Additional Nonwoven Fabric Is A Spun-bonded Fabric Patents (Class 442/382)
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Patent number: 11491057Abstract: Nonwoven webs/nonwoven laminates for use in absorbent articles are disclosed. The nonwoven laminate includes a first nonwoven web with continuous spunbond crimped fibers and a second web joined to the first nonwoven web. A plurality of apertures extend through at least one of the first nonwoven web or the second web. The nonwoven web includes a plurality of continuous spunbond crimped fibers wherein a plurality of apertures extend through the nonwoven web.Type: GrantFiled: April 7, 2020Date of Patent: November 8, 2022Assignee: The Procter & Gamble CompanyInventors: Kelyn Anne Arora, Stephanie Niezgoda Moss, Shirdish Poondru, Timothy Ian Mullane, Nathan Ray Whitely, John Lee Hammons
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Patent number: 11280033Abstract: The invention refers to a cover nonwoven for an interior lining for a vehicle, comprising a nonwoven fabric consisting of at least two nonwoven layers, a first nonwoven layer and a second nonwoven layer, wherein a first outer surface of the nonwoven fabric is formed by a surface of the first nonwoven layer and a second outer surface of the nonwoven fabric is formed by a surface of the second nonwoven layer, and wherein the first nonwoven layer and the second nonwoven layer are inseparably bonded on the entire surface. According to the invention, the first nonwoven layer is formed of a rough polypropylene spunlaced nonwoven and the second nonwoven layer is formed of a dense polypropylene spun-bonded nonwoven, wherein the first outer surface of the nonwoven fabric is suitable for the application of a pressure-sensitive adhesive, and wherein the second outer surface of the nonwoven fabric has hydrophobic properties.Type: GrantFiled: September 25, 2019Date of Patent: March 22, 2022Assignee: SANDLER AGInventors: Stefan Kreuzer, Ulrich Hornfeck
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Patent number: 11274384Abstract: A nonwoven fabric useful as a component in a personal hygiene product and a nonwoven personal hygiene component, which is substantially free or free of non-ribbon shaped (e.g., round-shaped) spunbond fibers and includes a meltblown layer between and in direct contact with ribbon-shaped spunbond layers. The meltblown layer has a basis weight of at least about 0.008 gsm and not greater than about 5 gsm, and the nonwoven fabric or component has a basis weight of at least about 8 gsm and not greater than about 40 gsm, a pore size of less than or equal to about 27 microns when measured at 10% of cumulative filter flow. The nonwoven fabric also can have a low surface tension liquid strike through flow of less than 0.9 ml per second, a ratio of low surface tension liquid strike through flow to air permeability of greater than or equal to about 0.016, or both. Personal hygiene articles can incorporate the nonwoven fabric or component.Type: GrantFiled: August 8, 2011Date of Patent: March 15, 2022Assignee: AVINTIV Specialty Materials Inc.Inventors: Carlton F. Dwiggins, Pierre D. Grondin, Ralph A. Moody, III, John F. Steffen
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Patent number: 11270680Abstract: A soundproof structure includes a porous fibrous body that attenuates incident sound waves, wherein the fibrous body is formed of fibers having an average fiber diameter of 0.5 ?m or more and 5 ?m or less, and includes a surface layer on which the sound waves are incident and a propagation layer that is stacked with the surface layer and that propagates the sound waves from the surface layer, and wherein the propagation layer includes a high density layer having a density higher than a density of the surface layer.Type: GrantFiled: April 16, 2019Date of Patent: March 8, 2022Assignee: Nitto Denko CorporationInventors: Tetsuya Otsuka, Naoto Hayashi, Takeshi Sutou
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Patent number: 11129425Abstract: The nose and face wiping glove is a garment. The nose and face wiping glove is adapted for use with a patient. The nose and face wiping glove is worn on the hand of a patient. The nose and face wiping glove is an absorbent structure. The absorbent structure of the nose and face wiping glove is intended to accumulate a fluid discharge from the nose of the patient. The nose and face wiping glove is a layered structure. The layered structure provides the patient with sequential access to a plurality of independent absorbent structures. The nose and face wiping glove is formed as a glove. The glove of the nose and face wiping glove is formed from a composite textile.Type: GrantFiled: September 3, 2019Date of Patent: September 28, 2021Inventor: Hussain Sulaiman
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Patent number: 11090901Abstract: A fibrous multilayer sheet structure comprising at least one discontinuous fibrous layer having first and second surfaces and at least one layer of continuous melt spun fibers on the first surface of at least one of the at least one discontinuous fibrous layers wherein the fibers of the discontinuous fibrous layer are not melt blown fibers.Type: GrantFiled: January 31, 2019Date of Patent: August 17, 2021Assignee: DUPONT SAFETY & CONSTRUCTION, INC.Inventors: Daniel Dax, Corneille Schmitz, Serge Rebouillat
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Patent number: 10982177Abstract: Pre-moistened wipes that include one or more characteristics correlated to desired properties, such as high durability, mileage, cleaning composition retention, efficacy, or the like are described. Pulp substrates typically include an anionic charge, which can result in binding or retention of a cationic biocide such as a quaternary ammonium compound while the remainder of the composition is released from the wipe (e.g., through squeezing, wiping or other compression). The present wipes are specifically tailored to release at least 20% of the quaternary ammonium compound to a target surface, and exhibit at least a 3-log reduction in Staphylococcus aureus population within about 10 seconds to 5 minutes. Such release and efficacy is achieved without the presence of any cationic biocide release agent (e.g., latex or a cationic salt) included in the cleaning composition or elsewhere within the pre-loaded disinfecting wipe.Type: GrantFiled: April 24, 2018Date of Patent: April 20, 2021Assignee: THE CLOROX COMPANYInventor: Nikhil P. Dani
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Patent number: 10973385Abstract: Pre-moistened wipes that include one or more characteristics correlated to desired properties, such as high durability, mileage, cleaning composition retention, efficacy, or the like are described. Pulp substrates typically include an anionic charge, which can result in binding or retention of a cationic biocide such as a quaternary ammonium compound while the remainder of the composition is released from the wipe (e.g., through squeezing, wiping or other compression). The present wipes are specifically tailored to include a pore size distribution characterized by pores having a size from 300 ?m to 400 ?m, which is larger than the pore distribution characteristics of existing wipes. Such characteristics increase release of a quaternary ammonium compound to a target surface, providing improved microefficacy, without the need for any cationic biocide release agents such as latex or a cationic salt.Type: GrantFiled: July 16, 2018Date of Patent: April 13, 2021Assignee: THE CLOROX COMPANYInventor: Nikhil P. Dani
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Patent number: 10973386Abstract: Systems including a resealable container and pre-moistened wipes packaged therein, the wipes including one or more characteristics correlated to desired properties, such as high durability, mileage, cleaning composition retention, efficacy, or the like are described. Pulp substrates typically include an anionic charge, which can result in binding or retention of a cationic biocide such as a quaternary ammonium compound while the remainder of the composition is released from the wipe (e.g., through squeezing, wiping or other compression). The present wipes may be specifically tailored to provide efficacy against Staphylococcus aureus population within 10 seconds to about 5 minutes, to include particular pore size distribution characteristics, and/or to include a mileage absorbency/desorbency factor (“MABDF”) value that is greater than 50.Type: GrantFiled: July 23, 2018Date of Patent: April 13, 2021Assignee: THE CLOROX COMPANYInventor: Nikhil P. Dani
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Patent number: 10611120Abstract: Multi-layered fabric laminates, such as, for example, those used as filler cloths and/or in manufacturing mattress foundations, are described along with methods of making and/using the same.Type: GrantFiled: March 16, 2017Date of Patent: April 7, 2020Assignee: Precision Fabrics Group, Inc.Inventors: James D. Small, Jr., W. Scott Kinlaw, Randell Zane Mitchell
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Patent number: 10610812Abstract: Disclosed are filter media packs having a single layer of a high loft filter media and a single layer of a low loft filter media, the filter media pack characterized by the absence of oil added to the filter media pack, the filter media pack capable of filtering air laden particulates from an air stream at greater than 94% efficiency at air stream flow rates of between about 100 feet per minute and 3000 feet per minute. Also disclosed are filter assemblies formed from the filter media pack, and methods of using the filter assemblies.Type: GrantFiled: October 22, 2018Date of Patent: April 7, 2020Assignee: Donaldson Company, Inc.Inventors: Giancarlo Izzi, Robert M. Rogers, Brad E. Kahlbaugh, Timothy O. Winters, Keith Alderson
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Patent number: 10307995Abstract: A hot melt adhesive using polypropylene impact copolymers that is particularly well suited for elastic attachment and stretch films in diaper structures. The hot melt adhesive composition is a blend of about 2.5% to about 30%, by weight, of a polypropylene impact copolymer; about 2.5% to about 30%, by weight, of an olefin based elastomer; about 10% to about 70%, by weight, of a tackifying resin having a softening point of at least about 80° C. and up to about 140° C.; about 0% to about 60%, by weight, of a plasticizer; and about 0.1% to about 5% of a stabilizer or antioxidant.Type: GrantFiled: July 16, 2013Date of Patent: June 4, 2019Assignee: Bostik, Inc.Inventors: Patrick John Czaplewski, Steven Daniel Gray
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Patent number: 9540746Abstract: A nonwoven web material including fibers formed of a polyolefin and a polyester is disclosed. The fibers may include fine fibers produced by, for example, a meltblowing process. The polyolefin may be polypropylene and the polyester may be polylactic acid. The polylactic acid may be obtained and included by recycling scrap nonwoven material containing a polylactic acid component, hydrolyzing the polylactic acid component to reduce its viscosity, blending the hydrolyzed polylactic acid with a polyolefin resin, and melt-spinning the blended material to form fibers. A related process is disclosed.Type: GrantFiled: November 1, 2013Date of Patent: January 10, 2017Assignee: The Procter & Gamble CompanyInventors: Arman Ashraf, Ronald Thomas Gorley
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Patent number: 9326896Abstract: The present disclosure relates to a process for making an absorbent core comprising a nonwoven core cover that offers improved performance on holding back fine particulate material after having been exposed to external strain.Type: GrantFiled: April 29, 2009Date of Patent: May 3, 2016Assignee: The Procter & Gamble CompanyInventors: Jochen Schäfer, Mattias Schmidt, Nicole Graf
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Publication number: 20150114546Abstract: A multilayer nonwoven structure is described where the nonwoven structure comprises at least two spun bond layers and at least one easily meltable layer. The easily meltable layer is located between the at least two spunbond layers. The easily meltable layer is comprised of a polymer having a melting point at least 20° C. less than the melting point of the polymer which comprises the surface of the fibers which comprise the spun bond layer, or is made from a polymer which is readily absorbs some form of radiation. Under bonding conditions, the fibers which make up the easily meltable layer can be melted to form a film, thereby improving bather properties of the nonwoven structure.Type: ApplicationFiled: October 25, 2013Publication date: April 30, 2015Applicant: DOW GLOBAL TECHNOLOGIES LLCInventors: Gert Claasen, Jill M. Martin, Ronald Wevers
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Patent number: 8980772Abstract: A barrier fabric with a nano-fibrous layer for mechanical retention of organic substances formed by a sandwich structure containing a basic material from unwoven fabric of “spunbond” type with areal weight of 15 to 50 g/m2 to which at least one nano-fibrous layer is arranged, selected from hydrophilic polymer, a hydrophobic polymer, or in the case of double-layer arrangement, a combination of the hydrophilic polymer in one layer and the hydrophobic polymer in the other layer. The nano-fibrous layer is equipped with a protective covering layer, and the individual layers of the sandwich are connected to each other. The nano-fibrous layer has an organic polymer material with areal weight of 0.05 to 0.3 g/m2 and thickness from 90 to 150 nm. The covering layer is selected from an unwoven fabric of “spunbond” type, “meltblown” type, cotton textile and/or a mixture of cotton and polyester.Type: GrantFiled: August 9, 2013Date of Patent: March 17, 2015Assignee: Ceska Vcela s.r.o.Inventor: Miroslav Kubin
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Patent number: 8962501Abstract: Nonwoven web products containing sub-micron fibers, and more specifically nonwoven web products having sub-micron fibers formed by fibrillation of polymer films, and nonwoven materials and articles incorporating them, and methods of producing these products.Type: GrantFiled: March 7, 2011Date of Patent: February 24, 2015Assignee: Polymer Group, Inc.Inventors: Michael H. Johnson, Timothy Krause, Michael W. Hayes, Rajeev Chhabra, Savas Aydore, Olaf Erik Alexander Isele, Han Xu
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Publication number: 20150030797Abstract: Provided is an adhesive tape including: a substrate; and an adhesive layer laminated on one surface or both surfaces of the substrate, wherein one or both of the substrate and the adhesive layer are produced in a nano-web form in which fiber strands are captured by a spinning method. Thus, the adhesive tape can be made thin, and an adhesive strength can be improved. In addition, the adhesive tape can be precisely attached on a corrugated surface. When the adhesive tape attached between components is separated from the components, the adhesive layers can be prevented from remaining on the surfaces of the components.Type: ApplicationFiled: February 22, 2013Publication date: January 29, 2015Inventors: In Yong Seo, Seung Hoon Lee, Yong Sik Jung, Yun Mi So
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Patent number: 8927443Abstract: A biodegradable nonwoven laminate is provided. The laminate comprises a spunbond layer formed from substantially continuous filaments that contain a first aliphatic polyester having a melting point of from about 50° C. to about 160° C. The meltblown layer is formed from microfibers that contain a second aliphatic polyester having a melting point of from about 50° C. to about 160° C. The first aliphatic polyester, the second aliphatic polyester, or both have an apparent viscosity of from about 20 to about 215 Pascal-seconds, as determined at a temperature of 160° C. and a shear rate of 1000 sec-1. The first aliphatic polyester may be the same or different than the second aliphatic polyester.Type: GrantFiled: April 7, 2006Date of Patent: January 6, 2015Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Jayant Chakravarty, Vasily Topolkaraev, Ross T. Kaufman, Stephen Avedis Baratian, Jared L. Martin
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Publication number: 20150005727Abstract: A water-absorbent sheet structure (10) including a structure in which an absorbent layer (13) containing a water-absorbent resin (12) and an adhesive (11) is sandwiched with nonwoven fabrics from an upper side and a lower side of the absorbent layer, the water-absorbent sheet structure (10) comprising (1) an upper nonwoven fabric (14) which is a water-permeable nonwoven fabric having a water permeation rate of 10 s or less; and (2) a lower nonwoven fabric (15) which is a water-retaining nonwoven fabric having an amount of water absorbed of 250 g/m2 or more. The water-absorbent sheet structure (10) of the present invention is thin and is capable of sufficiently exhibiting water-absorbent capacities such as fast liquid permeability, a small amount of liquid re-wet, and a small amount of liquid leakage.Type: ApplicationFiled: December 13, 2012Publication date: January 1, 2015Applicant: Sumitomo Seika Chemicals Co., Ltd.Inventors: Hideki Matsushita, Junichi Takatori, Junichi Maruo, Kana Kudo
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Publication number: 20140378017Abstract: A method for making nonwoven fabrics of fibers comprising one or more primary polypropylenes having a molecular weight distribution of less than 3.5 and a melt flow rate within the range from 5 to 500 dg/min, the fibers having an average diameter of less than 20 ?m, or a denier (g/9000 m) of less than 2.0, thus forming propylene-based fabrics. The propylene-based fabrics may have a MD Tensile Strength (WSP 110.4 (05)) of greater than 20 N/5 cm when calendered at a temperature within the range from 110 to 150° C. Also, the fabrics may have a CD Tensile Strength (WSP 110.4 (05)) of greater than 10 N/5 cm when calendered at a temperature within the range from 110 to 150° C. The fabrics are preferably meltspun, and in particular may be spunbond fabrics.Type: ApplicationFiled: September 9, 2014Publication date: December 25, 2014Inventors: William M. Ferry, Smita Kacker, Olivier J. Georjon
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Patent number: 8852713Abstract: Materials and methods are provided for producing preform materials for impact-resistant composite materials suitable for liquid molding. Interlayers formed of nonwoven, continuous fibers, such as spunbonded, spunlaced, or mesh fabric, are introduced between non-crimped layers of unidirectional reinforcing fibers to produce a preform for use in liquid-molding processes to produce a composite member. Curing of the preform provides increased impact resistance by increasing the amount of energy required to propagate localized fractures due to impact.Type: GrantFiled: July 30, 2012Date of Patent: October 7, 2014Assignee: The Boeing CompanyInventor: Thomas Karl Tsotsis
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Publication number: 20140255672Abstract: Described herein is a meltspun laminate comprising two or more layers of meltspun fabrics, wherein layers that are adjacent to one another are in situ entangled with one another to define an interfacial region of mixed fibers between the layers. Also described herein is a method of making a meltspun in situ laminate comprising simultaneously meltspinning two or more polymer melts adjacent to one another to form adjacent fabrics, wherein layers that are adjacent to one another are in situ entangled with one another to form an interfacial region of mixed fibers between the layers. Also described herein is a meltspinning apparatus comprising one or more dies, each die comprising two or more meltspinning zones, wherein each zone comprises a plurality of nozzles that are fluidly connected to the corresponding zone, and wherein each zone is fluidly connected to a melt extruder.Type: ApplicationFiled: April 21, 2014Publication date: September 11, 2014Inventor: Alistair Duncan Westwood
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Publication number: 20140248811Abstract: The instant invention provides nonwoven fabrics and staple or binder fibres prepared from an ethylene-based polymer having a Comonomer Distribution Constant in the range of from greater than from 100 to 400, a vinyl unsaturation of less than 0.1 vinyls per one thousand carbon atoms present in the backbone of the ethylene-based polymer composition; a zero shear viscosity ratio (ZSVR) in the range from 1 to less than 2; a density in the range of 0.930 to 0. 970 g/cm3, a melt index (12) in the range of from 15 to 30 or from 10 to 50 g/10 minutes, a molecular weight distribution (Mw/Mn) in the range of from 2 to 3.5, and a molecular weight distribution (Mz/Mw) in the range of from less than 2.Type: ApplicationFiled: October 4, 2012Publication date: September 4, 2014Applicant: Dow Global Technologies LLCInventors: Jacquelyn A. Degroot, Gert J. Claasen, Selim Bensason, Mehmet Demirors, Thor Gudmundsson, Jason C. Brodil
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Patent number: 8809213Abstract: A textile applicator for application of a sanitizing and/or disinfecting solution to a surface. The applicator incorporates a plurality of direct spun polyester microfiber yarns to define a textile surface which does not bind or inactivate quaternary ammonium compounds, chlorine-based or peracetic and/or other peroxygen based sanitizing and/or disinfecting agents. Thus, the sanitizing and/or disinfecting agent is readily released to the surface being treated without any requirement of pre-loading surface binding sites or applying a charge-modifying surface treatment.Type: GrantFiled: February 14, 2012Date of Patent: August 19, 2014Assignee: Tietex International, LtdInventors: Martin Wildeman, David R. Harry, Jr., Michelis Hardegree, Lori S. Sears
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Publication number: 20140216478Abstract: Provided are a multi-layered nonwoven fabric, comprising: an outer layer formed of a spunlaced nonwoven fabric including at least one of a bamboo fiber and a polyethyleneterephthalate (PET)-based fiber; a middle layer formed of a melt blown nonwoven fabric; and an inner layer formed of a melt blown nonwoven fabric or a melt blown-spunlaced nonwoven fabric, wherein the outer layer comprises an allergen inactivation agent; a method of manufacturing the same; and an anti-allergic product including the same. The multi-layered nonwoven fabric can exhibit good air permeability and weatherability, and even more, can inactivate an allergen and thus exhibit anti-allergic, anti-bacterial and anti-viral effects.Type: ApplicationFiled: June 19, 2012Publication date: August 7, 2014Applicant: 3M INNOVATIVE PROPERTIES COMPANYInventors: Hae-Dong Park, Junseok Lee
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Publication number: 20140155854Abstract: This invention relates to polypropylene fibers and fabrics containing polypropylene fibers, the fibers comprising propylene polymers comprising at least 50 mol % propylene, said polymers having: a) a melt flow rate (MFR, ASTM 1238, 230° C., 2.16 kg) of about 10 dg/min to about 25 dg/min; b) a dimensionless Stress Ratio/Loss Tangent Index R2 [defined by Eq. (8)] at 190° C. from about 1.5 to about 30; c) an onset temperature of crystallization under flow, Tc,rheol, (as determined by SAOS rheology, 190° C., 1° C./min, where said polymer has 0 wt % nucleating agent present), of at least about 123° C.; d) an average meso run length determined by 13C NMR of at least about 55 or higher; and e) optionally, a loss tangent, tan ?, [defined by Eq. (2)] at an angular frequency of 0.1 rad/s at 190° C. from about 14 to about 70.Type: ApplicationFiled: December 3, 2012Publication date: June 5, 2014Applicants: ExxonMobil Chemical Patents Inc.Inventors: Jeanne Marie MacDonald, Antonios K. Doufas, Jerome Sarrazin, William Michael Ferry, Rahul Ravindra Kulkarni, Derek Wade Thurman, Cynthia Ann Mitchell, Detlef Frey, Peter Schlag, Hans-Georg Geus, Claudio Cinquemani
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Patent number: 8741083Abstract: A method for producing an elastically stretchable laminate having at least three layers, the method including the steps of: a) producing a first laminate having a first non-elastic fibrous nonwoven web and an elastic film; b) activating the first laminate by incremental stretching in at least one activation direction to render the first laminate elastically stretchable; c) stretching the activated first laminate to 10-200% in the activation direction; and d) laminating the stretched first laminate to a second non-elastic nonwoven web. An elastically stretchable laminate produced in accordance with the method is also disclosed.Type: GrantFiled: May 12, 2006Date of Patent: June 3, 2014Assignee: SCA Hygiene Products ABInventors: Margareta Wennerbäck, Jan Wästlund-Karlsson, Elisabeth Lakso
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Publication number: 20140127461Abstract: A product that includes a soft nonwoven web is disclosed. The nonwoven web includes a first fibrous layer made of a first composition and a second fibrous layer made of a second composition. The second composition is different from the first composition.Type: ApplicationFiled: October 21, 2013Publication date: May 8, 2014Applicant: The Procter & Gamble CompanyInventors: Han XU, John Ferrer, Antonius Lambertus Debeer, Zdenek Mecl, Frantisek Klaska, Jiri Kummer, Pavlina Kasparkova, Jaroslav Kohut
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Publication number: 20140127459Abstract: A product that includes a soft nonwoven web is disclosed. The nonwoven web includes a first fibrous layer made of a first composition and a second fibrous layer made of a second composition. The second composition is different from the first composition.Type: ApplicationFiled: October 21, 2013Publication date: May 8, 2014Applicant: The Procter & Gamble CompanyInventors: Han XU, John Ferrer, Antonius Lambertus Debeer, Zdenek Mecl, Frantisek Klaska, Jiri Kummer, Pavlina Kasparkova, Jaroslav Kohut
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Publication number: 20140127460Abstract: A product that includes a soft nonwoven web is disclosed. The nonwoven web includes a first fibrous layer made of a first composition and a second fibrous layer made of a second composition. The second composition is different from the first composition.Type: ApplicationFiled: October 21, 2013Publication date: May 8, 2014Applicant: The Procter & Gamble CompanyInventors: Han Xu, John Ferrer, Antonius Lambertus Debeer, Zdenek Mecl, Frantisek Klaska, Jiri Kummer, Pavlina Kasparkova, Jaroslav Kohut
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Publication number: 20140087618Abstract: A nonwoven fabric comprising a meltspun fibre of a lignin compound. Also claimed a laminated fabric comprising the nonwoven fabric, a nonwoven fabric product comprising the nonwoven fabric, a structured multicomponent fibre comprising a lignin compound, a web comprising a meltspun fibre of a lignin compound and a method of producing a nonwoven fabric by forming a web of meltspun fibre comprising a lignin compound and bonding at least a portion of the fibre in the web to form the nonwoven fabric.Type: ApplicationFiled: October 19, 2011Publication date: March 27, 2014Applicant: FITESA NONWOVEN, INC.Inventors: David Dudley Newkirk, Juergen Friedrich Rudolph, Helmut Hartl
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Patent number: 8668975Abstract: An in situ compositionally modulated meltspun fabric and method for making the same. The meltspun fabric has at least one layer comprising a plurality of discrete regions of fiber. At least two discrete regions of fiber are inelastic or extensible and at least one discrete region of fiber is elastic or extensible. The layer is compositionally modulated in the cross direction.Type: GrantFiled: November 5, 2010Date of Patent: March 11, 2014Assignee: ExxonMobil Chemical Patents Inc.Inventor: Alistair D. Westwood
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Publication number: 20140065914Abstract: A method for forming a biodegradable aliphatic-aromatic copolyester suitable for use in fibers is provided. In one embodiment, for example, an aliphatic-aromatic copolyester is melt blended with an alcohol to initiate an alcoholysis reaction that results in a copolyester having one or more hydroxyalkyl or alkyl terminal groups. By selectively controlling the alcoholysis conditions (e.g., alcohol and copolymer concentrations, catalysts, temperature, etc.), a modified aliphatic-aromatic copolyester may be achieved that has a molecular weight lower than the starting aliphatic-aromatic polymer. Such lower molecular weight polymers also have the combination of a higher melt flow index and lower apparent viscosity, which is useful in a wide variety of fiber forming applications, such as in the meltblowing of nonwoven webs.Type: ApplicationFiled: November 6, 2013Publication date: March 6, 2014Applicant: KIMBERLY-CLARK WORLDWIDE, INC.Inventors: James H. Wang, Aimin He
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Publication number: 20140062126Abstract: A composite sheet material and method for forming the same is provided that includes a substrate, a matrix, and a cover sheet. The substrate has a first face surface, a second face surface, and a plurality of edges, and includes a thermoplastic material. The matrix is attached to the substrate. The matrix includes a support component having a first melting point, and a thermoplastic component having a second melting point. The second melting point is less than the first melting point. The cover sheet imparts one or more surface characteristics to the composite sheet material during thermo-pressure formation of the composite sheet material.Type: ApplicationFiled: September 6, 2012Publication date: March 6, 2014Applicant: XAMAX INDUSTIRES, INC.Inventors: Martin Weinberg, James Yuan, Robert Markowski
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Patent number: 8664128Abstract: An elastic laminate for use as a tear resistant diaper side panel. The elastic laminate comprises an elastic substrate bonded to at least one layer of a tensioned spunbond nonwoven web comprising thermoplastic filaments comprising at least about 10% by weight polyethylene. The laminate is then incrementally stretched in the transverse direction to provide a service stretch greater than 100% and a strength ratio greater than 0.35. In one embodiment, the elastic substrate is bonded between the tensioned nonwoven webs by point bonding or hot melt adhesives.Type: GrantFiled: January 30, 2009Date of Patent: March 4, 2014Assignee: Advantage Creation Enterprise LLCInventor: James W. Cree
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Patent number: 8658548Abstract: One embodiment of the present invention is a nonwoven fabric comprising a support web and a fibrous barrier web, having a hydrohead of at least about 145 cm and a Frazier permeability of at least about 0.3 m3/m2-min.Type: GrantFiled: March 28, 2011Date of Patent: February 25, 2014Assignee: E I du Pont de Nemours and CompanyInventor: Michael Allen Bryner
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Publication number: 20140050894Abstract: There is disclosed a laminated, nonwoven fabric and a process for producing such a laminated, nonwoven fabric having desirable fluid holding and fluid release characteristics. The process provides that two sheets of meltblown fiber fabric are produced on forming wire assemblies, cooled at a cooling area, and are then laminated on opposite sides of a sheet of spunbonded fibers using to form the laminated, nonwoven fabric.Type: ApplicationFiled: August 15, 2012Publication date: February 20, 2014Inventors: Joseph D. Wahlquist, Michael E. Huss
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Patent number: 8652977Abstract: The present invention provides a heat-resistant nonwoven fabric wherein the nonwoven fabric is formed from a poly(phenylene sulfide) fiber, and 30% by weight or more of the poly(phenylene sulfide) fiber has a crystallinity of 25 to 50%. Moreover, the properties of the heat-resistant nonwoven fabric can be further improved by making the nonwoven fabric have a multilayer structure in which layers composed of a poly(phenylene sulfide) filamentary fiber and layers composed of a poly(phenylene sulfide) fine fiber are stacked and integrated.Type: GrantFiled: September 21, 2007Date of Patent: February 18, 2014Assignee: Asahi Kasei Fibers CorporationInventors: Toshiyuki Shimizu, Masahiko Maeda
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Publication number: 20140018758Abstract: A stretchable laminate for an absorbent article comprises a nonwoven substrate comprising a layer of spunbond fibers. A plurality of the spunbond fibers are formed from a composition comprising a thermoplastic polymer and an inorganic filler. The inorganic filler is present in the nonwoven substrate at a level of between about 1% and about 20% by weight of the nonwoven substrate. The stretchable laminate comprises an elastomeric material joined to a side of the nonwoven substrate.Type: ApplicationFiled: July 11, 2013Publication date: January 16, 2014Inventors: Lalith JAYASINGHE, Audra MATHEWS, Jeanphilippe AUTRAN, Antonius Lambertus De BEER, Brian UDENGAARD
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Publication number: 20130344764Abstract: A method for forming a biodegradable aliphatic polyester suitable for use in fibers is provided. In one embodiment, for example, an aliphatic polyester is melt blended with an alcohol to initiate an alcoholysis reaction that results in a polyester having one or more hydroxyalkyl or alkyl terminal groups. By selectively controlling the alcoholysis conditions (e.g., alcohol and polymer concentrations, catalysts, temperature, etc.), a modified aliphatic polyester may be achieved that has a molecular weight lower than the starting aliphatic polyester. Such lower molecular weight polymers also have the combination of a higher melt flow index and lower apparent viscosity, which is useful in a wide variety of fiber forming applications, such as in the meltblowing of nonwoven webs.Type: ApplicationFiled: August 28, 2013Publication date: December 26, 2013Applicant: Kimberly-Clark Worldwide, Inc.Inventors: Aimin He, James H. Wang
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Patent number: 8598052Abstract: A highly air-permeable and water-resistance sheet according to the present invention includes a hydrophobic non-woven fabric layer having 100 mm H2O or more of water pressure resistance and a fine cellulose fiber layer layered on the hydrophobic non-woven fabric layer, and a water repellent layer is layered on either surface of the highly air-permeable and water-resistance sheet. A highly air-permeable and water-resistance sheet composite according to the present invention includes the highly air-permeable and water resistance sheet and another non-woven fabric layered onto the water-repellant layer.Type: GrantFiled: March 1, 2007Date of Patent: December 3, 2013Assignee: Daio Paper CorporationInventors: Migaku Suzuki, Akira Kawase
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Publication number: 20130237111Abstract: Fabricated articles are disclosed which comprise a polypropylene impact copolymer. The propylene impact copolymer composition comprises from 60 to 90 percent by weight of the impact copolymer composition of a matrix phase, which can be a homopolymer polypropylene or random polypropylene copolymer having from 0.1 to 7 mol percent of units derived from ethylene or C4-C10 alpha olefins. The propylene impact copolymer composition also comprises from 10 to 40 percent by weight of the impact copolymer composition of a dispersed phase, which comprises a propylene/alpha-olefin copolymer having from 6 to 40 mol percent of units derived from ethylene or C4-C10 alpha olefins, wherein the dispersed phase has a comonomer content which is greater than the comonomer content in the matrix phase. The propylene impact copolymer composition is further characterized by having the ratio of the matrix MFR to the dispersed phase MFR being 1.2 or less.Type: ApplicationFiled: July 19, 2011Publication date: September 12, 2013Applicant: BRASKEM AMERICA, INC.Inventors: Alechia Crown, Gert Claasen, Jacquelyn Degroot, Thor Gudmundsson, Charles Crosby, Li-Min Tau, John Kaarto
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Patent number: 8501646Abstract: A non-woven fabric laminate that is excellent in strechability, flexibility, and bulkiness, and that is less sticky and is suitable for a mechanical fastening female material. The non-woven fabric laminate includes a mixed fiber spunbonded non-woven fabric and a non-woven fabric comprising a crimped fiber that is laminated on at least one face of the mixed fiber spunbonded non-woven fabric, which includes a continuous fiber of a thermoplastic elastomer (A) in the range of 10 to 90% by weight and a continuous fiber of a thermoplastic resin (B) in the range of 90 to 10% by weight (where (A)+(B)=100% by weight). The non-woven fabric laminate can be suitably used for a sanitary material and other materials. More specifically, there can be mentioned for instance an absorbent article such as a disposable diaper and a menstrual sanitary product as a sanitary material.Type: GrantFiled: February 27, 2008Date of Patent: August 6, 2013Assignee: Mitsui Chemicals, Inc.Inventors: Shigeyuki Motomura, Kenichi Suzuki, Kazuhiko Masuda, Hisashi Morimoto, Naosuke Kunimoto
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Patent number: 8415263Abstract: A composite material as a sheet material is described, being relatively cheap, most useful as a raw material of a sanitary product or the like, such as underwear, dust-proof mask or dispensable paper diaper, etc., and good in processability, stretchability, gas-permeability, softness, and touch. The composite material is formed by laminating a stretchable layer and a conjugate spunbonded nonwoven fabric including conjugate fibers including a low-melting-point component and a high-melting-point component. The conjugate fibers are partially bonded to each other by thermocompression, wherein each bonded portion has fine folded structures including alternate hill and valley regions in the CD, and the distance between neighboring hills is 100-400 ?m in average. The conjugate spunbonded nonwoven fabric exhibits stretchability through the spread of the fine folded structures, and has, at 5% elongation, a CD-strength of 0.1 N/5 cm or less and an MD/CD strength ratio of 200 or more.Type: GrantFiled: March 30, 2011Date of Patent: April 9, 2013Assignees: JNC Corporation, JNC Fibers CorporationInventors: Toshikatsu Fujiwara, Taiju Terakawa
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Publication number: 20130059497Abstract: In accordance with certain embodiments of the present disclosure, a process for forming a multilayered electrospun composite is provided. The process includes forming a dispersion of polymeric nanofibers, a fiberizing polymer, and a solvent, the dispersion having a viscosity of at least about 50,000 cPs. Nanofibers from the dispersion are electrospun onto a first ePTFE layer. A second ePTFE layer is applied onto the nanofibers to form a composite structure. The composite structure is heated.Type: ApplicationFiled: August 2, 2012Publication date: March 7, 2013Inventors: Bruce L. Anneaux, Robert L. Ballard, David P. Gamer
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Publication number: 20130040524Abstract: The invention according to the present invention relates to an intermediate layer (1) of friction decreasing material placed between two layers (2, 3). The intermediate layer (1) is adapted to create a sliding movement between the layers (2, 3) when a force (K) is applied and a tangential force component (KT) shears the layers. The friction decreasing material comprises fibers (F).Type: ApplicationFiled: January 11, 2011Publication date: February 14, 2013Applicant: MIPS ABInventors: Peter Halldin, Anders Bergner, Kay Grinneback
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Patent number: 8308833Abstract: This invention relates to a nonwoven fabric for filters, in which a melt blown nonwoven fabric formed of polybutylene terephthalate or polypropylene terephthalate fibers with an average fiber diameter of 1 to 8 ?m and a spunbonded nonwoven fabric formed of polyester-based fibers with an average fiber diameter of 10 to 30 ?cm are laminated for integration.Type: GrantFiled: September 27, 2006Date of Patent: November 13, 2012Assignee: Toray Industries, Inc.Inventors: Nobuyuki Takano, Masashi Ito, Makoto Nishimura
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Publication number: 20120276797Abstract: A barrier fabric with a nano-fibrous layer for mechanical retention of organic substances, wherein it is formed by a sandwich structure containing a basic material from unwoven fabric of “spunbond” type with areal weight of 15 to 50 g/m2 to which at least one nano-fibrous layer is arranged, selected from the group comprising a hydrophilic polymer, a hydrophobic polymer, or in the case of double-layer arrangement, a combination of the hydrophilic polymer in one layer and the hydrophobic polymer in the other layer, and where the nano-fibrous layer is equipped with a protective covering layer, and where the individual layers of the sandwich are connected to each other, and where the nano-fibrous layer used as a barrier against penetration of allergens produced by the dust mites through the upholstery material of mattresses, pillows, bedclothes or soft furnishings, is created by an organic polymer material with areal weight of 0.05 to 0.Type: ApplicationFiled: July 1, 2011Publication date: November 1, 2012Applicant: CESKA VCELA s.r.o.Inventor: Miroslav KUBÍN
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Publication number: 20120227362Abstract: The present invention refers to a sterile barrier system composed of: a minimum of one external 100% polypropylene SMS sheet with hydrophobic treatment (water repellent), providing a microbial barrier for bacterial and viral filtration efficiency (BFE and VFE), which meets the requirements of non aqueous propagation of microorganisms or recontamination of the packaging; and a minimum of one internal 100% polypropylene SMS sheet with hydrophilic treatment, that absorbs the excess vapor from inside the packaging and dissipates it by controlled porosity in the autoclave vacuum, under high temperature. This combined hydrophilic and hydrophobic system enhances effectively the performance of the drying cycle in the autoclave, obtaining dry packaging after the sterilization cycle, eliminating the risks of recontamination, preserving the sterility of the packages and reducing costs in the operation.Type: ApplicationFiled: March 11, 2011Publication date: September 13, 2012Inventor: George Haase LIMA