Abstract: An abrasive tool includes a bonded abrasive body having abrasive grains contained within a bonding material, wherein the bonded abrasive body comprises a complex shape having a form depth (FD) of at least about 0.3. The form depth is described by the equation [(Rl?Rs)/Rl], wherein Rs is a smallest radius (Rs) at a point along the longitudinal axis of the bonded abrasive body and Rl is a largest radius (Rl) at a point along the longitudinal axis of the bonded abrasive body. The abrasive tool can be used to finish complex shapes in workpieces.

Abstract: A process for forming a firtree slot in a disc of a bladed rotor assembly for a gas turbine engine may include making a first pass with a machining quill to form a rough profile of the firtree slot, making a second pass with an inclined machining quill having the shape of one of the finished side wall profile of the firtree slot and avoiding engagement with the other side, and making a third pass with an inclined second quill having the shape of the other of the finished side wall profile of the firtree slot and avoiding engagement with the other side, in order to provide a firtree slot for receiving and fixing the root of a blade.

Abstract: A polishing disc for a tool for the fine machining of optically active surfaces, particularly on spectacle lenses as workpieces, comprises a main body which has a center axis and on which there is fixed an intermediate layer which is softer than the main body and on which a polishing agent carrier rests. The intermediate layer has, with respect to the center axis, a radial inner region of substantially constant axial thickness and an adjoining radial outer region. The latter is formed or is fixed to the main body in a particular way so as to prevent the edge of the polishing disc from being imprinted on the machined surface of the workpiece in the form of very fine, scratch-like microstructures. Also proposed is a simple method which can be used to produce such a polishing disc.

Abstract: A tool for use in an abrasive machining process has a body extending along a central longitudinal axis from a first end to a tip end. An abrasive material is located on the tip end. The body has a tip end protuberance. An abrasive material is located on the protuberance. A body lateral surface has, over a radial span of at least 20% of a radius of the protuberance, a continuously concave longitudinal profile diverging tipward.

Abstract: A disposable sanding device is fabricated as a continuous rope-like article which is adapted for selective segmentation and application as a plurality of serially arranged disposable hand sanding devices or ropes. Each hand sanding device is formed as a generally elongated rod shaped base portion formed of lightweight material such as closed cellfoam having a relatively constant cross-section along its line of elongation. An abrasive surface is permanently applied to the external surface of the base portion via an intermediate adhesive layer. As constructed, the sanding device is operable to conform to curvilinear contours of a work piece to be sanded upon application of user induced loading against the work piece. A dispenser holds a rolled length of sanding rope and includes a cutter feature for severing pieces of sanding rope from the coil as required as well as a retainer for the free end of the coil. A tensioning hand tool holds a severed length of sanding rope for precise applications.

Abstract: A disposable sanding device is fabricated as a continuous rope-like article which is adapted for selective segmentation and application as a plurality of serially arranged disposable hand sanding devices or ropes. Each hand sanding device is formed as a generally elongated rod shaped base portion formed of lightweight material such as closed cell foam having a relatively constant cross-section along its line of elongation. An abrasive surface is permanently applied to the external surface of the base portion via an intermediate adhesive layer. As constructed, the sanding device is operable to conform to curvilinear contours of a work piece to be sanded upon application of user induced loading against the work piece. A dispenser holds a rolled length of sanding rope and includes a cutter feature for severing pieces of sanding rope from the coil as required as well as a retainer for the free end of the coil. A tensioning hand tool holds a severed length of sanding rope for precise applications.

Abstract: To prepare a surface with a surface preparation device, an apparatus including a mount, a platform, and a suspension system is utilized. The mount supports and positions the surface preparation device. The platform moves the apparatus. The suspension system is disposed between the mount and the platform and controls an amount of force pressing the mount towards the surface. The suspension system and mount are operable to position the surface preparation device in contact with the surface.

Abstract: A method of preparing a sanding block to repair a damaged surface profile. A first step involves finding an undamaged surface profile that matches the damaged surface profile. A second step involves providing a moulding block having a body with a flat surface surrounded by an upstanding flexible peripheral seal to form an enclosure. A third step involves filling the enclosure of the moulding block with hot melt adhesive and, with the hot melt adhesive still mouldable, pressing the moulding block against the undamaged surface profile until the hot melt adhesive solidifies to form a negative image of the undamaged surface profile. A fourth step involves removing the negative image formed of solidified hot melt adhesive from the undamaged surface profile for use as a sanding block.

Abstract: A disposable sanding device is fabricated as a continuous rope-like article which is adapted for selective segmentation and application as a plurality of serially arranged disposable hand sanding devices or ropes. Each hand sanding device is formed as a generally elongated rod shaped base portion formed of lightweight material such as closed cell foam having a relatively constant cross-section along its line of elongation. An abrasive surface is permanently applied to the external surface of the base portion via an intermediate adhesive layer. As constructed, the sanding device is operable to conform to curvilinear contours of a work piece to be sanded upon application of user induced loading against the work piece. A dispenser holds a rolled length of sanding rope and includes a cutter feature for severing pieces of sanding rope from the coil as required as well as a retainer for the free end of the coil. A tensioning hand tool holds a severed length of sanding rope for precise applications.

Abstract: The rotary tool for producing profiles or cuts in hard fragile materials such as marble, granite, stone, glass and the like comprises at least one rotationally symmetrical body (1, 2) involving a configuration defined by the envelope of a multiplicity of circular parts (6-13) externally provided with diamond means. The circular parts are separated by grooves (20 to 25) and the configuration corresponds as a negative of profiles or cuts to be produced in the above-mentioned hard fragile materials, the arrangement being such that the production of profiles or cuts is effected jointly by abrasion on the part of the diamond means and by fragile-fracture breaking on the part of the grooves, and possible breaker inserts (30) with a metal pin which is hard or covered with industrial diamond.

Abstract: The current positioning data of a machining tool with regard to a reference surface of a workpiece or of a body connected to the workpiece, is determined. The tool and the workpiece to be machined are relatively moveable toward and away from one another, and the rotary speed of a drive motor for the tool is set to a starting rotary speed which is so low that, when the tool comes into contact with the reference surface, its rotary speed is measurably reduced, the reference surface is moved past the tool before the tool is in contact and while the tool is in contact. As a result, the braking moments in the bearings are increased, and the drive motor comes to a stop quicker.

Abstract: Currently dental laboratories use a lathe for the polishing of the dental crown. Such lathes use a polishing disc brush mounted on a rotating shaft and which generally cannot polish the deeper parts of the surface of the appliance without wearing down the surrounding anatomy. The present device provides a brush which uses an orbital motoin to thereby better preserve the anatomy of the crown.

Abstract: A retainer for retaining an abrasive pad on a lens making machine and an abrasive pad adapted to such retention comprises a retainer nestable with a lap of a lens making machine wherein when such retainer is nested, a pad placed upon said lap before nesting will be trapped in the desired position. The pad of the invention includes radially outwardly extending members beyond the working area of the pad whose purpose is to be trapped by the retainer. The invention enables automatic loading and unloading of pads on the lens making machine.

Abstract: A sanding pad including a holding member (1) connectable with a pressure or vacuum source, a sanding element (3), and a jacket (5) for carrying the sanding element (3) and partially filled with solid particles (12) arranged in bulk.

Abstract: A polisher for polishing a repair surface to a predetermined shape and a ground paper for polishers are provided. The polisher of the present invention includes a substrate portion (30) for holding an abrasive on a surface opposite to a repair surface, a holding plate (2) provided in parallel to the substrate portion with a predetermined space therebetween, and elastic members (3) interposed between the substrate portion (30) and the holding plate (2). The substrate portion (30) has a first face plate portion (4) fixed to the holding plate (2) with a predetermined space therebetween and second face plate portions (5) which are connected to respective end portions of the first place portion (4) and are rotatable about connection lines as axes, connecting them and the first face plate portion (4). The second face plate portions (5) are rotatably provided in a predetermined range from a position where they become flush with the first face plate portion (4) in a direction that they approach the holding plate (2).

Abstract: The time to grind a workpiece can be reduced by selecting a grinding wheel whose width is not substantially greater than wheel strength considerations require, and which may therefore be less than the axial length of the region to be ground providing a work rest or work steady to increase the workpiece stiffness if required, and performing a succession of plunge grinding steps so as to grind the whole of the said axial region. Typically the grinding wheel is an electroplated CBN wheel, and the width of the grinding wheel selected is the narrowest permissible given the desired feed rate and motive power available.

Abstract: A method and apparatus for manufacturing high-frequency oscillator elements from a workpiece material includes a tool holder formed of magnetic material providing a magnetic field at a tip thereof and a spherical whetstone made of a magnetic material. A grinding mount is made of a magnetic material installed on a main rotating shaft proximate the tool holder through which flux of the magnetic field is channeled. The spherical whetstone held at the tip of the tool holder by magnetic attraction. The workpiece material is mounted on the grinding mount and the tool holder is rotated around an axis coincident with a center of the spherical whetstone while bringing the spherical whetstone into engagement with the workpiece material to lap the workpiece material.

Abstract: Method of automatic finishing of a free-form contoured metal or hard die surface, comprising: providing a rotating brush with a central hub carried by a driving spindle for rotation about the hub axis; providing the brush hub with a plurality of closely spaced resilient and independently flexible strands possessing abrasive polishing particles, each strand being secured at one end in the hub and having its other end extending radially away therefrom to present an apparent curved surface of closely spaced strand ends (the series of touching or closely spaced strand ends forming at least a portion of a spherical surface); and rotatingly driving the hub and strands at a constant torque while dragging the ends of said strands across the die surface while in contact therewith to effect the desired degree of polishing. The coating of abrasive polishing particles can be selected from the group of aluminum oxide, silicon oxide or silicon carbide.

Abstract: A slider producing method in which a slider bar is lapped from the side of a base to the side of a thin-film element of a slider, in a fixed direction substantially perpendicular to the slider bar. Thereafter, the slider bar is polished by making it reciprocate in a direction perpendicular to the lapping operation, whereby smears are removed. The slider producing method makes it possible to prevent, in the lapping process of a slider, the formation of a stepped portion between a rail and the thin-film element of the slider, and the occurrence of a short circuit at each of the element layers of the thin-film element.

Abstract: A bumper finishing apparatus comprises a guided fixture for carrying a bumper past a fixed rotary finishing head. An external drive moves the fixture as guided by a guide profile to coordinate travel of the bumper past the finishing head so that the finishing head abrades the bumper surface in a manner to achieve the desired finish.

Abstract: An abrasive apparatus adopted to abrade a curved surface of workpiece includes: an abrading head including an abrading tip having a substantially spherical outer surface and a rotating shaft supporting the abrading tip, the abrading head being positioned to face the curved surface; a thrust moving mechanism for relatively moving the abrading head and the curved surface; a lateral moving mechanism for relatively moving the abrading head and the curved surface; a pivotal moving mechanism for relatively moving the abrading head and the curved surface pivotally around a center point; and a controller for controlling the abrading head, the thrust moving mechanism, the lateral moving mechanism and the pivotal moving mechanism synchronously so that the abrading tip contacts and presses the curved surface at any point thereon with a substantially constant pressure in a direction consistent with a normal line thereat.

Abstract: This invention relates to a shaper head or rotating matrix which can be used in a process for manufacturing decorative mouldings by contacting a stock material to the rotating shaper head or matrix, such that the shaper head or matrix removes stock material. The resulting moulding is a relief of or has a negative surface in relation to the shaper head. The shaper head is a rotatable matrix comprising an axis and an exterior surface wherein the plane through the exterior surface and normal to the axis is circular and wherein at least two or more of said planes are characterized by different radii and an attaching mechanism for attaching the matrix to a source of rotary motion through the axis of the matrix. The invention also includes a process for manufacturing the mouldings and the mouldings produced by the process.

Abstract: A contour sander for sanding a curved surface includes a hard backing plate having a support face for supporting a sheet of sandpaper. The backing plate is uniformly flexible along substantially its entire length for conforming generally to the curvature of the surface. A pliable handle extends along the length of the plate and follows flexure of the plate when a sanding pressure is applied against the handle.

Abstract: An abrasive grinding wheel (1) is described which has a concavity (8) in the abrasive in which a metal ring (4) is embedded. The metal ring (4) is non-abrasive but is sufficiently hard to resist wear by rubbing against the material being ground. The grinding wheel (1) hence removes material only until the metal ring (4) encounters the summit of the convex shape obtained. The metal ring (4) therefore operates as a stop-rest which automatically prevents superfluous removal of material.

Abstract: Disclosed herein is a method for producing a honeycomb body having a side surface bounded by a closed cylinder of a selected circumference and curvature comprising the steps of providing an extruded honeycomb body having a selected length and having a side surface bounded by a closed cylinder of a circumference larger than the selected and desired circumference; and removing material from the side surface to reduce the circumference thereof at least to the selected circumference. The instant invention's step of removing material from the side surface comprises grinding the side surface with a rotating abrasive means having a length at least equal to the selected length and an axis of rotation parallel to the side surface. Furthermore, the rotating abrasive means is attached to a spindle means which allows and controls movement of the rotating abrasive means in a plane perpendicular to the axis of rotation.