Abstract: A stiffening system for the perimeter edges of a foam core mattress comprising a coil spring (or other spring-based) structure disposed along one or more perimeter edges (e.g., one or both side edges, the foot, the head, or a combinations thereof including the foot and both side edges) of a mattress having a foam sleeping area. The perimeter spring structure is rectangular or square in cross-section and provides sufficient stiffness for comfortable seating on the edges of the mattress and is joined to the foam core by planar fabric elements that span the joint between them and are attached to both. The sleep area provides the softness and other salutary effects of a foam sleeping surface while the stiffer spring perimeter element provides the rigidity need for comfortable seating and wear resistance.

Abstract: The present invention is directed toward an improved foam mattress. In one embodiment, the mattress has a base layer coupled to rectangular side sections each having a top surface. The top surfaces of the side sections extend above the top surface of the base layer and define a periphery of a space. The base layer and side sections are made of a material having a first resiliency. A central core layer is configured to fit entirely within the space defined by the side sections and is made of a material having a second resiliency, where the second resiliency is lower than said first resiliency. A top layer rests on the top surface of the central core layer and the top surface of the side sections. The top layer is made of a material of having a resiliency equal to or less than the second resiliency.

Abstract: A system is provided for enhancing the safety of a sleeping arrangement for a child on a bed. The bed includes a mattress and a boxspring. The system includes a frame to enclose a perimeter of the mattress and the boxspring. The frame includes a plurality of sections, which are removably attached at respective junctures with hook and loop fasteners. An outer surface of the frame is formed from a plush material. The plurality of sections includes a pair of side sections which extend along a respective pair of opposing side surfaces of the mattress and the boxspring. The pair of side sections includes a respective vertical bumper configured to extend from a top portion of the side sections by a predetermined height, to prevent the child on the bed from passing outside the side surfaces of the mattress and falling from the mattress.

Abstract: A mattress core unit, such as an innerspring, is placed inside a foam envelope, which in turn is covered with fabric. The side and end rails of the envelope overlap the bottom panel, to provide good support for all edges of the mattress. The top panel of the envelope overlaps the side and end rails. To make a reversible mattress, an overlapping bottom foam panel is used. The method simplifies matress construction, reduces the number of required stock keeping units, and provides a comfortable, yet firm, feel at the edges of the mattress.

Abstract: Mattress systems and methods for their construction are provided. One such mattress includes a first mattress core and a second mattress core positioned on top of the first mattress core. A border material extends along an outer first edge of the first mattress core and along an outer second edge of the second mattress core. The border material has an intermediate portion which extends between the first and second mattress cores and is coupled to at least one of the first and second mattress cores, and in some aspects to both cores.

Abstract: A stiffening system for the perimeter edges of a foam core mattress comprising a coil spring (or other spring-based) structure disposed along one or more perimeter edges (e.g., one or both side edges, the foot, the head, or a combinations thereof including the foot and both side edges) of a mattress having a foam sleeping area. The perimeter spring structure is rectangular or square in cross-section and provides sufficient stiffness for comfortable seating on the edges of the mattress and is joined to the foam core by planar fabric elements that span the joint between them and are attached to both. The sleep area provides the softness and other salutary effects of a foam sleeping surface while the stiffer spring perimeter element provides the rigidity need for comfortable seating and wear resistance.

Abstract: A support surface assembly for a sleeping person that comprises a rigid frame with an upper edge for supporting an air-permeable layer and an air-permeable layer that is fixedly joined to the upper edge in a desired tension, such that the upper edge is entirely covered by the outer perimeter of the air-permeable layer. The air-permeable layer comprises a lattice grid structure such as a mesh material, a netting or a web-like material. The outer perimeter of the air-permeable layer is joined to the frame at the side wall or at the bottom wall of the frame.

Abstract: A mattress includes a core portion and a width adjustment portion extending laterally away from the core portion. The mattress has independently inflatable head, seat and foot zones.

Abstract: Disclosed are an articulating bed and methods of operating the bed. The articulating bed includes a top frame and one or two underlying frames. The top frame includes a first side section and a second side section. One of the side sections is configured to slide in a lateral direction of the bed so as to vary a width of the bed. Further, the sections are configured to hingedly rotate. Various methods include sliding and hingedly rotating the side sections. Further, the methods includes sitting up a person lying on the bed and changing liners while the person is staying on the bed, using the sliding and hinged rotation features.

Abstract: An inflatable mattress. The inflatable mattress comprises a support system having upper and lower inflatable support chambers arranged in a substantially vertical manner. Each inflatable support chamber comprises a top layer and a bottom layer. The inflatable mattress further comprises an inflatable reinforcing chamber disposed between the upper and lower inflatable support chambers and attached to the lower inflatable support chamber.

Abstract: A hospital bed including a mattress and a frame. The width of the frame of the hospital bed is adjustable and the width of the mattress is adjustable. The hospital bed may include a frame and mattress adapted to support a heavy or large patient, including a bariatric or obese patient.

Abstract: Disclosed embodiments relate generally to the manufacture and assembly of mattresses, and comprise an interlocking system used to join foam support rails together to form a support frame about the perimeter of a mattress cover and/or a banding system for securing the support frame in place with respect to the mattress cover. The interlocking system generally comprises interlocking mechanical coupling portions at the ends of each support rail, allowing the ends of the support rails to be joined together to form a support frame without hard corner blocks that might reduce mattress comfort. The banding system comprises banding flaps that enwrap the support rails and attach them to the mattress cover. This allows for improved structural integrity during the assembly process, since the support frame is securely held in place.

Abstract: A mattress and a method of manufacturing a mattress are disclosed. The mattress includes a mattress core, a side rail joined to the mattress core by a one or more adhesive patches, optionally a deck applied over an area of the mattress core and joined to the mattress core by adhesive patches, and an upholstery layer defining a sleep surface applied over the deck or the mattress core and joined to the deck by adhesive patches. The adhesive patches have a bonding strength sufficient to maintain a relative position between the various mattress components at least during assembly of the mattress. The upholstery layer is permanently secured to the side rail by, for example, sewing or stapling.

Abstract: A therapeutic mattress is providing including an encasing housing a base layer and a patient support layer in a cavity of the encasing. The base layer has a foam base member and foam side panels connected to the base member. The patient support layer is provided above the base layer and has a plurality of sections or zones. One of the plurality of sections is made of an inflatable component, and another of the plurality of sections is made of a non-inflatable component. In one embodiment, the zones of the patient support surface include a head zone adjacent a head of the mattress, a foot zone adjacent a foot end of the mattress, a seat zone adjacent the head zone, and a knee zone between the seat zone and the foot zone. A foam mattress is provided in the head zone, and an air mattress having a plurality of individual air cells fluidly interconnected is provided in the foot zone.

Abstract: A therapeutic support apparatus comprises multiple layers of foam having different densities and memories. The support apparatus comfortably supports the weight of a user while minimizing pressure points between the user and the support apparatus. Each foam layer has a unique density and memory based upon the type of tissue the layer is intended to support. A relatively low-memory outer foam layer made from latex non-viscoelastic foam substantially supports skin and subcutaneous tissue. A relatively high-density and medium-memory intermediate layer made from polyurethane foam supports muscle tissue. A relatively high-density and high-high memory core layer made from polyurethane foam supports the spine. In combination, these layers minimize hyperextension and promote blood circulation and comfort while the support apparatus is used by a user positioned in a supine, recumbent, or sideways-lying position.

Abstract: A mattress is provided comprising a plurality of inner coil springs and an edge support. The edge support comprises a foam border extending along the outer perimeter of the mattress and around the inner coil springs, a plurality of spaced slits inserted into the foam border, and a plurality of edge springs inserted into the plurality of spaced slits.

Abstract: An air bed with a stable supporting structure comprises a periphery sheet, a top sheet, and a bottom sheet. A middle sheet separates the air bed into an upper air-chamber and a lower air-chamber, an outer extending strip separates the upper air-chamber into a peripheral air-chamber and an upper main air-chamber, a first set of extending strips is provided in the upper main air-chamber, a second set of extending strips, which is welded to the middle sheet and the bottom sheet, is provided in the lower air-chamber, and an oblique extending strip is provided around the periphery of the second set of extending strips and is welded with the periphery sheet and the bottom sheet to separate the lower air-chamber into a lower main air-chamber and a peripheral auxiliary air-chamber. The lower main air-chamber is a space which has a shape of an inverse cone and receives air therein.

Abstract: A mattress or seating spring core assembly and method of manufacture which comprises interconnected rows of coil springs wherein each row terminates in a cut wire end which is bent inwardly into one of the end coils and in which the spring core assembly is surrounded on all sides by foam panels and is devoid of any border rods.

Abstract: A stiffening system for the perimeter edges of a foam core mattress comprising a coil spring (or other spring-based) structure disposed along one or more perimeter edges (e.g., one or both side edges, the foot, the head, or a combinations thereof including the foot and both side edges) of a mattress having a foam sleeping area. The perimeter spring structure is rectangular or square in cross-section and provides sufficient stiffness for comfortable seating on the edges of the mattress and is joined to the foam core by planar fabric elements that span the joint between them and are attached to both. The sleep area provides the softness and other salutary effects of a foam sleeping surface while the stiffer spring perimeter element provides the rigidity need for comfortable seating and wear resistance.

Abstract: A corner guard arrangement for a box spring, the corner guard arrangement having first and second members formed of a sheet material and being interlocked together, the interlocking arrangement being such that the first and second members are in sliding engagement to permit adjustment for different height box springs, one end of each of the first and second members being engaged with a perimeter wire on the box spring. The arrangement permits a smooth covering of fabric material on the box spring.

Abstract: A patient support including a frame having a deck support and a step deck positioned on the deck support. The step deck has an upper deck, a lower deck, and a side wall, the upper deck being spaced apart from the lower deck to define a recess of the deck. A mattress section and a mattress section support are supported by the step deck.

Abstract: A mattress and a method of manufacturing a mattress are disclosed. The mattress includes a mattress core, a side rail joined to the mattress core by a one or more adhesive patches, optionally a deck applied over an area of the mattress core and joined to the mattress core by adhesive patches, and an upholstery layer defining a sleep surface applied over the deck or the mattress core and joined to the deck by adhesive patches. The adhesive patches have a bonding strength sufficient to maintain a relative position between the various mattress components at least during assembly of the mattress. The upholstery layer is permanently secured to the side rail by, for example, sewing or stapling.

Abstract: A fire retardant pillow top mattress has a base which is covered by a fire barrier material. A ticking covers the fire barrier material. Sheets of these combined materials are formed into a top, a bottom and sidewalls for the mattress. In a pillow top mattress, the pillow top and the gusset between the mattress and the pillow top are formed in a like manner. The intersecting planar surfaces are mated between a flame-retardant treated edge binding tape. The mated surfaces are sewn with a flame retardant thread and the mattress, pillow top and gusset are encapsulated with fire retardant components. The edges of the sidewalls and the mattress cover are serge stitched with a flame retardant thread.

Abstract: An inflatable device for people to sit, lie or sleep on is provided, which device allows water vapor produced by the person's perspiration or condensation to escape from the vicinity of his/her body, which device can be readily manufactured without undue amounts of human labor, which device is suitable for disposable use, and which device is of such a construction that in the event that there is a rupture or loss of pressure the entire device will not collapse.

Abstract: An inflatable mattress is provided having an upper and a lower inflatable support chamber which are arranged in a substantially vertical manner. Each inflatable support chamber has a top layer, a bottom layer, and a side gusset. At least one inflatable stabilizing component is attached at the bottom layer of the lower inflatable support chamber and is of a height less than the height of the lower inflatable support chamber.

Abstract: Edge rails for a mattress core are combined with an upholstery layer to provide a pre-assembled work piece that provides a perimeter about a mattress core. The edge rails, which may be foam, may be attached to the upholstery layer with hinges that permit each edge rail to rotate relative to the upholstery layer between an unassembled, flat position and an assembled, upright position. In the unassembled position, the work piece may present a relatively flat profile for more convenient bulk storage. In the assembled position, the edge rails are positioned to closely surround a mattress core of suitable size.

Abstract: Specifically conceived for mattresses with springs (4), the mattress consists of a cylindrical tubular body (1, 1?) with a longitudinal cut line (2) in correspondence with one of its lines of symmetry, that connects its two open ends, towards which open a number of wide notches (3, 3?), with an isosceles trapezoid configuration that, together with the longitudinal opening (2) allow the male-female coupling of the corner piece to the springs (4) of the mattress, externally closing the set of springs at the corresponding corner to provide a smooth, continuous surface without any bulges, recesses or deformations.

Abstract: A method of applying at least one web of insulator material to a plurality of spring assemblies is provided. Each web of insulator material is unwound from a roll, passed along a roller and applied to multiple spring assemblies which are passed between rollers. Each web of insulator material is folded around outermost coil springs along longitudinal edges of the spring assemblies. Side portions of each web of insulator material are glued, welded or otherwise permanently secured to a middle portion of the web of insulator material.

Abstract: An alternating pad consisting of transverse inflatable cells (1 and 2) alternately inflated and deflated. An internal cell (5) is provided at the outermost edges of each transverse cell (1,2). The internal cell (5) is constantly inflated at a higher pressure than the traverse cells (1, 2). The internal cell (5) is at a lower height than the cells (1,2) and preferably of a chamfered shape to provide optimum pressure relief across the whole surface of the pad. The internal cell (5) provides stable patient exit, entry or transfer from a bed or seat.

Abstract: An air mattress or bed is disclosed. The air mattress has a first panel, a spaced second panel, and at least one side panel extending between the first panel and the second panel, each panel being joined to the other along their common peripheral edges to define a single air chamber therebetween. At least one mattress coil is disposed within the air chamber and is affixed to and extends therein from the first panel to the second panel. The air mattress further comprises at least one side support beam extending in the lengthwise direction of the at least one side panel. The side support beam has a first edge affixed to the at least one side panel and a spaced second edge affixed to at least one of the first panel and the second panel.

Abstract: A patient support is provided comprising a frame including a deck support and a step deck positioned on the deck support. The step deck has an upper deck, a lower deck, and a side wall, the upper deck being spaced apart from the lower deck to define a recess of the deck. The step deck includes a first section and a second section configured to articulate relative to the first section.

Abstract: An inflatable mattress is provided having an upper and a lower inflatable support chamber which are arranged in a substantially vertical manner. Each inflatable support chamber has a top layer, a bottom layer, and a side gusset. At least one inflatable stabilizing component is attached at the bottom layer of the lower inflatable support chamber and is of a height less than the height of the lower inflatable support chamber.

Abstract: A fire retardant pillow top mattress has a base which is covered by a fire barrier material. A ticking covers the fire barrier material. Sheets of these combined materials are formed into a top, a bottom and side walls for the mattress, the pillow top and the gusset between the mattress and the pillow top. The intersecting planar surfaces are mated between a fire-retardant treated edge binding tape. The mated surfaces are sewn with a fire retardant thread and the mattress, pillow top and gusset are encapsulated with fire retardant components.

Abstract: An air mattress includes top sheet and bottom sheet which are disposed to be opposing. The mattress has a side sheet coupled to the top and bottom sheets. The mattress has plural threads coupled to the top and bottom sheets so that they are spaced each other with a certain distance when the air is inflated. The mattress has a foamed body filled in the inside of the mattress so that the foamed body is penetrated by the threads.

Abstract: A mattress having an inverted top panel/border seam, with an optional appended decorative rope welting on the border is described. An inverted seam secures the top panel to the border portion of a mattress cover to eliminate bumps and creases found in conventional welted top seam. Manufacturing costs may be reduced by eliminating the need for an expensive table-mounted tape edge closure machine and/or skilled operators, since the inverted seam may be flay sewn with a conventional sewing machine or even hand-stitched. Alternatively, a conventional tape edge machine can be used with less-skilled labor and or reduced tape/welting material, as all of the stitches and welting are hidden inside the mattress by the inverted seam.

Abstract: A bed pad wedge system for inhibiting a person from falling out of bed. The system includes a fitted mattress pad fastened to a mattress. Each lateral edge of the fitted pad has pockets located therein that contain foam rubber wedges having the shape of an obtuse triangle. The pockets are installed on an underside of the fitted pad and are facing an outer edge of the mattress. The triangular foam rubber wedges are each encased in a slippery material to aid in installing the wedges in the pockets. A third wedge or triangle may be installed in the middle of a mattress between the outer wedges that are located at each edge of the mattress. The wedge system may be covered by standard sheets and bedding.

Abstract: A crowned mattress having an inner spring unit with a plurality of spring members, a foam layer, and a cover. Peripheral edges of the inner spring unit are compressed together by compression members to provide a crowning or bowing of the inner spring unit that is translated into a crowning of the mattress. The foam layer can also be crowned to provide additional crowning. Spring members within inner spring unit can be reinforced by resilient members to increase an effective spring rate of a reinforced spring member. Reinforced spring members are dispersed throughout the inner spring unit in a desired pattern.

Abstract: A mattress having an inverted top panel/border seam, with an optional appended decorative rope welting on the border is described. An inverted seam secures the top panel to the border portion of a mattress cover to eliminate bumps and creases found in conventional welted top seam. Manufacturing costs may be reduced by eliminating the need for an expensive table-mounted tape edge closure machine and/or skilled operators, since the inverted seam may be flay sewn with a conventional sewing machine or even hand-stitched. Alternatively, a conventional tape edge machine can be used with less-skilled labor and or reduced tape/welting material, as all of the stitches and welting are hidden inside the mattress by the inverted seam.

Abstract: A mattress core is defined by a base core to which is bonded upper and lower corrugated outer layers each having oppositely directed corrugations, and side rails bonded to at least sides of the base core. The side rails have a height corresponding to the distance between valleys of opposite corrugated outer layers. The mattress core and mattress have an ILD range of substantially 26 ILD to 50 ILD for the side rails, 24 to 40 ILD for the base core and 12 to 45 ILD for each of the corrugated outer layers. The base core and the outer layers also collectively define a torso firmness zone and opposite head and foot firmness zones with the torso firmness zone being substantially between 20% to 30% more dense than the head and foot firmness zones. Ends of the mattress core and mattress are devoid of end rails.

Abstract: An air mattress system is provided wherein longitudinal air supply tubes supply air to alternating laterally extending cross support tubes that extend between two longitudinal side rails. The side rails remain inflated despite failure of the pump or ruptures of the lateral support tubes. The structure of the air mattress is such that it can be produced as a continuous rolled product. A method for making the individual mattress of this construction is also set forth.

Abstract: A stiffening system for the perimeter edges of a foam core mattress comprising a coil spring (or other spring-based) structure disposed along one or more perimeter edges (e.g., one or both side edges, the foot, the head, or a combinations thereof including the foot and both side edges) of a mattress having a foam sleeping area. The perimeter spring structure is rectangular or square in cross-section and provides sufficient stiffness for comfortable seating on the edges of the mattress and is joined to the foam core by planar fabric elements that span the joint between them and are attached to both. The sleep area provides the softness and other salutary effects of a foam sleeping surface while the stiffer spring perimeter element provides the rigidity need for comfortable seating and wear resistance.

Abstract: A fire retardant mattress, sofa cushion and pillow has a foam base which is covered by a fire barrier material. A ticking covers the fire barrier material. Sheets of these combined materials are formed into a top, a bottom and sidewalls for the mattress. The intersecting planar surfaces are formed as a flange which is sandwiched between a fire-retardant treated edge binding tape. The flange is sewn with a fire retardant thread to encapsulate the mattress with fire retardant components.

Abstract: A rigid corner piece for maintaining the square appearance of a mattress having foam sides. The corner piece anchors two of the foam pieces together to form a butt joint. The corner piece is constructed and arranged to be relatively undetectable by a person sitting on the side of the bed. The corner piece preferably defines a groove into which the two foam pieces may be placed at a relatively right angle to each other.

Abstract: An increased height inflatable support system consisting of two or more vertically stacked chambers. Such a support system can have one or more stabilizer bars attached to said support system, to help keep said support system from rolling over. In addition, the present invention introduces the concept of using a support chamber to provide additional strength at junctions between said vertically stacked chambers. Additionally, fabric, padding, or flocking may be added to one or more surfaces of an upper chamber to improve overall support system comfort.

Abstract: A cuddle bed (10) for pet includes a bottom cushion (11) surrounded by a ring (12) having a scalloped upper border (14). High sections (16) of the ring (12) provide posture support for a pet cuddling thereto. The pet can stretch itself over low sections (18) of the ring (12). In addition, the high sections (16) provide a relatively isolated environment to the pet cuddling in the cuddle bed (10) and the low sections (18) provide the pet with easy access to the cuddle bed (10).

Abstract: A composite mattress made of both high resilience foam and low resilience foam. The base is made of the low resilience foam. The sleep surface is made of the high resilience foam. Edge supports are provided to prevent bottoming out. The sleep surface covers the base and the edge supports.

Abstract: A posturized foam topper pad (12) for use in a bedding or seating product (10) has at least one section (28) which includes latex, and at least one section (26) which is free of latex, thereby providing the foam topper pad (12) with different degrees of firmness.

Abstract: A cover assembly designed and structured to protectively enclose a mattress of the type used in medical facilities such as on hospital beds, stretchers, gurneys, etc. A casing is formed from a flexible, high strength, water impermeable material which is resistant to rupture or abrasion and which has characteristics which facilitates its use in the environment of a hospital or other medical facility. The casing includes a reinforcement assembly in the form of one or more flexible material panels, which may be formed from a material similar or identical to that from which the casing is formed and which are attached to different elongated outer walls of the casing so as to extend over a mid-portion thereof and be aligned substantially with a mid-portion of a body supported on the mattress, thereby providing supplementary support to the body so as to resist the mid-portion of the body sinking excessively into the mattress.

Abstract: A stiffening system for the perimeter edges of a foam core mattress comprising a coil spring (or other spring-based) structure disposed along one or more perimeter edges (e.g., one or both side edges, the foot, the head, or a combinations thereof including the foot and both side edges) of a mattress having a foam sleeping area. The perimeter spring structure is rectangular or square in cross-section and provides sufficient stiffness for comfortable seating on the edges of the mattress and is joined to the foam core by planar fabric elements that span the joint between them and are attached to both. The sleep area provides the softness and other salutary effects of a foam sleeping surface while the stiffer spring perimeter element provides the rigidity need for comfortable seating and wear resistance.

Abstract: A mattress resistant to bursting at the seam binding joining the upper and side tickings when subjected to flame conditions, is disclosed. The binding includes a tape overlying the junction of the fabrics defining the top and side tickings. The tape and ticking components are held together by a stitching thread such as lock stitching penetrating the tape, the ticking junctures and the tape again at an opposite side of the binding. The tape is selected to be thermoplastic, fire retardant and flowable at a temperature substantially lower than the char temperature of the thread which is thermo set. As a result of this combination, a flame directed against the binding will first induce the thermoplastic tape to melt and flow around and into the binding thread protecting the thread from charring and consequently losing its tensile strength for a significant period of time.