Abstract: A method for processing an intact animal carcass comprises submerging a bled animal carcass in scalding water for at least 20 seconds to produce a scalded animal carcass, de-hairing the scalded animal carcass to produce a de-haired animal carcass, suspending the de-haired animal carcass, burning an epidermal layer of the de-haired animal carcass while suspended so that a majority of the epidermal layer is charred so as to produce a burnt animal carcass, pressure washing the burnt animal carcass to produce a pressure-washed animal carcass, eviscerating the pressure-washed animal carcass to produce an eviscerated animal carcass, internally washing the eviscerated animal carcass to produce an internally washed animal carcass, and chilling the internally washed animal carcass to a temperature of between 0 degrees Celsius and about 4 degrees Celsius to produce a chilled animal carcass.

Abstract: A method for processing an intact animal carcass comprises submerging a bled animal carcass in scalding water for at least 20 seconds to produce a scalded animal carcass, de-hairing the scalded animal carcass to produce a de-haired animal carcass, suspending the de-haired animal carcass, burning an epidermal layer of the de-haired animal carcass while suspended so that a majority of the epidermal layer is charred so as to produce a burnt animal carcass, pressure washing the burnt animal carcass to produce a pressure-washed animal carcass, eviscerating the pressure-washed animal carcass to produce an eviscerated animal carcass, internally washing the eviscerated animal carcass to produce an internally washed animal carcass, and chilling the internally washed animal carcass to a temperature of between 0 degrees Celsius and about 4 degrees Celsius to produce a chilled animal carcass.

Abstract: Methods of reducing surface microbial contamination of a poultry carcass comprising subjecting the poultry carcass which has previously been scalded and de-feathered to hot water of between 50° C. and 95° C. for between 1 second and 120 seconds; and related apparatus.

Abstract: An apparatus and method for applying an antimicrobial agent to whole or split animal carcasses include a closed or essentially closed chamber for limiting the escape of antimicrobial agent to the environment during antimicrobial treatment of the carcass. In one embodiment, a series of carcass cabinet panels moves in line with the passing animal carcass and forms an enclosure around the carcass by means of panels closing ahead of and behind the carcass. In another embodiment, the direction and spray pattern of positively charged aerosolized antimicrobial particles in a carcass cabinet is controlled by attracting the particles to preselected negatively charged regions within the carcass cabinet.

Abstract: A dip tank and recycling system for applying antimicrobial solution to food items, including a dip tank having a bottom and sides, and holding a liquid antimicrobial solution. A conveyor to convey food items through the tank passes through the liquid antimicrobial solution held in the tank such that food items conveyed on the conveyor are dipped in the liquid antimicrobial solution. At least two discharge nozzles spray fresh antimicrobial solution into the tank. The discharge nozzles are located in the sides of the tank, and are positioned above the level of the conveyor but below an expected top level of the liquid antimicrobial solution contained within the tank such that food items conveyed on the conveyor are agitated by the force of the spray from the discharge nozzles. The spray from the discharge nozzles causes unstacking of items on the conveyor, producing an even application of the antimicrobial solution.

Abstract: A tunnel 2 for the in-line anti-bacterial treatment of plucked poultry carcasses (or other animal carcasses) with a liquid cryogen or a cold gas at a temperature of less than 0° C. has an entrance 18 and an exit 20 for the poultry carcasses. A monorail conveyor 22 extends from the entrance 18 to the exit 20 and passes thorough the tunnel 2. Poultry suspension shackles 24 are able to pass along the conveyor 22. Thus, poultry carcasses are able to be conveyed through the tunnel 2. The conveyor 22 may follow a path which reverses direction at least once.

Abstract: A variety of compositions and methods for removing hair from animal skin are disclosed. The methods can include heating the skin and applying force to the skin to remove hair. The methods can further include applying an adhesive comprising a wax and a resin to the skin, allowing the adhesive to solidify, and applying force to the adhesive.

Abstract: The invention relates to a device for scalding poultry, comprising: a processing space provided with transport means for carrying the poultry for processing through the processing space, a conditioning space connecting to the processing space for composing a conditioning medium, and displacing means for displacing the conditioning medium from the conditioning space to the processing space. The invention also relates to a method for scalding poultry.

Abstract: A scalding apparatus for poultry includes an overhead conveyor for moving poultry, suspended by their legs, through an immersion tank filled with scald water. A filtering device and pumping unit can be used to withdraw the scald water, clean the scald water, and reintroduce the scald water to the tank. Upwardly directed nozzles, located in the bottom of the tank, provided a stream of scald water directed up and over the poultry. A reversing guide may be provided for redirecting the scald water downwards to the poultry. The immersion tank may be divided into chambers.

Abstract: An apparatus for processing carcasses of gallinaceous animals, including a conveyor line 3 from which, in operation, carcasses are suspended by their legs, a heating cabinet 1 through which the carcasses are transported on the conveyor line 3, the heating cabinet 1 including hot air means 10, 11, 15 to project a flow of hot air onto the carcasses to warm the outer surface on the carcasses to thereby loosen the feather.

Abstract: The invention relates to a device for scalding poultry, comprising: a processing space provided with transport means for carrying the poultry for processing through the processing space, a conditioning space connecting to the processing space for composing a conditioning medium, and displacing means for displacing the conditioning medium from the conditioning space to the processing space. The invention also relates to a method for scalding poultry.

Abstract: A method and apparatus (10) for scalding and plucking slaughtered poultry, by way of example chickens, hens, turkeys, ducks or geese, where the poultry is transported via a sluice device through a scalding tunnel (10) are slaughtering, preferably suspended at the feet, where the poultry in the scalding runnel is conveyed successively between rows of nozzles (36) that are adapted to apply scalding agent to the poultry, where a plurality of different scalding agents are applied, where in a first scalding zone hot water is used as scalding agent, where in succeeding scalding zones scalding agents with mutually differing temperatures are applied, where in the said succeeding scalding zones warm humid air is used as scalding agent which is at least blown onto specific sub areas of the poultry. In a simple way optimal plucking may occur subsequently without the poultry subjected to unnecessary heat action, and so that a considerable reduction of the required energy consumption is simultaneously attained.

Abstract: An apparatus for processing carcasses of gallinaceous animals, including a conveyor line 3 from which, in operation, carcasses are suspended by their legs, a heating cabinet 1 through which the carcasses are transported on the conveyor line 3 the heating cabinet 1 including hot air means 10, 11, 15 to project a flow of hot air onto the carcasses to warm the outer surface on the carcasses to thereby loosen the feathers.

Abstract: A method and a device is disclosed for the preparation of poultry for picking wherein the bodies of the poultry are scalded. Water vapor (5) is introduced into a scalding compartment (2). The scalding compartment (2) is heated to a predetermined temperature. The bodies (9) of the slaughtered poultry are introduced into the heated scalding compartment (2), within the scalding compartment (2). At least one flow of the water vapor-air mixture (5?) is generated, and the flow is guided against predetermined regions of at least one of the bodies (9) of the poultry.

Abstract: An apparatus is provided for cleaning poultry carcasses having a cavity. A plurality of cleaning heads are spaced about a sprayer carousel that is rotatably mounted upon a vertical shaft. The cleaning heads are mounted upon a plurality of vertically oriented guide rails which are spaced about the sprayer carousel. A circumferential cam is fixedly connected to the vertical shaft inside the sprayer carousel. A cam follower connected to each cleaning head follows the profile of the cam, displacing the cleaning head vertically along the guide rails. A conveyor transports the carcasses sequentially into and out of engagement with the sprayer carousel and an indexing member maintains each of the carcasses in alignment with one of the cleaning heads. In response to relative movement between the fixed cam and the rotatable sprayer carousel the cam follower of each cleaning head follows the circumferential profile of the cam.

Abstract: An apparatus is provided for cleaning poultry carcasses having a cavity. A plurality of cleaning heads are spaced about a sprayer carousel that is rotatably mounted upon a vertical shaft. The cleaning heads are mounted upon a plurality of vertically oriented guide rails which are spaced about the sprayer carousel. A circumferential cam is fixedly connected to the vertical shaft inside the sprayer carousel. A cam follower connected to each cleaning head follows the profile of the cam, displacing the cleaning head vertically along the guide rails. A conveyor transports the carcasses sequentially into and out of engagement with the sprayer carousel and an indexing member maintains each of the carcasses in alignment with one of the cleaning heads. In response to relative movement between the fixed cam and the rotatable sprayer carousel the cam follower of each cleaning head follows the circumferential profile of the cam.

Abstract: An apparatus for destroying pathogens on food, including a steam chamber having an entrance opening and an exit opening. An entrance door structure nominally closes the entrance opening in the steam chamber and an exit door structure nominally closes the exit opening of the steam chamber. Each of the entrance and exit door structures are composed of a plurality of closely vertically adjacent segments that are mounted to the entrance and exit openings to open and close independently of each other. Flanges extend horizontally from the upper and lower edges of the door segments to maintain a relatively close seal with the adjacent door segment even though the door segments are opened or closed a relatively differing amount.

Abstract: A two step antimicrobial treatment of animal carcasses prior to chill storage in a commercial slaughter operation. As a first step, the carcass is isolated in a hot water pasteurization chamber and sprayed with recirculation water at a minimum temperature of at least 165.degree. F. (74.degree. C.) over its entire surface for a minimum time sufficient to kill bacteria. Isolation is achieved with air curtains across the entrance and exit openings, an exhaust system and a liquid level control in the bottom of the chamber. Recirculation water collected in the bottom of the chamber is filtered, combined with makeup water, heated and recirculated to the chamber. As a second step, the carcass is isolated in an acid application chamber and sprayed with an organic acid solution immediately prior to delivery to the chill storage.

Abstract: An apparatus for destroying pathogens on meat includes a dewatering station, a steam heating chamber, and a cooling chamber. The meat is treated as it is moved along by a conveyor. The dewatering chamber includes an air blower with nozzles for blowing air at the surface of the meat to remove surface water from the meat. The steam heating chamber is disposed adjacent the dewatering chamber and includes a steam heating chamber enclosure that is sealed for maintaining a positive pressure in the steam heating chamber relative to the dewatering chamber. In one embodiment the steam chamber moves along with the meat on the conveyor. The cooling chamber is disposed adjacent the steam chamber opposite from the dewatering station. The cooling chamber has nozzles for spraying chilled water onto the surface of the meat for rapidly cooling the meat after it is passed through the steam heating chamber. The meat conveyor extends through the dewatering chamber, the steam chamber, and the chilled water chamber.

Abstract: In the inventive method for the sanitary rinsing of an animal, an assembly line is provided which includes a plurality of shackles. Each shackle includes an inventive RFID tag which includes a machine readable unique shackle number. Once an animal is stunned and attached to a shackle the animal is moved to a weighing station, which is equipped with an RFID tag reader, weighs the animal and transmits the weight and shackle number to a computer where the data is recorded in a database. The animal is then bled and moved to a rinsing station, which is equipped with an RFID tag reader which reads the shackle number. The system then looks up the weight of the animal to be rinsed at that particular rinsing station and calculates the amount of solution to inject into the circulatory system of the animal.

Abstract: Poultry are thoroughly cleaned after being sequentially treated along a conventional endless poultry line by the post poultry washer of the present invention. The device consists of a two rows of vertical conduits at oppositably disposed positions with vertically staggered spray nozzles. Special detailed three member vertical baffles are positioned in back of the said spray nozzles. The baffles and associated spray nozzles cause a vortex of spray washer water to encircle each fowl that is moved through the post poultry washer apparatus wherein the wash water collectively contact all exposed surfaces of the carcass.

Abstract: A method for removing oral cavity staining in a hog carcass is provided by the invention. The method includes steps of providing a carcass including an oral cavity, applying an aqueous stain removing solution including an oxygen bleaching agent to the oral cavity, and removing the aqueous stain removing solution from the oral cavity. In the preferred embodiments, the aqueous stain removing solution includes an aqueous sodium percarbonate solution containing between about 1% by weight and about 8% by weight sodium percarbonate, and is provided at a pH of between about 9.5 and about 12.0.

Abstract: An apparatus used for reducing the amount of pathogenic bacteria associated with a bird or other edible animal, and preferably chickens, comprising: (a) a unit having an interior portion having side and bottom walls, an exterior portion having side and bottom walls and end walls connecting said interior portion to said exterior portion wherein the area of said interior portion provides a space which completely surrounds one or more of the birds or animals being treated; (b) one or more flood nozzles mounted within said interior portion of said unit and connected to a source of a bacteria reducing chemical solution to enable the bacteria reducing chemical solution to be applied to the entire interior of the body cavity of the bird or animal being treated; (c) one or more spray nozzles mounted within said interior portion of said unit and connected to a source of a bacteria reducing chemical solution to enable the bacteria reducing chemical solution to be applied to the entire external surfaces of the bird or a

Abstract: An animal carcass pasteurization apparatus and process is provided. Carcasses are suspended from a movable gambrel and are conveyed through a housing containing a heated water distribution system. Preferably, the gambrel extends through the top of the housing in a scaled manner, excluding contaminants from outside of the housing. The distribution system comprises a plurality of distribution elements and means for supplying heated water thereto. The distribution elements preferably comprise overhead and lower arrays of nozzles. Each nozzle dispenses and directs a discrete and substantially continuous sheet of heated water to contact the carcass. The overhead array directs sheets of water downwardly onto the carcass, forming a layer of heated water which flows over the exterior contours of the carcass, for pasteurization of the upper and lateral surfaces of the carcass. The lower array directs heated water upwardly to contact and pasteurize the underside of the carcass.

Abstract: A method for sanitizing a fowl that has been defeathered and eviscerated by contacting the fowl with peracetic acid solution containing from 100 to 2000 ppm peracetic acid. Completely contacting the fowl with peracetic acid solution effectively reduces the bacterial level found on the fowl to a level that will not produce disease in human beings.

Abstract: An apparatus used for reducing the amount of pathogenic bacteria associated with a bird or other edible animal, and preferably chickens, comprising: (a) a unit having an interior portion having side and bottom walls, an exterior portion having side and bottom walls and end walls connecting said interior portion to said exterior portion wherein the area of said interior portion provides a space which completely surrounds one or more of the birds or animals being treated; (b) one or more deluge nozzles mounted within said interior portion of said unit and connected to a source of a bacteria reducing chemical solution to enable the bacteria reducing chemical solution to be applied to the entire interior of the body cavity of the bird or animal being treated; (c) one or more spray nozzles mounted within said interior portion of said unit and connected to a source of a bacteria reducing chemical solution to enable the bacteria reducing chemical solution to be applied to the entire external surfaces of the bird or

Abstract: Apparatus for the vertical scalding of animal carcasses on a continuously moving conveyor line and having at least one chamber, a conveyor system supported in the chamber forming a path through the chamber, and for suspending carcasses at spaced intervals along the conveyor, and continuously moving them within the chamber, a first hot water deluge located along a first portion of the conveyor, and a first supply for supplying hot water so that hot water may pour continuously downwardly alongside each side of the first portion of the conveyor, a collector beneath the first conveyor portion for collecting water, and a filter for filtering the water collected, and a pump for pumping the water back upwardly, a further hot water deluge, and collector, and filter, and pump for a further conveyor portion, so that hot water may be separately poured downwardly around the further conveyor portion, and collected therebeneath and filtered and pumped therefrom upwardly once more, and a heat source for each of the water su