Abstract: The present invention provides a unique way to provide a self-locking screw opening that has no separate parts. The self-locking feature (20) is formed in the wall (11) of the screw receiver opening (12) and automatically locks a screw (100) from backing out. During insertion of the screw (100) into bone, the screw head (110) passes one or more, preferably two nubs (20) or one or more projections (20) formed into the surface wall (11) of the receiver opening (12), and as the screw (100) is threaded into the bone, the screw head (110) contacts the nubs (20) or projection (20) and the screw (100) is deflected slightly in a direction opposite the nubs (20) or projection (20) allowing the screw head (110) to pass by the nubs (20) or projection (20) locking the screw (100) from backing out.

Abstract: A fastening device which is suitable, in particular, for use in aircraft construction includes a carrier which is composed of a rollable or foldable material and has a first surface, intended for abutting against a component to be connected to the fastening device, and a second surface opposite the first surface. A plurality of openings are formed in the carrier and pass through the carrier. The fastening device also includes a plurality of heads, each provided with an internal thread, which are connected to the carrier or formed integrally with the carrier and which extend in such a manner from the second surface of the carrier that the internal threads of the heads are aligned with the openings passing through the carrier.

Abstract: The present invention is a locking pin that takes advantage of a simpler manufacturing process, fewer parts to effectively lock the pin onto an object. The locking pin is in one embodiment for fastening an object by means of an object hole of a predetermined object hole diameter to the pin. The pin comprises an elongated shaft having a forward end and a rearward end with a pinhead at the rearward end. A pair of laterally opposed notches formed at a predetermined location along the length of the shaft. The portion of the shaft between the pair of laterally opposed notches is defined for reference purpose as the lock base. A forward hole and at least one rearward hole that extends through the lock base proximal to the forward end of the lock base. A wire lock is made of a spring-biased wire that is bendable upon compression and returns to its original shape. The wire lock is received into the forward hole and rearward hole.

Abstract: A magnetized nut for fastening a compressor wheel of an exhaust turbocharger to a turbo shaft. The nut has a base body made of a non-magnetic material forming a hollow space for accommodating a magnetic material, and a method for the production of the magnetized nut. In order to provide a magnetized nut that is produced in a simple and cost-effective manner and ensures as equal a distribution of mass as possible with regard to the rotational axis of the nut, the magnetic material is introduced into the hollow space using injection molding.

Abstract: The theft-protected screw part in the form of a nut or a screw has a free end region and a ring-shaped depression formed at the end region for the engagement of a wrench for rotation the screw part. Viewed from radially outside to radially inside, the depression is delimited by an outer edge, a bottom and an inner edge. The outer edge forms outer abutment surfaces and the inner edge forms inner abutment surfaces for the wrench. The screw part is composed of a main part and an insert. The main part has a protrusion, which is located within the inner edge. The insert is designed in a ring shape, has a hole for accommodating the protrusion and forms the inner abutment surfaces.

Abstract: The inventive method of forming anchors comprises following steps. A rod-shaped workpiece is roll-formed by penetrating the rod-shaped workpiece with two wedge-shaped tools at two points. The two points are arranged on opposite sides and axially separated of a plane perpendicular to an axis of the rod-shaped workpiece. The two wedge-shaped tools are axially approaching to the plane while the rod-shaped workpiece is revolved around the axis. The roll-formed workpiece is separated along the plane for forming two bolts. A sleeve is applied around the anchor bolts.

Abstract: A fastener assembly (1) includes a screw (2) and a bush (3). The screw (2) includes a head (4), a shank portion (6) and a threaded portion (7) including a thread (8). The shank portion (6) is arranged to face the head (4) and the threaded portion (7) is arranged to face away from the head (4). The shank portion (6) has a diameter and the thread (8) has an outer diameter, the diameter of the shank portion (6) being smaller than the outer diameter of the thread (8). The bush (3) includes a first narrowing location (10) having a diameter being smaller than the outer diameter of the thread (8). The bush (3) is captively connected to the screw (2) by the first narrowing location (10). The bush (3) includes at least one resilient element (15) having an actuation portion (28) and an engagement portion (29).

Abstract: A self locking fastener is disclosed herein which is self-contained and resists loosening even when used in applications and environments where the fastener is exposed to vibration. In one form the present invention provides a self locking screw-type fastener, methods of manufacturing and/or assembling such fasteners, and methods of fastening using such fasteners. In another form, the invention provides a self locking nut-type fastener, methods of manufacturing and/or assembling such fasteners, and methods of fastening using such fasteners. In still other forms, the invention provides components for creating self locking fasteners using at least in part conventional materials and/or fasteners, methods of manufacturing and/or assembling such fasteners, and methods of fastening using such fasteners. In another form, the invention provides prepackaged kits for customizable fasteners that purchasers can buy and use to assemble customized fasteners in accordance with the invention.

Abstract: A wind turbine installation comprises anchor bolts having a sheath or sleeve which extends above the cement foundation and the overlying grout layer. If desired, the sleeve may partially extend inside the base flange of the wind turbine tower. The sleeve may be manufactured from polypropylene, polyethylene or other materials having satisfactory mechanical properties, primarily that the material be capable of withstanding sufficient plastic deformation to cause the material to conform to the shape of the threads of the anchor bolts without the material failing. This swaging operation results in a crimped end which forms an interference fit with the threads of the anchor bolt thereby preventing or limiting the intrusion of water or other liquids into the bolt-sleeve annulus during the installation of the turbine foundation.

Abstract: An encapsulated fastener includes a nut having a face with a concave gap adapted to receive a bolt. The nut is encapsulated by an encapsulation including an extension, which includes a tube adapted for receiving a portion of the bolt and a flange adapted for engaging a face of the nut. The encapsulation extension is placed on the nut in an overmolding tool, wherein an encapsulation base is injection molded over a portion of the encapsulation extension. The encapsulation base encapsulates the nut and extends into the nut concave gap forming a base foot and washer protrusion. The nut is encapsulated except for its bore which is sealed off during the overmolding process by a spring-mounted mandrel. Alternative embodiments of the invention include tubes with different configurations for contacting the bolt whereby the tube or cylinder is reinforced. A method and tooling for manufacturing the encapsulated fastener are also provided.

Abstract: The invention relates to both nut assemblies and methods for producing the same. Said nut assemblies consist of a nut body (1a) and a pressure disk (2a). The nut body has a drive portion, such as a polygonal portion, for engaging with a tool and an abutment region that can be brought into contact with the supporting surface of the pressure disk arranged on the nut body in a captive manner. The pressure disk has a central opening into which a neck formed on the nut extends axially at least in part. The neck has a projection for forming a captive connection. This projection radially overlaps or engages the thrust ring.

Abstract: A hybrid fastening system comprising a female fastener component, i.e., swage collar, fabricated from a titanium or titanium-alloy material, preferably Ti-3Al-2.5V, and a mating titanium or titanium-alloy material male fastener component, i.e., threaded pin, each preferably pre-coated with an organic coating material comprising an organic, phenolic resin. The threaded pin component is installed through two or more structural components to be joined. The swage collar component is then deformed or swaged onto the threads of the pre-coated threaded pin component to achieve the same, if not improved, fastener/joint performance characteristics of existing lockbolt systems using aluminum-alloy material swage collar components.

Abstract: A method for assembling captive screw includes the steps of providing an annular base and positioning an annular washer on a top of the annular base; providing a screw, a coil spring, and a sleeve; downward passing the screw through the coil spring and a top opening of the sleeve; and threading a threaded section of the screw through the annular washer, so that the annular washer is fitted around a shank of the screw to locate below the top opening of the sleeve and above the threaded section of the screw. An inner circumferential edge of the annular washer is not worn away by the threaded section of the screw threaded therethrough, enabling the annular washer to keep a small inner diameter for tightly fitting around the shank of the screw and ensuring reliable assembling of the sleeve to the screw.

Abstract: A hybrid fastening system comprising a female fastener component, i.e., swage collar, fabricated from a titanium or titanium-alloy material, preferably Ti-3A1-2.5V, and a mating titanium or titanium-alloy material male fastener component, i.e., threaded pin, each preferably pre-coated with an organic coating material comprising an organic, phenolic resin. The threaded pin component is installed through two or more structural components to be joined. The swage collar component is then deformed or swaged onto the threads of the pre-coated threaded pin component to achieve the same, if not improved, fastener/joint performance characteristics of existing lockbolt systems using aluminum-alloy material swage collar components.

Abstract: A fastening device for coupling a first work-piece to a second work-piece. The fastening device includes a fastener body having a peripheral surface configured to be received in the first work-piece. The fastening device also includes a spring assembly coupled to the fastener body. The spring assembly includes a flange member, and a plurality of tunable springs extending radially outward from the flange member, the tunable springs are each configured to deform when a predetermined pressure is applied to the flange member, the predetermined pressure is sufficient to couple the first work-piece to the second work-piece.

Abstract: An assembly line for continuously manufacturing fasteners from a rod with a groove for receiving a wire for retaining the fasteners in a strip includes a receiver for receiving the rod. A die press is arranged to receive the rod from the receiver and includes a piercing member for piercing an aperture in each fastener and a cutting member for cutting each fastener from the rod. A tapping member provides ribs to an inner wall of the aperture formed in the fastener by the piercing member. An inspector inspects the internal rib formed into the inner wall of the aperture disposed in the fastener verifying exactness of the aperture and the rib. A wire inserter inserts the wire into the groove forming a strip of connected fasteners. The inserter receives the fasteners sequentially from the inspector after verification of the exactness of the aperture disposed in each fastener.

Abstract: A more reliable and fool-proof method and apparatus for assembling an article of assembly (e.g. with predetermined screw torque requirements) in which the article of assembly has multiple fastening locations. The method comprises holding the article of assembly fixed while providing at least two different types of targets fixed relative to the article of assembly that correspond to the individual fastening locations. Fasteners are fastened into the article of assembly at the fastening locations. When fastening is occurring at one of the fastening locations, one of the targets is being sensed. Based on the target sensed, a target output is generated that differentiates between different types of targets thereby indicating fastening location of the fastening tool. The electronic target output is used for electronic control such as for stopping a conveyor to keep the article of assembly at an assembly station until the fastening operations have been completed.

Abstract: A fastening system is provided that includes a fastener having a pin member with a lock groove and crest geometry that is optimized to receive swaged material from collars of materials of different strengths for securing workpieces for different load applications. The lock grooves have the longest width required for collars of lower strength for one application or greater strength for a second application and the crests have the longest width required for collars of greater strength for the second application whereby satisfactory clamp and tensile loads and resistance to failure will result when the lock grooves are filled with collar materials of different strengths. The lock groove and crest geometry is of a uniform construction for the plurality of applications with pin members of a common diameter.

Abstract: A fastener for securing a first object such as a headliner to a second object such as the interior of an aircraft or automobile which is also capable of being pre-assembled with the first object in a predetermined orientation is disclosed. A fastener constructed and arranged according to the present invention has an upper head from which extends a shank having a shank fastener formed therein for securing the retainer into a bore formed in the second object. At least one pre-assembly leg is secured to the shank at a predetermined offset distance from the head. A lower head having a bore formed therethrough so that it may be received over the shank of the fastener is secured to a distal end of the at least one pre-assembly leg and actuates the pre-assembly leg so as to double the pre-assembly leg upon itself and simultaneously bias it into contact with the first object, thereby securing the fastener within a bore formed through the first object in the predetermined orientation.

Abstract: An anchor for boards is provide which comprises a socket including a tubular portion, a plurality of split pieces integral with the tubular portion and having intermediate portions slightly bent outwardly, the socket being integrally provided with a flange at one end thereof and a nut member at the other end thereof, and a screw inserted into the socket and threaded into the nut member. The split pieces have their outer peripheral surfaces covered with a resilient member. Also, a method for manufacturing the anchor is provided.

Abstract: A method of making a knob and ferrule for a captive screw is disclosed, the knob integrally attached to the screw, the ferrule attachable to a panel. The method of making the knob includes providing an aluminum alloy base metal for the knob, pressing by cold-forming the base material into a generally cylindrical cup-shaped article using at least one pressing operation, the cup having a generally cylindrical side wall, removing any base material situated outside the perimeter of the cup-shaped cylindrical article, and providing a hole in the bottom of the cup, coaxial with the hollow cylindrical walls of the cup, thereby forming the knob.

Abstract: A method of making a knob and ferrule for a captive screw is disclosed, the knob integrally attached to the screw, the ferrule attachable to a panel. The method of making the knob includes providing an aluminum alloy base metal for the knob, pressing by cold-forming the base material into a generally cylindrical cup-shaped article using at least one pressing operation, the cup having a generally cylindrical side wall, removing any base material situated outside the perimeter of the cup-shaped cylindrical article, and providing a hole in the bottom of the cup, coaxial with the hollow cylindrical walls of the cup, thereby forming the knob.

Abstract: A composite fastener which is comprised of a nut having a neck at one of its axial ends, and of a washer which at least partially surrounds the neck and is adjacent an external shoulder of a non-circular main section of the nut. That end of the neck which is remote from the shoulder is expanded to prevent an unintentional separation of the washer from the nut. The making of an internal thread in the nut is carried out subsequent to the expansion of the neck. The nut and the washer can constitute converted blanks which are converted by resorting to a press forging or cold forming or turning procedure.

Abstract: A ball nut and screw assembly has a ball screw mounting a nut assembly comprising a pair of ball nuts with the respective grooves of the screw and nut defining a pair of ball train accommodating axially spaced helical raceways. At least one preloading member is mounted between the nuts for imposing a preload on the raceways. External ball return tubes for each of the nuts communicate with opposite ends of each of the raceways for recirculating balls from one end of each raceway to the other. A unitary ball return tube clamp plate extends across the preloading member to clamp each of said ball return tubes to their respective nuts and fasteners extend between each of the nuts and the ends of the clamp plate for securing the return tubes in position while permitting the clamp plate to retain the nuts in preloaded condition.

Abstract: A collated screw package is formed with a plurality of parallel screws secured to each other with two wires which are sufficiently friable to permit the screws to be singly detached from the package as the screw is driven by a rotary drilling device. The wires are preferably spot welded to unthreaded portions of each screw which prevents fragments of the wires and fragments of the spot welded joints from interfering with the screw threads. To form the unthreaded portions, the thread of each screw is interrupted for a portion to allow at least one of the wires to be secured to the screw shank at the interruption. The interruption is formed by a relief in a continuous surface of thread forming tooling.

Abstract: This invention relates to threaded fasteners, an apparatus for making such threaded fasteners and methods of fastening parts. The tip of the shank of a threaded fastener has at least one thread coated with a lubricating or masking material to reduce the drive torque necessary for fastening as well as provide a protective coating for the fastener during subsequent processing operations. The drill tip of the disclosed self-drilling fasteners is coated with a lubricating material to reduce drive torque and to eliminate binding when drilling through fibrous material. The present invention also prevents the build-up of corrosion inhibiting materials on threaded fasteners attached to parts to be fastened together. A masking and/or insulating material is first applied to the threaded fasteners attached to the parts to substantially prevent applied corrosion inhibitor from adhering to the threads of the fastener.

Abstract: A method of making a threaded insert assembly for sheet material wherein a threaded insert that is a single unitary element is installed in a closely fitting hole in the sheet material with its threads occupying the hole. The sheet material around the hole on the exit side of the material is then upset into the threads of the insert in order to hold it by its threads so that it is adjustable by rotation. An unthreaded tip effectively prevents removal of the insert by back-screwing.