Abstract: A sanitary napkin comprising a topsheet comprising a plurality of discrete tufts of fibrous material, wherein the topsheet has a density of less than 0.027 g/cc under a load of 0.004 psi, and a density of less than 0.068 at a load of 0.23 psi.

Abstract: The present invention is generally directed to adhesive compositions comprising selected ratios of crystalline and amorphous polymers. In some versions of the invention, polymers capable of existing in different configurations (e.g., a polymer such as polypropylene which can exist in an atactic, syndiotactic. or isotactic configuration) is used to prepare adhesives of the present invention. As an example, a selected amount of isotactic polypropylene is blended with a selected amount of atactic polypropylene to prepare an adhesive composition having one or more performance properties (e.g., bond strength) that are superior to the performance properties of a conventional hot-melt adhesive.

Abstract: The invention relates to a multilayer, composite, fleece material having a core layer and at least one cover layer attached to the core layer, where the at least one cover layer is needled with the core layer such that fibers of the at least one cover layer protrude into the core layer. The multilayer, composite, fleece material is intended for use in the manufacture of interior panels of vehicles and to have improved mechanical properties, low thermal conductivity, very low tendency to produce emissions, and good acoustic properties when used for that purpose, as well as enable its inexpensive manufacture.

Abstract: A thermally adhesive laminated nonwoven fabric that is a laminated nonwoven fabric in which nonwoven fabrics of the following (a) layer, (b) layer and (c) layer are integrated by heat contact bonding: (a) layer having at least one filament yarn nonwoven fabric layer composed of a thermoplastic resin; (b) layer having at least one extremely fine yarn nonwoven fabric layer composed of the same type of thermoplastic resin as that of the (a) layer; and (c) layer having at least one composite filament yarn nonwoven fabric layer composed of a thermoplastic resin, and that satisfies the following (1) and (2): (1) a difference between the melting point of the yarn forming the nonwoven fabric of the (a) layer and that of a yarn forming the nonwoven fabric of the (b) layer is 30° C.

Abstract: A roofing underlayment comprising a top layer, a bottom layer and a water-sealing composition layer positioned between the top layer and the bottom layer wherein the water-sealing composition consists essentially of at least 80 weight % of a copolymer of ethylene and at least one comonomer selected from the group consisting of alkyl acrylate, alkyl methacrylate and vinyl acetate is disclosed. The top and bottom layers independently comprise a fabric selected from the group consisting of nonwoven polypropylene, nonwoven polyethylene, nonwoven polyethylene terephthalate, woven polypropylene, woven polyethylene, spunbond polypropylene, and spunbond polyester. The roofing underlayment may optionally comprise additional layers.

Abstract: A nonwoven fabric having abrasion resistance and absorbency suitable for cleaning printer cylinders, especially textured or rough printer cylinders, is formed by hydroentangling a fibrous nonwoven web formed from higher-melting polyester base fibers and lower-melting binder fibers, and then thermally bonding the fabric.

Abstract: An allergen trap is provided. The allergen trap includes a woven or nonwoven substrate having at least one strata. The trap is impregnated with or otherwise treated with a tacky adhesive by which allergens may be trapped. An example of an allergen is a dust mite. The tacky adhesive, in turn, may be treated with a miticide or activated carbon.

Abstract: The invention provides a non-woven fabric comprising at least two separate but interconnected layers, each of the layers being provided with discrete interconnections so as to provide discrete voids between the two layers of fabric.

Abstract: A ballistic-resistant material having a first exterior layer formed of a ballistic-resistant non-woven textile, a second exterior layer formed of a ballistic-resistant non-woven textile, and an interior layer of ballistic-resistant woven textile arranged between the first exterior layer and the second exterior layer. The woven textile is a tight weave. The woven layer a high occupation, high fabric density woven textile at or near the technical jamming point of fabric construction. Also disclosed are articles made from the ballistic-resistant material.

Abstract: A felt for papermaking which is less prone to be crushed during operation of high speed paper machine, promptly begins stable papermaking after starting the machine, assures durability, and maintains surface smoothness.

Abstract: A roof covering includes a coated roofing mat comprising a roofing mat coated with an organic-based coating material. A reflective layer comprising a layer of an infrared reflective material covers an upper surface of the coated roofing mat. A weatherable layer comprising a layer of a weatherable material covers an upper surface of the reflective layer. The roof covering does not include roofing granules.

Abstract: An absorbent article having a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet. The topsheet has a first side and a second side, the first side being a body-facing side. The topsheet defines a CD-MD plane and includes a fibrous nonwoven web and tufts, the tufts having fibers of the fibrous nonwoven web. The topsheet further includes first, second and third zones, each zone being characterized in a Z-direction by the zone fiber orientation, wherein the first and third zones are displaced relative to each other and each include fibers having portions orientated substantially parallel to said CD-MD plane of the topsheet. The second zone is intermediate and adjacent to the first and third zones, the second zone including substantially reoriented fibers that are substantially vertically oriented with respect to the CD-MD plane of said topsheet.

Abstract: A unitary, fiber-containing composite comprises (a) a first region comprising a plurality of first binder fibers and a plurality of bast fibers, (b) a second region disposed above the first region, the second region comprising a plurality of second binder fibers and a plurality of bast fibers, and (c) a transitional region disposed between the first region and the second region. The transitional region comprises concentrations of the first binder fiber, the second binder fiber, and the bast fiber. The concentration of the first binder fiber in the first transitional region is greatest proximate to the first region and least proximate to the second region, and the concentration of the second binder fiber and the bast fiber in the first transitional region is greatest proximate to the second region and least proximate to the first region. A method for producing a unitary, fiber-containing composite is also described.

Abstract: A composite web adapted for use as a component in a disposable absorbent article is disclosed. The composite web comprises a first fibrous layer and a second layer, the first and second layers each comprising a body-facing side and a garment-facing side and are disposed in a face to face relationship to form a laminate. The first fibrous layer comprises a fibrous web of randomly oriented fibers with respect to an X-Y plane, and a plurality of discrete regions of fiber reorientation at least on the body-facing side thereof, and a plurality of fibers having portions reoriented in a direction substantially orthogonal to the X-Y plane and extending toward the garment-facing side.

Abstract: An insulating fabric which substantially prevents propagation of fire uses a blend of modified aluminum oxide-silica fibers and organic fibers in a multi-layer blanket.

Abstract: An insulation product is provided comprising a low density mat containing randomly oriented inorganic fibers bonded by a heat cured binder. The mat has first and second major surfaces and a pair of side portions. A nonwoven sheet is bonded to the first major surface. The nonwoven sheet comprises randomly oriented glass fibers and is bonded to the first major surface by the heat cured binder.

Abstract: A stack of 50 layers of a first pitch-base carbon fiber sheet is formed, two sets of stack each having two second pitch-base carbon fiber sheets stacked therein are fabricated. At this time, the second carbon fiber sheets have a thermal expansion coefficient larger than that of the first carbon fiber sheet. Next, the stack of the first carbon fiber sheet is then held between two sets of stack of the second carbon fiber sheets. The stack of the first and second carbon fiber sheets are then impregnated with an epoxy-base resin composition and the resin is solidified. As a result a prepreg composed of the first and second carbon fiber sheets and the resin component composed of the epoxy-base resin composition is obtained. Thereafter, interconnections and the like are then formed on the prepreg, to thereby complete a multilevel interconnection board.

Abstract: The invention relates to a doctor blade for the roll of a paper or board machine and a method for manufacturing the doctor blade. At least one fiber fabric (6a), having its fibers coated with hard particles prior to lamination, is supplied to the vicinity of that surface (4) of the blade which terminates in a cutting edge (2). The particle size is less than 30 ?m. There are typically several fiberglass sheets coated with hard particles and the disposition thereof is such that in the vicinity of blade surfaces, at least in the vicinity of the surface (4) terminating in the cutting edge, the wear resistance is better than in the mid-section of a blade edge (3).

Abstract: Web structures comprising a tuft and methods for making same are provided. More particularly, web structures comprising a polymeric structure comprising a crosslinked, hydroxyl polymer, wherein the web structure comprises a tuft and processes for making such web structures are provided.

Abstract: An multi-layered molded article (10) is provided. The multi-layered molded article includes a substrate (14) and a soft layer (12) directly formed on the substrate. The soft layer is made of a base material combined with an anti-EMI material.

Abstract: A moldable heat shield with a needled nonwoven core layer and needled nonwoven shell layers. The core layer has a blend polyester staple fibers and low melt polyester staple fibers. The shell layers have a blend of staple fibers of partially oxidized polyacrylonitrile, and staple fibers of polyester, and staple fibers of a low melt polyester. The layers are needled together such that fibers from the core layer do not reach the outer surfaces of the shell layers. The shell layers are calendared such that an outer surface layer is formed thereon, which provides the moldable heat shield with a water and oil resistant surface.

Abstract: An automobile interior board includes a base layer; and a nonwoven or woven surface layer, laminated on at least one surface of the base layer. The base layer is comprised of a composite material of: a first fiber, comprised of a bamboo fiber; a second fiber, comprised of one of cotton, hemp and mixture of cotton and hemp; and a biodegradable resin. Weight percentage of the first fiber, the second fiber and the biodegradable resin satisfies a following equation, the first fiber: the second fiber: the biodegradable resin=30 to 70:10 to 60:20 to 60. The surface layer is comprised of one of a PET resin fiber and a natural material-derived fiber.

Abstract: A fender liner includes a surface layer serving as the outermost layer and an inner layer located between the surface layer and the outer surface of a wheel well. The surface layer and the inner layer are formed of nonwoven fabric. The nonwoven fabric forming the inner layer has a higher tensile strength than that of the nonwoven fabric forming the surface layer. Accordingly, the fender liner has a favorable noise reduction capability, and has a sufficient rigidity to bear a weight increase due to water absorption. Alternatively, the nonwoven fabric forming the surface layer may have a higher bulk specific gravity and a smaller fiber diameter than those of the nonwoven fabric forming the inner layer. In this case, the noise reduction capability and the durability are both improved.

Abstract: Composites made from at least two plies are described, where one of the outer layers is a layer comprising glass fibers, and in particular is a staple glass fiber nonwoven. The layers have been bonded to one another by needling, and the extent of this needling is such that some of the fibers of the organic nonwoven emerge from the surface of the glass fiber sheet. The composite is then provided with a binder by using a rotating roll for single-side application to the glass fiber surface. The composites are particularly suitable for producing bituminized prefabricated roofing and waterproofing sheets, and as backings for coatings, e.g. PVC coatings.

Abstract: An absorbent article having a liquid permeable top layer, a liquid impermeable leakproof layer, and a liquid retentive absorbent layer interposed between the layers, wherein the absorbent layer has an odor-controlling member containing (a) 20 to 80% by weight of specific hydrophilic fiber or hydrophilic foam and (b) an odor-controlling agent, the odor-controlling member 9 being composed of a layer made up of a mutually dispersing mixture of component (a) and component (b) or being composed of adjacent layers separately comprising component (a) and component (b).

Abstract: A fibrous sheet containing cotton fibers and at least two kinds of synthetic fibers is disclosed. The synthetic fibers form a nonwoven fabric. The cotton fibers enter a fiber network of the nonwoven fabric and interlace with the fiber network thereby to form a cotton fiber layer on one side of the nonwoven fabric, with part of the cotton fiber layer entering the nonwoven fabric. The synthetic fibers contain a combination of heat fusible fiber (a) and heat fusible fiber (b) having a small thickness than the fiber (a) or a combination of the fiber (a) and a fiber (c) that is not thermally bonded with the fiber (a).

Abstract: The nonwoven web 10 of the present invention is a layered structure that takes advantage of the beneficial properties of different types of fibers advantageously distributed in each layer. In particular, the present invention is a multi-layer nonwoven web suitable for use as a wet wipe, the web having a first fibrous outer layer comprising from about 10% to about 60% conjugate fiber, from about 10% to about 90% cellulosic fibers, a fibrous inner layer bonded at discrete bond sites to the first outer layer in a face to face relationship comprising from about 10% to about 60% conjugate fiber, and from about 10% to about 65% cellulosic fibers. A second fibrous outer layer, which can be the same composition as the first outer layer, is bonded at discrete bond sites to the inner layer in a face to face relationship. A method for forming the web of the present invention is also disclosed.

Abstract: In accordance with the invention, a laminate of two or more layers and the method of making it is provided. The laminate includes at least one organic synthetic filament non-woven layer, and at least one woven web or scrim of glass fibers pre-consolidated by a binding agent. The polyester non-wovens and the woven webs or scrims are bound by needling such that a part of the (e.g., polyester) filaments penetrate through the laminate and emerge at the lower surface of the laminate and lie adjacent thereto The formed laminate is subjected to a final consolidation by an acrylate or a styrene binder.

Abstract: Described are a filter material which contains heatsealable, biodegradable and compostable polymeric fibers and is characterized in that it additionally contains a lubricant in an amount from 0.5 to 5.0% by weight, based on the paper weight of the ready-produced filter material, and also processes for producing same.

Abstract: Fibrous stiffener (1) for making composite parts molded from an injected resin base, of the type comprising at least one layer (2) based on stiffening fibers, characterized in that the layer (2) is connected by sewing or stitching to an elastomer sheet (6) extending over one of the wide faces of the layer (2) and performing a barrier function for any resin injected on one side or the other side of this sheet (6), the said elastomer sheet (6) being associated with a non-woven material (7) on at least one of its faces, to improve the adhesion of a resin injected on this side of the sheet (6).

Abstract: A filter material has one or more plies of fiber layers, in particular for the production of filter bags and filter cones for infused beverages, the at least one fiber layer containing fibers or microcapsules having phase change material. Paraffinic hydrocarbons can be used as the phase change material.

Abstract: Disclosed herein are embodiments of a multi-layer nonwoven fiber material, and related methods of manufacturing the material. In one exemplary embodiment, the fiber material includes a first layer of directionally aligned fibers together with a second layer of randomly dispersed fibers dispersed over the first layer. Consistent with one exemplary method for manufacturing a nonwoven fiber material, the method includes dispersing a first plurality of fibers horizontally in one or more predetermined directions, as well as dispersing a second plurality of fibers horizontally in random directions. In such an embodiment, the second plurality of fibers is dispersed over the first plurality of fibers. Moreover, an exemplary embodiment of a roofing shingle employing a nonwoven fiber material as described herein is as disclosed.

Abstract: The present invention relates to a multilayer product 1 having at least one first layer 2, an absorbent intermediate layer 3 and a second layer 4, whereby at least the first layer 2 contains at least one first material 5 and one second material 6. The first layer 2 and/or the second layer 4 is at least partially liquid permeable. The first material 5 has a higher melting point than the second material 6, with the second material 6 creating a bond to the second layer 4.

Abstract: Enhanced wearing comfort and a free-size feature of a hat may be achieved, without deteriorating exterior aesthetical features, when the hat includes a crown portion for being worn on a head of a wearer and an elastic brim formed by a plurality of fabric panels and combined to the crown portion, wherein the elastic brim includes a first fabric panel that is non-elastic and disposed as a most exterior panel among the plurality of fabric panels, a second fabric panel that is elastic and disposed as a most interior panel among the plurality of fabric panels, and sewing stitches combining the first and second fabric panels by sewing them along a circumferential direction in an outer portion of the elastic brim.

Abstract: A composite textile fabric for rapidly moving moisture away from the skin, and for retaining body heat, is provided. The composite fabric includes an inner fabric layer made of a yarn comprising a plurality of fibers primarily of polyester or other synthetic yarns which have been rendered hydrophilic, and an outer fabric layer made of a yarn comprising a plurality of fibers primarily of polyester or other synthetic yarns which have also been rendered hydrophilic. The inner fabric layer and the outer fabric layer are formed concurrently by knitting a plaited construction so that the layers are distinct and separate, yet integrated one with the other. The yarn fibers of the inner fabric layer are embedded with particles of a refractory carbide, or may be treated by metal vapor deposition to enhance the retention of body heat.

Abstract: An elastomeric nonwoven laminate and a process for producing the elastomeric nonwoven laminate are provided. The elastomeric nonwoven laminate includes a first nonwoven, a second nonwoven and a plurality of elastic strands. The plurality of elastic strands is attached to the first nonwoven while under a strain producing a corrugated intermediate laminate once the strain is relieved. A second nonwoven is joined to the corrugated intermediate laminate and subsequently mechanically activated forming an elastomeric nonwoven laminate.

Abstract: The present invention provides an internally-tufted laminate adapted to provide improved softness and cloth-like feel.

Abstract: An absorbent article comprising a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet is disclosed. The topsheet has a first side and a second side, the first side being a body-facing side and the second side being in fluid communication with the absorbent core. The topsheet also has a first relatively hydrophobic component and a second relatively hydrophilic component, the relatively hydrophilic component extending through the relatively hydrophobic component and being disposed on both of the sides of the topsheet. The absorbent article exhibits a rewet value of less than about 94 mg, and a fluid acquisition rate of at least about 0.10 ml/sec when tested by the Gush Acquisition and Rewet Test Method.

Abstract: An under carpet heat shield/floor pan insulator is provided for a vehicle. The shield/insulator includes an acoustical and thermal insulating layer of polymer fiber that shows no signs of any thickness increase, delamination, deterioration or any undesirable effect which may affect performance for at least 330 hours when maintained at a temperature of at least approximately 150° C. The shield/insulator may include a relatively high density, nonlaminate skin of polymer fiber and/or one or more facing layers constructed from polymer material.

Abstract: Nonwoven fabric fabrics suitable for undergoing pleating to form filtration media are provided. The fabrics generally include at least three layers. The fibers forming the inner layer has a cross section providing greater stiffness, while the fibers forming the outer layers have a cross section providing greater durability. The resulting fabrics provide improved particulate holding and pressure drop characteristics at no sacrifice to durability.

Abstract: Disclosed are uni-layer and bi-layer FR nonwoven fiber batts formed of various blends of charring fibers such as FR treated rayon, oxygen-depleting fibers such as modacrylic fibers and nonwoven fibers such as carrier fibers and binder fibers and associated methods for forming the same. Variously, the uni-layer and bi-layer FR nonwoven fiber batts may include layers formed entirely of blends of charring fibers and nonwoven fibers, layers formed entirely of blends of oxygen-depleting fibers and nonwoven fibers and/or layers formed of blends of charring fibers, oxygen-depleting fibers and nonwoven fibers.

Abstract: The present invention relates to a substantially dry, disposable personal care article comprising: a) a water insoluble substrate comprising: 1) a non-scouring, lofty, low-density batting layer comprising synthetic fibers; and 2) a non-lofty, fluid-permeable nonwoven layer which is disposed adjacent to said batting layer; and b) a cleansing component disposed adjacent to said batting layer, wherein said component comprises from about 10% to about 1000%, by weight of the water insoluble substrate, of a lathering surfactant. The present invention further relates to a substantially dry, disposable personal care article suitable for conditioning wherein the above-described article comprises a therapeutic benefit component, disposed adjacent to said water insoluble substrate, wherein said component comprises from about 10% to about 1000%, by weight of the water insoluble substrate, of a therapeutic benefit component in addition to or in lieu of the cleansing component.

Abstract: A vacuum bag media and associated method of production, which includes a first layer that includes an expanded polytetrafluoroethylene membrane and at least one second layer that includes a first component having a first melting point and a second component having a second melting point that is higher than the first melting point, wherein the first layer is attached to the at least one second layer. The second layer can include cellulose material, spunbond, nonwoven fabric, and a thermal bond, nonwoven fabric. Attachment of the first layer of material to the at least one second layer of material can occur through thermobonding, e.g., heated gas, infrared heat and heated calender rolls. The application of adhesives and the use of ultrasonic energy can also bond the layers together. Approximately five percent (5%) to fifty percent (50%) of the first component can be selectively melted for superior airflow.

Abstract: The invention refers to a composite filter for filtering a stream of ambient air including at least one non-prebonded upstream tier and one non-prebonded downstream tier, wherein the ratio of absolute pore volume of upstream tier to downstream tier RAPV>2, and the absolute projected fiber coverage of upstream tier and of downstream tier APFC>95%. Further, the invention refers to a method of making such a composite filter including the steps of (a) laying down a filtration material onto a support to form the upstream non-prebonded tier, (b) depositing onto the upstream tier the downstream non-prebonded tier, and (c) bonding the tiers to form a composite filter having a unitary stratified structure.

Abstract: The present invention is directed to a nonwoven composite fabric for use on batteries or fuel cells comprising one or more layers of fine denier spunbond filaments and at least one layer of barrier material, wherein said nonwoven composite fabric has an improved barrier performance as measured by an increase in the hydrostatic head to barrier layer basis weight ratio. In the present invention, a first fine denier layer is formed, comprising continuous spunbond thermoplastic filaments, with the size of the continuous filaments between about 0.7 and 1.2 denier, preferably less than or equal to 1 denier. A barrier layer is deposited onto the first fine denier layer. The barrier layer preferentially comprises microfibers of finite length, wherein the average fiber diameter is in the range of about 1 micron to about 10 microns, and preferably between about 1 micron and 5 microns, said layers being consolidated into a composite fabric.

Abstract: A nonwoven material having a laminated construction and including a first layer of nonwoven fibers defining a first surface of the material; a second layer of nonwoven fibers defining the opposite surface of the material; and a third layer of nonwoven fibers located between the first and second layers. The layers are bonded together to form a laminate. At least one of the nonwoven layers comprises a nonwoven web of meltblown fibers. Additionally, one or more of the layers has been rendered permanently hydrophilic by forming the nonwoven web from meltspun fibers of a normally hydrophobic polymer having a hydrophilic melt additive incorporated therein.

Abstract: A cover (200) for inhibiting corrosion of a metallic object over which the cover is placed. The cover has an inner surface (104) defined by a liquid-permeable layer (202) and an outer surface (102) defined by a liquid-impermeable layer (204). A moisture-absorbing layer (206) is sandwiched between the liquid-permeable layer and the liquid-impermeable layer. The liquid-permeable layer allows vapor and liquid moisture beneath the cover to be absorbed into the moisture-absorbing layer to reduce the amount of moisture beneath the cover. The liquid-impermeable layer repels environmental liquid moisture, such as rain, sea spray, dew and the like and prevents such moisture from penetrating the cover. A radar-influencing layer (308) and vapor corrosion inhibitors (214) may be included in the cover. A method of protecting an object is also disclosed. The method includes covering a metallic object with cover (200).

Abstract: Multiple component meltblown webs are disclosed in which the meltblown fibers include an ionomer on at least a portion of the peripheral surface thereof. The meltblown webs are especially useful in dust wipe applications.

Abstract: A laminate web comprising a first web, a second web joined to the first web at a plurality of discrete bond sites; and a third material disposed between at least a portion of the first and second nonwovens. The third material is apertured in regions adjacent the bond sites, such that the first and second nonwoven webs are joined through the apertures. In one embodiment an apertured laminate web is disclosed, having a first extensible web having a first elongation to break, and a second extensible web joined to the first extensible web at a plurality of bond sites, the second extensible web having elongation to break. A third web material is disposed between the first and second nonwovens, the third web material having a third elongation to break which is less than both of the first or second elongations to break.

Abstract: A nonwoven fabric comprises a first layer formed of staple fibers having a smooth outer surface, a second layer formed of staple fibers having an outer surface with a roughened texture and a third, spunbond layer sandwiched between the first and second layers. A binder material is applied to the second layer which substantially covers its textured surface and is effective to resist deformation under the application of pressure even in the presence of liquid.