Abstract: A sheet processing apparatus includes a transport path for transporting a sheet in a predetermined transport direction; a folding unit disposed along the transport path to perform folding processing on a sheet transported through the transport path; and a downstream-side unit disposed on a downstream side in the transport direction along the transport path to perform processing on a sheet transported from the folding unit. The folding unit includes a space section disposed at a lower side of the transport path for forming a cylindrical shape on a sheet; a transport roller disposed in the transport path to transport a sheet to the space section; and folding rollers to form a fold at a predetermined position on a sheet in which the cylindrical shape is formed. The space section is provided in a range of overlapping the downstream-side unit in a height direction orthogonal to the transport direction.

Abstract: A bag machine, and method of making bags, has a sealing station a perforating station, and a downstream seal and perforation inspection station, or a perforation detection station and/or a seal inspection station is disclosed. Control of the perforating and sealing stations is preferably closed loop. The seal and perforation inspection station preferably includes a perforation detector that triggers a vision system and/or a camera, and the film is illuminated. Preferably, the inspection station is enclosed in an opaque housing, or the ambient light is otherwise blocked. The seal and perforation inspection station preferably provides an image output a display visible to a user. The vision system preferably includes a perforation location module and/or determines the distance between the seal and perforation. A downstream processing station can be provided, and can have a detected fault input, connected to a fault detect output from the seal and perforation inspection station.

Abstract: A sheet folding apparatus is disclosed, including a conveying roller pair; first and second folding roller pairs; first and second sheet detecting units; first and second sheet guiding members, a sheet conveyed from the conveying roller pair is guided to the first or second folding roller pair, a sheet edge is detected by the first or second sheet detecting unit, a sheet conveying direction and a sheet conveying distance are controlled based on the detected result, timings of an operation of the first or second sheet guiding member and conveying of the sheet by the first and second folding roller pair are aligned, and the sheet is folded while being placed by the first or second folding roller pair therebetween.

Abstract: A thermal seal packaging systems and methods thereof. In one implementation a thermal sealing packaging system has a container transfer unit for transferring a container which is to contain a package item, a measuring unit for measuring the weight of the item that is loaded in the container being transported before it is loaded into the container, a capping film supply unit for a capping film to cover the opening area of the container, an indication means for indicating the measurement data of the measurement unit on the capping film, and a sealing unit for heat-sealing an opening area of the container, into which the package item is loaded, with the capping film, the opening area of the container into which the item is loaded is covered by the capping film on which the corresponding measurement data is indicated.

Abstract: An inclined position of a product, leaving a nip between two folding rollers of a longitudinal folding machine, is corrected. The product is pressed into the nip between the rollers by a folding blade that can be moved up and down relative to a folding table. The product thus leaves the nip between the rollers and is transported in a direction of transport. The time of passage of a leading or a trailing edge of a product is detected at two measurement points which are spaced apart from each other and which are arranged transversely to the direction of transport of the product to be folded. Based on the times of passage that are detected by the two measurement points, and on commutation and/or data processing techniques, a deviation between a time offset detected during the passage of the corresponding product edge at the two measurement points, and a nominal time offset, is determined and analyzed.

Abstract: In the knife folding machine of the present invention it is possible to easily adjust the stroke of the reciprocal movement of the knife blade 5. The rod 10 is reciprocated by the feed screw 12. The feed screw 12 is rotated by the servomotor 14. Thus when the knife blade 5 reciprocates between the first and second positions, the first and second positions thereof are separately adjusted by controlling the amount of the rotation of the servomotor 14.

Abstract: A longitudinal folding machine comprises a folding blade and a folding table. The folding blade is driven with a cyclical frequency, in a synchronized manner relative to one or more elements of a web-processing machine, which is located upstream of the longitudinal folding machine, or relative to a flow of incoming products. The entry of a leading edge of products is detected at a first measurement point on the delivery route of the folding table. A relative phase position between the movement of the folding blade and the phase position of the elements mounted upstream and/or the phase position of the flow of products is deliberately modified by the use of one of a control and a regulation device in order to adjust a contact point of the folding blade with the products to be folded.

Abstract: An item handling system includes a vacuum source, a transport element defining a plurality of vacuum openings in fluid communication with the vacuum source to create a securing force on an item proximate to the transport element for holding the item in contact with the transport element, and a drive element for driving the transport element to transport the item. The transport element further defines a plurality of sensor openings arranged in two substantially parallel arrays along a longitudinal direction of the transport element. The system further includes a sensor associated with each array of sensor openings for sensing energy passing through the sensor openings to thereby sense the item on the transport element. Each sensor is disposed at a common longitudinal position relative to the transport element. Sensing the item corresponds to a condition where the sensor associated with each array is blocked.

Abstract: An adjustable, web-folding system for folding a web substrate. The adjustable web folding system has an adjustable folding detour and at least one sensor for measuring a characteristic of a web substrate. A surface of the adjustable folding detour, or the folding detour, is adjustable in response to the value of the characteristic of the web substrate.

Abstract: A device for manufacturing packing bags from two packaging films, comprising two transport rollers, each of which pulls a film from a respective feed roll. The two films have marks printed on them at regular intervals. The transport rollers are pressed against corresponding idler rollers which between them preferably form a feed gap for the films. Downstream of the two transport rollers, there is at least one first buffer taking up slack in the assemblage of the two films or accommodating the lengths of the two films to match each other. The device can be used to synchronize two films that are printed with a regular pattern so that the patterns match.

Abstract: A device for controlling at least one cut in an inner liner for a group of cigarettes in a cigarette packaging machine comprises at least one optical detector consisting of a light source and a sensor.

Abstract: In some process contexts it is desirable to maintain a constant strain on the web instead of constant tension. The novel system measures the caliper of the web material and adjusts the tension to achieve the desired constant strain. The caliper may be measured by monitoring the radius of the expiring web reel in connection with the angular position of the reel. The web caliper is input into a control scheme that includes an algorithm determining the appropriate tension to applied to the web in accordance with its caliper. The control scheme outputs a variable force command to a dynamic dancer which adjusts the web tension and thus sets the constant web strain. The variable force may be injected via an air cylinder, a hydraulic cylinder, a spring with a dynamic ground, or an electromagnetically driven actuator.

Abstract: A tabber apparatus includes a frame, a friction drive roller rotatably and operatively connected to the frame, and a take-up spool rotatably and operatively connected to the frame and operatively connected to the friction drive roller to allow backing paper which is wrapped about a portion of the friction drive roller to be taken up into the take-up spool. The tabber further includes a slick tab drive roller to provide proper placement of the tab on the media, a tab brake including a roller positionable between a first and second position to rotate a tab reel spindle, and a tab and media sensor operatively connected to a microcontroller to activate and deactivate a tab dispensing motor. Moreover, the tabber apparatus further includes removable upper shafts which are retained by spring-loaded retaining members which fit into grooves on the shafts.

Abstract: A method and mechanism for sensing the position of the top of a stack of material in a stacking apparatus. The mechanism includes, a hub assembly, an arm, a stop, a torsion device that biases the arm toward the stop, a first trigger and a second trigger. The hub assembly has a hollow center portion configured to accept a shaft that is rotatably and driveably mounted to a stacking apparatus. The hub assembly includes a hub having a first form and a second form each mounted to a respective hub end. The arm has a first end pivotally mounted to the first form, and a second end configured to removably contact the stack of paper. The first trigger is configured to trigger a height sensor. The height sensor is mounted to the stacking apparatus, and the height sensor is configured to provide a first signal to a central processing unit to lower a collection table when the arm triggers the height sensor. The stop is mounted to the first form below the arm, the stop configured to stop the pivoting movement of the arm.

Abstract: Provided by the invention is a buckle-plate folding station including a first folding roller and two further contra-rotating fold-forming rollers and an adjustable buckle-plate folding unit. The intention of the invention is to provide a buckle-plate folding station enabling the point in time of fold formation to be determined. For this purpose means for detecting sheet infeed are provided in the buckle-plate folding station. The buckle-plate folding station further comprises means for detecting the deflection of at least one of the fold-forming rollers in forming the fold. Means for determining the sheet length fed between sheet infeed and formation of the fold are also provided.

Abstract: A folding apparatus for folding a plurality of sheets of multiple lengths such as mail statements, which includes a plurality of folder rollers, one or more folder gates, and a kicking plate associated with one of the folder gates. An input transport system provides statements to the folder rollers, and an exit transport system receives folded statements therefrom. A system controller monitors movement of statements through the folder rollers and folder gates of the apparatus by a plurality of sensors, and directs operation of the kicker gate at the appropriate time to push or eject the folded statements from the folder rollers. The action of the kicker plate prevents undesirable folding of the tips of shorter sheets in the statement while folding the longer sheet or sheets of the statement.

Abstract: A packaging machine under control of an electronic control system is set forth. The packaging machine includes a plurality of servo driven packaging stations that execute the processes required to fill and seal a carton. Each of the packaging stations is driven by one or more servomotors associated therewith. A plurality of servo amplifiers are connected to the servomotors to control the rotational movement of the servomotors thereby to effect control of the motion of the various components associated with each if the packaging stations. The packaging machine further includes at least two programmable devices connected for communication over a common bus. A programmable axis manager (PAM) is connected to control the plurality of servo amplifiers and, thus, the motion profiles of the servomotors and components of the respective processing station. A programmable logic controller (PLC) is connected to receive and transmit input/output signals associated with the plurality of packaging stations.

Abstract: The present invention features a high-speed registration system for the manufacture of plastic bags. The system has a registration apparatus that senses the leading and trailing edge of each sinusoidally-shaped tie pattern from a continuous web. Each sinusoidally-shaped tie is associated with an individual bag entity and, therefore, represents a midway point for each bag to be cut from the continuous web. The leading and trailing edge of each sinusoidally-shaped tie, therefore, is used to determine the center line of each bag. A plurality of center line determinations are averaged upstream of the sizing apparatus.

Abstract: In an apparatus for making plastic bags or the like from a continuous film of material comprising a sealing drum having at least one seal bar for imparting transverse seals to the film at regularly spaced intervals and a perforator having a rotatable perforator blade for imparting transverse perforations to the film at regularly spaced intervals, an apparatus and method are disclosed for tracking the positions of each seal and each perforation and comparing the difference between these positions to a desired difference and thereafter adjusting the rate of rotation of the perforator blade until the difference between the positions of each seal and each perforation is equal to the desired difference to thereby maintain a desired spacing between each seal and each perforation.

Abstract: A paper-folding machine with a plurality of folding rollers, which form a folding station in pairs and the distances between whose axes can be set to different folding gap widths corresponding to the paper thickness to be processed and the number of layers of paper passing through the individual folding stations, as well as with mechanical or electronic feed limiters, which are arranged in front of the individual folding stations and can be set individually to different feed lengths. The thickness of the incoming material to be folded, which is determined by means of a thickness-measuring device (40), and the sheet length of the arriving material to be folded, which is determined by a length-measuring device (41), as well as the desired type of folding and/or the set feed lengths of the individual feed limiters (T1-T4), are entered into a process computer (20) to determine the folding gap widths of the individual pairs of folding rollers (W1-W5).

Abstract: A duct closure machine for closing duct board into duct with tape which can close duct having four or more sides. Duct board is moved through the machine by a single source of power driving upper and lower rollers with the lower set of rollers movable to accomodate duct of different size. The tape applicator is shiftable laterally to apply tape to duct of different number of sides such as ten sides. The tape applicator is controlled with a simple power circuit in which power to cut off the tape is only applied for a brief time as the completed duct passes through the machine.

Abstract: A machine and method for setting up cartons by inserting the bottoms of the cartons into the tops of the cartons consists of first and second parallel ramp portions onto which the respective sections of the carton are fed. Laterally adjustable vertical guides are located on the outer portions of the ramp portions to maintain proper orientation of carton sections as they slide down the ramp portions. The ramp portions terminate at respective backstops which limit further movement of carton sections. A pneumatically operated pusher, responsive to limit switches located in the backstops, inserts the bottom carton section into the top carton section and subsequently pushes the set-up carton off from the machine only when the limit switches indicate that both carton sections are properly positioned against the backstops. The pusher portion is supported by a sliding side guide which also acts as a stop for preventing incoming cartons from reaching the set-up area until the pusher is fully withdrawn.

Abstract: A system and method for creasing continuous web at predetermined locations. A continuous web material is biased in the first direction. The web is then pinched in a second direction. This pinching is accomplished by drawing a bend in the web into the pinching element, and, following the pinching, the web including a crease is driven out of the pinching element. This section of web containing a crease is then output from the system. A second pinching may also be performed subsequent to the first pinching. This second pinching would occur on the opposite face of the web at a further point along the web. This would result in a zig-zag pattern of creases.

Abstract: A bag machine includes a programmed logic controller intermittently actuating a web feed draw roll motor for controlled web feed during the inoperative period of a cycled seal bar. The controller has separate inputs for the seal bar periods and a web length and establishes a control program of a preferred motion profile, with acceleration and deceleration of the fixed rolls to match the bag length to the available time using the total time available, with acceleration to a maximum and deceleration to reference, with or without a constant speed period. The bag length and time is monitored each machine cycle to calculate the next motion profile and permit changes in the bag length without machine shut-down. A programmed registered mode of control responds to a web mark spacing relative to the seal bar. In the registered mode, a photoscanner detects the mark during a constant speed web feed period prior to the end of the available time and actuates the web feed accordingly.

Abstract: An improved folder includes a first series of belts which grips and moves sheet material along converging deflectors to fold the sheet material. As the space between the deflectors narrows, a second series of belts grips the sheet material and continues its movement between the deflectors. The first series of belts includes a first plurality of tapes disposed on a first side of a fold line and a second plurality of tapes disposed on a second side of the fold line. The second series of belts includes a pair of creaser belts which extend from between the tapes to an outlet portion of the folder. The speed of movement of the tapes and creaser belts is coordinated by using speed signal generators which are driven at the speed of movement of the tapes and creaser belts. A controller compares the speed signals and maintains a desired relationship between the speed of movement of the tapes and creaser belts. It is believed that the creaser belts will usually be driven at the same speed.

Abstract: A method and apparatus for fan folding a continuous web of paper having transverse fan fold lines in fan folds having a preselected fan fold length when the continuous paper is moved along a feed line from an upstream area to a folding area. A controller energizes a drive motor to oscillate a discharge chute through a predetermined arc and at a predetermined rate to permit the continuous web of paper to be fan folded as the paper is moved through the discharge chute at the folding area.

Abstract: A process is described which makes use of a folding press and a numerically controlled manipulator device provided with mechanical pincers; the sheet metal to be worked is gripped by the manipulator device and carried against an abutment shoulder disposed in front of the press; the alignment of the front edge of the sheet metal with the abutment shoulder is then tested by means of microswitches, and then the sheet metal is carried under the blade of the folding press utilizing, as reference co-ordinates for the movements of the manipulator, those of the abutment shoulder.

Abstract: Apparatus for forming an assembly of sealed envelopes used as a postal mailer includes a main envelope processing unit for producing envelopes from the envelope-forming continuous sheet, and an intermediate element supply unit exchangably connected with the main envelope processing unit to supply the intermediate element to the main envelope processing unit.

Abstract: The invention is a mahcine for forming a full overlap-type shipping container from two similar blanks. A full overlap container normally has the end flaps of double thickness to withstand high top-to-bottom compression loads. This container has double thickness in both the end flaps and the laminated side walls. The machine is designed so that a first blank is transported on a main conveyor to a retractable stop located at a first combining section. Adhesive is applied to one of the side panels during transport. A second blank is then transported on a cross-conveyor to a second stop. This blank is lifted over the stop, and one side panel is positioned over the adhesive covered panel of the first blank. Pressure rolls then come into play to combine the panels. Assembly can now be completed on conventional equipment, such as folder-gluer, or may be done on an extended portion of the machine. In the latter case, the blanks are transported to a second combining station.

Abstract: A case set-up and bottom sealing machine, including a programmable controller that controls: (a) the movement of cases from a hopper to a case set-up station and, then, to a mandrel station; (b) the erecting of cases at the case set-up station; (c) the tucking or folding of the bottom minor and major flaps of erected cases at the case set-up station; (d) the application of glue to the bottom flaps during movement from the case set-up station to the mandrel station; and (e) the application of pressure to the bottom flaps to adhere the flaps together at the mandrel station, is disclosed. If the case includes Tab-Lok top flaps, the case set-up and bottom sealing machine can be programmed to fold the Tab-Lok flaps into a position such that the Tab-Lok flaps overlap the sides of the case when the case is erected.

Abstract: An apparatus for feeding and wrapping products comprising a wrapping machine, which machine has a driving element, and a device for feeding products to the wrapping machine. The feeding device includes a first conveyor for receiving products from a dispensing apparatus, which conveyor continuously moves at either a high or a low speed, and a second conveyor which connects the first conveyor to the wrapping machine and which continuously moves at one speed in the same direction as the first conveyor. A stop element is located at the end of the second conveyor adjacent the wrapping machine. There are provided first and second controls positioned along the second conveyor at selected spacings from the wrapping machine, with each control sensing the presence or absence of products on the second conveyor. A first drive is connected to the first conveyor and is adapted to operate the first conveyor at either the high or the low speed.

Abstract: An improved multi-station machine is disclosed for assembling ring-type closures from generally cylindrical paperboard cylinders and generally circular paperboard discs. The machine employs a rotatable dial plate, carrying eight mandrels and an improved ring clamping system, which dial plate is incrementally rotated by an automatic indexer assembly relative to the various operating stations which consist of a ring feed station, a disc feed station, an adhesive dispensing station, a curling station, a grooving station and a closure ejecting station. Means are provided for controlling the operation of the various stations so that they operate in substantial synchronism with one another and with the rotatable dial plate. The improved disc feed station automatically feeds the lowermost disc from a stack of discs to a position over a ring on the dial plate and simultaneously forms a peripheral skirt on the disc and positions it in an open end of the ring.