Abstract: A low-profile mattress comprises an inner spring core having a plurality of spring coils and having an upper and lower surface. The mattress further includes a padding layer disposed on the upper surface and a quilting layer disposed over the padding layer and having an exterior layer of a liquid resistant material, wherein the innerspring core padding layer and quilting layer are dimensionally adapted to be less than eight inches in height.

Abstract: The present invention is directed toward an improved foam mattress. In one embodiment, the mattress has a base layer coupled to rectangular side sections each having a top surface. The top surfaces of the side sections extend above the top surface of the base layer and define a periphery of a space. The base layer and side sections are made of a material having a first resiliency. A central core layer is configured to fit entirely within the space defined by the side sections and is made of a material having a second resiliency, where the second resiliency is lower than said first resiliency. A top layer rests on the top surface of the central core layer and the top surface of the side sections. The top layer is made of a material of having a resiliency equal to or less than the second resiliency.

Abstract: A mattress, mattress foundation, upholstered furniture article, filled furnishing article or other similar composite article for use in institutional (non-residential) occupancies made with a fluid proof outer cover, a fire barrier material and a mattress core, wherein all materials used are free of halogens are presented.

Abstract: A mattress is constructed from a mattress body having an upper and a lower deck, which is preferably pervious to moisture and air. A removable panel, which includes a top layer of breathable fabric, a bottom layer of a fabric that forms a moisture barrier, and a batting layer, is placed on at least the upper deck of the mattress body. The removable panel is removably attached along the perimeter of the deck or decks by a fastener, such as a zipper. The panel can be removed from the deck for cleaning and folded and secured by the fastener in an inverted configuration, with the top layer facing outward.

Abstract: A mattress is constructed from a mattress body having an upper and a lower deck, which is preferably pervious to moisture and air. A removable panel, which includes a top layer of breathable fabric, a bottom layer of a fabric that forms a moisture barrier, and a batting layer, is placed on at least the upper deck of the mattress body. The removable panel is removably attached along the perimeter of the deck or decks by a fastener, such as a zipper. The panel can be removed from the deck for cleaning and folded and secured by the fastener in an inverted configuration, with the top layer facing outward.

Abstract: The systems and methods described herein include, among other things, methods for manufacturing a fire-retardant mattress. In certain embodiments, the methods described herein employ an adhesive tape to secure a sock of fire resistant fabric to the exterior of a mattress core, rendering the mattress fire resistant. The mattress core may be a foam core, an innerspring core, or another type of core. The tape may be a two sided adhesive tape and the fire-retardant (FR) sock may be any suitable fire resistant material.

Abstract: A fire barrier fabric further comprising a multilayer fabric having at least two layers, including an outside layer and a fire barrier layer; wherein the fire barrier layer provides flame-retardant and/or flame-resistant properties to the entire fabric without requiring fabric coatings or treatments to provide any contribution to flame retardance or resistance, wherein additional layers may include a filler layer, and wherein the fabric is applied to articles, such as upholstered articles and mattresses.

Abstract: A mattress or mattress foundation comprising a core and a ticking surrounding the core, the core comprising a spring assembly, a flammable core component positioned above the spring assembly, and a fire resistant (FR) insulator pad positioned between a spring assembly and the flammable core component, wherein the FR Insulator pads protects the flammable core component by delaying the penetration of the flammable core component by the spring assembly during a partial or complete consumption of the mattress or mattress foundation by a fire. The FR insulation pad may be a nonwoven fiber batt comprising a homogeneous blend of shoddy fibers and oxidized polyacrylonitrile fibers. If the mattress or mattress foundation further comprises a surface FR layer, the surface FR layer is the primary FR layer for the mattress or mattress foundation and the FR Insulator pad is the secondary FR layer for the mattress or mattress foundation.

Abstract: A foam core article such as a mattress or pillow is covered on a surface with a flexible heat-resistant knitted fabric. Preferably a further sacrificial fabric also is used to allow passage of CPSC 16 CFR 1633 with a peak heat release of no more than 200 kilowatts in a 30 minute time period following ignition.

Abstract: Flame resistant fabrics useful as battings such as in mattresses and upholstery contain cellulose fibers (which retain at least 10 percent of their weight when heated in air to 700° C. at a rate of 20° C. per minute) and animal wool.

Abstract: An institutional mattress includes a resilient core and a mattress covering sealing the core. The mattress covering has a ticking with a base fabric made of yarns with a denier value of at least 500 and has a thread count of at least 18 threads per inch in both warp and fill. The ticking is bonded to a fluid proof material having an anti-microbial agent. The core may be fire resistant polymeric foam and the ticking base fabric may be 1050 denier “ballistic” nylon. The ticking base fabric may be coated with urethane having at least one of a flame retardant and an anti-microbial, and then laminated with a polyurethane film. Alternatively, the ticking base fabric may be treated with a flame retardant covered with a fluid proof material. The mattress covering may be sealed around the core with stitching.

Abstract: This invention relates to an improved gusset for use in fire-blocking a pillow-top mattress. This gusset provides additional fire blocking to provide a pillow-top mattress with improved performance when tested according to Technical Bulletin 603 of the State of California.

Abstract: A foam core article such as a mattress or pillow is covered on a surface with a flexible heat-resistant knitted fabric. Preferably a further sacrificial fabric also is used to allow passage of CPSC 16 CFR 1633 with a peak heat release of no more than 200 kilowatts in a 30 minute time period following ignition.

Abstract: A method of producing a flame resistant ticking includes laminating a flame resistant substrate to a decorative fabric, wherein the substrate is configured to release a chemical vapor that reduces the rate of propagation of a flame along the decorative fabric when the decorative fabric is exposed to flame. The substrate is laminated in direct contact with the inside surface of the decorative fabric. In some embodiments, the laminated ticking is configured to release less than 15 MJ of heat in the first ten minutes when exposed to a flame in accordance with the testing protocol set forth in 16 CFR 1633. Upholstered articles, such as mattresses, mattress foundations, and articles of furniture, may incorporate the flame resistant ticking layer.

Abstract: A retrofit cover for fully or partially enclosing a mattress, wherein the cover is formed of a unitary, integrally formed fabric having a fire barrier element. The cover is capable of rendering mattresses, mattress foundations, upholstered furniture article and other articles filled with resilient cushioning materials that were not originally manufactured to meet a full-scale open flame standard capable of passing such newly mandated standard for performance in newly manufactured items. When tested in accordance with the flame resistance test protocols of 16 CFR 1633 or TB 603, the item encased in the retrofit cover has a maximum heat release rate of less than 200 kW and a total energy release of less than 25 MJ in the first five minutes of the test.

Abstract: Provided is a mattress with a fire resistant layer. The layer is strategically placed in the mattress, preferably protecting its core materials, and comprises biosoluble glass microfibers having an average diameter ranging from 1.0 to 5.0 microns.

Abstract: A retaining device adaptable to place a bed cover easily and quickly in an accurate and secure position upon a bed comprises an elongated clamping component attachable at an end of a bed cover with cooperating symbols placed on the bed cover and clamping component to guide the positioning of the clamping component to guide the positioning of the clamping accurately to a chosen position. The clamping device comprises elongated members securely clamping an end portion of a bed cover for placement of the attached end of the bed cover beneath a mattress member according to said chosen location.

Abstract: A heat and fire resistant planar unitary shield formed of heat and flame resistant fibers and voluminous bulking fibers. The shield material has a heat and flame resistant zone with a majority of the heat and flame resistant fibers, and a voluminous bulking zone with a majority of the voluminous bulking fibers. The fibers are distributed through the shield material in an manner that the heat and flame resistant fibers collect closest to the outer surface of the shield with the heat and flame resistant zone, and the voluminous bulking fibers collect closest to the outer surface of the shield material with the voluminous bulking zone.

Abstract: A mattress add-on is placed on top of an existing mattress and provides a rejuvenated fire-safe mattress. The mattress add-on has a flame-resistant covering that fits tightly over the sides of the existing mattress and also has flaps to cover the bottom of the existing mattress. The mattress add-on in combination with the flame-resistant covering is an inexpensive means of providing both more comfort as well as fire protection safety to consumers who retain their existing mattresses. The mattress add-on does not slip on the existing mattress because it is held tightly in place by tightening the flame-resistant covering using straps across the bottom of the existing mattress. The mattress add-on is customized to a user's physical profile by using zones of foam having different densities. In addition, the mattress add-on may include metal coils or air chambers.

Abstract: This invention relates to an improved gusset for use in fire-blocking a pillow-top mattress. This gusset provides additional fire blocking to provide a pillow-top mattress with improved performance when tested according to Technical Bulletin 603 of the State of California.

Abstract: A mattress is constructed from a mattress body having an upper and a lower deck, which is preferably pervious to moisture and air. A removable panel, which includes a top layer of breathable fabric, a bottom layer of a fabric that forms a moisture barrier, and a batting layer, is placed on at least the upper deck of the mattress body. The removable panel is removably attached along the perimeter of the deck or decks by a fastener, such as a zipper. The panel can be removed from the deck for cleaning and folded and secured by the fastener in an inverted configuration, with the top layer facing outward.

Abstract: A mattress is constructed from a mattress body having an upper and a lower deck, which is preferably pervious to moisture and air. A removable panel, which includes a top layer of breathable fabric, a bottom layer of a fabric that forms a moisture barrier, and a batting layer, is placed on at least the upper deck of the mattress body. The removable panel is removably attached along the perimeter of the deck or decks by a fastener, such as a zipper. The panel can be removed from the deck for cleaning and folded and secured by the fastener in an inverted configuration, with the top layer facing outward.

Abstract: A mattress for cushioning the body of a user that is economical to implement for the prevention, reduction and healing of decubitus ulcers and associated injuries. The mattress of the present invention provides a plurality of support to areas of the body of a user, as critical support areas and utilizes a plurality of voids, as air pouches, in non-critical support areas such as the back the back of the head and shoulders, the tailbone region, arms, elbows, hips, heels and feet, thereby to prevent, reduce and heal decubitus ulcers. In the preferred embodiment, the mattress is comprised wholly of fire-retardant, anti-microbial, variable density foam.

Abstract: A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.

Abstract: A fire retardant pillow top mattress has a base which is covered by a fire barrier material. A ticking covers the fire barrier material. Sheets of these combined materials are formed into a top, a bottom and sidewalls for the mattress. In a pillow top mattress, the pillow top and the gusset between the mattress and the pillow top are formed in a like manner. The intersecting planar surfaces are mated between a flame-retardant treated edge binding tape. The mated surfaces are sewn with a flame retardant thread and the mattress, pillow top and gusset are encapsulated with fire retardant components. The edges of the sidewalls and the mattress cover are serge stitched with a flame retardant thread.

Abstract: A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.

Abstract: Embodiments of the invention include a fire retardant mattress including a quilt panel positioned at a top sleeping surface of the mattress. A top fire retardant layer is positioned adjacent to the quilt panel. A side panel is positioned at a side surface of the mattress. A side fire retardant layer is positioned adjacent to the side panel. A bottom panel is positioned at a bottom surface of the mattress. Bottom fire retardant material is positioned only around the periphery of the bottom panel.

Abstract: A fire retardant pillow top mattress has a base which is covered by a fire barrier material. A ticking covers the fire barrier material. Sheets of these combined materials are formed into a top, a bottom and side walls for the mattress, the pillow top and the gusset between the mattress and the pillow top. The intersecting planar surfaces are mated between a fire-retardant treated edge binding tape. The mated surfaces are sewn with a fire retardant thread and the mattress, pillow top and gusset are encapsulated with fire retardant components.

Abstract: A composite fire barrier fabric including a fire barrier layer and a thermally insulating layer at least partially encloses the core of an open flame resistant mattress. The fire barrier layer and thermally insulating layer are composed of at least one flame-retardant fiber, and not necessarily the same flame retardant fiber. When tested in accordance with the flame resistance test protocols of NFPA 267 or ASTM E 1590, the mattress has a maximum heat release rate of less than 250 kW and a total energy release of less than 40 MJ in the first five minutes of the test.

Abstract: A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.

Abstract: The invention relates to using a fire barrier fabric for quilting under standard ticking material. This specific mattress design improves resistance to fire damage to the mattress and surroundings and reduces the generation of harmful smoke. Adding this fire barrier fabric to the quilt panel does not compromise the intended use of the end use product.

Abstract: The present invention concerns a flame retardant (FR) nonwoven fabric useful in household goods and particularly for mattresses. The nonwoven fabric comprises at least one of FR rayon fiber, FR acrylic fiber, FR melamine fiber, FR polyester fiber, FR polyolefin fiber, or FR resin coated fiber and optionally synthetic and/or natural fiber mechanically bound together by a needlepunch process. From this nonwoven fabric, many household goods such as drapes, curtains, rugs, bedding and particularly mattresses may be constructed. The present invention also contemplates a mattress constructed from the nonwoven fabric comprising FR rayon fiber, FR acrylic fiber, FR melamine fiber, FR polyester fiber, FR polyolefin fiber, or FR resin coated fiber. The mattress from this construction passes the California Test Bulletin 603 stringent conditions for mattresses used in residential places. Preferably the nonwoven fabric has a batt weight of at least 2.25 oz./sq. yd. and preferably between 2.25 oz./sq. yd. and 20 oz./sq.

Abstract: The present invention concerns a flame retardant (FR) nonwoven fabric useful in household goods and particularly for mattresses. The nonwoven fabric comprises from about 6 to 25 weight % of a low melt binder, and least one of FR rayon fiber, FR acrylic fiber, FR melamine fiber, or FR resin and optionally synthetic and/or natural fiber. From this nonwoven fabric, many household goods such as drapes, curtains, rugs, bedding and particularly mattresses may be constructed. The present invention also contemplates a mattress constructed from the nonwoven fabric comprising FR rayon fibers, FR acrylic fibers, FR resin, and non FR polyester fibers, and about 6 to about 25 weight % low melt binder. The mattress from this construction passes the California Test Bulletin 129 stringent conditions for mattresses used in public places. Preferably the nonwoven fabric has a batt weight of at least 5 oz./sq. yd. and preferably between 5 oz./sq. yd. and 20 oz./sq. yd.

Abstract: A fire retardant mattress, sofa cushion and pillow has a foam base which is covered by a fire barrier material. A ticking covers the fire barrier material. Sheets of these combined materials are formed into a top, a bottom and sidewalls for the mattress. The intersecting planar surfaces are formed as a flange which is sandwiched between a fire-retardant treated edge binding tape. The flange is sewn with a fire retardant thread to encapsulate the mattress with fire retardant components.

Abstract: An open flame resistant article is composed of filling materials and a fire barrier fabric including a fire barrier layer and a thermally insulating layer at least partially enclosing the filling materials. Open flame resistance of the article is determined under the California Technical Bulletin #603 test protocol.

Abstract: A fire retardant mattress, sofa cushion and pillow has a foam base which is covered by a fire barrier material. A ticking covers the fire barrier material. Sheets of these combined materials are formed into a top, a bottom and sidewalls for the mattress. The intersecting planar surfaces are formed as a flange which is sandwiched between a fire-retardant treated edge binding tape. The flange is sewn with a fire retardant thread to encapsulate the mattress with fire retardant components.

Abstract: A composite fire barrier fabric including a fire barrier layer and a thermally insulating layer at least partially encloses the core of an open flame resistant mattress. The fire barrier layer and thermally insulating layer are composed of at least one flame-retardant fiber, and not necessarily the same flame retardant fiber. When tested in accordance with the flame resistance test protocols of NFPA 267 or ASTM E 1590, the mattress has a maximum heat release rate of less than 250 kW and a total energy release of less than 40 MJ in the first five minutes of the test.

Abstract: A plural-panel articulated (segmented) foldable/unfoldable (in a zigzag fashion) structure which can be unfolded and deployed in the form of a rectangular mat, and which can be folded to form plural other shapes, including a fully-folded shape which takes the form of a stack-cube of panels which is very compact in overall size. Each panel includes a central, anti-projectile barrier structure, and a cushioning foam structure, which offers features and advantages relating to fluid buoyancy, thermal insulation, and cushioning.

Abstract: The present invention relates to mattress or furniture insulator pads that are placed between the coil springs and the cushioning material in mattresses or furniture, such as chair seats. Such insulator pads prevent the springs from piercing the furniture cushion and provide a bridge across the springs to more evenly distribute weight over the springs. The insulator pads according to the invention have three layers formed by sandwiching polyurethane foam between stiffening layers, preferably formed from polypropylene openmesh netting. Most preferably, a five layer insulator pad has the polyurethane foam sandwiched between stiffening layers and also has outer layers of polyurethane foam, applied adjacent to the stiffening layers, forming the top and bottom surfaces of the pad. Such outer layer foam sheets provide friction characteristics that retard relative movement between the cushion and the springs.

Abstract: A mattress resistant to bursting at the seam binding joining the upper and side tickings when subjected to flame conditions, is disclosed. The binding includes a tape overlying the junction of the fabrics defining the top and side tickings. The tape and ticking components are held together by a stitching thread such as lock stitching penetrating the tape, the ticking junctures and the tape again at an opposite side of the binding. The tape is selected to be thermoplastic, fire retardant and flowable at a temperature substantially lower than the char temperature of the thread which is thermo set. As a result of this combination, a flame directed against the binding will first induce the thermoplastic tape to melt and flow around and into the binding thread protecting the thread from charring and consequently losing its tensile strength for a significant period of time.

Abstract: A bedding article for a domestic animal comprising an outer textile casing defining a geometric shape for supporting a domestic animal, an inner filling, and a microbe-inhibiting agent or property applied to at least one of the outer textile casing and the inner filling. The bedding article may be fabricated in various shapes, designs, and styles; e.g., rectangular, circular, elliptical, with or without upstanding side walls, etc. A process for applying the microbe-inhibiting agent or property to at least one on the outer textile casing and the inner filling is provided. Application methods include spraying, dipping, brushing, and rolling the microbe-inhibiting agent or property onto at least one of the outer textile casing and the inner filling.

Abstract: A water-tight and heat-insulating air mattress structure having an air valve and a body made up of upper and lower layers, first and second LLDPE layers, first and second aluminum foil layers, and a nylon layer sandwiched there-between. The upper layer is applied on the first LLDPE layer which can retard the encroachment of water, while the first aluminum foil layer which can prevent the heat from dissipation is laminated between the first LLDPE layer and the nylon layer. The opposite layers, the lower layer and the second LLDPE and second aluminum layers, are applied in the same order as the above layers, and thus laminating and sandwiching the nylon layer there-between to form an air mattress structure with the advantages of both water-tight and heat-insulating.

Abstract: An aircraft seat cushion comprises a foamed plastic supporting body consisting of a lower supporting part, an upper sitting part, the lower sitting part being detachable from the supper surface of the supporting part, and a detachable flameproofing layer covering the upper surface of the sitting part and the edges of the sitting and supporting parts, and a flameproof layer covering the entire lower surface of the supporting part so that the cushion is encapsulated in the flameproof layers.