Abstract: A compact dunnage conversion machine includes a converging chute with a restricted inlet, a powered feed assembly with a sealed gearbox, a plurality of interchangeable power supplies, and a restricted outlet chute. The converter can convert a sheet stock material into dunnage for use in packaging one or more objects in a container. The restricted inlet and outlet make it more difficult for foreign objects to enter the converter and disrupt the conversion process. The sealed gearbox interposed between the driving elements of the feed assembly and an electric motor facilitates maintenance and repair of the feed assembly, while also protecting the gears therein. Finally, the power supplies provide electrical power to the motor and can include an electrical storage device, such as a battery, or an alternating-current-to-direct-current converter which is connectable to a source of electricity for supplying that electricity to the motor in an acceptable form.

Abstract: An improved apparatus for making pressware features a vacuum belt feeder which accelerates and decelerates a feed blank for controlled insertion into a forming die as well as retainers to limit bounce back of the blank off of forward stops. A pneumatic ejector on the forming ram facilitates product removal.

Abstract: A dunnage crumpling apparatus is provided having first and second entry-side crumpling members and first and second exit-side crumpling members. The first and second entry-side crumpling members define an entry therebetween. The first and second exit-side crumpling members define an exit therebetween that is disposed along the longitudinal path downstream of the entry. A crumpling zone being defined between the entry and exit. The first entry-side crumpling member is configured for moving at an first rate and is associated with the second entry-side crumpling member for moving sheet material through the entry in a first direction along a longitudinal path at an entry rate. The first exit-side crumpling member is configured for moving at an second rate and is associated with the second exit-side crumpling member for moving the sheet material through the exit in the first direction along the path at a exit rate that is slower than the entry rate to crumple the sheet material for producing dunnage.

Abstract: A dunnage discharge chute includes features designed to prevent injury to an operator of a dunnage producing machine. The dunnage discharge chute includes at least one door with sensors that monitor the position of the door and output position signals. The position signals are received by a controller which outputs a control signal that disables operation of the dunnage producing machine based at least in part on a change in the position signals over a predetermined period of time. Additional sensors may detect whether the door is open beyond an upper open position, and a relay may disable operation of the dunnage producing machine immediately if the door is opened beyond the upper open position. Thus, if the operator reaches in through the door, the dunnage discharge chute will disable operation of the dunnage producing machine.

Abstract: The present subject matter relates generally to an apparatus for crumpling paper substrates. Specifically, the system provides for the crumpling of paper substrates to form fill material to be utilized in product packaging to fill void space and/or to wrap around products thereby allowing for safe transport of the products. The apparatus includes a feeder for feeding sheeting material, a first roller connected to a drive mechanism, a second roller disposed adjacent said first roller wherein said sheeting material travels between the first roller and the second roller and further wherein the second roller pushes said sheeting material against said first roller to engage the sheeting material with the first roller, and a third roller connected to the drive mechanism for directing said sheeting material out of said apparatus.

Abstract: A dunnage accumulator includes a first holding portion (502) and a second holding portion (504) configured and associated with the first holding portion to define a dunnage accumulation space therebetween and for receiving and removably retaining dunnage from a dunnage machine (17) in the accumulation space, wherein at least a portion of the second holding portion is flexible such that flexing thereof varies the accumulation space to accommodate a varying amount of dunnage held therein.

Abstract: Methods, apparatus and systems for producing cushioning material from sheet material. In some embodiments, the apparatus comprises horizontally aligned forming members having fins for use in pulling and processing sheet material. The sheet material can be perforated sheet material. A holder can be provided for holding sheet material in stock roll form, the holder having a cross-bar for producing resistance against the stock roll to dissipate momentum of the stock roll when the motor of the apparatus is stopped.

Abstract: A machine for converting a sheet stock material into a dunnage product includes a conversion assembly for converting sheet stock material into a dunnage product as the sheet stock material travels along a path from an upstream end of the conversion assembly to a downstream end of the conversion assembly. The machine further includes a transversely extending guide over which the stock material passes for guided entry into the upstream end of the conversion assembly. The guide is rotatable such that the transverse extent of the guide can be moved between a plurality of relatively rotated orientations to guide the sheet stock material from different sides of the conversion assembly.

Abstract: A self-contained dunnage system includes a box sized to receive a supply of sheet stock material with minimal or no empty space when the box is closed. The box has one or more flaps that are movable between a generally planar closed position where the flaps cooperate to close the box and an inclined operating position displaced from the closed position. In the operating position, the ends of the flaps define a dispensing outlet spaced from an open side of the box defined by the side wall or walls of the box. The dispensing outlet is smaller than the open side of the box such that as the sheet material is pulled from the box and through the outlet, the inclined flaps act as a forming member that inwardly gathers the sheet material, causing it to crumple as it is withdrawn from the box.

Abstract: A dunnage apparatus for converting sheet stock into dunnage includes a sheet stock supply member configured for holding the sheet stock, a sheet crumpling mechanism configured for crumpling the sheet stock to produce the dunnage, and an infeed mechanism disposed between the supply member and crumpling mechanism and associated therewith for feeding the sheet stock from the supply member to the crumpling mechanism, the infeed mechanism having an engagement portion at an entry of the infeed mechanism and configured for engaging and feeding the sheet stock in the supply member into the infeed mechanism, wherein the engagement mechanism is located above the supply member.

Abstract: A motor-free dunnage conversion system for converting a sheet stock material into a relatively less dense dunnage includes a container having a wall with an opening therethrough, a supply of sheet stock material within the container, and a forming member. The forming member has converging sidewalls that define a passage alignable with the opening in the wall. The forming member is a converging chute having a relatively larger inlet spaced from the outlet, which is relatively smaller than the inlet. The forming member functions to crumple the sheet stock material as a packer draws the sheet stock material through the forming member to form a crumpled strip of dunnage. The forming member has a dimension that is larger than a corresponding dimension of the opening to keep the forming member from escaping the container as the packer pulls the stock material through the forming member.

Abstract: A dunnage device is disclosed and can include a dunnage mechanism comprising first and second dunnage converting portions that have an engaged condition, in which the converting portions are associated and configured for converting stock material into dunnage and a disengaged condition in which the converting portions are disabled from converting the stock into dunnage and a dunnage handler configured for receiving the dunnage from the dunnage mechanism and including a first handler portion that has a handling position in which the dunnage handler is configured for controlling the dunnage and a release position, wherein the first handler portion is associated with the dunnage mechanism such that movement of the first handler portion from the handling position to the release position causes the dunnage mechanism to change from the engaged condition to the disengaged position.

Abstract: A dunnage conversion machine (36) converts a sheet stock material into a dunnage product that is relatively thicker and less dense than the stock material, but is relatively thin and sufficiently flexible to function as a protective wrap. The conversion machine includes a feed mechanism (40) that advances a sheet stock material therethrough and a connecting mechanism (42) downstream of the feed mechanism. The connecting mechanism retards the passage of the sheet stock material therethrough by feeding the stock material therethrough at a slower rate than the feed mechanism feeds the stock material to the connecting mechanism. This causes the stock material to randomly crumple in a longitudinal space between the feed mechanism and the connecting mechanism. The connecting mechanism connects multiple overlapping layers of sheet stock material together as they pass therethrough, including connecting at least one crumpled sheet to one side of one other sheet.

Abstract: A dunnage system may include a converting station including a converter configured for pulling in a stream of sheet material and converting the material into dunnage, and an inlet guide having an inlet surface that is coiled such that first and second ends of the inlet surface are discontinuous with each other to define a gap therebetween, the inlet surface configured to channel the sheet material into the converter. A cutter for a dunnage system may include a blade with first and second phases of serrations that are coextensive over at least a portion of the blade, the first phase providing cutting serrations for cutting the dunnage, and the second phase comprising ledges for focusing the cutting and preventing or reducing bunching of the dunnage towards a side of the blade. A method of converting dunnage may also be provided.

Abstract: A motor-free dunnage conversion system for converting a sheet stock material into a relatively less dense dunnage includes a container having a wall with an opening therethrough, a supply of sheet stock material within the container, and a forming member. The forming member has converging sidewalls that define a passage alignable with the opening in the wall. The forming member is a converging chute having a relatively larger inlet spaced from the outlet, which is relatively smaller than the inlet. The forming member functions to crumple the sheet stock material as a packer draws the sheet stock material through the forming member to form a crumpled strip of dunnage. The forming member has a dimension that is larger than a corresponding dimension of the opening to keep the forming member from escaping the container as the packer pulls the stock material through the forming member.

Abstract: A dunnage conversion machine for converting stock material into a dunnage product includes a forming assembly and a pulling assembly. The pulling assembly includes at least two grippers movable together through a transfer region in opposition to one another and cooperative to grip therebetween the dunnage strip for advancing the dunnage strip through the transfer region, and at least one of the grippers including an aperture operative to gather and laterally capture therein the dunnage strip as the grippers move through the transfer region. Also disclosed is a severing assembly including a movable blade and a reciprocating actuator connected to the blade by a motion transmitting assembly that moves the blade through a full severing cycle upon a stroke of the actuator in either direction.

Abstract: A dunnage conversion machine (36) converts a sheet stock material into a dunnage product that is relatively thicker and less dense than the stock material, but is relatively thin and sufficiently flexible to function as a protective wrap. The conversion machine includes a feed mechanism (40) that advances a sheet stock material therethrough and a connecting mechanism (42) downstream of the feed mechanism. The connecting mechanism retards the passage of the sheet stock material therethrough by feeding the stock material therethrough at a slower rate than the feed mechanism feeds the stock material to the connecting mechanism. This causes the stock material to randomly crumple in a longitudinal space between the feed mechanism and the connecting mechanism. The connecting mechanism connects multiple overlapping layers of sheet stock material together as they pass therethrough, including connecting at least one crumpled sheet to one side of one other sheet.

Abstract: A machine for the manufacture of paper padding has a shaping device and a drive which is provided in a housing to pull a paper web through the shaping device and to form a piece of padding from the paper web. A shaft is provided in the housing and serves as a drive for a drive wheel.

Abstract: A dunnage system for processing material into dunnage is herein described. A converting station of the system can include a drum having a drum surface first and second axial sides and guides protruding adjacent the drum surface on the first and second axial sides associated with the drum to rotate with the drum surface. A supply gripping member can be provided to grip a supply roll, and can include a rotatable base. A pivotal blade can be used to cut the dunnage.

Abstract: The present subject matter relates generally to an apparatus for crumpling paper substrates. Specifically, the system provides for the crumpling of paper substrates to form fill material to be utilized in product packaging to fill void space and/or to wrap around products thereby allowing for safe transport of the products. The apparatus includes a feeder for feeding sheeting material, a first roller connected to a drive mechanism, a second roller disposed adjacent said first roller wherein said sheeting material travels between the first roller and the second roller and further wherein the second roller pushes said sheeting material against said first roller to engage the sheeting material with the first roller, and a third roller connected to the drive mechanism for directing said sheeting material out of said apparatus.

Abstract: A dunnage machine and system, and a method of producing dunnage. The dunnage machine can have rotatable forming members with recesses formed thereon. Stationary protruding members can extend into the recesses. A cutting system is provided for cutting dunnage produced by the dunnage machine or system, and a lock mechanism is also provided for locking the cutting system when a cover is removed from the dunnage machine.

Abstract: In a mechanism and method for bonding two paper sheets on an interfolding machine, pre-compressing mechanisms are provided on each of two folding rollers to produce compress-to-bond areas on overlapped portions of two thick or air-impermeable paper sheets transferred to the two folding rollers, so that all plies of the two paper sheets at the compress-to-bond areas are compressed to bond together. Thereby, when the interfolding machine operates at a high speed, a plurality of the locally compressed and bonded paper sheets may still be smoothly folded to form a stack of interfolded paper sheets, such as a tissue paper stack or a paper towel stack.

Abstract: An easy load packaging system, and a stand and a dunnage conversion machine therefor are disclosed. The stand includes a base and a pair of upright guide members mounted to the base and supporting at the upper ends thereof a dunnage conversion machine. The guide members define there between a channel for guiding sheet stock material to the dunnage conversion machine. The dunnage conversion machine is pivotable relative to the stand between an operating position and a servicing/loading position whereat access to internal components of the machine is simplified. A stack of sheet stock material is jacketed and/or baled for simplified loading into a packaging system or stand. An adhesive layer on the bottom or top of the stack enables the stack to be easily spliced to another stack.

Abstract: A dunnage conversion machine for converting stock material into a dunnage product includes a forming assembly and a pulling assembly. The pulling assembly includes at least two grippers movable together through a transfer region in opposition to one another and cooperative to grip therebetween the dunnage strip for advancing the dunnage strip through the transfer region, and at least one of the grippers including an aperture operative to gather and laterally capture therein the dunnage strip as the grippers move through the transfer region. Also disclosed is a severing assembly including a movable blade and a reciprocating actuator connected to the blade by a motion transmitting assembly that moves the blade through a full severing cycle upon a stroke of the actuator in either direction.

Abstract: The present subject matter relates generally to an apparatus for crumpling paper substrates. Specifically, the system provides for the crumpling of paper substrates to form fill material to be utilized in product packaging to fill void space and/or to wrap around products thereby allowing for safe transport of the products. The apparatus includes a feeder for feeding sheeting material, a first roller connected to a drive mechanism, a second roller disposed adjacent said first roller wherein said sheeting material travels between the first roller and the second roller and further wherein the second roller pushes said sheeting material against said first roller to engage the sheeting material with the first roller, and a third roller connected to the drive mechanism for directing said sheeting material out of said apparatus.

Abstract: A dunnage conversion machine (36) converts a sheet stock material into a dunnage product that is relatively thicker and less dense than the stock material, but is relatively thin and sufficiently flexible to function as a protective wrap. The conversion machine includes a feed mechanism (40) that advances a sheet stock material therethrough and a connecting mechanism (42) downstream of the feed mechanism. The connecting mechanism retards the passage of the sheet stock material therethrough by feeding the stock material therethrough at a slower rate than the feed mechanism feeds the stock material to the connecting mechanism. This causes the stock material to randomly crumple in a longitudinal space between the feed mechanism and the connecting mechanism. The connecting mechanism connects multiple overlapping layers of sheet stock material together as they pass therethrough, including connecting at least one crumpled sheet to one side of one other sheet.

Abstract: The invention relates to a crumpled paper tube for use as a cushion in packing items, and to a method and apparatus for producing the same.

Abstract: A dunnage conversion machine (36) converts a sheet stock material into a dunnage product that is relatively thicker and less dense than the stock material, but is relatively thin and sufficiently flexible to function as a protective wrap. The conversion machine includes a feed mechanism (40) that advances a sheet stock material therethrough and a connecting mechanism (42) downstream of the feed mechanism. The connecting mechanism retards the passage of the sheet stock material therethrough by feeding the stock material therethrough at a slower rate than the feed mechanism feeds the stock material to the connecting mechanism. This causes the stock material to randomly crumple in a longitudinal space between the feed mechanism and the connecting mechanism. The connecting mechanism connects multiple overlapping layers of sheet stock material together as they pass therethrough, including connecting at least one crumpled sheet to one side of one other sheet.

Abstract: A dunnage handler is disclosed for controlling the outfeed of dunnage from a dunnage mechanism including a first handler portion configured for association with the dunnage mechanism for receiving dunnage therefrom, the first handler portion being reversibly reconfigurable between an accumulator configuration, in which the first handler portion is configured to accumulate the dunnage received from the dunnage mechanism and a discharger configuration, in which the first handler portion is configured to discharge the dunnage received from the dunnage mechanism.

Abstract: A method for producing packaging cushioning includes successively feeding sheets of a substrate at a first speed to a crumpling mechanism, crumpling the sheets at a second speed to convert the sheets into packaging cushion units, and controlling at least one of the first and second speeds to produce a desired degree of overlap between successive sheets, thereby generating a connected series of the packaging cushion units.

Abstract: A dunnage apparatus is provided for converting sheet stock into dunnage, that includes a sheet stock supply member configured for holding the sheet stock, a dunnage machine configured for converting the sheet stock into dunnage, and an infeed mechanism disposed between the supply member and dunnage machine and associated therewith for feeding the sheet stock from the supply member to the crumpling mechanism, wherein the supply member is configured for pivoting to retain the sheet stock associated with the infeed mechanism.

Abstract: A dunnage device is disclosed and can include a dunnage mechanism comprising first and second dunnage converting portions that have an engaged condition, in which the converting portions are associated and configured for converting stock material into dunnage and a disengaged condition in which the converting portions are disabled from converting the stock into dunnage and a dunnage handler configured for receiving the dunnage from the dunnage mechanism and including a first handler portion that has a handling position in which the dunnage handler is configured for controlling the dunnage and a release position, wherein the first handler portion is associated with the dunnage mechanism such that movement of the first handler portion from the handling position to the release position causes the dunnage mechanism to change from the engaged condition to the disengaged position.

Abstract: A dunnage crumpling apparatus is provided having first and second entry-side crumpling members and first and second exit-side crumpling members. The first and second entry-side crumpling members define an entry therebetween. The first and second exit-side crumpling members define an exit therebetween that is disposed along the longitudinal path downstream of the entry. A crumpling zone being defined between the entry and exit. The first entry-side crumpling member is configured for moving at an first rate and is associated with the second entry-side crumpling member for moving sheet material through the entry in a first direction along a longitudinal path at an entry rate. The first exit-side crumpling member is configured for moving at an second rate and is associated with the second exit-side crumpling member for moving the sheet material through the exit in the first direction along the path at a exit rate that is slower than the entry rate to crumple the sheet material for producing dunnage.

Abstract: A dunnage crumpling apparatus is provided having first and second entry-side crumpling members and first and second exit-side crumpling members. The first and second entry-side crumpling members define an entry therebetween. The first and second exit-side crumpling members define an exit therebetween that is disposed along the longitudinal path downstream of the entry. A crumpling zone being defined between the entry and exit. The first entry-side crumpling member is configured for moving at an first rate and is associated with the second entry-side crumpling member for moving sheet material through the entry in a first direction along a longitudinal path at an entry rate. The first exit-side crumpling member is configured for moving at an second rate and is associated with the second exit-side crumpling member for moving the sheet material through the exit in the first direction along the path at a exit rate that is slower than the entry rate to crumple the sheet material for producing dunnage.

Abstract: A dunnage apparatus for converting sheet stock into dunnage includes a sheet stock supply member configured for holding the sheet stock, a sheet crumpling mechanism configured for crumpling the sheet stock to produce the dunnage, and an infeed mechanism disposed between the supply member and crumpling mechanism and associated therewith for feeding the sheet stock from the supply member to the crumpling mechanism, the infeed mechanism having an engagement portion at an entry of the infeed mechanism and configured for engaging and feeding the sheet stock in the supply member into the infeed mechanism, wherein the engagement mechanism is located above the supply member.

Abstract: A dunnage handler for controlling the outfeed of dunnage from a dunnage machine is disclosed and can include a dunnage accumulator with first and second holding portions configured and associated with each other to define a dunnage accumulation space therebetween and for receiving and removably retaining the dunnage in the accumulation space from a dunnage machine and an articulation associating the first and second holding portions such that the holding portions are movable with respect to each other to vary the accumulation space to accommodate a varying amount of dunnage held therein, where a sensor and controller can be included to stop dunnage production when the accumulator is full.

Abstract: A dunnage conversion machine for converting stock material into a dunnage product includes a forming assembly and a pulling assembly. The pulling assembly includes at least two grippers movable together through a transfer region in opposition to one another and cooperative to grip therebetween the dunnage strip for advancing the dunnage strip through the transfer region, and at least one of the grippers including an aperture operative to gather and laterally capture therein the dunnage strip as the grippers move through the transfer region. Also disclosed is a severing assembly including a movable blade and a reciprocating actuator connected to the blade by a motion transmitting assembly that moves the blade through a full severing cycle upon a stroke of the actuator in either direction.

Abstract: A packaging system for automatically producing dunnage pads and inserting one or more of the pads into a container for packaging an article in the container. The invention includes a pad discharge assembly and/or pad insertion assembly. The discharge assembly includes a gating device for effecting passage of the pad out of a holding zone in a direction transverse to the pad length and onto a working surface, preferably a conveyor. The conveyor conveys the pad into a pad insertion zone in a first direction, and a pusher assembly is operative to push the pad from the pad insertion zone in a direction transverse to the first direction. A plunger is provided for pushing a pad located at the pad insertion zone through an opening over which the pad is conveyed for insertion into a container.

Abstract: The present subject matter relates generally to an apparatus for crumpling paper substrates. Specifically, the system provides for the crumpling of paper substrates to form fill material to be utilized in product packaging to fill void space and/or to wrap around products thereby allowing for safe transport of the products. The apparatus includes a feeder for feeding sheeting material, a first roller connected to a drive mechanism, a second roller disposed adjacent said first roller wherein said sheeting material travels between the first roller and the second roller and further wherein the second roller pushes said sheeting material against said first roller to engage the sheeting material with the first roller, and a third roller connected to the drive mechanism for directing said sheeting material out of said apparatus.

Abstract: A dunnage conversion machine for converting stock material into a dunnage product includes a forming assembly and a pulling assembly. The pulling assembly includes at least two grippers movable together through a transfer region in opposition to one another and cooperative to grip therebetween the dunnage strip for advancing the dunnage strip through the transfer region, and at least one of the grippers including an aperture operative to gather and laterally capture therein the dunnage strip as the grippers move through the transfer region. Also disclosed is a severing assembly including a movable blade and a reciprocating actuator connected to the blade by a motion transmitting assembly that moves the blade through a full severing cycle upon a stroke of the actuator in either direction.

Abstract: A motor-free dunnage conversion system for converting a sheet stock material into a relatively less dense dunnage includes a container having a wall with an opening therethrough, a supply of sheet stock material within the container, and a forming member. The forming member has converging sidewalls that define a passage alignable with the opening in the wall. The forming member is a converging chute having a relatively larger inlet spaced from the outlet, which is relatively smaller than the inlet. The forming member functions to crumple the sheet stock material as a packer draws the sheet stock material through the forming member to form a crumpled strip of dunnage. The forming member has a dimension that is larger than a corresponding dimension of the opening to keep the forming member from escaping the container as the packer pulls the stock material through the forming member.

Abstract: A compact dunnage conversion machine includes a converging chute with a restricted inlet, a powered feed assembly with a sealed gearbox, a plurality of interchangeable power supplies, and a restricted outlet chute. The converter can convert a sheet stock material into dunnage for use in packaging one or more objects in a container. The restricted inlet and outlet make it more difficult for foreign objects to enter the converter and disrupt the conversion process. The sealed gearbox interposed between the driving elements of the feed assembly and an electric motor facilitates maintenance and repair of the feed assembly, while also protecting the gears therein. Finally, the power supplies provide electrical power to the motor and can include an electrical storage device, such as a battery, or an alternating-current-to-direct-current converter which is connectable to a source of electricity for supplying that electricity to the motor in an acceptable form.

Abstract: A packaging system (10), and associated components and methodology, that provides for automatic detection of a full, overfull, closed or partially closed container, even when mixed with other containers. An exemplary packaging method includes the following steps: (a.) determining the dimensions of a container; (b.) detecting a height of the container and its contents in one or more locations within a scan area of an open side of the container; (c.) comparing the detected height of the container and/or its contents to pre-specified criteria; and (d.) when the detected height exceeds the pre-specified criteria, generating a signal that indicates that the scan area includes a height that exceeds the pre-specified criteria.

Abstract: A system, and associated components and methodology, having a dunnage supply with an outlet through which one or more crumpled strips are supplied, a positioning device that positions in juxtaposition portions of the one or more strips of dunnage, and a stapler for connecting the juxtaposed portions to hold them together. In a particular system, the system includes a converter that has a conversion assembly that converts a sheet stock material into a crumpled strip of dunnage and has an outlet through which the strip of dunnage is emitted. The system also includes a coiler that rolls the strip of dunnage into a coil, and a stapler that secures the trailing end portion of the strip of dunnage to at least the next-innermost portion of the strip in the coil by inserting a staple through the trailing end portion and the juxtaposed portion of the coiled strip.

Abstract: A motor-free dunnage conversion system for converting a sheet stock material into a relatively less dense dunnage includes a container having a wall with an opening therethrough, a supply of sheet stock material within the container, and a forming member. The forming member has converging sidewalls that define a passage alignable with the opening in the wall. The forming member is a converging chute having a relatively larger inlet spaced from the outlet, which is relatively smaller than the inlet. The forming member functions to crumple the sheet stock material as a packer draws the sheet stock material through the forming member to form a crumpled strip of dunnage. The forming member has a dimension that is larger than a corresponding dimension of the opening to keep the forming member from escaping the container as the packer pulls the stock material through the forming member.

Abstract: A system (10) for automatically dispensing a strip of dunnage to a container (14) includes a dispenser (12) having an outlet (92) from which the dispenser can feed a length of a strip of dunnage lengthwise, a container support (36) for supporting a container (14) thereon, and a pusher device (114) at the outlet (92) for pushing, more particularly propelling, a trailing end of the strip of dunnage from the outlet (92) toward the container support (36). The outlet (92) is aligned with the container support (36). Thus the outlet (92) is positioned relative to a container (14) such that the strip will curl or fold back and forth upon itself within the confines of the container (14) as it is being fed from the outlet (92). A container closer (120, 130 and 32) automatically closes the flaps (80 and 82) of the container (14).

Abstract: A cushioning dunnage producing machine comprises a crumpler, a roll of paper sheet material having a first end at a radially innermost location and a second end at a radially outermost location, the first end fed into the crumpler, the crumpler drawing the paper sheet from the roll and crumpling the paper sheet into cushioning dunnage, and a cutter which travels laterally across the cushioning dunnage to cut the dunnage into a strip of a desired length.

Abstract: The present subject matter relates generally to an apparatus for crumpling paper substrates. Specifically, the system provides for the crumpling of paper substrates to form fill material to be utilized in product packaging to fill void space and/or to wrap around products thereby allowing for safe transport of the products. The apparatus includes a feeder for feeding sheeting material, a first roller connected to a drive mechanism, a second roller disposed adjacent said first roller wherein said sheeting material travels between the first roller and the second roller and further wherein the second roller pushes said sheeting material against said first roller to engage the sheeting material with the first roller, and a third roller connected to the drive mechanism for directing said sheeting material out of said apparatus.

Abstract: Some embodiments of the present invention comprise an off-set gear assembly for use in producing cushioning material and methods for using the same. Each gear of the off-set gear assembly has at least two sections. Each section includes a set of gear teeth. The gear teeth of the two sections can be rotationally off-set and this can result in the production of cushioning material with staggered ridges. Some embodiments of the present invention also comprising cushioning material with staggered ridges.

Abstract: The present subject matter relates generally to a system and a method for crumpling paper substrates. Specifically, the system and method provide for the crumpling of paper substrates to form fill material to be utilized in product packaging to fill void space and/or to wrap around products thereby allowing for safe transport of the products. The system comprises, generally, a paper crumpling machine having a braking mechanism for preventing uncontrolled rolling of a paper roll, a rake for effectively guiding paper sheeting into the paper crumpling machine, and a disengagement mechanism for easily disengaging the paper sheeting from the apparatus if necessary, and an automatic tensioning device for providing even distribution of tension on the paper sheeting. In addition, the apparatus comprises a cutting mechanism and/or a clamping mechanism for allowing cutting and/or clamping of the crumpled paper substrate.