason White, Chosu Khin, Janiece Hope, Bernard Hill, Stephen Fisher, Kelly Dickson, William Ouellette
  • Patent number: 10898049
    Abstract: A cleaning sponge that efficiently utilizes melamine to effectively remove dirt and contaminants from a surface. The cleaning sponge includes a first sponge layer, a second sponge layer, a solidified detergent layer, a plurality of first pores, a plurality of second pores, and a plurality of third pores. The first sponge layer and the second sponge layer are connected to the solidified detergent layer on either side and provide protection for the solidified detergent layer against degradation. The plurality of first pores is distributed throughout the first sponge layer. The plurality of second pores is distributed throughout the second sponge layer. The plurality of third pores is distributed throughout the solidified detergent layer. The plurality of first pores and the plurality of second pores are in fluid communication with each other through the plurality of third pores. Water may flow through the cleaning sponge to create an effective surfactant.
    Type: Grant
    Filed: March 14, 2018
    Date of Patent: January 26, 2021
    Assignee: Global Industry Products, Corp.
    Inventors: Nicolai Boguslavschi, David Braylyan, Chester Ivan Wright, Arkady Zalan
  • Patent number: 10881262
    Abstract: The present invention teaches multilayer cleaning articles that include a substantially dry surface contact layer and a gripping layer. The contact layer may represent one exposed major face of the cleaning article (e.g., a cleaning pad), while the gripping layer may represent the opposite exposed major face of the cleaning article. The contact layer may include abrasive synthetic fibers, so as to be effective in scrubbing soils and spills from a surface. The contact layer includes a cleaning composition pre-loaded therein. The cleaning composition is such that the contact layer feels dry to the touch prior to use, before wetting with water. The cleaning composition may include about 1% to about 40% by weight water. The gripping layer includes at least 40% by weight of pulp fibers (e.g., natural cellulose pulp fiber), and exhibits a mean hand grip value that is at least 0.015 l/in2 (reciprocal inches squared).
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: January 5, 2021
    Assignee: THE CLOROX COMPANY
    Inventors: Elisa Calimano, Daniela Fritter, Kristina Perlas, Jason White, Chosu Khin, Janiece Hope, Bernard Hill, Stephen Fisher, Kelly Dickson, William Ouellette
  • Patent number: 10870987
    Abstract: A construction board comprising (i) a foam body having a generally planar shape with first and second planar surfaces, where said foam body is a closed-cell foam body including pentane and a blowing agent additive that has a Hansen Solubility Parameter that is greater than 17 MPa?0.5 contained within the foam body; and (ii) first and second facers attached to said first and second planar surfaces, respectively.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: December 22, 2020
    Assignee: Firestone Building Products Company, LLC
    Inventors: John B. Letts, Chunhua Yao, Michael J. Hubbard
  • Patent number: 10543133
    Abstract: An absorbent component for a wound dressing, the component comprising a wound contacting layer comprising gel forming fibres bound to a foam layer.
    Type: Grant
    Filed: November 10, 2010
    Date of Patent: January 28, 2020
    Assignee: ConvaTec Technologies Inc.
    Inventors: Helen Louise Shaw, David Colin Pritchard, Bryony Jayne Lee, Stephen Mark Bishop
  • Patent number: 10219672
    Abstract: The present invention teaches multilayer cleaning articles that include a substantially dry surface contact layer and a gripping layer. The contact layer may represent one exposed major face of the cleaning article (e.g., a cleaning pad), while the gripping layer may represent the opposite exposed major face of the cleaning article. The contact layer may include abrasive synthetic fibers, so as to be effective in scrubbing soils and spills from a surface. The contact layer includes a cleaning composition pre-loaded therein. The cleaning composition is such that the contact layer feels dry to the touch prior to use, before wetting with water. The cleaning composition may include about 1% to about 40% by weight water. The gripping layer includes at least 40% by weight of pulp fibers (e.g., natural cellulose pulp fiber), and exhibits a mean hand grip value that is at least 0.015 1/in2 (reciprocal inches squared).
    Type: Grant
    Filed: December 15, 2015
    Date of Patent: March 5, 2019
    Assignee: The Clorox Company
    Inventors: Elisa Calimano, Daniela Fritter, Kristina Perlas, Jason White, Chosu Khin, Janiece Hope, Bernard Hill, Stephen Fisher, Kelly Dickson, William Ouellette
  • Patent number: 8956437
    Abstract: Articles such as filter media, which include dendrimers and/or other components, are provided. The filter media may further include a water repellant (e.g., a fluorinated species) to impart desirable properties to the media such as high water repellency. The filter media may also have a high efficiency as a function of pressure drop (i.e., high gamma values). In some embodiments, the filter media includes a fiber web which may be formed of various components such as glass fibers. The fiber web can also include additional components such as synthetic fibers, binder components, as well as other additives. The media may be incorporated into a variety of filter element products.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: February 17, 2015
    Assignee: Hollingsworth & Vose Company
    Inventors: David F. Sealey, Stuart Williams
  • Patent number: 8932697
    Abstract: A composite material assembly (1) comprises a) a surface enhancing layer (5) comprising at least one layer of fibers, having a length to width aspect ratio of more than 5:1 and b) a structural layer (7) comprising at least one reinforcing fiber and at least one polymeric matrix.
    Type: Grant
    Filed: July 11, 2007
    Date of Patent: January 13, 2015
    Assignee: Hexcel Composites Limited
    Inventors: Armin Heidrich, Mark Whiter, David Tilbrook
  • Patent number: 8871326
    Abstract: A fire protection element, in particular for cladding steel supports, ventilation or cable ducts, is provided with at least one plate formed as a corner member. The plate(s) has/have a gypsum core at least partly sheathed with a nonwoven glass fabric.
    Type: Grant
    Filed: May 3, 2011
    Date of Patent: October 28, 2014
    Assignee: Knauf Gips KG
    Inventor: Bruno Flennert
  • Publication number: 20140205820
    Abstract: Composite panel, particularly for forming roof panels of cars and/or industrial vehicles, and method of manufacturing the composite panel, which composite panel includes a core of foamed material, at least one skin layer of nonwoven material, and at least one connecting layer between the core of foamed material and the skin layer of nonwoven material.
    Type: Application
    Filed: August 28, 2012
    Publication date: July 24, 2014
    Applicant: NWP INC.
    Inventors: Andrea Savonuzzi, Paolo Steinbach
  • Publication number: 20140050886
    Abstract: A pressurised steam moulded multilayer lining for heat and sound insulation comprising a first layer forming a reinforcement layer made of a blended web of polyamide matrix material in the form of powder or fibres or flakes and reinforcement fibres, and at least a second layer chosen from an open cell foam layer, or a heat reflecting layer, or a second reinforcement layer made of a blended web of polyamide matrix material in the form of powder or fibres or flakes and reinforcement fibres, and whereby due to the pressurized steam moulding, all layers are laminated together and all available blended webs are consolidated to form porous reinforcement layers
    Type: Application
    Filed: March 12, 2012
    Publication date: February 20, 2014
    Applicant: Autoneum Management AG
    Inventors: Thomas Burgin, Pierre Daniere, Philippe Godano, Stefan Konigbauer, Wenzel Krause
  • Publication number: 20130269989
    Abstract: The present invention relates to a prepreg including an insulating resin composition impregnated into a substrate including a fibrous material and a porous support, and a printed circuit board including the same as an insulating layer. According to the present invention, it is possible to improve fire resistance, reduce weight, and reinforce mechanical characteristics by using a mixture of the fibrous material and the porous support as the substrate used for impregnation of the insulating resin composition and disposing the porous support around the fibrous material. Further, it is possible to reinforce local/overall strengths, facilitate manufacture of the product, increase resistance to bending stress, aseismatic, fireproof, and durable types, and secure improvement in a coefficient of thermal expansion by combining the porous support and a base resin and disposing the fibrous material in a main structural part which receives a force.
    Type: Application
    Filed: April 9, 2013
    Publication date: October 17, 2013
    Applicant: SAMSUNG ELECTRONICS CO., LTD.
    Inventor: Yoon Shik KIM
  • Publication number: 20130186546
    Abstract: A multi-layer material suitable for use as a covering for an article includes a polymeric cellular layer and nonwoven backing layer. The multi-layer material having a creasability angle of between about 20 and about 160 degrees.
    Type: Application
    Filed: January 23, 2013
    Publication date: July 25, 2013
    Inventors: JIAN LING DING, ARTHUR VICTOR FLEURY, JR., CHARLES E. SNYDER, JASON CURTIS HINKLE, DANIEL T. BUNKER
  • Publication number: 20130174344
    Abstract: Components are disclosed that include a first layer and a second layer affixed to the first layer or an optional third layer. At least one of the first layer and the second layer includes a gel foam.
    Type: Application
    Filed: January 9, 2012
    Publication date: July 11, 2013
    Inventors: Steve Klancnik, Leona Wightman
  • Publication number: 20130125742
    Abstract: The present invention regards a composite material for ballistic protection comprising a ballistic fabric substrate having at least one surface provided with a polymer coating obtainable through foaming and subsequent polymerisation of a mixture comprising an acrylic resin and a polyurethane resin. The present invention further regards the method for preparing such composite material, as well as a laminated multilayer system, a packet for ballistic protection and an article for ballistic protection comprising such composite material.
    Type: Application
    Filed: November 18, 2011
    Publication date: May 23, 2013
    Applicant: Pro-Systems S.p.A
    Inventors: Adalberto Lorenzo MONTAGNA, Mauro Vernocchi
  • Publication number: 20130052443
    Abstract: A method of manufacturing an interior substrate material, e.g., for an automobile includes impregnating a sheet-shaped, nonwoven mat material, which consists of glass fibers, with a urethane-yielding liquid, and heating the mat material impregnated with the urethane-yielding liquid to foam and heat cure the urethane-yielding liquid in the mat material, thereby producing the interior substrate material.
    Type: Application
    Filed: August 8, 2012
    Publication date: February 28, 2013
    Applicant: NAKAGAWA SANGYO CO., LTD.
    Inventor: Noriaki Nakagawa
  • Patent number: 8309651
    Abstract: A binder composition comprising an emulsion copolymer, and a polyol crosslinker.
    Type: Grant
    Filed: November 24, 2008
    Date of Patent: November 13, 2012
    Assignee: Rohm and Haas Company
    Inventors: William C. Finch, Griffin M. Gappert, Michael D. Kelly, Hal C. Morris, Xun Tang
  • Patent number: 8282147
    Abstract: A laminate product particularly useful in vehicular applications is described. The laminate product comprises a foam core having a first major surface and a second major surface. One or both of the major surfaces comprises a fibrous layer and an adhesive layer adhering the fibrous layer to the foam core. The process for producing the laminate product involves exposing an initial laminate product to infrared radiation. A portion of the adhesive layer between fibers in fibrous layer being ablated. The foam laminate product has improved sound absorption properties and while maintaining desirable strength and stiffness properties. In addition, in certain cases, the peel strength of the fibrous reinforcing layer to the foam core is significantly improved in the present foam laminate product compared to the conventional approaches.
    Type: Grant
    Filed: May 15, 2009
    Date of Patent: October 9, 2012
    Assignee: Proprietect L.P.
    Inventors: Kevin Liping Dong, Lisa Pileggi, Inna Dolgopolsky
  • Publication number: 20120238174
    Abstract: Embodiments of the present invention describe secured fiber-reinforced aerogels and laminate structures formed therefrom. In one embodiment a laminate comprises at least one fiber-reinforced aerogel layer adjacent to at least one layer of fiber containing material wherein fibers from said at least one fiber-reinforced aerogel layer are interlaced with fibers of said at least one fiber-containing material. In another embodiment a laminate comprises at least two adjacent fiber-reinforced aerogel layers wherein fibers from at least one fiber-reinforced aerogel layer are interlaced with fibers of an adjacent fiber-reinforced aerogel layer.
    Type: Application
    Filed: June 1, 2012
    Publication date: September 20, 2012
    Applicant: ASPEN AEROGELS, INC.
    Inventors: Daniel E. Bullock, Aaron R. Tomich
  • Publication number: 20110308181
    Abstract: A composite sheet useful as a housewrap is provided having a textile substrate, with a cellular, polymer layer coated on at least one side of the substrate, wherein the cellular, polymer layer is created by applying a foamed, latex coating and heating the latex to create a semi-rigid, cellular membrane, and a water repellant finish applied to the outer surface of the textile substrate or the polymer layer. The properties of the composite sheet may be further modified by calendering, to reduce the overall thickness of the sheet by 50% or more.
    Type: Application
    Filed: June 22, 2010
    Publication date: December 22, 2011
    Inventor: David Tony FREEMAN
  • Publication number: 20110244013
    Abstract: Microporous material having a spherulitic matrix made from ethylene chlorotrifluoroethylene copolymer has a plurality of pores having an average pore size greater than about 0.01 micrometer. The material is made by thermally induced phase separation (TIPS) process that includes melt mixing ethylene chlorotrifluoroethylene copolymer, diluent and nucleating agent to provide a melt mixed composition; shaping the melt mixed composition; cooling the shaped melt mixed composition to induce phase separation of the ethylene chlorotrifluoroethylene copolymer to provide a phase separated material; and stretching the phase separated material to provide the microporous material. The microporous material may be incorporated into articles and the articles may include one, two or more layers of microporous material.
    Type: Application
    Filed: December 14, 2009
    Publication date: October 6, 2011
    Inventors: James S. Mrozinski, Randall P. Swenson, Karl-Dieter Weilandt, Jonathan F. Hester
  • Patent number: 8011165
    Abstract: A method of both permanently reinforcing and bonding, by means of a physical connection including a fabric or other arrangement of reinforcing fiber, saturated with a curing liquid resin, and building materials to create a composite assembly is disclosed. Once cured, the previously liquid resin, having surrounded the fiber and features of the surfaces of the elements being joined, combines them within a single, shared resin matrix. The resulting composite assembly incorporates a new method of providing reinforcement from within, and can be formed into any of various products or components in the light construction industry, such as window sashes, millwork, and the like.
    Type: Grant
    Filed: June 7, 2006
    Date of Patent: September 6, 2011
    Assignee: Integritect Consulting, Inc.
    Inventor: James Michael Blahut
  • Patent number: 8007893
    Abstract: Reinforcement structures and processes for forming same are provided, wherein the reinforcement structures are adapted for use in forming composite parts. The structures comprise a first reinforcement layer; a second reinforcement layer; and a flexible core layer comprising elongated fibers and a plurality of discrete bodies.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: August 30, 2011
    Assignee: OCV Intellectual Capital, LLC
    Inventor: Georg Adolphs
  • Patent number: 7851391
    Abstract: The present invention is directed to multicomponent fibers. The fibers may be in a side-by-side, sheath-core, segmented pie, islands-in-the-sea configuration, or any combination of configurations. Each component of the fiber will comprise destructurized starch and/or a thermoplastic polymer. The present invention is also directed to nonwoven webs and disposable articles comprising the multicomponent fibers. The nonwoven webs may also contain other synthetic or natural fibers blended with the multicomponent fibers of the present invention.
    Type: Grant
    Filed: April 26, 2004
    Date of Patent: December 14, 2010
    Assignee: The Procter & Gamble Company
    Inventors: Eric Bryan Bond, Jean-Philippe Marie Autran, Larry Neil Mackey, Isao Noda, Hugh Joseph O'Donnell, Dean Van Phan
  • Patent number: 7842629
    Abstract: A gypsum board comprises a set gypsum layer having a first face and a second face. A fibrous mat is affixed to at least one of the faces. The mat comprises a non-woven web bonded together with a resinous binder. The web comprises a blend of a major portion composed of chopped continuous glass fibers having an average fiber diameter ranging from about 8 to 17 ?m and a minor portion composed of fine staple fibers having an average fiber diameter of less than about 5.5 ?m, the minor portion comprising about 1-30 percent of the dry weight of the web. The board is exceedingly durable. It has a smooth surface that is readily finished in an aesthetically pleasing way, using paint or other wall covering systems.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: November 30, 2010
    Assignee: Johns Manville
    Inventor: Alan Michael Jaffee
  • Patent number: 7833596
    Abstract: A floor covering produced by coating and including a thermoplastic-based structure, in particular plasticized PVC, reinforced with a textile reinforcement, optionally combined with a foam backing. The visible surface consists of a surface coating providing decoration and wear resistance to the product. The back surface, designed to be in contact with the floor, consists of a textile web, the bonding between the textile structure and the supporting back surface being produced by means of an additional plastisol layer, which penetrates over a minor part of the thickness of the textile structure and which, after gelling, bonds the textile to the thermoplastic substrate back surface.
    Type: Grant
    Filed: July 18, 2001
    Date of Patent: November 16, 2010
    Assignee: Gerflor
    Inventors: Paul Plusquellec, Gilles Dogneton
  • Patent number: 7786028
    Abstract: A flexible nonwoven mat of polymeric fibers is liquid water transmission resistant and is particularly well suited for use as a prefabricated building construction underlayment. The polymeric fibers may be standard polymeric fibers or sheathed polymeric fibers that have fiber sheaths with a lower softening point temperature than the softening point temperature of the fiber cores. Preferably, the polymeric fibers are spunbond fibers and are bonded together through the application of heat and pressure. Where the fibers are sheathed fibers, interstices of the nonwoven mat are at least partially filled by a portion of the polymeric material of the sheaths that is dispersed into the interstices to reduce the porosity of the mat.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: August 31, 2010
    Assignee: Johns Manville
    Inventors: Roger Lee Souther, Ralph Michael Fay, Ruben Gregory Garcia
  • Publication number: 20100199406
    Abstract: A non-woven textile may be formed from a plurality of thermoplastic polymer filaments. The non-woven textile may have a first region and a second region, with the filaments of the first region being fused to a greater degree than the filaments of the second region. A variety of products, including apparel (e.g., shirts, pants, footwear), may incorporate the non-woven textile. In some of these products, the non-woven textile may be joined with another textile element to form a seam. More particularly, an edge area of the non-woven textile may be heatbonded with an edge area of the other textile element at the seam. In other products, the non-woven textile may be joined with another component, whether a textile or a non-textile.
    Type: Application
    Filed: February 6, 2009
    Publication date: August 12, 2010
    Applicant: NIKE, INC.
    Inventors: Bhupesh Dua, Karen A. Hawkinson
  • Publication number: 20100159772
    Abstract: A grain-finished leather-like sheet having a fibrous substrate layer, a polyurethane non-porous layer and a polyurethane surface layer which are successively laminated in this order. The polyurethane surface layer contains a binder polyurethane and polyurethane fine particles having a particle size of 1 to 50 ?m. The total thickness of the polyurethane non-porous layer and the polyurethane surface layer is 150 ?m or more. The polyurethane surface layer contains the polyurethane fine particles in an amount of 10 to 40 parts by mass per 100 parts by mass of the binder polyurethane. The polyurethane fine particles are not exposed to the surface. The grain-finished leather-like sheet characterized by the above features has a smooth and luster surface, a good hand, and excellent scratch resistance, abrasion resistance and buckling wrinkle resistance. The sheet hardly damages or soils an object which is in contact with its surface by friction.
    Type: Application
    Filed: June 20, 2006
    Publication date: June 24, 2010
    Applicant: Kuraray Co., Ltd.
    Inventors: Tetsuya Ashida, Norio Makiyama
  • Publication number: 20100143652
    Abstract: A composite structure including a substrate and a fluid in contact with the substrate, wherein the substrate comprises a non-woven, a foam, or combinations thereof and is characterized by having a basis weight of 15 to 500 grams per square meter.
    Type: Application
    Filed: February 11, 2008
    Publication date: June 10, 2010
    Applicant: DOW GLOBAL TECHNOLOGIES INC.
    Inventors: Luther E. Stockton, Susan M. Machelski, Deidre A. Strand, Harold C. Fowler, Young-Sam Kim, Gert J. Claasen, Friederike Stollmaier, Verena M.T. Thiede, Xiaodong Zhang, Karin Katzer-Galatik
  • Patent number: 7727353
    Abstract: A disposable diaper including an ink-printed substrate web exhibiting ink rub-off resistance. The substrate web is printed with an ink composition to form an ink film on the substrate web. The ink film is coated with a coating composition to form a coating film on the ink film. At least one of the ink composition and the coating composition forms a cross-linked structure within the film thereof and forms a cross-linked structure with the other composition between the ink film and the coating film. A method for making the diaper includes the steps of printing and coating the ink film.
    Type: Grant
    Filed: June 10, 2008
    Date of Patent: June 1, 2010
    Assignee: The Procter & Gamble Company
    Inventors: Radhakrishnan Janardanan Nair, Shunketsu Sue
  • Publication number: 20100003466
    Abstract: The invention relates to a sound-proofing component, particularly for absorbing noise in motor vehicles, comprising a first layer which is made of a nonwoven material, is embodied in a planar manner similar to a mat, and is provided with two opposite surfaces. A thin spray coating made of a duroplast, such as polyurethane and/or thermoplastic materials, is disposed on one of the outer surfaces of the nonwoven fabric. Also disclosed is a method for producing said component.
    Type: Application
    Filed: November 10, 2006
    Publication date: January 7, 2010
    Inventor: Olaf Hessler
  • Patent number: 7629042
    Abstract: Multilayer microporous films comprise first and second microporous film layers. The first film layer has a first maximum pore size and the second film layer has a second maximum pore size different from the first maximum pore size. In a more specific embodiment, the multilayer microporous films comprise coextruded first, second and third microporous film layers. One of the first, second and third film layers has a maximum pore size smaller than the respective maximum pore sizes of the remaining layers of the multilayer film or larger than the respective maximum pore sizes of the remaining layers of the multilayer film, and the one layer does not have an unconstrained surface in the multilayer film. Methods for producing multilayer microporous films provide a first film layer having a maximum pore size upon stretching which is different from that of a second film layer upon stretching.
    Type: Grant
    Filed: August 13, 2002
    Date of Patent: December 8, 2009
    Assignee: Clopay Plastic Products Company, Inc.
    Inventors: Gregory K. Jones, Larry Hughey McAmish, Pai-Chuan Wu, Kenneth L. Lilly, Christopher Aaron Shelley, Mark Andrew Wendorf
  • Publication number: 20090298374
    Abstract: A twin-shell lightweight acoustic trim part (11), in particular a self-supporting vehicle's headliner or a rear parcel shelf comprises a thermoplastic acoustically effective structural composite (5). This composite comprises at least three layers (2, 3, 4), in particular on its front side a skin layer (4), preferably a binder layer made of a thermoplastic non-woven or grid, a stiffening layer (3) made of a non-woven comprising polypropylene and glass fibres, and on its rear side a soft layer (2) consisting of a polyolefin foam. These layers are needle-punched together in order to set a desired airflow resistance R in the range of 200 Nsm?3 to 5000 Nsm?3. In a preferred embodiment, the twin-shell lightweight acoustic trim part (11) comprises a core layer (8) which contains 50 parts of elastomeric foam sticks, 20 parts of glass fibres, 10 parts of polypropylene fibres material, and 20 parts bicomponent polyester fibres and preferably comprises additional 15% of recycled elastic foam material.
    Type: Application
    Filed: April 23, 2007
    Publication date: December 3, 2009
    Inventor: Bertrand Delmas
  • Patent number: 7524554
    Abstract: A method of producing a synthetic board involves the step of heat-pressing a mixture. The mixture includes lignocellulosic material containing lignocellulose and polybutylene succinate-based resin serving as an adhesive.
    Type: Grant
    Filed: April 13, 2007
    Date of Patent: April 28, 2009
    Assignees: Mitsubishi Jidosha Kogyo Kabushiki Kaisha, Aichi Prefecture
    Inventors: Yasuo Takasu, Isoko Takahashi, Isamu Terasawa, Junichi Noguchi, Kazunori Tsuneoka
  • Publication number: 20080254700
    Abstract: An improved process for more economically and efficiently making a fibrous article optionally including one or more functional components includes steps of providing a fibrous body comprising natural fibers, synthetic fibers, glass fibers or a combination of these fibers; generating a foam comprising a continuous liquid phase and a dispersed gaseous phase; and impregnating the fibrous body with the foam by applying the foam to at least one surface of the fibrous body.
    Type: Application
    Filed: April 10, 2008
    Publication date: October 16, 2008
    Inventor: Garry E. Balthes
  • Patent number: 7431983
    Abstract: OBJECT: To realize a wiping sheet with sufficient flexibility, high adhesion strength, easy attachment on concavo-convex surface, good adhesiveness and durability. CONSTITUTION: A wiping sheet 4 wherein a microfiber cloth having a dirt wiping effect is laminated on one side of a resin film of 20 ?m or less in thickness, and a polymer sheet having an adhesive effect due to suction function of fine bubbles is laminated on the other side.
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: October 7, 2008
    Assignee: Rakupri Co., Ltd.
    Inventor: Tatsuaki Amano
  • Publication number: 20080227353
    Abstract: The invention relates to a method for the production of an active-breathing composite in the form of a web, consisting of a nonwoven made of synthetic material and a layer fully or mainly consisting of polyurethane for utilization as counter ceiling webs for roofs and as façade webs. The invention aims at enabling production of said composite with good properties and greater economic viability. This is achieved in that PU or a mixture of materials with a high fraction of PU is heated to melting temperature and extruded on a nonwoven made of PP in order to form a diffusion-open coating of the PP nonwoven and then pressing the PP nonwoven in order to form an active-breathing composite.
    Type: Application
    Filed: December 14, 2004
    Publication date: September 18, 2008
    Inventors: Norbert Klingelhage, Rudiger Laur, Jorn Schroer
  • Publication number: 20080160852
    Abstract: A flame retardant, heat-insulated and moisture permeable coated fabric and its manufacturing method comprises the steps of: mixing the expandable graphite with the chemical containing phosphorus or nitrogen; mixing the mixture of the expandable graphite and the chemical containing phosphorus or nitrogen in the foam material to form the to-be-coated material; one-side or two-sides coating the to-be-coated material on the surface of the textile cloth by using wet coating to form at least one flame retardant, heat-insulated and moisture permeable coating which can permeate the textile cloth on the surface of the textile cloth. Thereby, the flame retardant, heat-insulated and moisture permeable coating can absorb heat and expand to form the porous structure, which not only can absorb heat and smoke simultaneously, but also can wrap the textile cloth to avoid the phenomena of secondary combustion and melting drip.
    Type: Application
    Filed: December 10, 2007
    Publication date: July 3, 2008
    Inventor: Chou-Fu Yang
  • Publication number: 20080132134
    Abstract: A carpet backing prepared from a polyurethane forming composition which comprises: (A) a polyisocyanate and (B) a mixture of a vegetable oil, a cross-linking agent, and a blowing agent.
    Type: Application
    Filed: October 29, 2007
    Publication date: June 5, 2008
    Inventors: Larry E. MASHBURN, William H. Harrison, Thomas E. Patterson
  • Publication number: 20070281570
    Abstract: A laminate material for lighter-than-air vehicles includes at least one monofilament yarn layer, a high modulus film layer adjacent to said at least one monofilament layer and optionally including reinforcing fiber or inorganic filler, and a metallized coating adjacent to said high modulus film layer.
    Type: Application
    Filed: May 30, 2006
    Publication date: December 6, 2007
    Inventors: Paul E. Liggett, James I. Mascolino
  • Patent number: 7244491
    Abstract: A crosslinkable thermal interface material is produced by combining at least one rubber compound, at least one amine resin and at least one thermally conductive filler. This interface material takes on the form of a liquid or “soft gel”. The gel state is brought about through a crosslinking reaction between the at least one rubber compound composition and the at least one amine resin composition. Once the foundation composition that comprises at least one rubber compound, at least one amine resin, and at least one thermally conductive filler has been prepared, the composition must be compared to the needs of the electronic component, vendor, or electronic product to determine if a phase change material is needed to change some of the physical properties of the composition.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: July 17, 2007
    Assignee: Honeywell International, Inc.
    Inventor: My N. Nguyen
  • Patent number: 7205041
    Abstract: An ink-printed substrate web exhibiting ink rub-off resistance is disclosed. The substrate web is printed with an ink composition to form an ink film on the substrate web. The ink-printed substrate web being coated with a coating composition to form a coating film on the ink film. At least one of the ink composition and the coating composition forms a cross-linked structure within the film thereof and forms a cross-linked structure with the other composition between the ink film and the coating film. A disposable absorbent article using the ink-printed substrate web is also disclosed.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: April 17, 2007
    Assignee: The Procter & Gamble Company
    Inventors: Radhakrishnan Janardanan Nair, Shunketsu Sue
  • Patent number: 7205251
    Abstract: The present invention relates generally to composite materials and to methods of manufacturing the composite materials. In particular, the composite material of the present invention utilizes combinations of continuous fibers in the form of loops, chopped fibers, woven fibers and foams.
    Type: Grant
    Filed: August 2, 2004
    Date of Patent: April 17, 2007
    Assignee: NVH Concepts, L.L.C.
    Inventor: Scott A. Wellman
  • Patent number: 7153791
    Abstract: This invention is directed to an improvement in binders particularly suited for use in preparing nonwoven products and to the nonwoven products. The improved binders comprise a blend of emulsion polymerized ethylene-vinyl chloride (EVCl) polymer and an emulsion polymerized self crosslinkable vinyl acetate-ethylene-N-methylolacrylamide (VAE-NMA) polymer. The blends of the EVCl polymer emulsion and the VAE-NMA polymer emulsion can be applied to cellulose and cellulose/synthetic nonwoven substrates and cured in the absence of an acid catalyst to provide a self-sustaining web having excellent wet strength performance. The blends of EVCl and VAE-NMA polymers do not require an acid catalyst to facilitate cure.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: December 26, 2006
    Assignee: Air Products Polymers, L.P.
    Inventors: John Richard Boylan, Conrad William Perry
  • Patent number: 7105227
    Abstract: The leather-like sheet substrate of the invention comprises a nonwoven fabric of three-dimensionally entangled superfine fibers (A) of at most 0.5 dtex in fineness and a polymer elastomer (B) filled in the entangled interspaces of the nonwoven fabric, in which the superfine fibers (A) comprise an organophosphorus component-copolymerized polyester and the polymer elastomer (B) contains a metal hydroxide or is copolymerized with an organophosphorus component. The leather-like sheet substrate of the invention and artificial leather obtained from it contain no halogen and are resistant to flames. These have a soft feel and are suitable to applications in the interior field that requires flame retardancy, especially to seats for vehicles, etc.
    Type: Grant
    Filed: February 18, 2002
    Date of Patent: September 12, 2006
    Assignee: Kuraray Co., Ltd.
    Inventors: Yoshiaki Yasuda, Yasuhiro Takeda, Shuhei Ishino, Yoshihiro Tanba
  • Patent number: 7078089
    Abstract: Disclosed herein are elastic laminate materials. The elastic laminate materials are laminates of extensible nonwoven fibrous webs and thermoplastic elastic materials. The laminate may be a two-layer composite material having a single nonwoven fibrous web bonded to one side of the thermoplastic elastic material, or it may be a three-layer composite having a nonwoven fibrous web bonded to each side of the thermoplastic elastic material. The extensible nonwoven fibrous webs may be staple fiber webs. The thermoplastic elastic material may be single-layer or multi-layer elastic films, or elastic fibrous layers. Where single- or multi-layer elastic films are used, the films may be breathable films. The elastic material, or some of the staple fibers, or both, may be selected such that the staple fiber webs are thermally compatible with the thermoplastic elastic material to facilitate laminate bonding. Processes for forming the elastic laminate material are also disclosed.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: July 18, 2006
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Clifford Jackson Ellis, Arthur Edward Garavaglia, Jay Sheldon Shultz
  • Patent number: 7064091
    Abstract: This invention is directed to an aqueous polymeric binder composition that is useful in improving the wet strength of pre-moistened wipes. The binder composition comprises a blend or mixture of two components. One component is a water dispersible polymer capable of binding together the fibers composing a nonwoven web. The other component is an aqueous solution or dispersion of a polymer comprised predominantly of self-crosslinking monomer(s).
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: June 20, 2006
    Assignee: Air Products Polymers, L.P.
    Inventors: Joel Erwin Goldstein, Ronald Joseph Pangrazi, Nicola Ranieri, Christian Leonard Daniels
  • Patent number: 7015156
    Abstract: The a present invention is related to an abrasive cleaning article, made of spread abrasive particles and microencapsulated particles of an aromatizing substance contained in urea-formaldehyde walls, through a three-dimensional non-woven web of fiber that are bonded to the web by a resin adhesive. The item, of any geometric shape, offers the user a sensation of cleanliness due to the constant presence of a “fresh” scent associated to the fiber; the scent remains during the whole life of the abrasive item since the microcapsules break partially during the normal use of the item. The invention also refers to the production process of such abrasive item.
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: March 21, 2006
    Assignee: 3M Innovative Properties Company
    Inventors: Raul Maldonado, Efren Perez