Abstract: Methods, computer program products and apparatus for producing encased products using a sensor assembly that generates a signal associated with when additional sealed casing is needed based on a tautness of the sealed film proximate the sensor assembly and directs at least one servomotor to increase film-drive speed. The increase may optionally be for a short time of less than one second in response to a detected need for additional sealed casing to thereby temporarily increase casing production speed and avoid a need for an excess amount of tubular casing in a buffer.

Abstract: A creasing device forms a crease in a to-be-folded portion of a sheet. The creasing device includes a sheet-information reading unit that reads any one of sheet information and binding information; a determining unit that determines a surface, on which the crease is to be formed, of the sheet according to the one of the sheet information and the binding information read by the sheet-information reading unit; and a creasing unit that forms the crease on the surface determined by the determining unit.

Abstract: A roll-to-roll press device includes an unreeling shaft, a pressing unit, a reeling shaft, and a tension controller. The unreeling shaft unreels substrate film reeled thereon. The pressing unit presses the substrate film to print microstructures on the substrate film. The reeling shaft reels the pressed substrate film thereon. The tension controller adjusts a tension of the substrate film according to a thickness of a coil of the substrate film on the reeling shaft.

Abstract: When sheets (1, 2) with different sizes are processed to a mail item, sheets (1, 2) with different sizes in conveying direction are supplied along first and second conveyor tracks, gathered into a stack and then folded. The folding of the stacked set (7) takes place with at least one predetermined folding length (a). In response to a difference between the folding length (a) and the size of the sheet (2) of the second size, which is within a predetermined range, the conveyor tracks (5, 6) are controlled by the control structure (9) for combining at least the sheets (1, 2) with leading edges (10, 11) at a mutual distance in the conveying direction (3) and with trailing edges (12, 13) at a mutual distance in the conveying direction (3) to form the set (7). From the combining until the folding, the sheets (1, 2) are mutually fixed and during folding, at least one fold (14) is provided in the sheets (1, 2).

Abstract: Form-fill-seal machine includes parts for moving a web of packaging material through the machine according to a process path and parts for transforming the web into filled bags, as well as a zipper strip applicator device for supplying a zipper strip for each bag transverse to the process path, by use of a first and a second conveyor, which in the supply direction of the zipper strip are placed one behind the other and are both provided with parts for retaining the zipper strip during supply, a blade being placed between the first and the second conveyor for cutting the zipper strip and the first and the second conveyor being provided with their own first and second drive.

Abstract: A cushioning conversion machine and method for converting sheet stock material into a cushioning dunnage product and wherein the tension in the stock material is controlled to avoid problems associated with improper tension. A conversion assembly draws the stock material from a stock supply and converts the stock material into a strip of cushioning, and a controller controls the operation of the conversion assembly. The conversion assembly is powered by a motor and the controller controls the operation of the motor in response to a sensed parameter related to the tension in the paper. In another embodiment, a torque control is interposed between the feed motor and feed components that engage the stock material.

Abstract: Two movable members, one on either side of a pre-folded continuous form entering a paper stacking area, are driven according to a determined position of the pre-folded form to push a leading edge of the form to one or another side of the stacking area so that the folds in the form will develop correctly in a stack. Only one of the members is permitted to contact the form at any time, and the members are separated by a sufficient angle so that no position of the members permits both members to contact the form. After directing the first and second sheets of the form, the members return to a home position in which neither member obstructs or interferes with subsequent stacking of the form. The position of the pre-folded form may be determined by a leading edge sensor, by a sheet feed rate sensor, by a fold position sensor, by a fold orientation sensor, by timing from a predetermined position, or by manual input.

Abstract: There is disclosed a method and apparatus for making a looped label and accumulating labels in a stack. An intermediate portion of the label is inserted into the nip of a pair of rotating rolls which fold or loop the label into two side-by-side or face-to-face label portions. The looped label is transported between the nip of a pair of pressing rolls which press or iron the label at the fold line while the label is stationary between the rolls to maintain the label in the folded condition. From there the label is passed into a stacker in which successively looped labels are stacked.

Abstract: A cushioning conversion system including a cushioning conversion machine having conversion assemblies for converting a sheet stock material into a relatively lower density cushioning dunnage product, a stand for supporting the cushioning conversion machine at a convenient height and/or angular orientation, and a stock supply cart including a dancer roller for helping to maintain a greater uniformity of tension on the sheet material being fed through the conversion assemblies from changes in loads acting on the sheet material upstream of the dancer roller regardless of the angular orientation of the cushioning conversion machine.

Abstract: An apparatus and method for folding a back flap of a carton. The apparatus stores parameters relating to a backfold process, and receives a value representing the length of the back flap to be folded. Based upon the parameters and the value representing the length of the back flap, the apparatus determines when to begin moving the hook for folding the back flap and when to stop moving the hook.

Abstract: A cushioning conversion machine and method for converting sheet stock material into a cushioning dunnage product and wherein the tension in the stock material is controlled to avoid problems associated with improper tension. A conversion assembly draws the stock material from a stock supply and converts the stock material into a strip of cushioning, and a controller controls the operation of the conversion assembly. The conversion assembly is powered by a motor and the controller controls the operation of the motor in response to a sensed parameter related to the tension in the paper. In another embodiment, a torque control is interposed between the feed motor and feed components that engage the stock material.

Abstract: Two movable members, one on either side of a pre-folded continuous form entering a paper stacking area, are driven according to a determined position of the pre-folded form to push a leading edge of the form to one or another side of the stacking area so that the folds in the form will develop correctly in a stack. Only one of the members is permitted to contact the form at any time, and the members are separated by a sufficient angle so that no position of the members permits both members to contact the form. After directing the first and second sheets of the form, the members return to a home position in which neither member obstructs or interferes with subsequent stacking of the form. The position of the pre-folded form may be determined by a leading edge sensor, by a sheet feed rate sensor, by a fold position sensor, by a fold orientation sensor, by timing from a predetermined position, or by manual input.

Abstract: A method and apparatus for forming flat-bottomed plastic bags uses a flattened plastic tubing as a raw material. The tubing is unwound from a roll, and is passed around a gusset plate assembly, where guide members on opposite sides of the gusset plate assembly guide outside edges of the tubing inwardly between a pair of gusset plates to form gussets in the tubing. In a preferred embodiment, microperforations are formed in the bag material to provide ventilation to the finished bags.

Abstract: Apparatus is disclosed for producing discrete packages which can be individually varied in length so that they can be used for packaging articles such as cuts of meat which vary in length. The apparatus comprises drive rolls for feeding a flat tube of plastics packaging material through a cut off device. The apparatus may also comprise a heat sealing device (to form the tube into a bag) and a blower head combined with a suction device which opens the leading portion of the bag to facilitate the placing of an article in the bag. A proximity sensor is provided adjacent the cut off device and immobilises the drive rolls when it detects the arrival of a leading portion. In one form of the apparatus the sensor is mounted on a movable carriage which can be quickly moved by hand or by a ram.

Abstract: An apparatus for facilitating the registration of printed matter during the manufacture of bags on fixed-size bag formation equipment, from a continuous web of a substantially non-stretchable material. Printed matter, printed upon the continuous web at regularly-spaced intervals, includes a plurality of periodically spaced reference markers. While a finishing drum propels the continuous web in a direction of flow emanating from a supply of web material, at a substantially constant speed, feed rollers, positioned upstream from the finishing drum, propel the continuous web at a variable speed, relative to the substantially constant speed.

Abstract: A redundant automated cushioning producing and dispensing system includes a plurality of spaced cushioning conversion machines which convert stock paper into pads of a selected length, each cushioning conversion machine including a controller for controlling operation of the machine and communicating with another machine, a pad dispenser, and a sensor for determining when the amount of stock paper is less than a predetermined amount, a conveyor extending between the plurality of cushioning conversion machines for conveying a container into which a pad is to be dispensed, and at least one container sensor for providing information to at least one controller from which the controller can determine whether a pad has been dispensed into a container whereby the controllers cooperate to selectively switch operation of the cushioning conversion machine from an active state to an inactive state in accordance with information received from the stock supply sensors.

Abstract: A bag-making apparatus is configured for automatic positioning of a plurality of attachments of the apparatus which are in operative association with a web of bag-making material. The adjustment apparatus is configured to effect conjoint translational movement of the plurality of attachments along an attachment bed of the apparatus thus providing highly accurate and automated positioning of the attachments attendant to changes in print repeat length of the web. In the illustrated embodiment, the adjustment mechanism includes a pivotably mounted lever arm which extends generally along the length of the attachment bed, with a system of gear racks operatively interconnected with the lever arm for effecting conjoint translational movement of the attachments. Automatic controls of the arrangement effect automated adjustment during dwell or stop periods of bag making, and also facilitate reconfiguration of the apparatus for making bags of differing print repeat lengths.

Abstract: An apparatus for the processing and segmenting of a cover-forming laminate web or sheeting structure which is adapted to interconnect a plurality of containers, such as the base members of blister packages each of which is designed to contain a hydrophilic contact lens in a sterile aqueous solution. More specifically disclosed is an apparatus for the imprinting, perforating, slitting and cutting the laminated web structure such that the severed laminate segments constitute printed covering label for an array of such containers, and whereby the laminated web or sheeting segment may be severed along weakening or perforation lines so as to provide a separable packaging arrangement for individual of the containers which are subsequently adhered thereto.

Abstract: Apparatus is disclosed for producing discrete packages which can be individually varied in length so that they can be used for packaging articles such as cuts of meat which vary in length. The apparatus comprises drive rolls for feeding a flat tube of plastics packaging material through a cut off device. The apparatus may also comprise a heat sealing device (to form the tube into a bag) and a blower head combined with a suction device which opens the leading portion of the bag to facilitate the placing of an article in the bag. A proximity sensor is provided adjacent the cut off device and immobilizes the drive rolls when it detects the arrival of a loading portion. In one form of the apparatus the sensor is mounted on a movable carriage which can be quickly moved by hand or by a ram.

Abstract: A plastic bag making machine includes a cylindrical drum with a variable diameter. A plurality of seal bars define the circumference of the drum, and are substantially parallel to the drum's rotational axis. The bags are made from a plastic film with registration marks that are detected by a detector disposed near the film. A detector also detects each revolution of the drum and an encoder provides signals indicative of the position of the film. A controller determines the distance phase of the registration marks and the rum size error. The drum diameter is adjusted in response to an output of the controller in such a way as to correct for both the initial drum size error, the initial phase error, and the phase error accumulated while the drum diameter is being corrected.

Abstract: A system and method in the manufacture of plastic bags for accurately registering a web having graphic material printed repetitively thereon with respect to a transverse cutting and sealing device comprise detecting the passage of an eyemark printed on the web by a certain location at an initial part of a web index, calculating the initial length travelled by the web from the start of the web index to the detection of the eyemark, and then adjusting a predetermined draw length of the web based upon that calculated initial length.

Abstract: The object of the present invention is to provide a low-priced automatized weight control device for filter-rods, able to be easily installed in present manufacturing facilities and to be operated easily without any need of special equipment or special operating qualifications.The automatized weight-control device is comprised of a tension gauge measuring the tension in the tow in the first processing step of the tow manufacturing process, and a weight control system to regulate the second processing step to keep the tension in the tow at the specified constant value by increasing the speed of the pretension rollers through the microcomputer by applying the signals transmitted from the tension gauge.

Abstract: There is provided a flexible bag with a removable coupon and the method and apparatus for the manufacture thereof. A labeling machine sequentially provides a coupon assembly comprising an adhesive portion and a coupon portion to bag stock which is inputted into the bag making machine. The bag stock is then cut to form individual bags having removable coupons thereon.

Abstract: In a device for transversely welding and cutting tubular film into bags, feed rolls advance the film to a gripping rail which grips the leading end of the film during operation of cutting and welding devices located behind the gripping rail in the direction of feed. To ensure proper tensioning of the film, the feed rollers are reversed after the film is gripped and prior to operation of the cutting and welding devices.

Abstract: A self-correcting web registration system achieves web shortening by pleating the web with a grooved crease roller. The web passes through a nip between the crease roller and an opposing drive roller which has an elastomeric cover. When web shortening is required and the web is being pleated by the crease roller, the opposing elastomeric roller is overdriven with respect to the normal advancement rate of the web. Further web shortening may be achieved by selectively increasing pressure between the crease roller and the elastomeric drive roller which causes the pleats in the web to become deeper. The crease roller may be used in conjunction with a tension roller which can be selectively engaged to stretch the web and achieve lengthening. Both rollers may be mounted in a single chassis which pivots relative to a frame-mounted drive roller. This provides selective engagement of either the tension or crease roller, depending upon the position of the chassis.

Abstract: In a spiral tube winder, the plies going to the winding mechanism are monitored to make sure that no ply is broken. If any ply breaks, the machine is stopped so that the broken ply does not become entangled in the apparatus, especially in the glue applying portion of the apparatus. The ply break detection system is automatically activated for each ply lane that is in use so that plies can be added while the machine is in operation, with the result that the ply break protection for each such added ply comes on automatically after that ply has been added.

Abstract: A bag machine includes a programmed logic controller intermittently actuating a web feed draw roll motor for controlled web feed during the inoperative period of a cycled seal bar. The controller has separate inputs for the seal bar periods and a web length and establishes a control program of a preferred motion profile, with acceleration and deceleration of the fixed rolls to match the bag length to the available time using the total time available, with acceleration to a maximum and deceleration to reference, with or without a constant speed period. The bag length and time is monitored each machine cycle to calculate the next motion profile and permit changes in the bag length without machine shut-down. A programmed registered mode of control responds to a web mark spacing relative to the seal bar. In the registered mode, a photoscanner detects the mark during a constant speed web feed period prior to the end of the available time and actuates the web feed accordingly.

Abstract: A machine for producing continuous form stationery by folding a strip of paper along transverse lines of weakening formed therealong. The machine includes a dispensing roller which directs a continuous strip of paper into a mechanism which distributes successive lines of weakening formed in the paper in substantially opposite directions and having additional mechanisms for creasing the distributed paper along the lines of weakening to produce continuous form stationery. The machine also includes a drive shaft which delivers motive power to the paper distribution mechanism and is synchronized with the dispensing roller, the motive power being transmitted to the drive shaft through a removable gear member having a selected outer diameter which varies with the fold length of paper directed into the distributing mechanism.

Abstract: A bag machine fabricates plastic bags by transversely cutting and sealing, at regularly spaced preselected locations, an elongate plastic web having graphic material repetitively printed thereon. In operation, the bag machine advances the web by a calculated draw length, and an optical sensor, sensitive to the passage of eyemarks printed in regularly spaced locations on the web, functions to ensure that the web is cut and sealed only at the desired locations. To avoid inaccuracies resulting from a gradual variance between the nominal draw length and the actual distance between eyemarks, a control system monitors the actual distance between eyemarks and sets the nominal draw length to the average actual spacing between eyemarks as measured over a preselectd number of successive eyemarks.

Abstract: In packaging machines with an integrated apparatus for the production, storage and conveyance of blanks, the arrangement of the apparatus within the packaging machine is important. It is necessary to ensure that, especially when the reel being, for instance, wound with packaging material is changed, the actual operation of the packaging machine should not be interrupted. For this purpose, a web store (31) is provided, through which a web of material (16) for the production of the blanks (13) and in the form of the reel (17) passes. This web store (31) is located downstream of the reel (17) and upstream of a conveying track (18) for the web of material (16), of a severing station (19) for forming the blanks (13) and of a blank track (26) for feeding the blanks (13) to a folding turret (10) on the rear side (25) of the packaging machine.

Abstract: In order for a laying machine for laying out a fabric web comprising a fabric web guide mechanism for drawing the fabric web off a fabric reel and laying it out as a fabric layer, including a fabric feed device for feeding the fabric web in accordance with the speed of the laying machine, and also comprising a tension relief control means, to be designed as simply as possible from a structural point of view, it is proposed that the fabric web loop be arranged between the fabric feed device and the laid-out fabric layer, that the fabric web loop be formed by a bend of free-falling fabric web piece in a direction extending transversely to the direction of fall, and that the sensing barrier detect a change in the length of the arc of the bend through displacement of the freely hanging bend.

Abstract: An arrangement in a bag-making machine for forming bag-defining lines of perforation and weld lines in an elongate web (7) comprises a driven roller nip including a nip roller (4) and a backup roller (5), by means of which the web (7) is fed through the machine (1), an elongate cutter (10) which is parallel to the rollers (4, 5) and rotatable about its longitudinal axis, and which when rotated is moved into engagement with the back-up roller (5) for making the lines of perforation, and two welding units (8) with sealing jaws (22) for making the weld lines. In order to allow optional adjustement of the spacing between consecutive lines of perforation and weld lines, the cutter (10) is separately connectible and disconnectible independently of the operation of the roller nip (4, 5) or of other drive means in the machine (1).

Abstract: A print cutter suitable for use in an order finishing station or as a stand-alone unit includes a reel mount for accepting a reel of photographic prints formed in a continuous web. An automatic threader threads the leading end of the web through a loop guide into the first set of drive rollers. A leading end sensor senses the leading end of the web as it is automatically threaded through the loop guide to stop the threading process when the leading end of the web reaches the feed rollers. The same sensor is utilized to monitor the size of the loop of the print web present in the loop guide and to feed additional prints from the reel into the loop guide as required to maintain predetermined loop size. An accurate measure of print length is maintained by feeding the prints to the cutter using a roller pair including a nondeformable roller engaged with the undersurface of the prints and a deformable roller engaging the upper surface of the prints. The nondeformable roller is driven by a stepper motor.

Abstract: In packaging machines with an integrated apparatus for the production, storage and conveyance of blanks, the arrangement of the apparatus within the packaging machine is important. It is necessary to ensure that free unimpeded access to the units is possible. On the other hand, the actual operation of the packaging machine should not be impaired. For this purpose, a web of material (16) for the production of the blanks (13) and in the form of a wound reel (17), a conveying track (18) for the web of material (16), a severing station (19) for forming the blanks (13) and a blank track (26) for feeding the blanks (13) to a folding turret (10) are arranged on the rear side (25) of the packaging machine. The conveying track (18) for the web of material (16) extends parallel to the longitudinal mid-plane of the packaging machine. The blank track (26) follows this transversely.

Abstract: A continuous method of forming a repetitive pattern on a metallized film substrate is disclosed as including the steps of continuously feeding a web of metallized film substrate at a predetermined web speed, selective dry removal of predetermined metallized areas from the metallized film substrate during continuous movement thereof, and collecting metallized dust and flakes removed from the metallized film substrate during the aforementioned dry removal of predetermined metallized areas from the metallized film substrate. Unlike existing wet systems which remove metallized areas from a metallized film substrate, the present invention employs selective dry removal, along with the collection of dust, in a continuous in-line system. Following the selective removal of metallized areas from the metallized film substrate, metallized dust is collected in a closed dust removal system providing removal, transport and collection of the metallized dust in a storage unit.

Abstract: A machine for making plastic bags from plastic film utilizes a rotatable drum having an adjustable diameter. The drum is constructed of a plurality of slats and includes a gear mechanism adapted for infinite variation of the drum diameter between a first smaller diameter and second larger diameter. A sealing blanket is provided for the drum and is automatically adjusted for different drum diameters to provide proper tension of the film as it passes around the expandable drum. The gear mechanism is operated manually or automatically by a motor mounted in the drum and can alter the drum diameter while the machine is running.A chill roll, a rotary handle hole punching unit, a perforator/cutter station and phase variators are also included. When the machine is used to make bags having printed material thereon, a comparator unit may also be used.

Abstract: The present invention relates to a system for monitoring tension of a peeled strip during threading of the strip onto a coil wrapping assembly. Sensors mounted on the coiler assembly monitor strip tension during threading such that a break in the strip triggers shutdown of the machine including withdrawal of the cutting tool from the billet to prevent damage to the tool.

Abstract: A plastic film product manufacturing apparatus includes a pair of draw rollers advancing a continuous length of plastic film, a plurality of guide rollers guiding the plastic film through at least part of the apparatus to the draw rollers and an endless flexible belt driving each of the guide rollers at a circumferential surface speed equal to the speed of the continuous length of plastic film advanced over the guide rollers. When the continuous length of plastic film is intermittently advanced by the draw rollers, and the guide rollers are simultaneously intermittently rotated by the endless belt. A primer mover drives both the draw rollers and the endless flexible belt to coordinate rotation of the draw rollers with the rotation of the guide rollers. One of the guide rollers is mounted on a dancer arm and a system of pulleys is provided for driving that guide roller by the endless flexible belt.

Abstract: An apparatus and method of handling flexible foldable materials, particularly thermoplastic film webs, continuously fed from a supply by continuously moving input nip rolls to a dancer including a roll mounted for movement transversely to its central axis. Intermittently moving draw rolls intermittently advance material from the dancer roll. The dancer roll is reciprocated in coordination with the intermittent advancement so as to decouple the translational inertia of the dancer roll from the material. A flexible belt also simultaneously rotates the dancer roll so as to decouple rotational inertia of the roll from the length of material. The dancer may be driven by a cam in common with a work station reciprocating against the material fed from the dancer.

Abstract: A bag forming apparatus passes a hemmed web through a rotating edge notcher and related units to form a taped hem in the web which is passed through an intermittently operated bag making machine. A web supply unit includes a web take-up unit to maintain a constant tension in the continuously moving web to the bag making machine. The web notches are phased with the bag making machine to locate the notches centrally of each bag. During starting and stopping, the web take-up unit changes the web length moving through the notching unit at normal full web speed operation and the web length variations are minimal. A programmable notch controller actuates a stepper motor to rotate the notcher. The controller responds to a control signal to form a notch. A programmable switch is coupled to the bag making machine to generate a first control signal for each bag cycle and is phased with the full web speed to locate the notch centrally of the bag.

Abstract: An impression cylinder (11) and a blanket cylinder (2) are made in contact with/separated from each other at prescribed timing. Continuous paper (12) inserted between the impression cylinder (11) and the blanket cylinder (2) is intermittently fed in association with the said timing for printing. A pin feed tractor (13) arranged on an inlet side of a printing position forward/reversely feeds and stops the continuous paper (12) at timing previously set in relation to the said timing for contact/separation. A suction conveyer (14) arranged on an outlet side of the printing position sucks and conveys the printed continuous paper (12) while switching its suction force in plural of stages in relation to the said paper feeding timing.

Abstract: Apparatus for detecting and/or controlling tension of a moving web, for example, a filamentary tow, in a preselected zone of a longitudinal path traversed by the moving web. A sensing roller is journally supported by roller support structure, the latter having an opposing pair of deflection arms each of which is defined by edges which diverge from one another between inner supported and outer unsupported ends of the arms so that a region of reduced width (as measured in the general longitudinal direction of the web) is provided near each inner supported end. A reaction force which is indicative of the web's tension will thus be exerted against the sensing roller and transferred to the roller support structure so as to responsively cause the deflection arms to be resiliently flexed in the general direction of the reaction force.

Abstract: An apparatus for manufacturing a filter rod having a hollow tube extending longitudinally through the filter rod. The apparatus includes a supply reel of hollow tubing, a supply of filter material web, and a garniture funnel into which the filter material web and hollow tubing are continuously, concurrently fed for wrapping the filter material web into a cylindrical configuration enclosing the hollow tube longitudinally therein. The apparatus also includes a plasticizer or adhesive applicator for coating the outside wall surface of the tube with a plasticizer or adhesive before it is fed into the garniture funnel, and a tube guide nozzle located at the inlet to the garniture funnel for positioning and guiding the hollow tube into the garniture funnel.

Abstract: The trailing end of a running tow of filamentary filter material in a filter rod making machine is spliced to the leader of a fresh tow, and the splice is held at a preselected location ahead of the first tow treating station in the machine. An optoelectric or pressure-responsive detector generates a signal when the splice advances beyond such location on expiry of the running tow, i.e., when the second tow begins to advance through the machine. The signal is used to reduce the speed of the prime mover of the machine during travel of the splice therethrough, to increase the width of passages which are defined for the tow by the banding, spreading, stretching, plasticizer-applying and/or other units for the tow so that the splice can readily advance therethrough, and/or to effect automatic segregation of those filter rod sections which contain portions of the splice.

Abstract: A bag machine fabricates plastic bags by transversely cutting and sealing, at regularly spaced preselected locations, an elongate plastic web having graphic material repetitively printed thereon. In operation, the bag machine advances the web by a calculated draw length, and an optical sensor, sensitive to the passage of eyemarks printed in regularly spaced locations on the web, functions to ensure that the web is cut and sealed only at the desired locations. To avoid inaccuracies resulting from a gradual variance between the nominal draw length and the actual distance between eyemarks, a control system monitors the actual distance between eyemarks and sets the nominal draw length to the average actual spacing between eyemarks as measured over a preselectd number of successive eyemarks.