With Hills Or Peaks Separated By Valleys (e.g., Egg Crate Type) Patents (Class 5/736)
  • Patent number: 11751697
    Abstract: A ventilated mattress includes a ventilation system with an air distribution layer and a gel cushioning layer over the air distribution layer. The air distribution layer may include channels in a surface thereof, while voids that extend through an entire thickness of the gel cushioning layer may include voids that communicate with the channels. As the ventilation system forces air into the air distribution layer, the air may flow through the channels, into and through the voids of the gel cushioning layer, and to a top of the ventilated mattress.
    Type: Grant
    Filed: April 26, 2022
    Date of Patent: September 12, 2023
    Assignee: Purple Innovation, LLC
    Inventors: James T. Grutta, Brett Pearson, Aubree Carter
  • Patent number: 9119929
    Abstract: A mask with cushion that has an outer film is disclosed. The film may be self-skinning or a film formed about or glued to the cushion body. In another form the cushion may be formed with at least a portion having a plurality of adjacent voids having a honeycomb-like structure.
    Type: Grant
    Filed: December 6, 2004
    Date of Patent: September 1, 2015
    Assignee: Fisher & Paykel Healthcare Limited
    Inventors: Alastair Edwin McAuley, Ivan Milivojevic
  • Patent number: 8826476
    Abstract: A system for preventing pressure ulcers, where the system includes one or more actuators, one or more bearings assemblies each including a multiplicity of movable bearings and optionally an enveloping strip operatively associated with the actuator. The bearings can be rotated to allow shifting locations of the bearings in respect to a part of the patient's body laid thereover for changing pressured touch points between the part of the patient's body and the bearings over time for preventing development of pressure ulcers. This is done by moving the patient's body caused by the rotation of the bearings.
    Type: Grant
    Filed: September 20, 2012
    Date of Patent: September 9, 2014
    Inventors: Jorge Szeinberg, Miguel Benito Derfel
  • Patent number: 8356373
    Abstract: Embodiments disclosed in the detailed description include a unitary or monolithic composite or hybrid cushioning structure(s) and profile(s) comprised of a cellular thermoplastic foam and a thermoset material. The thermoset material may also be provided as cellular foam as well. In one embodiment disclosed herein, the unitary composite cushioning structure is formed from a cellular thermoplastic foam and a thermoset material. The cellular thermoplastic foam provides support characteristics to the unitary composite cushioning structure. The thermoset material provides a resilient structure with cushioning characteristics to the cushioning structure. A stratum is disposed between at least a portion of the cellular thermoplastic foam and at least a portion of the thermoset material to secure the at least a portion of the thermoset material to the at least a portion of the cellular thermoplastic foam to provide a unitary composite cushioning structure.
    Type: Grant
    Filed: March 3, 2010
    Date of Patent: January 22, 2013
    Assignee: Noel Group LLC
    Inventors: Michael Allman, Bangshu Cao, Andrew Costas Yiannaki, Ivan Sobran, Randal Lee Henderson
  • Patent number: 8196240
    Abstract: The present invention includes a pressure relief patient support for use in combination with a bed frame. The pressure relief support surface includes a plurality of layers of a three-dimensional fiber material positioned above a plurality of vertical air cells.
    Type: Grant
    Filed: May 9, 2011
    Date of Patent: June 12, 2012
    Assignee: Hill-Rom Services, Inc.
    Inventors: Eric R. Meyer, John Alan Bobey, Sohrab Soltani, Jonathan H. Mueller
  • Patent number: 7937791
    Abstract: The present invention includes a pressure relief patient support surface. The pressure relief support surface includes a plurality of layers of a three-dimensional networked fiber material positioned inside a cover.
    Type: Grant
    Filed: December 24, 2008
    Date of Patent: May 10, 2011
    Assignee: Hill-Rom Services, Inc.
    Inventors: Eric R. Meyer, John Alan Bobey, Sohrab Soltani, Jonathan H. Mueller
  • Patent number: 7712169
    Abstract: An infant pillow device including a head and neck positioner(s) for retaining the infant's head and neck to prevent lateral, upwardly, downwardly, and rotational movement of the infants head. The infant pillow device aligns the infant's head, neck and spine when positioned on the infant pillow device.
    Type: Grant
    Filed: January 11, 2008
    Date of Patent: May 11, 2010
    Inventor: Nicole L. Kovalyak
  • Patent number: 7559106
    Abstract: An ergonomic passive support surface comprising a set of foam support elements and a pressure equalization layer which is preferably a fibrous fill material layer or foam layer. Pressure distribution is controlled by the characteristics and shape of a foam material. Preferably, the foam material is provided as a set of transverse oriented cylindrical sections, selected for desired support characteristics.
    Type: Grant
    Filed: December 22, 2006
    Date of Patent: July 14, 2009
    Assignee: Scott Technology LLC
    Inventors: Robert Crousore, Shawn Lipman
  • Patent number: 7520012
    Abstract: A mattress.
    Type: Grant
    Filed: March 8, 2006
    Date of Patent: April 21, 2009
    Inventor: John A. Robins
  • Patent number: 7469436
    Abstract: The present invention includes a pressure relief patient support for use in combination with a bed frame. The pressure relief support surface includes a plurality of layers of a three-dimensional fiber material positioned above a plurality of vertical air cells.
    Type: Grant
    Filed: January 3, 2006
    Date of Patent: December 30, 2008
    Assignee: Hill-Rom Services, Inc.
    Inventors: Eric R. Meyer, John Alan Bobey, Sohrab Soltani, Jonathan H. Mueller
  • Patent number: 7444707
    Abstract: A foam chair cushion having transverse support ribs is provided for reduction of shear stress between a person's skin and the surface of the chair cushion. The chair cushion may include transverse, lateral support ribs upon the support surface of the cushion. The support ribs have a predetermined cross-sectional geometry that is curvilinear, with a superior aspect generally disposed for receipt of a person and a inferior aspect opposite. The inferior aspect of the cross-section of the support ribs may undercut the portion of the support ribs vertically above it. Having such cross-sectional geometry, the support ribs are directionally oriented, either toward the one end or the other of the chair cushion. The chair cushion may include support ribs that are directionally oriented toward the foot of the chair in regions adapted for the person's upper torso, buttocks, and lower legs, and directionally oriented toward the head of the chair in a region adapted for the person's thighs.
    Type: Grant
    Filed: October 8, 2004
    Date of Patent: November 4, 2008
    Assignee: Span-America Medical Systems, Inc.
    Inventor: James Richard O'Reagan
  • Patent number: 7426767
    Abstract: A resilient foam or fiber cushion or mattress pad having wave-shaped top and bottom surfaces with the two surfaces angled relative to one another and the valleys of the wave-shaped patterns intersecting to create ventilation holes or apertures through the pad. The pad may be utilized either as a topper pad for a cushion or mattress or as a spring core element of a cushion or mattress.
    Type: Grant
    Filed: September 12, 2006
    Date of Patent: September 23, 2008
    Assignee: Sleep Innovations, Inc.
    Inventor: Niels S. Mossbeck
  • Publication number: 20080060139
    Abstract: A resilient foam or fiber cushion or mattress pad having wave-shaped top and bottom surfaces with the two surfaces angled relative to one another and the valleys of the wave-shaped patterns intersecting to create ventilation holes or apertures through the pad. The pad may be utilized either as a topper pad for a cushion or mattress or as a spring core element of a cushion or mattress.
    Type: Application
    Filed: September 12, 2006
    Publication date: March 13, 2008
    Applicant: L&P PROPERTY MANAGEMENT COMPANY
    Inventor: Niels S. Mossbeck
  • Patent number: 7254852
    Abstract: A cushioning device as in a pillow that has a main-body foam which a plurality of projections extend off a surface of the main-body. The projections are arranged in different support characteristic groupings such as rows of different volume or sized projections (e.g., cylindrical, cubical, prismatic, etc.) spaced out over a surface (e.g., convex surface) of the pillow (one or more surface sections as in upper surface sections and front edge surface section). There is also preferably provided a neck support ridge extension. The cylindrical projections are arranged such that a greater number of smaller volume, width or diameter, etc. rows of projections are centrally positioned on the surface and with the larger volume, width, or diameter, etc. projections laterally outward of the more centrally positioned projections, and with the ridge extension preferably extending along a front edge (e.g.
    Type: Grant
    Filed: November 14, 2003
    Date of Patent: August 14, 2007
    Assignee: Carpenter, Co.
    Inventor: Jeffrey D. Martin
  • Patent number: 7191480
    Abstract: An apparatus is configured to support at least a portion of a body thereon. The apparatus includes a base portion and a three dimensional engineered material, the three dimensional engineered material and the base cooperate to provide support for the body.
    Type: Grant
    Filed: March 5, 2004
    Date of Patent: March 20, 2007
    Assignee: Hill-Rom Services, Inc.
    Inventors: James J. Romano, Sohrab Soltani, Michael V. Bolden
  • Patent number: 7100229
    Abstract: A foam mattress system having transverse support ribs is provided for reduction of shear stress between a person's skin and the surface of the mattress system. The mattress system may include a mattress to be used independent of other mattresses or springs, or a mattress pad to be used atop other mattresses or springs, and either may be used on both a flat bed and a bed with an inclined torso section. The mattress system includes transverse, lateral support ribs upon the support surface of the mattress. The support ribs have a predetermined cross-sectional geometry that is curvilinear with a superior aspect generally disposed for receipt of a person and a smaller inferior aspect opposite. The inferior aspect of the cross-section of the support ribs may undercut the portion of the support ribs vertically above it. Having such cross-sectional geometry, the support ribs are thereby directionally oriented, either toward the foot or toward the head of the mattress system.
    Type: Grant
    Filed: August 30, 2004
    Date of Patent: September 5, 2006
    Assignee: Span-America Medical Systems, Inc.
    Inventor: James R. O'Reagan
  • Patent number: 7036172
    Abstract: A mattress supporting a reclining body with low body pressure and in alignment. The mattress extends in a lateral direction from side to side and extends in a longitudinal direction from a mattress head to a mattress foot where the mattress includes a head part, a shoulder part, a waist part, a hip part and a leg part. The reclining body has a displacement profile that causes the mattress to undergo differing vertical displacements when supporting the reclining body. The mattress core has displacement parameters varying to match the displacement profile of the reclining body while supporting the reclining body with low body pressure. The core has a plurality of regions where the vertical displacement in one or more of the regions varies to match the displacement profile of the reclining body to maintain the reclining body in alignment.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: May 2, 2006
    Assignee: SleepAdvantage, LC
    Inventors: Philip Alan Torbet, Roger Anton Sramek, David Steven Perry
  • Patent number: 6829799
    Abstract: A seat cushion including a first and second pillar positioned specifically for receiving the ischial tuberosities of a user. The pillars relieve the pressure of the ischial tuberosity areas, but are easy and inexpensive to manufacture. In addition, the position of the pillars can be customized for a particular user. Hence, pressure reduction is accomplished only where it is needed. The invention can be used on flat cushions and on cushions with a molded shape.
    Type: Grant
    Filed: April 4, 2003
    Date of Patent: December 14, 2004
    Inventor: Paul J. Kuhn
  • Patent number: 6782575
    Abstract: A mattress core is defined by a base core to which is bonded upper and lower corrugated outer layers each having oppositely directed corrugations, and side rails bonded to at least sides of the base core. The side rails have a height corresponding to the distance between valleys of opposite corrugated outer layers. The mattress core and mattress have an ILD range of substantially 26 ILD to 50 ILD for the side rails, 24 to 40 ILD for the base core and 12 to 45 ILD for each of the corrugated outer layers. The base core and the outer layers also collectively define a torso firmness zone and opposite head and foot firmness zones with the torso firmness zone being substantially between 20% to 30% more dense than the head and foot firmness zones. Ends of the mattress core and mattress are devoid of end rails.
    Type: Grant
    Filed: September 5, 2003
    Date of Patent: August 31, 2004
    Inventor: Rick D. Robinson
  • Patent number: 6701557
    Abstract: A selectively contoured single unibody foam piece for use as a layer in a cushioned load bearing structure has a first zone with a first surface topography having distinct support properties from a second zone with a second surface topography. The zones of differing topography are formed in the surface of a single, unibody piece of foam by applicable foam cutting techniques. Patterned removal of foam material from a single piece creates zones with different density, ILD or other load bearing properties with different support and feel characteristics. A single unibody component in a responsive flexible support structure has distinct zones with distinct support characteristics, the zones corresponding in location with the anticipated loads and loading patterns of a flexible support device in use.
    Type: Grant
    Filed: November 29, 2001
    Date of Patent: March 9, 2004
    Assignee: Sealy Technology LLC
    Inventor: Bruce G. Barman
  • Patent number: 6668409
    Abstract: A futon mattress has a first support component formed from fabric batting, a second support component formed from convoluted foam and a separation layer interposed between the first support component and the second support component for preventing the migration of the fiber batting into the convoluted foam.
    Type: Grant
    Filed: May 16, 2002
    Date of Patent: December 30, 2003
    Assignee: August Lotz Co., Inc.
    Inventor: Mathew E. Blumer
  • Publication number: 20030150061
    Abstract: An apparatus for reducing the occurrence of motion transfer across a bed when the apparatus is placed upon an independent coil construction mattress. The apparatus includes a substantially resilient pad having a size and shape substantially conforming to the size and shape of the mattress. The pad has a generally planar bottom surface sized and configured to lay upon the mattress further has an opposing load-bearing surface which defines a plurality of peaks extending therefrom. The load-bearing surface further defining a plurality of valleys extending between the load-bearing surface and the bottom surface. The peaks and valleys are arranged across the pad in a pattern to form a plurality of cells which depress independently of each other when pressure is exerted thereupon. A method of making the pad includes sandwiching a foam blank in-between two sacrificial sheets which are fed through two cylindrical rollers having protrusions formed thereon.
    Type: Application
    Filed: December 20, 2002
    Publication date: August 14, 2003
    Inventor: David L. Farley
  • Publication number: 20020178505
    Abstract: Provided is a support for the body of a lying or sitting person, comprised of a formed structure of a permanently flexible material, comprising a bottom part (9) that has a head end (12) and an opposing foot end (10), and from which several ribs (11) arranged side-by-side protrude towards the upper side running approximately transversely to the longitudinal center line (7) of the support (1) and being inclined, in the side view, towards the head end (12). Said support (1) is characterized in that said ribs (11) are arranged in an arrow shape, and form with the longitudinal center line (7) an angle &agr; larger than 90° towards the head end (12). Said support (1) disposes of an improved and at the same time relieving tensile effect in particular for the vertebral column and hence the intervertebral disks of a person to be treated.
    Type: Application
    Filed: May 28, 2002
    Publication date: December 5, 2002
    Inventor: Kurt Kienlein
  • Patent number: 6434771
    Abstract: The present invention is a mattress that has tourmaline discs attached to the mattress. The mattress is an egg-crate mattress which has at least two different elevations, an upper elevation and a lower elevation. The mattress is made-up of foam. The tourmaline discs are attached to the mattress with glue in a plurality of the lower elevations of the egg-crate mattress. The mattress can also have magnets attached in a plurality of the lower elevations.
    Type: Grant
    Filed: October 12, 1999
    Date of Patent: August 20, 2002
    Assignee: F & H USA, Inc.
    Inventor: Akira Nishito
  • Patent number: 6381784
    Abstract: The present invention provides a pillow having raised ribs which are angled at an acute angle with respect to a bottom surface of the pillow and define the upper surface of the pillow contacted by the user's head and neck. The angled ribs provide traction forces to the head and neck of the user. The ribs vary in thickness in the longitudinal direction along which a person's spine is oriented. The pillow preferably has a rear portion for supporting a person's head and a front portion for supporting a person's neck, and the ribs on the rear portion are upwardly inclined toward the rear edge of the pillow and the ribs on the front portion are upwardly inclined toward the front edge of the pillow, so that traction forces on the head and neck are exerted in opposite directions.
    Type: Grant
    Filed: September 17, 1999
    Date of Patent: May 7, 2002
    Assignee: Banyan Licensing LLC
    Inventors: Edmund Scott Davis, Antonio Arcieri
  • Patent number: 6334442
    Abstract: A therapeutic support is configured for recumbent elevation of a patient's upper torso such that the patient's spine is downwardly inclined at an angle within a range of 5° through 20°, with the patient's head elevated in the order of nine through twelve inches above the gluteus maximus. From the lowest elevation of the upper torso section, the support includes a reverse slope section which supports the gluteus maximus and thighs of the patient. The reverse slope section extends at an angle within a range of 15° to 25°. From the upper limit of the reverse slope section, the support includes a lower leg support section which extends horizontally to beyond the patient's feet. The reverse slope section assures that the patient rests comfortably in a supine recumbent position and will slip downwardly from the upper torso section. The mattress can be fabricated from a suitable foam, e.g.
    Type: Grant
    Filed: January 10, 2000
    Date of Patent: January 1, 2002
    Inventor: Michael J. Altamura
  • Patent number: 6272707
    Abstract: A support pad includes a low density layer of an air and water permeable three-dimensional matrix composed of a mat of polymeric material. The layer preferably has a smooth and planar contour on the top face, and a “peak and valley” contour on the bottom face. A pad may be maintained over the top face of the low density layer. Sheeting may be placed over at least the top face of the low density layer and the pad to provide a more comfortable surface for an individual to rest upon.
    Type: Grant
    Filed: November 12, 1998
    Date of Patent: August 14, 2001
    Assignee: Colbond Inc.
    Inventors: Thomas J. Robrecht, Harold Ward, Donald D. Farnsworth
  • Patent number: 6256822
    Abstract: A patient support system is provided with side bolster features for improved patient safety and control. A multi component mattress includes a resilient foam core having associated therewith two side bolsters of a less compressible resilient material. Each side bolster forms two peaks with a saddle therebetween to prevent a patient from rolling off the mattress while still providing direct entry and exit access to the mattress. A foam topper may be applied across the top of the exposed core and the upper portion of the side bolsters. Such topper may include parallel ridges, as well as perpendicular segmentations to improve pressure dispersion. The total coverage topper or upper layer surface adds to usable patient support area for the mattress while otherwise minimizing the pressure from the less compressible bolster elements.
    Type: Grant
    Filed: January 28, 2000
    Date of Patent: July 10, 2001
    Assignee: Span-America Medical Systems, Inc.
    Inventors: Russell J. Weston, Joseph A. Benedict
  • Patent number: 6202239
    Abstract: A multi-zone support generally includes a top foam layer, a middle foam layer located beneath the top foam layer, and a bottom foam layer located beneath the middle foam layer. The resistance to a compressing force generally increases per layer from top to bottom. The top layer has a top and bottom planar surface. The middle layer incorporates five zones of support. Three of the zones include a sinusoidal surface for supporting the head/shoulder, hips, and legs/feet while the other two zones include a sold surface for supporting the back and thighs. The bottom surface includes a number of channels, the channels help to carry heat and moisture away from the support.
    Type: Grant
    Filed: February 25, 1999
    Date of Patent: March 20, 2001
    Assignee: Select Comfort Corp.
    Inventors: Kevin Ward, Steve Hawkins
  • Patent number: 6199234
    Abstract: A mattress structure that provides a relatively soft resilient surface under the weight of a recumbent infant or small child and also provides a degree of air flow, by means of bumps, depressions and ridges at the points of contact with the infant or child thereby providing a comfortable sleeping surface for the infant or small child. One version of the mattress structure is comprised of a combination of a base layer of relatively firm, resilient plastic foam having two major surfaces that are substantially flat and a relatively soft, convoluted foam cover layer, that covers at least one major surface of the base layer leaving the convoluted surface of the cover layer exposed. The combination of base layer and cover layer form a mattress filling that is contained in a mattress ticking.
    Type: Grant
    Filed: July 28, 1999
    Date of Patent: March 13, 2001
    Inventors: Mark Srour, Joseph Srour
  • Patent number: 6052851
    Abstract: A mattress which increases the surface area contacting the patient's skin, and which conforms evenly to the skin over the skin/surface interface. A mattress includes a flat layer of foam that is temperature sensitive and which has rate-dependent deflection which provides maximal hysteric dampening and maximal tissue/surface interface contact. Different stiffnesses of foam are used under key areas to allow support and at the same time to allow the tissue to reach mechanical equilibrium. The maximal surface contact will apply constant low pressure to the tissues, thus reducing the shear force and the risk of tissue injury.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: April 25, 2000
    Inventor: Robert C. Kohnle
  • Patent number: 6003179
    Abstract: A pad positionable upon an inclined surface for supporting a recumbent human being upon the inclined surface in a manner preventing slippage of the human being thereupon. The pad comprises a generally rectangularly substrate formed of a resilient material and having opposed lateral and longitudinal sides, a top surface, and a generally planar bottom surface. Formed within the top surface of the substrate are laterally extending shoulder, tail and foot support regions. Extending between the shoulder, tail and foot support regions is a general support region. The quantity of resilient material per unit volume in the general support region is greater than the quantity of resilient material per unit volume in the shoulder, tail and foot support regions. In accordance with a second embodiment of the present invention, the pad may be formed with only a tail support region extending laterally between the longitudinal sides thereof and surrounded by a general support area.
    Type: Grant
    Filed: November 18, 1997
    Date of Patent: December 21, 1999
    Inventor: David L. Farley
  • Patent number: 5671492
    Abstract: A mattress is provided with elevated chest support region and an arm well to reduce sleep disturbance in a person in the prone, sublime or side position. Said mattress is further provided with a firm zone at the foot of the mattress to assist persons transitioning onto and off of the mattress. An adjustable cover for said mattress is provided as is an improved method for packaging said mattress and cover.
    Type: Grant
    Filed: March 14, 1995
    Date of Patent: September 30, 1997
    Inventor: Keith Douglas Simon
  • Patent number: 5666682
    Abstract: A foam mattress pad of adjustable size has an initial predetermined length, width and thickness. The pad is provided with punched areas or holes, preferably in rows or columns forming a guide for cutting or tearing away strips of foam material to decrease the size dimensions of the pad. In a preferred embodiment, the holes are formed in rows or columns in the base of troughs between peaks of a convoluted surface of the mattress pad. The holes in the troughs may be separately punched or cut before or after the foam is convoluted. Preferably, the holes in the troughs are formed as the foam is cut by the band knife blade during one pass between convolute rollers. Longer projecting fingers are applied to some portions of the convolute roller to achieve the holes in the bases of the troughs.
    Type: Grant
    Filed: September 30, 1994
    Date of Patent: September 16, 1997
    Inventors: Vincenzo A. Bonaddio, Jose DeJesus M. Contreras
  • Patent number: 5642546
    Abstract: A mattress with an inflatable bladder and an outer border wall to support the outer edges of the bladder. The present invention employs foam block border walls that include foam border elements with either an upper or an upper and a lower surface sculpted to present convolutions preferably having generally sinusoidal shapes in vertical cross-section. The convolutions allow for a sensation of softness when being deformed, and allow for ventilation of the inner surface, while at the same time, the foam element can be made of a single piece of foam that is of sufficient stiffness to support the outer perimeter surface of the bladder within the mattress.
    Type: Grant
    Filed: September 19, 1995
    Date of Patent: July 1, 1997
    Assignee: Select Comfort Corporation
    Inventor: John J. Shoenhair
  • Patent number: 5604021
    Abstract: A laminated support pad includes layers of material having different density in which voids are formed to extend through at least partial cross-sections of at least two adjacent layers to form regions of the pad having different support characteristics determined by the placement and extent of the voids in the laminated layers. Lamination of a layer of high density material on top of a layer of relatively low density material produces a relatively firm pad having varying degrees of firmness dependent upon the placement and extent of the voids. Conversely, lamination of layer of low density material on a top surface of a layer of relatively high density material produces a relatively soft pad also having varying degrees of firmness dependent upon the placement and extent of the voids. The pad can be cut to conform to conventional mattress sizes, and the regions formed in areas of the pad which correspond to the weight bearing requirements for optimum support of the human body in prone positions.
    Type: Grant
    Filed: December 23, 1994
    Date of Patent: February 18, 1997
    Assignee: Ohio Mattress Company Licensing and Components Group
    Inventor: Robert F. Wagner