Variable Ratio Patents (Class 476/38)
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Patent number: 11598397Abstract: A continuously variable gear is described having an input shaft, a plurality of traction balls distributed radially around the axis, each traction ball is mounted on an axle passing there through, the axles are tiltable in the radial grooves in the housing and support plate. To control the position of the traction balls, the axles are guided in curved slots of a turnable iris plate. To control the axial placement of the traction balls, there is a rotatable input disc positioned adjacent to the traction balls, a rotatable output disc positioned adjacent to the traction balls opposite the input disc, and a pre-spanning ring around the traction balls such that each of the traction balls is making three-point contact with the input disc, the output disc and the pre-spanning ring, the contact surface of the pre-spanning ring having a specific curvature larger than the radius of the traction balls.Type: GrantFiled: June 19, 2017Date of Patent: March 7, 2023Assignee: Fallbrook Intellectual Property Company LLCInventor: Anders Kolstrup
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Patent number: 10004941Abstract: A fitness bike with a braking device has a frame, a flywheel, an adjusting assembly, a braking assembly, and a wire. The adjusting assembly is mounted on the frame, and has a main housing, a shaft, and a first resilient member. The shaft is movably mounted in the main housing. The first resilient member is located in the main housing and abuts the shaft. The braking assembly is rotatably mounted on the frame and has an abutting element. The abutting element is capable of abutting a radial outer surface of the flywheel. The wire is mounted on the frame and connects the shaft to the braking assembly. The braking assembly abuts and limits the flywheel in one single direction. Thus, the fitness bike with the braking device has a simplified structure and is easy to install.Type: GrantFiled: July 29, 2016Date of Patent: June 26, 2018Inventor: Mu-Chuan Wu
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Patent number: 8992376Abstract: A power transmission device includes first and second rings arranged opposite each other, having a common rotation center axis, and rotatable relative to each other; a plurality of planetary balls having rotation center axes parallel to the rotation center axis, and radially arranged between the first and second rings and around the rotation center axis; a transmission control unit configured to change a rotation ratio between the first and second rings by changing the respective contact points of the first and second rings and each of the planetary balls through tilting motion of each of the planetary balls; and a rotation restricting unit disposed between the planetary balls adjacent to each other.Type: GrantFiled: February 22, 2010Date of Patent: March 31, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroyuki Ogawa, Akira Murakami, Daisuke Tomomatsu, Takahiro Shiina
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Patent number: 8961363Abstract: Provided with first and second rotational members, a sun roller, a plurality of planetary balls sandwiched between the first and second rotational members, a support shaft of each of the planetary balls, a shaft, a carrier, an iris plate and a worm gear for tilting each of the planetary balls, and an input shaft and an output shaft individually fixed to the first and second rotational members, respectively, in which a movable amount of the sun roller relative to the carrier in an axis line direction is set to be smaller than the movable amount of the second rotational member relative to the carrier in the axis line direction when the input shaft is arranged so as to be relatively rotatable on an outer peripheral surface of the output shaft.Type: GrantFiled: March 29, 2011Date of Patent: February 24, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Takahiro Shiina, Akira Murakami, Hiroyuki Ogawa, Daisuke Tomomatsu, Yuki Aratsu
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Patent number: 8956262Abstract: A continuously variable transmission includes plural planetary balls, a carrier, a sun roller, an input shaft, an output shaft, and thrust bearings sandwiched between respective holding surfaces of the input shaft and the output shaft, wherein the holding surface at a time of rest is formed such that a space between the holding surface and a race on one side of the thrust bearing becomes wider on an outside in a radial direction than on an inside in the radial direction, and the holding surface at the time of rest is formed such that a space between the holding surface and a race on the other side of the thrust bearing becomes wider on the outside in the radial direction than on the inside in the radial direction.Type: GrantFiled: September 22, 2011Date of Patent: February 17, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Daisuke Tomomatsu, Akira Murakami, Hiroyuki Ogawa, Yuki Aratsu
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Publication number: 20150038285Abstract: A continuously variable transmission includes a first rotating element, a second rotating element, a rolling member, a support shaft, and a support rotating element. The support rotating element includes a fixed element provided with a first guide portion guiding a first guide end portion, and a movable element provided with a second guide portion guiding a second guide end portion. The support shaft is configured such that: either one of a moving distance of the first guide end portion and a moving distance of the second guide end portion at the time when the support shaft is tilted together with the rolling member is relatively large, and the other one of the moving distances is relatively small; and an outside diameter of that one of the first guide end portion and the second guide end portion which has a relatively large moving distance is relatively larger than an outside diameter of the other one which has a relatively small moving distance.Type: ApplicationFiled: February 24, 2012Publication date: February 5, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yuki Aratsu, Akira Murakami, Hiroyuki Ogawa, Akira Hibino
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Patent number: 8920285Abstract: A continuously variable transmission (CVT) having a main shaft configured to support and position various components of the CVT. Shift cam discs cooperate with ball-leg assemblies to shift the transmission ration of the CVT. Load cam discs, a torsion disc, rolling elements, and a hub cap shell are configured to generate axial force, transmit torque, and manage reaction forces. In one embodiment, a splined input shaft and a torsion disc having a splined bore cooperate to input torque into the variator of the CVT. Among other things, various ball axles, axle-ball combinations, and reaction force grounding configurations are disclosed. In one embodiment, a CVT having axial force generation means at both the input and output elements is disclosed.Type: GrantFiled: December 10, 2012Date of Patent: December 30, 2014Assignee: Fallbrook Intellectual Property Company LLCInventors: Robert A Smithson, Brad P Pohl, Oronde J Armstrong, Donald C Miller, Daniel J Dawe, Fernand A Thomassy, Mathew P Simister, Wesley R Poth, Jon M Nichols, Charles B Lohr
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Patent number: 8900085Abstract: Components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT) are provided. In one aspect, a control system is adapted to facilitate a change in the ratio of a CVT. A control system includes a control reference nut coupled to a feedback cam and operably coupled to a skew cam. In some cases, the skew cam is configured to interact with carrier plates of a CVT. Various inventive feedback cams and skew cams can be used to facilitate shifting the ratio of a CVT. In some transmissions described, the planet subassemblies include legs configured to cooperate with the carrier plates. In some cases, a neutralizer assembly is operably coupled to the carrier plates. A shift cam and a traction sun are adapted to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces for a CVT are provided.Type: GrantFiled: August 9, 2013Date of Patent: December 2, 2014Assignee: Fallbrook Intellectual Property Company LLCInventors: Brad P Pohl, Fernand A Thomassy, Charles B Lohr
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Patent number: 8888651Abstract: A curvilinear gear system and method for transferring force and speed through a wide range of angles is disclosed. The system can optionally incorporate curvilinear U joints to increase effective range of angles to tailor the system to specific applications. The system includes complimentary gear heads, one of which is a curvilinear gear such as a hemispherical gear. A method of using the gear systems in a transmission apparatus is also disclosed.Type: GrantFiled: September 18, 2009Date of Patent: November 18, 2014Assignee: Curvilinear Gear, Inc.Inventor: Leo J. D. Bernier
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Publication number: 20140329637Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for infinitely variable transmissions (IVT). In one embodiment, a control system is adapted to facilitate a change in operating mode of an IVT. In another embodiment, a control system includes a drive clutch coupled to a source of rotational power; the drive clutch is configured to selectively engage a traction ring and a carrier of the IVT. The control system includes a one-way clutch assembly configured to selectively engage the traction ring and the carrier. In some embodiments, the control system governs the actuation of the one-way clutch to selectively lock and unlock components of the IVT. In some embodiments, the control system implements an IVT mode wherein the carrier selectively couples to a source of rotational power. In other embodiments, the control system implements a CVT mode wherein the traction ring selectively couples to a source of rotational power.Type: ApplicationFiled: July 22, 2014Publication date: November 6, 2014Inventors: Fernand A. Thomassy, Robert Smithson, David Brian Jackson, Charles B. Lohr, III
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Patent number: 8870711Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable accessory drives (CVAD). In one embodiment, a skew-based control system is adapted to facilitate a change in the ratio of a CVAD. In another embodiment, a skew-based control system includes a skew actuator coupled to a carrier member. In some embodiments, the skew actuator is configured to rotate a carrier member of a CVT. Various inventive traction planet assemblies can be used to facilitate shifting the ratio of a CVT. In some embodiments, the traction planet assemblies include legs configured to cooperate with the carrier members. In some embodiments, a traction planet assembly is operably coupled to the carrier members. Embodiments of a shift cam and traction sun are adapted to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces for a CVT are disclosed.Type: GrantFiled: July 29, 2013Date of Patent: October 28, 2014Assignee: Fallbrook Intellectual Property Company LLCInventors: Brad P. Pohl, Fernand A. Thomassy, Charles B. Lohr, Scott T. McBroom
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Publication number: 20140287868Abstract: A drive mechanism includes an input member rotatable about an input axis of rotation. The input member includes a partial spheroid-shaped input traction surface. The drive mechanism further includes an output member rotatable about an output axis of rotation. The output member includes a partial spheroid-shaped output traction surface. A ring member overlays the input and output members. The ring member is rotatable in a rotational plane and includes a ring traction surface that engages the input traction surface of the input member and the output traction surface of the output member to rotatably couple the input member to the output member.Type: ApplicationFiled: January 28, 2014Publication date: September 25, 2014Inventor: Robert Hornblower Meyer
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Publication number: 20140243146Abstract: The invention relates to a method for achieving a continuously variable transmission. A power transmission is realized by a drive and driven members creating at least one point of a contact between each other. Each of members may be at least one roller pressed against an opposite members surfaces with virtual surfaces. The method consists in adjustment of movement directions between the surfaces and the roller defined by a first movement vector of the surface relative to contact point, a second movement vector of the roller and a third movement vector of rolling direction of the roller, a steering angle and a correction angle. The steering angle is varied in accordance with a desired transmission ratio and lateral/thrust load on the roller while respecting the deformability of the contact points.Type: ApplicationFiled: October 19, 2012Publication date: August 28, 2014Inventor: Paul Okulov
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Publication number: 20140235401Abstract: A continuously variable transmission includes plural planetary balls, a carrier, a sun roller, an input shaft, an output shaft, and thrust bearings sandwiched between respective holding surfaces of the input shaft and the output shaft, wherein the holding surface at a time of rest is formed such that a space between the holding surface and a race on one side of the thrust bearing becomes wider on an outside in a radial direction than on an inside in the radial direction, and the holding surface at the time of rest is formed such that a space between the holding surface and a race on the other side of the thrust bearing becomes wider on the outside in the radial direction than on the inside in the radial direction.Type: ApplicationFiled: September 22, 2011Publication date: August 21, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Daisuke Tomomatsu, Akira Murakami, Hiroyuki Ogawa, Yuki Aratsu
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Patent number: 8790214Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously and infinitely variable transmissions (IVT). In one embodiment, a variator is adapted to receive a control system that cooperates with a shift nut to actuate a ratio change in an IVT. In another embodiment, a neutral lock-out mechanism is adapted to cooperate with the variator to, among other things, disengage an output shaft from a variator. Various inventive mechanical couplings, such as an output engagement mechanism, are provided to facilitate a change in the ratio of an IVT for maintaining a powered zero operating condition. In one embodiment, the output engagement mechanism selectively couples an output member of the variator to a ratio adjuster of the variator. Embodiments of a ratio adjuster cooperate with other components of the IVT to support operation and/or functionality of the IVT. Among other things, user control interfaces for an IVT are disclosed.Type: GrantFiled: September 12, 2013Date of Patent: July 29, 2014Assignee: Fallbrook Intellectual Property Company LLCInventors: Charles B. Lohr, Gregory G. Stevenson
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Patent number: 8784260Abstract: A continuously variable transmission having a continuously variable transmission mechanism including an input member, an output member, and a rotary member sandwiched therebetween, transmitting torque between the input member and the output member by means of frictional forces generated by pushing the input member and the output member against the rotary member, and continuously varying a transmission gear ratio between the input member and the output member, an axial force generating portion which rotates in one direction to generate a first axial force for pushing one of the input member and the output member toward the other and rotates in the other direction to generate a second axial force opposite to the first force, and an opposite axial force transmitting portion for transmitting the second force to the other of the input member and the output member when the axial force generating portion generates the second force.Type: GrantFiled: December 2, 2009Date of Patent: July 22, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Takahiro Shiina, Akira Murakami, Hiroyuki Ogawa, Daisuke Tomomatsu
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Patent number: 8784261Abstract: A continuously variable transmission includes a continuously variable transmission mechanism that includes an input disk, an output disk, and planetary balls sandwiched between them and that steplessly changes a transmission ratio between the input disk and the output disk by tilting the planetary balls, wherein cooling performance of a cooling device for the continuously variable transmission mechanism is enhanced as the transmission ratio becomes larger than 1 or smaller than 1.Type: GrantFiled: December 2, 2009Date of Patent: July 22, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroyuki Ogawa, Akira Murakami
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Publication number: 20140148303Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a main axle is adapted to receive a shift rod that cooperates with a shift rod nut to actuate a ratio change in a CVT. In another embodiment, an axial force generating mechanism can include a torsion spring, a traction ring adapted to receive the torsion spring, and a roller cage retainer configured to cooperate with the traction ring to house the torsion spring. Various inventive power roller-leg assemblies can be used to facilitate shifting the ratio of a CVT. Embodiments of a hub shell and a hub cover are adapted to house components of a CVT and, in some embodiments, to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces and braking features for a CVT are disclosed.Type: ApplicationFiled: February 3, 2014Publication date: May 29, 2014Applicant: Fallbrook Intellectual Property Company LLCInventors: Jon M. Nichols, Daniel J. Dawe, Oronde J. Armstrong
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Patent number: 8738255Abstract: Disclosed here are inventive systems and methods for a powertrain of an electric vehicle (EV). In some embodiments, said powertrain includes a continuously variable transmission (CVT) coupled to an electric drive motor, wherein a control system is configured to control the CVT and/or the drive motor to optimize various efficiencies associated with the EV and/or its subsystems. In one specific embodiment, the control system is configured to operate the EV in an economy mode. Operating in said mode, the control system simultaneously manages the CVT and the drive motor to optimize the range of the EV. The control system can be configured to manage the current provided to the drive motor, as well as adjust a transmission speed ratio of the CVT. Other modes of operation are also disclosed. The control system can be configured to manage the power to the drive motor and adjust the transmission speed ratio of the CVT taking into account battery voltage, throttle position, and transmission speed ratio, for example.Type: GrantFiled: January 31, 2008Date of Patent: May 27, 2014Assignee: Fallbrook Intellectual Property Company LLCInventors: Jeremy Carter, Brad P Pohl, Loren T McDaniel, Cyril Keilers, Tim Ruggles, David Rogers, Eric Diehl, Austin Orand, Alan Mark Delz, Paul Argus Parks, Mark E Bartholomew, Christopher M Vasiliotis
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Patent number: 8721485Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for infinitely variable transmissions (IVT). In one embodiment, a control system is adapted to facilitate a change in the ratio of an IVT. In another embodiment, a control system includes a carrier member configured to have a number of radially offset slots. Various inventive carrier members and carrier drivers can be used to facilitate shifting the ratio of an IVT. In some embodiments, the traction planet assemblies include planet axles configured to cooperate with the carrier members. In one embodiment, the carrier member is configured to rotate and apply a skew condition to each of the planet axles. In some embodiments, a carrier member is operably coupled to a carrier driver. In some embodiments, the carrier member is configured to couple to a source of rotational power. Among other things, shift control interfaces for an IVT are disclosed.Type: GrantFiled: August 19, 2013Date of Patent: May 13, 2014Assignee: Fallbrook Intellectual Property Company LLCInventors: Charles B. Lohr, John W. Sherrill, Brad P. Pohl, Robert Dawson, Corey Pew
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Patent number: 8715134Abstract: A stepless gear ratio variator for wind generators wherein the transmission of motion between a driving member and a driven member takes place through friction of the respective convex contact surfaces translating simultaneously along respective incident axes of rotation; these surfaces being constrained, in use, to remain constantly in contact by means of a pair of support brackets mutually connected in an articulated manner by means of a pair of plates, pivoted to the same support brackets according to axes passing through the center of the contact surfaces of the driven and driving members.Type: GrantFiled: August 30, 2010Date of Patent: May 6, 2014Inventor: Lucia Galassi
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Publication number: 20140094339Abstract: A continuously variable transmission includes a plurality of planetary balls interposed between a first and second rotating elements on a shaft, an iris plate and a worm gear that tilt the planetary balls, a sun roller that includes a first sun roller that includes a first tubular section having first contact points with the planetary balls and a second tubular section having a smaller outer diameter than the first tubular section and is capable of relative rotation with respect to the shaft and a second sun roller that includes second contact points with the planetary balls and is capable of relative rotation with respect to the first sun roller on an outer peripheral surface of the second tubular section, and thrust bearings that are arranged between the first sun roller and the second sun roller and bear thrust loads transmitted from the planetary balls to the first sun roller and the second sun roller.Type: ApplicationFiled: June 10, 2011Publication date: April 3, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroyuki Ogawa, Daisuke Tomomatsu, Akira Murakami, Takahiro Shiina, Yuki Aratsu
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Patent number: 8663050Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a control system is adapted to facilitate a change in the ratio of a CVT. In another embodiment, a control system includes a stator plate configured to have a plurality of radially offset slots. Various inventive traction planet assemblies and stator plates can be used to facilitate shifting the ratio of a CVT. In some embodiments, the traction planet assemblies include planet axles configured to cooperate with the stator plate. In one embodiment, the stator plate is configured to rotate and apply a skew condition to each of the planet axles. In some embodiments, a stator driver is operably coupled to the stator plate. Embodiments of a traction sun are adapted to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces for a CVT are disclosed.Type: GrantFiled: December 17, 2012Date of Patent: March 4, 2014Assignee: Fallbrook Intellectual Property Company LLCInventors: Jon M Nichols, Gregory G Stevenson, Brad P Pohl, Fernand A Thomassy, Charles B Lohr, Jeremy Carter, John W Sherrill, Brian B Sweet
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Patent number: 8641577Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a main axle is adapted to receive a shift rod that cooperates with a shift rod nut to actuate a ratio change in a CVT. In another embodiment, an axial force generating mechanism can include a torsion spring, a traction ring adapted to receive the torsion spring, and a roller cage retainer configured to cooperate with the traction ring to house the torsion spring. Various inventive power roller-leg assemblies can be used to facilitate shifting the ratio of a CVT. Embodiments of a hub shell and a hub cover are adapted to house components of a CVT and, in some embodiments, to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces and braking features for a CVT are disclosed.Type: GrantFiled: June 6, 2008Date of Patent: February 4, 2014Assignee: Fallbrook Intellectual Property Company LLCInventors: Jon M Nichols, Daniel J Dawe, Oronde J Armstrong
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Publication number: 20140011629Abstract: Provided with first and second rotational members, a sun roller, a plurality of planetary balls sandwiched between the first and second rotational members, a support shaft of each of the planetary balls, a shaft, a carrier, an iris plate and a worm gear for tilting each of the planetary balls, and an input shaft and an output shaft individually fixed to the first and second rotational members, respectively, in which a movable amount of the sun roller relative to the carrier in an axis line direction is set to be smaller than the movable amount of the second rotational member relative to the carrier in the axis line direction when the input shaft is arranged so as to be relatively rotatable on an outer peripheral surface of the output shaft.Type: ApplicationFiled: March 29, 2011Publication date: January 9, 2014Inventors: Takahiro Shiina, Akira Murakami, Hiroyuki Ogawa, Daisuke Tomomatsu, Yuki Aratsu
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Publication number: 20140011628Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously and infinitely variable transmissions (IVT). In one embodiment, a variator is adapted to receive a control system that cooperates with a shift nut to actuate a ratio change in an IVT. In another embodiment, a neutral lock-out mechanism is adapted to cooperate with the variator to, among other things, disengage an output shaft from a variator. Various inventive mechanical couplings, such as an output engagement mechanism, are provided to facilitate a change in the ratio of an IVT for maintaining a powered zero operating condition. In one embodiment, the output engagement mechanism selectively couples an output member of the variator to a ratio adjuster of the variator. Embodiments of a ratio adjuster cooperate with other components of the IVT to support operation and/or functionality of the IVT. Among other things, user control interfaces for an IVT are disclosed.Type: ApplicationFiled: September 12, 2013Publication date: January 9, 2014Applicant: Fallbrook Intellectual Property Company LLCInventors: Charles B. Lohr, Gregory G. Stevenson
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Publication number: 20130337971Abstract: A continuously variable gear is described having an input shaft, a plurality of traction balls distributed radially around the axis, each traction ball is mounted on an axle passing there through, the axles are tiltable in the radial grooves in the housing and support plate. To control the position of the traction balls, the axles are guided in curved slots of a turnable iris plate. To control the axial placement of the traction balls, there is a rotatable input disc positioned adjacent to the traction balls, a rotatable output disc positioned adjacent to the traction balls opposite the input disc, and a pre-spanning ring around the traction balls such that each of the traction balls is making three-point contact with the input disc, the output disc and the pre-spanning ring, the contact surface of the pre-spanning ring having a specific curvature larger than the radius of the traction balls.Type: ApplicationFiled: July 9, 2013Publication date: December 19, 2013Applicant: Fallbrook Intellectual Property Company LLCInventor: Anders Kolstrup
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Publication number: 20130281256Abstract: A variable speed transmission having a plurality of tilting balls and opposing input and output discs is illustrated and described that provides an infinite number of speed combinations over its transmission ratio range. The use of a planetary gear set allows minimum speeds to be in reverse and the unique geometry of the transmission allows all of the power paths to be coaxial, thereby reducing overall size and complexity of the transmission in comparison to transmissions achieving similar transmission ratio ranges.Type: ApplicationFiled: June 21, 2013Publication date: October 24, 2013Inventors: Donald C. Miller, David J. Allen, Robert A. Smithson
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Patent number: 8535199Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously and infinitely variable transmissions (IVT). In one embodiment, a variator is adapted to receive a control system that cooperates with a shift nut to actuate a ratio change in an IVT. In another embodiment, a neutral lock-out mechanism is adapted to cooperate with the variator to, among other things, disengage an output shaft from a variator. Various inventive mechanical couplings, such as an output engagement mechanism, are provided to facilitate a change in the ratio of an IVT for maintaining a powered zero operating condition. In one embodiment, the output engagement mechanism selectively couples an output member of the variator to a ratio adjuster of the variator. Embodiments of a ratio adjuster cooperate with other components of the IVT to support operation and/or functionality of the IVT. Among other things, user control interfaces for an IVT are disclosed.Type: GrantFiled: June 6, 2008Date of Patent: September 17, 2013Assignee: Fallbrook Intellectual Property Company LLCInventors: Charles Lohr, Gregory G Stevenson
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Patent number: 8512195Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for infinitely variable transmissions (IVT). In one embodiment, a control system is adapted to facilitate a change in the ratio of an IVT. In another embodiment, a control system includes a carrier member configured to have a number of radially offset slots. Various inventive carrier members and carrier drivers can be used to facilitate shifting the ratio of an IVT. In some embodiments, the traction planet assemblies include planet axles configured to cooperate with the carrier members. In one embodiment, the carrier member is configured to rotate and apply a skew condition to each of the planet axles. In some embodiments, a carrier member is operably coupled to a carrier driver. In some embodiments, the carrier member is configured to couple to a source of rotational power. Among other things, shift control interfaces for an IVT are disclosed.Type: GrantFiled: February 25, 2011Date of Patent: August 20, 2013Assignee: Fallbrook Intellectual Property Company LLCInventors: Charles B. Lohr, John W. Sherrill, Brad P. Pohl, Robert Dawson, Corey Pew
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Patent number: 8496554Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable accessory drives (CVAD). In one embodiment, a skew-based control system is adapted to facilitate a change in the ratio of a CVAD. In another embodiment, a skew-based control system includes a skew actuator coupled to a carrier member. In some embodiments, the skew actuator is configured to rotate a carrier member of a CVT. Various inventive traction planet assemblies can be used to facilitate shifting the ratio of a CVT. In some embodiments, the traction planet assemblies include legs configured to cooperate with the carrier members. In some embodiments, a traction planet assembly is operably coupled to the carrier members. Embodiments of a shift cam and traction sun are adapted to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces for a CVT are disclosed.Type: GrantFiled: March 21, 2012Date of Patent: July 30, 2013Assignee: Fallbrook Intellectual Property Company LLCInventors: Brad P Pohl, Fernand A. Thomassy, Charles B Lohr, Scott T McBroom
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Publication number: 20130190131Abstract: A torque vectoring device is provided. The torque vectoring device includes a drive member engaged with a power source, a plurality of spherical adjusters configured to be tiltable and rotatable with respect to the drive member, a first output frictionally engaged with the spherical adjusters, and a second output frictionally engaged with the spherical adjusters. A torque distribution between the first output and the second output may be adjusted by tilting the plurality of spherical adjusters. The spherical adjusters also facilitate a differential action between the first output and the second output.Type: ApplicationFiled: January 17, 2013Publication date: July 25, 2013Applicant: Dana LimitedInventor: Dana Limited
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Publication number: 20130116084Abstract: A pressure applying mechanism for a toric-drive Continuously Variable Transmission (CVT) that comprises two opposed elements each with internal V-shaped ramp surfaces and at least three ball bearings interposed between the elements wherein rotation of one element causes the mechanism to expand in the longitudinal direction and thus generate an appropriate pressure between a drive disk and a driven disk. The invention further includes a pre-load mechanism comprising a washer for adjusting the pre-load on the pressure applying mechanism.Type: ApplicationFiled: April 29, 2011Publication date: May 9, 2013Applicant: TRANSMISSION CVTCORP INC.Inventors: Christian McMahon, Samuel Beaudoin
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Publication number: 20130095977Abstract: A continuously variable transmission (CVT) having a main shaft configured to support and position various components of the CVT. Shift cam discs cooperate with ball-leg assemblies to shift the transmission ration of the CVT. Load cam discs, a torsion disc, rolling elements, and a hub cap shell are configured to generate axial force, transmit torque, and manage reaction forces. In one embodiment, a splined input shaft and a torsion disc having a splined bore cooperate to input torque into the variator of the CVT. Among other things, various ball axles, axle-ball combinations, and reaction force grounding configurations are disclosed. In one embodiment, a CVT having axial force generation means at both the input and output elements is disclosed.Type: ApplicationFiled: December 10, 2012Publication date: April 18, 2013Applicant: FALLBROOK INTELLECTUAL PROPERTY COMPANY LLCInventor: Fallbrook Intellectual Property Company LLC
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Publication number: 20130079191Abstract: Mechanisms and methods for clamping force generation are disclosed. In one embodiment, a clamping force generator system includes a permanent magnet bearing coupled to a traction ring and to a torque coupling. The traction ring can be provided with an electromagnetic bearing rotor and the torque coupling can be provided with an electromagnetic bearing stator. In some embodiments, a mechanical load cam, a permanent magnet bearing, and an electromagnetic bearing cooperate to generate a clamping force between the traction rings, the power rollers, and the idler. In other embodiments, a series of permanent magnet bearings and a mechanical bearing configured to produce a clamping force. In one embodiment an electromagnetic bearing is coupled to a control system and produces a specified clamping force that is associated with a torque transmitted in the transmission during operation.Type: ApplicationFiled: November 20, 2012Publication date: March 28, 2013Applicant: Fallbrook Intellectual Property Company LLCInventor: Fallbrook Intellectual Property Company LLC
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Patent number: 8376903Abstract: Mechanisms and methods for clamping force generation are disclosed. In one embodiment, a clamping force generator includes a spring coupled to a traction ring and to a load cam roller cage. The traction ring can be provided with a recess to receive the spring. In some embodiments, a relatively short spring is provided. In other embodiments, a spring couples to a wire and the spring-wire combination couples to the traction ring and the load cam roller cage. In some embodiments, the load cam roller cage is provided with tabs adapted to engage the wire and/or the spring. In yet other embodiments, the traction ring is configured to receive a dowel pin for coupling to the spring. One or more of the tabs can include a tab notch that cooperates with a stop pin coupled to the traction ring to provide adjustment of the travel of the load cam roller cage.Type: GrantFiled: November 6, 2007Date of Patent: February 19, 2013Assignee: Fallbrook Intellectual Property Company LLCInventors: Brad P Pohl, Daniel J Dawe, Charles B Lohr, Jon M Nichols
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Patent number: 8360917Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a control system is adapted to facilitate a change in the ratio of a CVT. In another embodiment, a control system includes a stator plate configured to have a plurality of radially offset slots. Various inventive traction planet assemblies and stator plates can be used to facilitate shifting the ratio of a CVT. In some embodiments, the traction planet assemblies include planet axles configured to cooperate with the stator plate. In one embodiment, the stator plate is configured to rotate and apply a skew condition to each of the planet axles. In some embodiments, a stator driver is operably coupled to the stator plate. Embodiments of a traction sun are adapted to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces for a CVT are disclosed.Type: GrantFiled: April 15, 2010Date of Patent: January 29, 2013Assignee: Fallbrook Intellectual Property Company LLCInventors: Jon M. Nichols, Gregory G. Stevenson, Brad P. Pohl, Fernand A. Thomassy, Charles B. Lohr, Jeremy Carter, John W. Sherrill, Brian B. Sweet
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Publication number: 20120322609Abstract: A power transmission device includes first and second rings arranged opposite each other, having a common rotation center axis, and rotatable relative to each other; a plurality of planetary balls having rotation center axes parallel to the rotation center axis, and radially arranged between the first and second rings and around the rotation center axis; a transmission control unit configured to change a rotation ratio between the first and second rings by changing the respective contact points of the first and second rings and each of the planetary balls through tilting motion of each of the planetary balls; and a rotation restricting unit disposed between the planetary balls adjacent to each other.Type: ApplicationFiled: February 22, 2010Publication date: December 20, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroyuki Ogawa, Akira Murakami, Daisuke Tomomatsu, Takahiro Shiina
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Patent number: 8317650Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a main axle is adapted to receive a shift rod that cooperates with a shift rod nut to actuate a ratio change in a CVT. In another embodiment, an axial force generating mechanism can include a torsion spring, a traction ring adapted to receive the torsion spring, and a roller cage retainer configured to cooperate with the traction ring to house the torsion spring. Various inventive idler-and-shift-cam assemblies can be used to facilitate shifting the ratio of a CVT. Embodiments of a hub shell and a hub cover are adapted to house components of a CVT and, in some embodiments, to cooperate with other components of the CVT to support operation and/or functionality of the CVT.Type: GrantFiled: June 11, 2008Date of Patent: November 27, 2012Assignee: Fallbrook Intellectual Property Company LLCInventors: Jon M Nichols, Brad P Pohl, Daniel J Dawe, Oronde J Armstrong, Charles B Lohr, Loren T McDaniel, Matthew P Simister, Fernand A Thomassy, Ghayyurul I Usmani, Paul M Elhardt, Terry L Stewart, Peter D Poxton, Elton L Eidson
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Patent number: 8313405Abstract: An infinitely variable transmission (IVT) having a rotatable input shaft arranged along a longitudinal axis of the transmission. In one embodiment, the input shaft is adapted to supply a lubricant to the interior of the transmission. In some embodiments, a stator assembly is coupled to, and coaxial with, the input shaft. The IVT has a plurality of planets operably coupled to the stator assembly. The planets are arranged angularly about the longitudinal axis of the transmission. In one embodiment, a traction ring is operably coupled to the planets. The IVT is provided with a housing that is operably coupled to the traction ring. The housing is substantially fixed from rotating with the input shaft. The traction ring is substantially fixed from rotating with the input shaft. In some embodiments, the IVT is provided with a lubricant manifold that is configured to supply a lubricant to the input shaft.Type: GrantFiled: February 27, 2009Date of Patent: November 20, 2012Assignee: Fallbrook Intellectual Property Company LLCInventors: Matt Bazyn, Jeremy Carter, Charles B Lohr, Curtis Malone, Loren T McDaniel, Peter D Poxton
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Patent number: 8287424Abstract: A speed adjusting mechanism for roller traction toroidal continuously variable transmission is disclosed, which comprises an input disk; an output disk coaxially and symmetrically positioned relative to the input disk; a rotation shaft thought the axis of input disk and output disk; a screw rod coaxially connected to the rotation shaft and being rotated accordingly; and a plurality of friction balls respectively contact with the input disk and output disk and rotate same; each friction ball respectively revolved on its own center axis and each center axis respectively connected to a supporting bracket and each supporting bracket respectively connected to an arc-shaped screw gear; wherein the screw rod is engaged to the screw gears so that they will rotate correspondingly to let each center axis tilt to the same extent so that the input disk and out disk will have different rotation rate.Type: GrantFiled: April 20, 2009Date of Patent: October 16, 2012Assignee: Industrial Technology Research InstituteInventors: Huan-Lung Gu, Hui-Chun Ho, Min-Chuan Wu, Shih-Che Tzeng, Yeu-Jou Lin
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Patent number: 8262536Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a main axle is adapted to receive a shift rod that cooperates with a shift rod nut to actuate a ratio change in a CVT. In another embodiment, an axial force generating mechanism can include a torsion spring, a traction ring adapted to receive the torsion spring, and a roller cage retainer configured to cooperate with the traction ring to house the torsion spring. Various inventive idler-and-shift-cam assemblies can be used to facilitate shifting the ratio of a CVT. Embodiments of a hub shell and a hub cover are adapted to house components of a CVT and, in some embodiments, to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces and braking features for a CVT are disclosed.Type: GrantFiled: June 11, 2008Date of Patent: September 11, 2012Assignee: Fallbrook Intellectual Property Company LLCInventors: Jon M Nichols, Brad P Pohl, Daniel J Dawe, Oronde J Armstrong, Charles B Lohr, Loren T McDaniel, Matthew P Simister, Fernand A Thomassy, Ghayyurul I Usmani, Paul M Elhardt, Terry L Stewart, Peter D Poxton, Elton L Eidson
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Patent number: 8251863Abstract: A transmission or actuator offering multiple rotational outputs proportionate in speed to that of a common rotational input, each output according to its own ratio. The ratios are continuously variable between positive and negative values, including zero, and may be varied by electromechanical actuators under computer control. The transmission relates the output speeds one to another under computer control, and thus makes possible the establishment of virtual surfaces and other haptic effects in a multidimensional workspace to which the transmission outputs are kinematically linked. An example of such a workspace is that of a robotic or prosthetic hand.Type: GrantFiled: September 4, 2007Date of Patent: August 28, 2012Assignee: HDT Robotics, Inc.Inventors: Eric L. Faulring, Thomas Moyer, Julio Santos-Munne, Alexander Makhlin, J. Edward Colgate, Michael Peshkin
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Patent number: 8167759Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable accessory drives (CVAD). In one embodiment, a skew-based control system is adapted to facilitate a change in the ratio of a CVAD. In another embodiment, a skew-based control system includes a skew actuator coupled to a carrier member. In some embodiments, the skew actuator is configured to rotate a carrier member of a CVT. Various inventive traction planet assemblies can be used to facilitate shifting the ratio of a CVT. In some embodiments, the traction planet assemblies include legs configured to cooperate with the carrier members. In some embodiments, a traction planet assembly is operably coupled to the carrier members. Embodiments of a shift cam and a traction sun are adapted to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces for a CVT are disclosed.Type: GrantFiled: October 14, 2008Date of Patent: May 1, 2012Assignee: Fallbrook Technologies Inc.Inventors: Brad P Pohl, Fernand A Thomassy, Charles B Lohr, Scott T McBroom
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Patent number: 8133149Abstract: A continuously variable transmission (CVT) having a main shaft configured to support and position various components of the CVT. Shift cam discs cooperate with ball-leg assemblies to shift the transmission ration of the CVT. Load cam discs, a torsion disc, rolling elements, and a hub cap shell are configured to generate axial force, transmit torque, and manage reaction forces. In one embodiment, a splined input shaft and a torsion disc having a splined bore cooperate to input torque into the variator of the CVT. Among other things, various ball axles, axle-ball combinations, and reaction force grounding configurations are disclosed. In one embodiment, a CVT having axial force generation means at both the input and output elements is disclosed.Type: GrantFiled: August 20, 2007Date of Patent: March 13, 2012Assignee: Fallbrook Technologies Inc.Inventors: Robert A Smithson, Brad P Pohl, Oronde J Armstrong, Donald C Miller, Daniel J Dawe, Fernand A Thomassy, Matthew P Simister, Wesley R Poth, Jon M Nichols, Charles B Lohr
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Patent number: 8123653Abstract: A continuously variable transmission (CVT) having a main shaft configured to support and position various components of the CVT. Shift cam discs cooperate with ball-leg assemblies to shift the transmission ration of the CVT. Load cam discs, a torsion disc, rolling elements, and a hub cap shell are configured to generate axial force, transmit torque, and manage reaction forces. In one embodiment, a splined input shaft and a torsion disc having a splined bore cooperate to input torque into the variator of the CVT. Among other things, various ball axles, axle-ball combinations, and reaction force grounding configurations are disclosed. In one embodiment, a CVT having axial force generation means at both the input and output elements is disclosed.Type: GrantFiled: August 20, 2007Date of Patent: February 28, 2012Assignee: Fallbrook Technologies Inc.Inventors: Robert A Smithson, Brad P Pohl, Oronde J Armstrong, Donald C Miller, Daniel J Dawe, Fernand A Thomassy, Matthew P Simister, Wesley R Poth, Jon M Nichols, Charles B Lohr
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Patent number: 8066613Abstract: A continuously variable transmission (CVT) having a main shaft configured to support and position various components of the CVT. Shift cam discs cooperate with ball-leg assemblies to shift the transmission ration of the CVT. Load cam discs, a torsion disc, rolling elements, and a hub cap shell are configured to generate axial force, transmit torque, and manage reaction forces. In one embodiment, a splined input shaft and a torsion disc having a splined bore cooperate to input torque into the variator of the CVT. Among other things, various ball axles, axle-ball combinations, and reaction force grounding configurations are disclosed. In one embodiment, a CVT having axial force generation means at both the input and output elements is disclosed.Type: GrantFiled: August 20, 2007Date of Patent: November 29, 2011Assignee: Fallbrook Technologies Inc.Inventors: Robert A Smithson, Brad P Pohl, Oronde J Armstrong, Donald C Miller, Daniel J Dawe, Fernand A Thomassy, Matthew P Simister, Wesley R Poth, Jon M Nichols, Charles B Lohr
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Patent number: 8066614Abstract: A variable speed transmission having a plurality of tilting balls and opposing input and output discs is illustrated and described that provides an infinite number of speed combinations over its transmission ratio range. The use of a planetary gear set allows minimum speeds to be in reverse and the unique geometry of the transmission allows all of the power paths to be coaxial, thereby reducing overall size and complexity of the transmission in comparison to transmissions achieving similar transmission ratio ranges.Type: GrantFiled: February 8, 2008Date of Patent: November 29, 2011Assignee: Fallbrook Technologies, Inc.Inventors: Donald C Miller, David J Allen, Robert A. Smithson
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Patent number: 7976426Abstract: A continuously variable transmission (CVT) having a number of tiltable ball-leg assemblies configured angularly about a longitudinal axis. Each ball-leg assembly is in contact with, and guided through a tilting motion by an axially translating shift cam having a convex shape. The convex shape of the shift cam can have a profile defined by a set of parametric equations. In one embodiment, the profile of the shift cam vary according to the location of the contact point between an idler and the ball-leg assembly as well as the amount of relative axial motion between the ball-leg assembly and the idler. In some embodiments, the profile of the shift cam can be configured to control the axial translation of the idler relative to the change in tilt angle of the ball-leg assembly. In other embodiments, a roll-slide factor can be used to characterize the axial translation of the idler relative to the tilt angle of the ball-leg assembly.Type: GrantFiled: August 20, 2007Date of Patent: July 12, 2011Assignee: Fallbrook Technologies Inc.Inventors: Robert A Smithson, Brad P Pohl, Oronde J Armstrong, Donald C Miller, Daniel J Dawe, Fernand A Thomassy, Matthew P Simister, Wesley R Poth, Jon M Nichols, Charles B Lohr
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Publication number: 20110165982Abstract: A drive system includes a pulley, an engine, a variator including an input and an output, for varying a ratio of output speed and input speed, and a gearset driveably interconnecting the input, the output, the engine and pulley.Type: ApplicationFiled: July 22, 2010Publication date: July 7, 2011Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Donald E. Hoffman, David A. Janson