Abstract: A robotic drilling apparatus is described which has been adapted for drilling holes in ceilings and walls on a construction site. The apparatus (100) comprises a robotic arm (110) mounted to a substructure (112), the substructure comprising a lifting mechanism arranged to lift the robotic arm to a working position, wherein the robotic arm has a base end (110a) and a movable end (110b), the base end being mounted to an upper surface (114) of the lifting mechanism and the movable end being capable of movement with respect to the base end in a three dimensional space, wherein the robotic drilling apparatus further comprises a mount (120) provided on the movable end for holding a drilling device (122) and a control unit (134) for controlling the operation of the robotic arm. The lifting mechanism preferably comprises a scissor-jack lifting platform. The robotic arm (110) and any support structure (134) for the robotic arm weighs less than 43 kg, and preferably individually weigh less than 23 kg.

Abstract: The invention relates to tool mount with a base body and a receptacle that is joined with the base body for torque transmission and anchored in the base body in an axially movable manner with a spring preload. The base body exhibits a shank section with a recess that is open on the machine tool side, and a bushing section that axially lengthens the shank section, with a guide borehole that is open on the tool side and separated from the recess of the shank section by a radial dividing wall. The receptacle exhibits a guide section that is guided in the guide borehole of the bushing section in an axially movable manner. The receptacle is anchored by means of an anchor that passes through an axial opening in the radial dividing wall and can be actuated for setting the spring preload via the recess of the base body.

Abstract: Disclosed is a tap driver for rigid tapping, which includes adjustable tension and compression of the tap driver. In the preferred embodiment, the tap drive is adjustable by rotation of the outer collar between a plurality of settings, each of which provide a different tension or compression in the tap driver.

Abstract: A method of manufacturing a nut in a screw and nut system comprises a first material removal stage to form an internal thread of which the value of the nominal diameter is lower than a predetermined final nominal diameter value and a second plastic deformation stage of the thread formed during the first stage to obtain the predetermined final value by material displacement.

Abstract: The present invention provides a method for manufacturing a fitting that has a configuration where a fitting plate and a blind nut are integrally formed and also provides a tap tool for use in this method. According to the present invention, performing tap processing to an internal diameter portion to integrally form a portion corresponding to the blind nut, when a tap tool having a protrusion at an end thereof is utilized to be inserted into the bag-like blind hole at a planned part of the blind nut and the tap processing is carried out, the protrusion provided at the end of the tap tool comes into contact with an inner wall at the end of the bag-like blind hole, and a pressed material thereby forms a convex shape on an outer side of the bag-like blind hole.

Abstract: The present invention is premised upon method of manufacturing rolled pierce nuts having a predetermined profile from a metal rod, more particularly to a method and apparatus delivering greater manufacturing flexibility through the use of multiple stations with flexible inputs and outputs.

Abstract: It is an object of the invention to provide a tap holder in which even when an error is brought about in synchronizing spindle feeding and rotation of a tapper body and a tap collet of a tap holder in correspondence with a machine tool spindle, the synchronization can be established by absorbing the error by a simple constitution. As means therefor, the tap holder is characterized in that a tapper body and a tap collet are inserted by a locking member at portions of the tapper body and the tap collet overlapping each other, and the tap collet is fixed to the tapper body by engaging the locking member with at least one of the tap collet and the tapper body in a state of being interposed with an elastic member on both sides thereof in an axial direction X.

Abstract: The present invention is an assembly and method for continuously manufacturing fasteners. A die press actuated at a first speed receives the contoured wire into a die having a piercing element for piercing an aperture and a cutting element for cutting a fastener from the wire. A guide receives the fasteners from the die press and a drive unit engages the fasteners oriented by the guide and conveys the fastener to an elevated height relative to a tapping device. The guide redirects the fasteners by a first router. The fasteners are gravity fed into the first router and redirected to one of the tapping devices. Each tapping device has a tapping element for forming internal ribs in the aperture of the fastener. The tapping devices each actuates at a second speed that in aggregate is generally equal to the first speed of the die press.

Abstract: The invention relates to a device (101) to provide helical rotating projection of a thread-forming thread core (102). According to the invention, internally in a cylindrical space (103) of a fluid cylinder-piston device (104), there is arranged a movably actuatable piston (105) provided with a number of helical holes (106). In that connection, a helical (109) shaft (108) shape-adapted to the respective hole (106) and helix (107) is receivable in said respective helical hole (106), and that the respective shaft (108) is, via a gear (110), connected with a mechanism (111) for the transmission of rotating (112) as well as axial (113) displacement motion to said thread-formed thread core (102). Finally, a stop member (114), which is arranged to limit the displacement motion (115) of the piston, is arranged internally in the cylinder space (103) of said piston cylinder.

Abstract: The present invention provides a method for manufacturing a fitting that has a configuration where a fitting plate and a blind nut are integrally formed and also provides a tap tool for use in this method. According to the present invention, performing tap processing to an internal diameter portion to integrally form a portion corresponding to the blind nut, when a tap tool having a protrusion at an end thereof is utilized to be inserted into the bag-like blind hole at a planned part of the blind nut and the tap processing is carried out, the protrusion provided at the end of the tap tool comes into contact with an inner wall at the end of the bag-like blind hole, and a pressed material thereby forms a convex shape on an outer side of the bag-like blind hole.

Abstract: An assembly line for continuously manufacturing fasteners from a rod with a groove for receiving a wire for retaining the fasteners in a strip includes a receiver for receiving the rod. A die press is arranged to receive the rod from the receiver and includes a piercing member for piercing an aperture in each fastener and a cutting member for cutting each fastener from the rod. A tapping member provides ribs to an inner wall of the aperture formed in the fastener by the piercing member. An inspector inspects the internal rib formed into the inner wall of the aperture disposed in the fastener verifying exactness of the aperture and the rib. A wire inserter inserts the wire into the groove forming a strip of connected fasteners. The inserter receives the fasteners sequentially from the inspector after verification of the exactness of the aperture disposed in each fastener.

Abstract: Disclosed is a tap driver for rigid tapping, which includes predetermined tension and compression factors to self-synchronize the tap driver. In the preferred embodiment, the tap driver includes helical coils imparted in the tap driver body which allow the attachment body to synchronize axially in response to a force of a predetermined magnitude imparted on the tap. An additional embodiment of this invention provides such a tap driver body wherein the body allows for lateral flexure and movement to compensate for feed error and location error.

Abstract: There is provided a nut having a thread portion having a female thread, a metallic plate portion having a base segment, and a hardness gradient portion provided between the thread portion and the metallic plate portion. The thread portion, metallic plate portion and the hardness gradient portion are monolithic each other, a metallographic structure of the metallic plate portion differs from a metallographic structure of the thread portion and a hardness of the hardness gradient portion is lower than a hardness of the thread portion and lowers from the thread portion toward the metallic plate portion.

Abstract: A tapping method for performing a tapping process in a punch press includes engaging a front end of a tap provided at a tapping tool attached to a rotating mold indexing device rotatably provided at the punch press with a prepared hole formed in a workpiece. When the front end of the tap is engaged with the prepared hole, a control motor of the rotating mold indexing device is rotated positively to rotate the tap positively. When it is detected that the control motor of the rotating mold indexing device has rotated a determined number of times, positive rotation of the control motor is stopped and the motor is rotated reversely, thereby to detach the tap from the prepared hole of the workpiece.

Abstract: An adaptive drive shank is provided for adapting a thread cutting tap tool to be driven by a conventional standard size hexagonal socket and ratchet drive. Various embodiments additionally provide color coded cutting thread tap tools adapted to lockably engage with the adaptive drive shank and have color coding identifying the taps tool thread standard. The tap tool comprises an elongated body having a thread cutting portion proximate a first end, a square drive head formed on the body at an opposing second end, and a shank portion interposed between and joining the thread cutting portion and the square drive head. The adaptive drive shank comprises an elongated shank body provided with a tap shank receiving hole through a tap tool side of the body, the receiving hole is sized to receive the square drive head and shank portion of a tap tool. The tap tool is lockably engaged in the adaptive drive shank by two opposing set screws.

Abstract: An assembly line for continuously manufacturing fasteners from a rod with a groove for receiving a wire for retaining the fasteners in a strip includes a receiver for receiving the rod. A die press is arranged to receive the rod from the receiver and includes a piercing member for piercing an aperture in each fastener and a cutting member for cutting each fastener from the rod. A tapping member provides ribs to an inner wall of the aperture formed in the fastener by the piercing member. An inspector inspects the internal rib formed into the inner wall of the aperture disposed in the fastener verifying exactness of the aperture and the rib. A wire inserter inserts the wire into the groove forming a strip of connected fasteners. The inserter receives the fasteners sequentially from the inspector after verification of the exactness of the aperture disposed in each fastener.

Abstract: Implementations of the present invention include a thread-rolling tap, which is designed and intended for the non-cutting finishing of a previously created thread, in particular internal thread. For example, one implementation of such a tool includes at least one thread-forming portion that rotates about a tool axis, the thread-forming portion having multiple forming wedges. The forming wedges in cross-section include two flanks that diverge from one another beginning at a forming wedge tip. The forming wedge tip can be shaped as any of an acute angle, a rounded region, or a flattened region. At least one of the two flanks also include at least one expansion for positioning the forming wedge in the previously created thread. Additional implementations of the invention relate to a methods of manufacturing such a tool, as well as to methods of creating a thread.

Abstract: A drilling/tapping/unscrewing apparatus including a transmission shaft of a power source on which a drilling ratio gear, a tapping ratio gear and an unscrewing ratio gear are mounted for transmitting the power of the power source to a bit. The apparatus further includes an adjustment unit for controlling the switching between the drilling, tapping and unscrewing operations of the apparatus. The adjustment mechanism includes a bit shaft on which a drilling gear, a tapping gear and an unscrewing gear are fitted. The tapping gear and the unscrewing gear are respectively engaged with the tapping ratio gear and the unscrewing ratio gear. The drilling gear and the tapping gear are controlled by an adjustment button to synchronously move up and down on the bit shaft, whereby the drilling gear can be engaged with or disengaged from the drilling ratio gear.

Abstract: In an integrated cutting and tapping tool, a part in the form of a strip is held on a strip support with a hole facing a tap carried by a tapping tool. The bottom dead center point of the tap is detected by a feeler associated with a multiplier lever pivoting about a transverse shaft and pulling on a transmission cable whose free end is detected by position detection means. In this way the position detection means may be moved out of the tool platen, so that the plunger and the multiplier lever constitute an assembly that is easy to integrate under the tapping area. The machining of defective tappings is detected in this way.

Abstract: A method of producing a nut having a drive area and a clamping area, and a screw tap for performing the method. A bore hole running through the clamping and drive areas is produced in a cylindrical manner. The screw tap is screwed into the cylindrical bore until a predetermined position is reached. The screw tap is successively provided, when seen in an axial direction from the front side thereof, with a centering/cutting section, an adjoining cutting section which is used to produce a conical internal screw thread section in the clamping area, and a cutting section which is used to produce a cylindrical internal screw thread section in the drive area.

Abstract: A vibration assisted tapping device includes an elastic frame for translating axial vibration to a vibration having both axial and torsional components. The elastic frame has flexural members that connect an upper plate to a lower plate with a vibratory actuator preloaded therebetween. The flexural members are inclined relative to an axis of the frame in a direction calculated to result in translated vibration substantially aligned with the lead angle of the thread being cut. Also disclosed is an automated system for applying different vibration patterns to the tap/workpiece interface during tapping and for recording the tapping torque associated with each vibration pattern. The disclosed system permits identification of the vibration frequency and amplitude that results in the greatest reduction in tapping torque. The automated system may be configured as an adaptive machine tool to first identify and then apply the optimum vibration pattern.

Abstract: Disclosed is a tap driver for rigid tapping, which includes predetermined tension and compression factors to self-synchronize the tap driver. In the preferred embodiment, the tap driver includes helical coils imparted in the tap driver body which allow the attachment body to synchronize axially in response to a force of a predetermined magnitude imparted on the tap. An additional embodiment of this invention provides such a tap driver body wherein the body allows for lateral flexure and movement to compensate for feed error and location error.

Abstract: An in-die tapping unit for a press in which two ball screw mechanisms are driven by closing motion between two housing pieces caused by press actuation. Both ball screw mechanisms rotate a central drive gear which causes rotation and axial advance of a pitch adapter sleeve axially advanced by a threaded engagement with a fixed pitch adapter hub, the movable pitch adapter carrying a tap holder, which rotates and advances a tap inserted therein. A striker pad and acceleration spring reduces the shock loading of the unit when the press engages the upper housing piece.

Abstract: The invention provides a chasing tool for repairing damaged internal threads, including a body provided with a bore; a handle retained in the bore with one degree of freedom in rotation, the handle being provided over at least part of its length with an internal thread; a cylindrical component having an external thread matching the internal thread of the handle; a tubular member fixedly attached to the body perpendicular to the axis of rotation of the handle and opening into the bore of the body and a lever tiltable about a pivot providing the lever with one degree of freedom in rotation, the cylindrical component being articulated to the lever and a cutter articulated to the other end of the lever, the cutter projecting from the tubular member.

Abstract: A thread tapping machine for tapping female threads into a series of associated articles that are held in an associated stationary fixture includes a housing mounted for reciprocating movement toward and away from the stationary fixture. The housing is rotationally fixed. A spindle is carried by the housing for reciprocating movement therewith and for rotational movement within the housing. A shank is carried by the spindle and is configured for rotational and reciprocal movement with the spindle. The shank has a flute tap section, an elongated shank body, a transverse section opposite the flute tap and a bent section between the transverse section and the elongated body. The housing is moved toward and into contact with a first of the series of articles with the spindle rotating so that the flute tap section engages the article to form a thread therein.

Abstract: Disclosed is a tap driver for rigid tapping, which includes predetermined tension and compression factors to self-synchronize the tap driver. In the preferred embodiment, the tap driver includes helical coils imparted in the tap driver body which allow the attachment body to synchronize axially in response to a force of a predetermined magnitude imparted on the tap. An additional embodiment of this invention provides such a tap driver body wherein the body allows for lateral flexure and movement to compensate for feed error and location error.

Abstract: Disclosed is a tap driver for rigid tapping, which includes predetermined tension and compression factors to self-synchronize the tap driver. In the preferred embodiment, the tap driver includes helical coils imparted in the tap driver body which allow the attachment body to synchronize axially in response to a force of a predetermined magnitude imparted on the tap. An additional embodiment of this invention provides such a tap driver body wherein the body allows for lateral flexure and movement to compensate for feed error and location error.

Abstract: Apparatus for tapping or threading holes in material reduces stresses and the danger of breakage of the tap by rotatably driving the tap at locations on the tap that change as the tap enters the workpiece. The driving element engages the tap at a point close to the surface of the workpiece. As the tap advances into the workpiece, the driving element remains close to the workpiece surface, engaging the tap at sites progressively advancing toward the end of the tap. Special taps are provided, one of which is double ended. This may be turned end for end to double the useful cutting life. This embodiment is driven by its flutes. Another tap is driven by a non-circular shaft extending from the threaded portion of the tap. The taps may be removed from the workpiece by passing through the threaded hole, thereby eliminating the need to unscrew the tap through the already tapped hole.

Abstract: A control device which controls a tapping device provided with a feed motor for feeding a spindle in an axial direction thereof and a spindle motor for rotating the spindle about its axis. The spindle installs a composite tool having a boring section for forming a bore in a workpiece and a subsequent tapping section for forming a female thread at the bore. An asynchronous control is initially performed for independently controlling rotation of the feed motor and the spindle motor for boring. If the tapping section reaches the workpiece, a control is switched to a synchronous control for controlling the motors in synchronism with each other.

Abstract: Apparatus for forming threads of varying pitch on a work piece, by first producing a partial thread and groove whose pitch does not vary in accordance with a pattern of pitch variation desired for the final product, and then reshaping the partial thread and groove to a final form whose pitch does vary in accordance with the desired pattern. The two steps may be performed by a single tool having a series of thread cutting projections which form the partial thread, and having one or two additional projections which then reshape the partial thread to its final form.

Abstract: A tool holder that allows floating to accommodate radial displacement including: a shank, having a bore at one end, the bore being perpendicular to the longitudinal axis of the shank; a mounting head, with cavities at both ends at least one bore extending radially to each cavity from the outside surface of the mounting head, wherein the shank extends into the cavity at one end of the mounting head; a tool mounts in the other cavity of the mounting head; a pin connecting the shank and the mounting head, with a sliding fit through the bore of mounting head, and a clearance fit through the shank, wherein the clearance fit and clearance between the shank and the cavity member allows a floating freedom of slightly greater than twice the anticipated eccentricity between the centerline of the shank and the centerline of a workpiece hole; and a device for securely engaging the tool in the cavity at the first end of the mounting head.

Abstract: Axial loads encountered during thread cutting are reduced by controlling interactions between rotation speed, axial feeding speed, feeding (threading) pitch, and feeding position. A counterload is generated by changing a feeding pitch to a corrected feeding pitch, which changes the rotation speed, while keeping the feeding speed constant; by changing the feeding speed, while compensating the rotation speed (which is derived from the feeding speed) to remain constant; by changing the rotation speed, while compensating the rotation speed deviation feedback (to allow the deviation correction to follow the rotation speed change), while keeping the feeding speed constant; by generating a function according to empirical results that controls the feeding pitch, and therefore the rotation speed, while keeping the feeding speed constant; and by combinations of these methods.

Abstract: A portable, handheld, power tool is operable to rotate a tap in an opening in a workpiece to form an internal thread convolution in the opening. The power tool includes a chuck which holds the tap. Left and right handles extend in opposite directions from the chuck and are connected with a housing. A motor is disposed in one of the handles and is connected with the chuck by a drive mechanism. Manual actuation of a motor control lever mounted on the one handle initiates operation of the motor. Upon operation of the motor, force is transmitted through a drive mechanism to the chuck to rotate the chuck and the tap. Upon interruption of operation of the motor, the tap may be rotated under the influence of force which is manually applied to the handles.

Abstract: In a machine tool equipped with a numerical control unit for digitally controlling a spindle motor, the number of revolutions and feed speed of a spindle for rigid tapping are obtained by designating the number of revolutions and the tapping pitch from an input device and calculating the feed speed of the spindle by an arithmetic device based on the designated number of revolutions and tapping pitch. Alternatively, they are obtained by designating the tapping pitch from the input device, changing the number of revolutions by a number-of-revolutions changing device and calculating the feed speed of the spindle by the arithmetic device based on the designated pitch and the changed number of revolutions.

Abstract: Tapping apparatus for tapping holes in workpieces is provided with a tap assembly that includes a tap fitted to a lower tip end of a vertical lead screw, there being means including a bushing for rotating the lead screw thereby to vertically advance and retract the tap relative to the a workpiece hole. Power operating means are provided to rapidly advance and retract the lead screw independently of rotating advance/retraction of the lead screw so as to more quickly locate the tap proximal the workpiece hole allowing that tapping commences with lessened need for lead screw rotation as a means of effecting lineal advance of the lead screw. This lessens the tapping cycle time and results in increased production rate with the apparatus as well as lengthening tap life.

Abstract: In a cutting oil supplying device supplying cutting oil to a tap which taps a work installed on a worktable, the device comprises a cup being filled with the cutting oil provided beneath the worktable and located at a tapping position, and a wiping means provided in the cup such that when the tap goes into and out of the cup, the wiping means wipes off excess oil and cutting dust and applies the least amount of the cutting oil necessary for cooling the tap and reducing friction between the tap and the work to the tap, where the wiping means is a flexible porous member such as a sponge for example.

Abstract: A process and apparatus for forming threads of varying pitch on a work piece, by first producing a partial thread and groove whose pitch does not vary in accordance with a pattern of pitch variation desired for the final product, and then reshaping the partial thread and groove to a final form whose pitch does vary in accordance with the desired pattern. The two steps may be performed by a single tool having a series of thread cutting projections which form the partial thread, and having one or two additional projections which then reshape the partial thread to its final form.

Abstract: A machine tool for performing drilling operations at a high speed on a rotating workpiece and for subsequently performing threading operations while minimizing loss time due to speed changes, based upon synchronization of the workpiece with tools that separately perform the drilling and threading operations. During the performance of the drilling operation, a high speed rotation of the workpiece is maintained and workpiece position is detected. The tapping tool is rotated to a similar high speed and is synchronized with the rotating workpiece in both rotational velocity and position. Upon completion of the drilling operation, tapping is performed and subsequent drilling operations may be resumed promptly. Since synchronization has been achieved, the switching between drilling and tapping operations may be obtained with little loss time.

Abstract: Apparatus and methods for forming a thread of varying pitch by utilizing a threading assembly which includes a plurality of threading elements having thread cutting or forming portions on the different elements for engaging the work piece at different locations, with the assembly and work piece being driven both rotatively and at the same time axially relative to one another to form the thread. The rate of axial advancement per revolution between the work piece and each of the threading elements is varied, and the elements of the assembly are also shifted axially relative to one another during the rotary and axial movement, to give the thread its varying pitch.

Abstract: A device for tapping within die comprising a power guide means, a transmission means and a tapping means in which the power guide means can transmit power from horizontal displacement of a rack via a gear train in the transmission means to drive a rotating spiral gear to rotate and consequently cause a tapping unit in the tapping means to rotate and displace axially upon action of a guide spiral sleeve and a resistance element, and to tap by overcoming frictional resistance of the resistance element that permits the guide spiral sleeve to rotate freely so that pitch can be adjusted automatically for tapping in different pitches.

Abstract: A tool head for moving a tool to a workpiece and applying an axial force thereto includes a grooved tubular spindle mounted on a fixed shaft for relative axial and rotational movement. The spindle is rotated by a timing belt transmitting power from a driver timing pulley. The timing belt is fitted around the timing pulley and grooved spindle with a pair of 90.degree. twists in the loaded and unloaded sections between the two pulleys. As power is applied to the timing pulley, the belt migrates toward the end of the pulley and the spindle closest to the unloaded section of the belt; and when a resistant torque is applied to the spindle the timing belt migrates to a stable position with respect to both the timing pulley and the grooved spindle and transmits torque and an axial force to the spindle.