Differential Drive Or Control Patents (Class 475/150)
  • Patent number: 7244210
    Abstract: The invention provides a power transmission apparatus for vehicle which can realize a high torque transmission efficiency and a high reduction gear ratio of a reduction gear unit with a more compact structure, and a vehicle-driving electric machinery system using the power transmission apparatus for vehicle. The power transmission apparatus for vehicle comprises a motor, a reduction gear unit for decelerating power outputted from the motor, and a differential gear unit for distributing the power decelerated by the reduction gear unit to left and right wheels. The reduction gear unit is a reduction gear mechanism including a plurality of gears mounted over a shaft which is rotatably held by a housing in a fixed position. The reduction gear unit and the differential gear unit are arranged within an area in oppositely facing relation to an axial end surface of the motor.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: July 17, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Kyugo Hamai, Hideki Sekiguchi, Shogo Miyamoto, Yoshikazu Tanaka
  • Patent number: 7241243
    Abstract: A power transmitting device, such as a differential, having a housing, input and output shafts, which are rotatably disposed in the housing, a gear set, one or more actuators and/or one or more sensors disposed within the housing, and a connector having a fitting, a seal member and a locking member. The gear set is operable for transmitting rotary power between the input and output shafts. The fitting has a body that extends through a hole formed in the housing. The body includes a plurality of terminals that are electrically coupled to the at least one electrical components. The seal member is disposed between the fitting and the housing to form a seal therebetween. The locking member engages the body and the housing to retain the fitting to the housing. The fitting facilitates electrical connection of the electrical components within the housing with a wire harness that is external to the housing.
    Type: Grant
    Filed: October 4, 2004
    Date of Patent: July 10, 2007
    Assignee: American Axle & Manufacturing, Inc.
    Inventor: Bruce A. Duncan
  • Patent number: 7220207
    Abstract: The present invention relates to an improvement for a differential apparatus that transmits torque produced by a motor to two axle shafts. A motor output shaft portion is formed coaxially and integrally with a gear case.
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: May 22, 2007
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventor: Kenji Yamamoto
  • Patent number: 7216751
    Abstract: In order to form a torque transmission coupling to be compact, the present invention provides a torque transmission coupling (1) comprising input-output rotary members (57, 59) rotatably supported to perform input-output transmission of torque; a frictional engagement section (79) provided between the input-output rotary members to perform torque transmission between the input-output rotary members by enforcing frictional engagement; a compression member set (87) that comprises a pair of members (89, 91)capable of performing relative rotation and that generates thrust through the relative rotation between the members to thereby cause the frictional engagement section to perform the frictional engagement; and a rotary actuator (121) that causes both of the members of the compression member set to perform engagement-rotational driving whereby to cause the relative rotation.
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: May 15, 2007
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventor: Masao Teraoka
  • Patent number: 7175557
    Abstract: A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a clutch actuator assembly for generating and applying a clutch engagement force on the clutch assembly. The clutch actuator assembly includes an electric motor/brake unit and a torque/force conversion mechanism. The motor/brake unit can be operated in either of a motor mode or a brake mode to cause bi-directional linear movement of an output member of the torque/force conversion mechanism. The thrust force generated by the torque/force conversion mechanism is applied to the clutch assembly. The dual mode feature of the electric motor/brake unit significantly reduces the power requirements. A torque vectoring drive axle is equipped with a pair of such torque transfer mechanisms.
    Type: Grant
    Filed: November 30, 2004
    Date of Patent: February 13, 2007
    Assignee: Magna Powertrain USA, Inc.
    Inventors: Malcolm E. Kirkwood, Thomas C. Bowen
  • Patent number: 7144347
    Abstract: A differential limiting device includes a planetary gear mechanism, in which a planetary carrier rotatably distributes the rotational power of a front housing to a ring gear and a sun gear through planetary gears and hence, to a first inner shaft and a second inner shaft which are rotatable respectively with the ring gear and the sun gear. A pilot clutch, when in friction engagement, brings about relative rotation between a cam ring and the second inner shaft to axially move the second inner shaft by the action of a cam mechanism provided therebetween. The axial movement of the second inner shaft causes the first inner shaft to be axially moved, whereby a main clutch arranged between the front housing and the first inner shaft is brought into friction engagement. When in friction engagement, the main clutch limits the relative rotation between the ring gear and the planetary carrier.
    Type: Grant
    Filed: December 14, 2004
    Date of Patent: December 5, 2006
    Assignee: Toyoda Koki Kabushiki Kaisha
    Inventor: Hiroshi Kushino
  • Patent number: 7137920
    Abstract: Transmission method and arrangement for distributing tractive force in a vehicle between a first transmission branch (28a) and a second transmission branch (30). The transmission branches are connected to one another by way of a fork (28b) and one transmission branch (28a) is directly connectable to at least one wheel contact surface. The second transmission branch (30) is connected to the fork (28b) by way of a control unit (19), which is provided with control means (27) for varying the transmission ratio in this branch (30). The invention furthermore relates to a vehicle having at least two driving wheels (16, 16b, 17, 17b, 18, 18b) and the transmission arrangement specified above.
    Type: Grant
    Filed: January 12, 2004
    Date of Patent: November 21, 2006
    Assignee: Volvo Articulated Haulers AB
    Inventor: Karl-Erik Olsson
  • Patent number: 7128680
    Abstract: A vehicle transmission includes a differential gearset having five coaxial gear elements and two output members. Two of the gear elements are controllable via torque-transmitting devices such as friction brakes or electric motors to establish a plurality of speed ratios between the input shaft and the two output members. The two output members are selectively operatively connectable to an output shaft via a gear arrangement that allows for a plurality of speed ratios between the output members and the output shaft. If the torque-transmitting devices are electric motors or hydraulic pumps, then a continuously variable speed ratio between the input shaft and the output shaft is achievable. The plurality of speed ratios between the two output members and the output shaft enable a plurality of compound split operating modes, facilitating smaller and less powerful motors or pumps compared to the prior art.
    Type: Grant
    Filed: April 7, 2004
    Date of Patent: October 31, 2006
    Assignee: General Motors Corporation
    Inventor: Alan G. Holmes
  • Patent number: 7127343
    Abstract: A temporary indicated torque is obtained by taking a conventional dead zone area for a first slip control area, and the value proportional to the slip quantity for a maximum value, this temporary indicated torque is corrected by a correction value according to the tight cornering brake quantity to be the indicated torque of the transfer clutch, and occurrence of any tight cornering brake phenomenon is prevented thereby. In a slip control area after passing a dead zone area (a second slip control area), the slip control is smoothly transferred from the first slip control area to the second slip control area by performing the slip control with a value of the indicated torque according to the slip quantity added to the indicated torque in the first slip control area as the indicated torque, abrupt torque change is prevented, and the vehicle behavior is stabilized thereby.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: October 24, 2006
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Tatsunori Nagura, Haruo Fujiki, Koji Matsuno
  • Patent number: 7125358
    Abstract: A distributor transmission (8) having at least three shafts (11, 12, 13) for distributing a drive torque (M_GE) as needed to at least two drive axles (4, 5). A first shaft (11) is operatively connected with the first drive axle (5) and can be loaded with the drive torque (M_GE). The second shaft (12) is operatively connected with the second drive axle (4) and a torque (M_E) of a machine device (14) on a third shaft (13) can be applied which influences a degree of distribution (P_VA/P_GES) of the drive torque (M_GE) between the drive axles (4, 5).
    Type: Grant
    Filed: April 29, 2004
    Date of Patent: October 24, 2006
    Assignee: ZF Friedrichshafen AG
    Inventors: Christoph Pelchen, Uwe Griesmeier, Ulrich Mair, Ünal Gazyakan
  • Patent number: 7125357
    Abstract: A hybrid drive system for a four-wheel drive system arranged to supply motive power to a primary output shaft of a transfer case from an internal combustion engine and to a secondary output shaft from an electric motor/generator. The transfer case is comprised of a planetary gearset having an input driven by the motor/generator and an output directing drive torque to the secondary drivelines. This hybrid drive arrangement permits use of a modified transfer case in place of a conventional transfer case in a traditional four-wheel drive driveline.
    Type: Grant
    Filed: November 22, 2005
    Date of Patent: October 24, 2006
    Assignee: Magna Powertrain USA, Inc.
    Inventor: Fred C. Porter
  • Patent number: 7111716
    Abstract: A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a power-operated face gear clutch actuator for generating and applying a clutch engagement force on the clutch assembly.
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: September 26, 2006
    Assignee: Magna Powertrain USA, Inc.
    Inventors: Todd Ekonen, Douglas Bradley
  • Patent number: 7077779
    Abstract: A torque transfer assembly for a motor vehicle comprises a ring gear subassembly and a differential subassembly rotatably supported in said ring gear subassembly, a friction clutch pack for coupling the ring gear subassembly to the differential subassembly, and a hydraulic clutch actuator for selectively frictionally loading the clutch pack. The hydraulic clutch actuator includes a variable pressure relief valve assembly to selectively control the friction clutch pack. The variable pressure relief valve assembly includes a valve closure member, a valve seat complementary to the valve closure member, and a electro-magnetic actuator for engaging the valve closure member and urging thereof against the valve seat with an axial force determined by a magnitude of an electric current supplied to the electro-magnetic actuator so as to selectively vary a release pressure of the pressure relief valve assembly based on the magnitude of the electric current.
    Type: Grant
    Filed: October 20, 2003
    Date of Patent: July 18, 2006
    Assignee: Torque-Traction Technologies, Inc.
    Inventors: Jun Yoshioka, John A. Grogg, Jeremy J. Wudy, Martin Kaplan
  • Patent number: 7074150
    Abstract: A differential gear mechanism includes a rotatable case driven by torque from an engine, a differential gear set housed in the case for differential distribution of the torque to a pair of output axes, comprising a first clutch, an annular plunger movable in a direction of the rotation axis and an annular electromagnetic actuator for actuation of the plunger in the direction of the rotation axis. The case further comprises a second clutch being slidable in the direction of the rotation axis and the second clutch is actuated by the plunger so as to be engaged with the first clutch.
    Type: Grant
    Filed: August 11, 2005
    Date of Patent: July 11, 2006
    Assignee: Miyoshi & Miyoshi
    Inventors: Masaaki Fusegi, Masashi Aikawa
  • Patent number: 7056252
    Abstract: A transmission (1) for distributing a drive torque to at least two output shafts (7, 8) which has at least two planetary gear sets (2, 3) with at least three shafts wherein each shaft (4, 5) of a planetary gear set (2, 3) is connected with one input shaft (6). Besides, each shaft of a planetary gear set (2, 3) constitutes one of the output shafts (7, 8) and at least one other shaft (9 or 10) of a planetary gear set (2 or 3) is operatively connected with one shaft (10 or 9) of one other planetary gear set (3 or 2). A torque of a shaft (9 or 10) dependent on operating state can be supported according to an operating state of the respective other shaft (10 or 9) via an operative connection (11) therewith in a manner such that when a rotational speed difference occurs between the output shafts (7, 8) a torque that changes the rotational speed difference abuts via the operative connection (11) on the planetary gear sets (2, 3).
    Type: Grant
    Filed: April 28, 2004
    Date of Patent: June 6, 2006
    Assignee: ZF Friedrichshafen AG
    Inventors: Gerhard Gumpoltsberger, Detlef Baasch
  • Patent number: 7048668
    Abstract: A differential with an improved locking mechanism is provided. The differential includes first and second clutch members in the form of a differential case having a first set of teeth and a an axle shaft mounted clutch collar having a second set of teeth. A yoke urges the clutch into an out of engagement and is supported on a pivot shaft. The yoke is selectively urged in one direction by an actuator acting on a lever on the pivot shaft. The lever is coupled to the yoke by a spring. The yoke is urged in an opposite direction by one or more return springs mounted on the same pivot shaft. The compact nature of the locking mechanism and the balance of forces provided by the springs and actuator provide an inexpensive and reliable locking mechanism.
    Type: Grant
    Filed: November 16, 2004
    Date of Patent: May 23, 2006
    Assignee: Dana Corporation
    Inventors: Charles R. Busch, Howard Reaser
  • Patent number: 7041023
    Abstract: The axle comprises: an axle housing including an intermediate casing containing a lubricant and in which a reduction gear unit, coupled to a differential, is mounted, two drive-shafts coupled to the differential, and a rotary electric drive motor having a shaft a first end of which extends into the casing where it is engaged in the tubular hub of an input sprocket of the reduction unit. The input sprocket of the reduction unit is supported for rotation in the casing by means of a first bearing which is keyed to an axial portion of the hub of the sprocket, which axial portion extends on the side of the teeth of the sprocket remote from the motor. The shaft of the electric motor is cantilevered by means of a second bearing which is keyed to the end of the shaft remote from the first end.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: May 9, 2006
    Assignee: Graziano Trasmissioni S.p.A.
    Inventor: Luciano Bologna
  • Patent number: 7031819
    Abstract: A plurality of vehicle stabilizing devices which operate according to different strategies and which actuate, independently of the driver, brake actuators which are assigned to the vehicle wheels, in order to stabilize the vehicle are arranged in the vehicle. The vehicle is equipped with at least one switchable differential lock in the drive train. The differential lock assumes a non-switched operating state, a first operating state in which the differential lock is preselected, and a second operating state in which the differential lock is switched. When the differential lock assumes the first operating state, some of the vehicle stabilizing devices, other than that vehicle stabilizing device which, by actuating the brake actuators independently of the driver, prevents the vehicle wheels from locking during a braking operation, are influenced in terms of their operating mode.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: April 18, 2006
    Assignee: DaimlerChrysler AG
    Inventors: Albert Hack, Franz Himler, Gerd Linzmayer
  • Patent number: 7004869
    Abstract: A hybrid drive system for a four-wheel drive system arranged to supply motive power to a primary output shaft of a transfer case from an internal combustion engine and to a secondary output shaft from an electric motor/generator. The transfer case is comprised of a planetary gearset having an input driven by the motor/generator and an output directing drive torque to the secondary drivelines. This hybrid drive arrangement permits use of a modified transfer case in place of a conventional transfer case in a traditional four-wheel drive driveline.
    Type: Grant
    Filed: September 19, 2003
    Date of Patent: February 28, 2006
    Assignee: Magna Powertrain, Inc.
    Inventor: Fred C. Porter
  • Patent number: 7002271
    Abstract: A preassembled wiring terminal subassembly for use in a hybrid electro-mechanical transmission includes a plurality of wires and a plurality of wire terminals each defining a respective attachment hole and being operatively connected to a respective one of the plurality of wires. The subassembly also includes a plurality of conductive rods each defining a hole, and a plurality of threaded fasteners each extending through the attachment hole of a respective wire terminal and through the hole of a respective rod. The terminals, rods, and threaded fasteners are sufficiently interconnected for movement as a unit during transmission assembly to facilitate the establishment of an electrical connection between a control unit and one or more motor/generators.
    Type: Grant
    Filed: February 22, 2005
    Date of Patent: February 21, 2006
    Assignee: General Motors Corporation
    Inventors: William S. Reed, Edward L. Kaiser, Joel E. Mowatt
  • Patent number: 6959799
    Abstract: An actuator for engagement and disengagement operation of a power transmission device is provided with a first plate being fixed, a second plate being movable in a direction of the engagement and disengagement operation so as to be engaged with the first plate, a third plate disposed opposite to the second plate with respect to the first plate, the third plate being rotatably engaged with the second plate, a drive unit engageable with the third plate so as to rotate the third plate, a cam mechanism converting a rotation of the third plate to a movement of the second plate in the direction of the engagement and disengagement operation and a retaining device restricting a relative rotation range of the third plate with respect to the drive unit. The second plate moved by the cam mechanism drives the power transmission device in the direction of the engagement and disengagement operation so as to intermit a power transmission thereof.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: November 1, 2005
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventors: Masaaki Fusegi, Masashi Aikawa, Masao Teraoka, Tetsushi Tomita, Noriyuki Sudou
  • Patent number: 6951521
    Abstract: A transmission actuator has a torque generating mechanism for generating a torque from a drive shaft, a speed reduction mechanism for multiplying a torque from the torque generating mechanism through a differential motion produced by a difference in gear ratio between a gearset of a first internally toothed gear and a first externally toothed gear and a gearset of a second internally toothed gear and a second externally toothed gear, a motion direction changing mechanism for converting the torque multiplied into a thrust and a friction engagement mechanism for transmitting power from an input shaft to an output shaft by virtue of the thrust so converted, wherein the drive shaft is made hollow so that the input shaft and the output shaft are disposed in a hollow portion of the drive shaft.
    Type: Grant
    Filed: October 6, 2003
    Date of Patent: October 4, 2005
    Assignee: Honda Motor Co., Ltd.
    Inventor: Takehiko Hakui
  • Patent number: 6945895
    Abstract: A differential gear mechanism includes a rotatable case driven by torque from an engine, a differential gear set housed in the case for differential distribution of the torque to a pair of output axes, comprising a first clutch, an annular plunger movable in a direction of the rotation axis and an annular electromagnetic actuator for actuation of the plunger in the direction of the rotation axis. The case further comprises a second clutch being slidable in the direction of the rotation axis and the second clutch is actuated by the plunger so as to be engaged with the first clutch.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: September 20, 2005
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventors: Masaaki Fusegi, Masashi Aikawa
  • Patent number: 6902506
    Abstract: An apparatus and method for controlling a limited slip differential uses a solenoid operated valve having an armature attached a differential case of the differential for rotation therewith, and an actuating coil operatively attached to a non-rotating differential housing, for modulating pressure in a hydraulically actuated limited slip device of the limited slip differential. The actuating coil is mounted on a non-rotating plenum, sealed to the differential case with low pressure dynamic seals.
    Type: Grant
    Filed: August 13, 2003
    Date of Patent: June 7, 2005
    Assignee: DaimlerChrysler Corporation
    Inventor: E. Vincent Schrand
  • Patent number: 6887176
    Abstract: A torque transmission mechanism includes a drive shaft (31; 51; 84) and a driven shaft (32; 52; 87). The drive shaft rotates about an axis. The driven shaft extends along substantially the same axis as the drive shaft. A torque accumulator (35; 53; 90) serves to accumulate a rotational torque of the drive shaft and to transmit the rotational torque to the driven shaft due to a frictional force. A controller (20, 21, 24; 54, 57, 60, 64, 71, 73; 81, 92, 95, 98, 104) serves to control the accumulation of the torque in the accumulator.
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: May 3, 2005
    Assignee: Makita Corporation
    Inventor: Katsuhiko Sasaki
  • Patent number: 6835156
    Abstract: A differential transmission comprises a differential casing (16) driven by an input shaft and having compensating gears (20) mounted therein, and in each case having an output gear (21, 22) to drive a first and a second output shaft (3, 4), it being possible for the differential casing to be connected to one of the output shafts (3, 4) via a friction clutch (12) by pressure being applied to a pressure plate (29).
    Type: Grant
    Filed: October 9, 2002
    Date of Patent: December 28, 2004
    Assignee: Steyr Powertrain AG & Co KG
    Inventor: Klaus Lippitsch
  • Patent number: 6835155
    Abstract: A differential with an improved locking mechanism is provided. The differential includes first and second clutch members in the form of a differential case having a first set of teeth and a an axle shaft mounted clutch collar having a second set of teeth. A yoke urges the clutch into an out of engagement and is supported on a pivot shaft. The yoke is selectively urged in one direction by an actuator acting on a lever on the pivot shaft. The lever is coupled to the yoke by a spring. The yoke is urged in an opposite direction by one or more return springs mounted on the same pivot shaft. The compact nature of the locking mechanism and the balance of forces provided by the springs and actuator provide an inexpensive and reliable locking mechanism.
    Type: Grant
    Filed: December 11, 2002
    Date of Patent: December 28, 2004
    Assignee: Dana Corporation
    Inventors: Charles R. Busch, Howard Reaser
  • Patent number: 6832972
    Abstract: The differential includes a differential housing (7A, 7B) A torque transmission member (5A, 5B) is supported to a differential housing (7A, 7B) for rotating relative to the differential housing. A clutch system (13A, 13B) is configured to interconnect between the torque transmission member (5A, 5B) and the differential housing (7A, 7B) for transmitting a drive torque therebetween.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: December 21, 2004
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventor: Yasuhiko Ishikawa
  • Patent number: 6827663
    Abstract: A differential having a driving member; an input member; first and second rotatable output members; differential gearing operable between the input member and the first and second output members, for transmitting rotation from the input member to the first and second output members and providing for differential rotation of the first and second output members relative to one another; an engaging device operable to establish a driving connection between the driving member and the input member; an inhibiting device operable to inhibit relative rotation between the first and second output members; and an actuating device for causing the operation of the engaging device and the inhibiting device.
    Type: Grant
    Filed: March 20, 2003
    Date of Patent: December 7, 2004
    Assignee: GKN Technology Limited
    Inventor: Adrian Tucker-Peake
  • Patent number: 6827661
    Abstract: The differential (13) includes a clutch system. The clutch system includes a clutch (41a, 43a) for being displaced to establish engagement thereof. The clutch system includes an actuator (61) for operating the clutch. The actuator includes a solenoid (63). The actuator a plunger (65, 67, 73) driven by the solenoid for giving a displacement to the clutch. The differential includes a rotatable driving member (31). The differential includes a differential mechanism (45, 49, 51 and 53) driven by the driving member. The clutch interlocks the driving member and the differential mechanism with each other.
    Type: Grant
    Filed: February 25, 2003
    Date of Patent: December 7, 2004
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventors: Masaaki Fusegi, Masashi Aikawa
  • Patent number: 6817961
    Abstract: A differential system includes a case, a pair of pinion gears, a pair of side gears and an electrically operable coupling including a magnetically responsive fluid. The coupling selectively drivingly interconnects one of the side gears and the case. In one instance, the present invention includes a rotor having a plurality of outwardly extending blades positioned in communication with a magneto-rheological fluid. An electromagnet is selectively actuated to change the viscosity of the magneto-rheological fluid. In this manner, the differential may function as an “open” differential, a “locked” differential or a differential accommodating a limited-slip condition.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: November 16, 2004
    Assignee: American Axle & Manufacturing, Inc.
    Inventors: Jason E. Moore, Frederick E. Zink
  • Patent number: 6796412
    Abstract: Differential apparatus which includes input and output members rotatable relative to each other, a clutch mechanism for interconnecting them, an actuator and a cam mechanism. The clutch mechanism includes first and second clutch members rotating with the input and output members, respectively. The actuator limits rotation of the second clutch member relative to the input member to angularly displace the second clutch member relative to the output member. The cam mechanism is provided between the second clutch member and the output member, and includes first and second cam faces rotating with the second clutch member and the output member, respectively. When the actuator operates, these cam faces cooperate to axially displace the second clutch member away from the output member, whereby the second clutch member is axially displaced to engage with the first clutch member.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: September 28, 2004
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventor: Masao Teraoka
  • Patent number: 6790154
    Abstract: A rear axle assembly for a primary front wheel drive motor vehicle includes two electromagnetic clutches and a geared differential. A first electromagnetic clutch provides torque to the geared differential which, in turn, provides drive torque to two axles. The geared differential includes a second electromagnetic clutch operably disposed between the differential cage and the output shafts (axles). Activation of the first electromagnetic clutch provides controlled application of torque to the rear differential and activation of the second electromagnetic clutch progressively inhibits differentiation of the geared differential.
    Type: Grant
    Filed: March 21, 2003
    Date of Patent: September 14, 2004
    Assignee: BorgWarner, Inc.
    Inventor: William R. Kelley, Jr.
  • Patent number: 6790153
    Abstract: An over-running clutch assembly comprises an outer race having a cylindrical inner surface and an inner race having a cammed outer surface coaxial with the cylindrical inner surface and defining a gap therebetween and a roller clutch disposed within the gap; a biasing element biases the roller clutch to a disengaged position; and an actuator selectively overcomes the biasing element to engage the roller clutch and lock the inner and outer races to prevent relative rotation therebetween. The actuation disk and the case end includes a first portion adapted to provide initial axial surface to surface contact between the actuation disk and the case end when the actuation disk contacts the case end and a second portion adapted to provide an surface to surface contact only after deflection of the actuation disk under the force of the actuator, thereby providing a spring back response when the actuator is de-energized.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: September 14, 2004
    Assignee: NTN Corporation
    Inventor: Shiro Goto
  • Patent number: 6783474
    Abstract: A vehicle, such as an automobile or a truck, is equipped with a mechanism to control output torque to two or more shafts. The mechanism is most usefully adapted to an axle in order to allocate torque among two or more shafts or wheels. The mechanism controls the sum and difference of torque by processing the sum and the difference independently. The mechanism converts a force, such as a torque, into quantities that can be used by the two or more shafts or wheels.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: August 31, 2004
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Perry E. Phelan, Joseph Palazzolo
  • Patent number: 6768768
    Abstract: Techniques for searching in asynchronous systems are disclosed. In one aspect, a plurality of codes, such as SSCs, are correlated with a received signal at a plurality of offsets to produce a code/slot energy corresponding to each code/slot boundary pair. Unique subsets of the code/slot energies are summed to produce code sequence energies, the maximum of which indicates a located code sequence and slot boundary. In another aspect, the correlation is performed by sub-correlating the received signal with a common sequence, and performing a Fast Hadamard Transform (FHT) on the results. In yet another aspect, one sub-correlator can be used to search a plurality of peaks simultaneously. Various other aspects of the invention are also presented.
    Type: Grant
    Filed: September 19, 2001
    Date of Patent: July 27, 2004
    Assignee: Qualcomm Incorporated
    Inventors: Subramanya P. Rao, Sivarama Venkatesan, Gwang-Hyun Gho, Avneesh Agrawal, Daisuke Terasawa
  • Publication number: 20040132572
    Abstract: A differential gear mechanism, of either the locking or limited slip type, including a gear case (11) rotatably disposed within an outer housing (H) and means (37) to limit rotation of side gears (23,25) relative to the gear case (11), this means (37) including a member (41) which is axially moveable between a first position (FIG. 2) and a second position (FIG. 5). The mechanism includes a sensor assembly (95) and a sensor element (97) disposed adjacent the gear case (11). The axially moveable member (41) includes a sensed portion (89) surrounding an annular outer surface (11S) of the gear case, and disposed between the annular outer surface (11S) and the sensor element (97). Movement of the sensed portion (89) corresponding to changes within the mechanism between, for example, the unlocked and locked conditions, results in the sensor assembly (95) transmitting either a first or second electrical output.
    Type: Application
    Filed: January 2, 2003
    Publication date: July 8, 2004
    Applicant: EATON CORPORATION
    Inventors: Allan S. Ludwig, Matthew G. Fox
  • Patent number: 6755762
    Abstract: An axle center for delivering engine torque to two axle shafts which in turn transfer the torque to road wheels includes a torque coupling though which the torque is transferred to the axle shafts. The coupling includes a magnetic particle clutch and a planetary set organized about a common axis and coupled together such that two paths—a mechanical path and a clutch path—exist in the coupling for transferring torque through it, with the amount of torque transferred being dependent solely on the current in the magnetic particle clutch. A single torque coupling may be located where torque is delivered to the axle center or two torque couplings may be located at and connected to the two axle shafts, one for each shaft.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: June 29, 2004
    Assignee: The Timken Company
    Inventor: Mircea Gradu
  • Publication number: 20040110594
    Abstract: An over-running clutch assembly comprises an outer race having a cylindrical inner surface and an inner race having a cammed outer surface coaxial with the cylindrical inner surface and defining a gap therebetween and a roller clutch disposed within the gap; a biasing element biases the roller clutch to a disengaged position; and an actuator selectively overcomes the biasing element to engage the roller clutch and lock the inner and outer races to prevent relative rotation therebetween. The actuation disk and the case end includes a first portion adapted to provide initial axial surface to surface contact between the actuation disk and the case end when the actuation disk contacts the case end and a second portion adapted to provide an surface to surface contact only after deflection of the actuation disk under the force of the actuator, thereby providing a spring back response when the actuator is de-energized.
    Type: Application
    Filed: December 4, 2002
    Publication date: June 10, 2004
    Applicant: NTN Corporation
    Inventor: Shiro Goto
  • Patent number: 6733411
    Abstract: A differential assembly for a motor vehicle comprises a differential case rotatably supported in an axle housing, opposite output shafts drivingly connected to the differential case, a friction clutch assembly for selectively engaging and disengaging the differential case and the output shaft, and a hydraulic clutch actuator for selectively frictionally loading the clutch assembly. The hydraulic clutch actuator includes a variable pressure relief valve controlled by a solenoid actuator for selectively engaging the friction clutch assembly. In order to provide the solenoid actuator with an electrical power and/or control signals in a contactless manner, the differential assembly is further provided with a transformer assembly including a primary transformer unit non-rotatably mounted to the axle housing and connected to a source of electrical energy, and a rotatable secondary transformer unit secured to an outer peripheral surface of the differential case.
    Type: Grant
    Filed: January 31, 2002
    Date of Patent: May 11, 2004
    Assignee: Dana Corporation
    Inventors: Martin Kaplan, John A. Grogg
  • Patent number: 6726588
    Abstract: The differential engine comprises a motor, a torque conversion stage, and a loading mechanism. The torque conversion stage includes first and second differential stages which are coupled together with a pair of shafts, with the shafts rotating in opposite directions. The first differential stage comprises an input shaft which is coupled to the output shaft of the motor, and first and second output shafts which are coupled to the respective shafts. The second differential stage comprises an output coupled to the output drive shaft, and first and second input shafts which are coupled to the respective shafts. The second differential stage includes a gear mechanism which applies a rotational torque to the output drive shaft when a difference occurs between the rotational speeds for the shafts. The rotational speeds of the shafts are varied by loading one or both of the shafts.
    Type: Grant
    Filed: August 19, 2002
    Date of Patent: April 27, 2004
    Assignee: CVET Patent Technologies, Inc.
    Inventor: Ervin Weisz
  • Patent number: 6723017
    Abstract: A differential assembly 10 is provided, including a first differential side gear 24 and the second differential side gear 26. An eddy current retarder 40 is utilized to create an adjustable resistant torque between the first differential side gear 24 and the second differential side gear 26.
    Type: Grant
    Filed: May 9, 2002
    Date of Patent: April 20, 2004
    Assignee: Visteon Global Technologies, Inc.
    Inventors: William Paul Perkins, Norman Szalony
  • Patent number: 6719654
    Abstract: An electric drive is complementary to an internal combustion engine of a motor vehicle with a drive train having a differential and an electric motor 6 integrated into the drive train. A main shaft of the electric motor is connected directly to a gear ring of the differential in a positive and/or non-positive manner.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: April 13, 2004
    Assignee: DaimlerChrysler AG
    Inventors: Tilo Deichl, Tilo Schweers, Tobias Ostertag
  • Patent number: 6719662
    Abstract: A differential assembly including a rotatable casing having an axis of rotation, a selectively energized electromagnet proximal the casing, and a rotatable first clutch disposed within the casing, the first clutch placed in operative engagement with the casing in response to the electromagnet being energized. Relative rotation between the first clutch and the casing is slowed by their being in operative engagement. A rotatable clutch hub and a second clutch are disposed within the casing, and the casing and the clutch hub are rotatably coupled through engagement of the second clutch, which is operatively engaged in response to relative rotation between the first clutch and the casing being slowed. At least one rotatable pinion gear is disposed within the casing and revolves about the axis of rotation.
    Type: Grant
    Filed: May 22, 2002
    Date of Patent: April 13, 2004
    Assignee: Auburn Gear, Inc.
    Inventors: James L. Forrest, Robert Leeper
  • Patent number: 6715375
    Abstract: A method of returning an electro-mechanical axial setting device, wherein the axial setting device includes two setting rings centered on a common axis, one of which is axially held, and one of which is rotationally fixedly held in a housing. The two setting rings each include circumferentially extending grooves. Each of the grooves define a depth which rises in the circumferential direction. Pairs of grooves in the setting rings each accommodate a ball. The rotatingly drivable setting ring is connected to an electric drive motor. The axially displaceable setting ring is loaded by pressure springs towards the axially held setting ring. When applying a positive voltage to the electric motor, the axial setting device moves into an advanced position and when the voltage is disconnected from the electric motor, the axial setting device is returned into a starting position.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: April 6, 2004
    Assignee: GKN Automotive GmbH
    Inventor: Frank Nestler
  • Patent number: 6699151
    Abstract: A hydraulic coupling assembly is provided for an auxiliary drive axle of an all wheel drive motor vehicle. The hydraulic coupling assembly comprises a rotatable casing, first and second output shafts axially outwardly extending from said casing, at least one hydraulically operated, selectively engageable friction clutch assembly for operatively coupling the casing to at least one of the output shafts, and at least one hydraulic clutch actuator. The hydraulic actuator includes a hydraulic pump located within the casing and adapted to generate a hydraulic pressure to frictionally load the friction clutch assembly, and a variable pressure relief valve assembly fluidly communicating with the hydraulic pump to selectively control the hydraulic pressure generated by the pump. The variable pressure relief valve assembly includes an electro-magnetic actuator selectively for varying a release pressure of the pressure relief valve assembly based on a magnitude of an electric current applied thereto.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: March 2, 2004
    Assignee: Torque-Traction Technologies, Inc.
    Inventors: John A. Grogg, Wayne L. Borgen, Martin Kaplan
  • Patent number: 6648785
    Abstract: A hybrid drive system for a four-wheel drive system arranged to supply motive power to a primary output shaft of a transfer case from an internal combustion engine and to a secondary output shaft from an electric motor/generator. The transfer case is comprised of a planetary gearset having an input driven by the motor/generator and an output directing drive torque to the secondary drivelines. This hybrid drive arrangement permits use of a modified transfer case in place of a conventional transfer case in a traditional four-wheel drive driveline.
    Type: Grant
    Filed: December 5, 2001
    Date of Patent: November 18, 2003
    Assignee: New Venture Gear, Inc.
    Inventor: Fred C. Porter
  • Publication number: 20030203782
    Abstract: A differential assembly includes an electrically operated input device and a first planetary assembly in driving engagement with the input device. The first planetary assembly is drivingly connected to a first output assembly. A second planetary assembly is in driving engagement with the first planetary assembly and the second planetary assembly is drivingly connected to a second output assembly. The first planetary assembly co-acts with the second planetary assembly to provide substantially the same torque to the first and second output assemblies and the first and second planetary assemblies include axes of rotation substantially aligned with an axis of rotation of the input device.
    Type: Application
    Filed: November 15, 2002
    Publication date: October 30, 2003
    Inventors: Kent A. Casey, James E. Winzeler
  • Patent number: 6623394
    Abstract: A limited slip differential system is disclosed where one or more eddy currents activate a ball-ramp actuator for engaging a clutch assembly to a differential case. The eddy currents create a braking torque in the ball-ramp actuator.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: September 23, 2003
    Assignee: Visteon Global Technologies, Inc.
    Inventor: Stan L. Seeley
  • Publication number: 20030171182
    Abstract: An axle module for use in an automotive vehicle. The axle module includes axle shaft electronic torque management. The axle module includes a housing having a differential carrier rotatably supported therein. The axle module also includes a differential gear set rotatably supported within the differential carrier. A clutch pack contacts the differential gear set and the differential carrier. The axle module also includes a shaft connected to the clutch pack wherein the shaft is axial moveable within the differential carrier and housing.
    Type: Application
    Filed: March 8, 2002
    Publication date: September 11, 2003
    Applicant: GKN Automotive, Inc.
    Inventor: Brent Peura