Abstract: A bedding product including an upper surface defining a sleeping position, a plurality of capsules, each including a phase change material, a first layer including latex foam and the plurality of capsules distributed throughout the latex foam, at least one second layer adjacent below the first layer, and wherein the first layer is less than about 2 inches below the upper surface.

Abstract: A bedding product including an upper surface defining a sleeping position, a plurality of capsules, each including a phase change material, a first layer including latex foam and the plurality of capsules distributed throughout the latex foam, at least one second layer adjacent below the first layer, and wherein the first layer is less than about 2 inches below the upper surface.

Abstract: A symmetrical pressure relief foam mattress includes an upper foam layer placed on a zoned foam layer. A plurality of cylindrical holes are distributed throughout each of a first, a second and a third lateral region of the zoned foam layer. The first lateral region is less than twelve inches wide and has a middle that is within eighteen inches of the top of the zoned foam layer. The third lateral region is also less than twelve inches wide and has a middle that is within eighteen inches of the bottom of the zoned foam layer. The second lateral region has a middle disposed at the center axis of the zoned foam layer. The middle of both the first and third lateral regions is about fifteen inches from the edge of the mattress regardless of which end the consumer chooses to use as the head of the mattress.

Abstract: Embodiments disclosed in the detailed description include a unitary or monolithic composite or hybrid cushioning structure(s) and profile(s) comprised of a cellular thermoplastic foam and a thermoset material. The thermoset material may also be provided as cellular foam as well. In one embodiment disclosed herein, the unitary composite cushioning structure is formed from a cellular thermoplastic foam and a thermoset material. The cellular thermoplastic foam provides support characteristics to the unitary composite cushioning structure. The thermoset material provides a resilient structure with cushioning characteristics to the cushioning structure. A stratum is disposed between at least a portion of the cellular thermoplastic foam and at least a portion of the thermoset material to secure the at least a portion of the thermoset material to the at least a portion of the cellular thermoplastic foam to provide a unitary composite cushioning structure.

Abstract: A method and structure for furnishing pressure-evenized, dynamic-reaction anatomical support. The method includes (a) supporting the anatomy with a 100% open cell viscoelastic foam, and (b) within the foam, reacting to both static and dynamic, anatomically-produced foam indentations to expand and contract cell-openness size, whereby deeper/sharper indentations result in greater-size cell-openness. Such reacting includes laterally stretching and flowing regions of the foam adjacent such an indentation The overlay structure features (1) a dynamic-response core expanse formed of a 100% open-cell, compressible and flowable, polyurethane, viscoelastic foam possessing a compressed, relaxed-state volume, and (2) an elastomeric, moisture- and gas-flow-managing coating, load-transmissively, bonded to the entirety of the core expanse's outside surface to function as a dynamically-responsive unit with the expanse.

Abstract: A method and structure for furnishing pressure-evenized, dynamic-reaction anatomical support. The method includes (a) supporting the anatomy with a 100% open cell viscoelastic foam, and (b) thereafter, and within the foam, reacting to both static and dynamic, anatomically-produced foam indentations to expand and contract cell-openness size, whereby deeper/sharper indentations result in greater-size cell-openness. Such reacting includes laterally stretching and flowing regions of the foam adjacent such an indentation The overlay structure features (1) a dynamic-response core expanse formed of a 100% open-cell, compressible and flowable, polyurethane, viscoelastic foam possessing a compressed, relaxed-state volume and (2) an elastomeric, moisture-resistant coating, load-transmissively, interfacially bonded to the entirety of the outside surface of the core expanse to function as a dynamically-responsive unit with the expanse.

Abstract: A bed mattress is provided for employing a plurality of cushion elements to be arranged in different portions of the mattress divided corresponding to the user's body parts and have appropriate elasticity for the corresponding part of the user's body, which comprises a mattress frame with an enclosing wall of elastic material for providing a mounting space therein; a plurality of cushion elements disposed in the mounting space and forming a mattress body together with the mattress frame; a side pad covering the periphery of the mattress body; and upper and lower cover pads with outer edges fastened respectively to the top and bottom edges of the side pad to enclose the upper and lower surfaces of the mattress body.

Abstract: A method and apparatus for a sleep system is provided. More specifically, the invention provides a method and apparatus for an adjustable mattress that allows the user to increase or decrease the firmness of the mattress. Furthermore, the adjustable mattress has zones of adjustability thereby allowing two users to adjust the firmness of the mattress of each user's zone. The adjustable mattress is also multimodal. The motorized foundation contains adjustable massaging units that may be used for physical therapy and relaxation. Likewise, the motorized foundation may be used in relax mode to assist in obtaining sleep and awaken mode to gently awake the user by the stimulation of the adjustable mattress.

Abstract: A support cushion has an elastic core having a first surface, a second surface and a thickness defined by the first surface and the second surface. A first cover portion substantially entirely encloses the elastic core. A pillow top surface is positioned adjacent the first surface of the elastic core. The pillow top surface includes a plurality of foam portions. A second cover portion at least partially covers the pillow top surface and the second cover portion attached to at least one of the first cover portion and the elastic core.

Abstract: A mattress includes features that improve support and comfort. The mattress may include one or more of a head section positioned to support a user's head, a torso section coupled with the head section via a first multi-plane bond, and a foot section coupled with the torso section via a second multi-plane bond. The foot section may be retractable, and the torso section may include a cross-linked foam part and a seat ledge. The seat ledge is positioned to define a catch point for the user upon articulation of the mattress.

Abstract: A mattress embodying a foam encasement surrounding individually wrapped coils and lacking a barrier separating upholstery layers from the coil assembly. Border material is affixed to sidewalls forming the foam encasement and the upholstery layer is tacked to a base of the foam encasement.

Abstract: A laminated support for pressure-relief comprising multiple foam layers. The combinations of layers can comprise one or more layers of visco-elastic foam, highly resilient polyurethane foam, reticulated filter polyurethane foam, and the like.

Abstract: A versatile support member constructed of a metallic mesh is provided in a bedding product. The support member is placed on top of the mattress core (whether foam or spring coil) before the mattress cover is attached. The support member may be constructed of titanium wire in a woven or welded mesh grid or web configuration, although other metals (such as, but not limited to, vanadium, chromium, platinum, molybdenum, nickel, iron, zinc), alloys thereof, or fiber composites (such as, but not limited to, carbon or graphite) may be used. The support member may be directly attached to the core or may be secured to the upper or lower border rods by hog rings, stitching, lacing, or other conventional means.

Abstract: By providing an elongated profile which incorporates a plurality of indentations formed therein, a load bearing/cushioning/supporting element is realized. By employing this construction, the element accommodates large strain under force, and shows good resiliency and repeated recovery. The element can be produced from a continuous extrusion process with immediate manipulation to re-shape the extrusion profile, or secondary thermal forming process which follows the extrusion process, or blow molding process, or injection molding process.

Abstract: A method of making foam imparts antimicrobial and antiodorant qualities to the foam. Green tea powder is added to the polyol raw materials for making memory foam. The green tea memory foam is used to make pillows, cushions and mattresses. Green tea foam in the top layer of a mattress acts as an antiodorant such that less of the chemical smell of the memory foam is perceived by the user. In addition, the bacteria and mold that would otherwise develop in the moist warmer sleeping environment on memory foam are killed by the green tea additive to the foam. Measurable antimicrobial and antiodorant qualities in the green tea foam are achievable by adding green tea powder constituting less than 2% of the weight of the resulting green tea foam.

Abstract: A bedding product including an upper surface defining a sleeping position, a plurality of capsules, each including a phase change material, a first layer including latex foam and the plurality of capsules distributed throughout the latex foam, at least one second layer adjacent below the first layer, and wherein the first layer is less than about 2 inches below the upper surface.

Abstract: An ergonomic passive support surface comprising a set of foam support elements and a pressure equalization layer which is preferably a fibrous fill material layer or foam layer. Pressure distribution is controlled by the characteristics and shape of a foam material. Preferably, the foam material is provided as a set of transverse oriented cylindrical sections, selected for desired support characteristics.

Abstract: A laminated support for pressure-relief comprising multiple foam layers. The combinations of layers can comprise one or more layers of visco-elastic foam, highly resilient polyurethane foam, reticulated filter polyurethane foam, and the like.

Abstract: A support cushion including a top surface, a bottom surface opposite top surface, a layer of flexible foam having plurality of cells defining a reticulated cellular structure, the reticulated cellular structure cells comprising a skeletal plurality of supports through which substantially open cell walls establish fluid communication between interior of the cell and interiors of adjacent cells, the layer of flexible foam having density no less than about 30 kg/m3 and no greater than about 175 kg/m3, and hardness of no less than about 20 N and no greater than about 150 N at 40% indentation force deflection measured at about 22 degrees Celsius, the layer of flexible foam comprising visco-elastic foam having at least one material property responsive to temperature change in range of 10-30° C., and layer of polyurethane foam located beneath layer of flexible foam, the layer of polyurethane foam having hardness of at least about 50 N.

Abstract: A mattress which comprises a center core having a top wall, side walls and end walls, and a layer of memory foam enveloping said central core about said top wall, said side walls and said end walls. A method of manufacturing the above mattress is also disclosed.

Abstract: A combined cushion and protective covering for a patient support having a patient-supporting surface comprises a central section having length and width dimensions corresponding substantially to corresponding dimensions of the support surface. Flaps which are unitary with the central section extend from the side edges of the central section a distance beyond the side edges of the support surface. The flaps are thinner than the central section so as to depend from the central section and lie alongside the patient-supporting surface. The central section and the flaps are formed simultaneously by compressing a block of cushioning material in such manner that the central section forms a pad or cushion unitarily joined at its opposite sides to the flaps. During the compression of the block to form the central pad and the flaps the external surfaces of the pad and flaps are heated to an extent sufficient to enable the surfaces of the pad and flaps to form a smooth, moisture proof skin.

Abstract: A mattress.

Abstract: An aspect of the present invention relates to a method and system of receiving information of a user's support facility comfort requirements; using a software application to determine a proper support facility firmness configuration to match the user's requirement; selecting foam springs with the proper user required firmness as determined by the software application; and configuring the selected foam springs within the support facility to match the user's firmness requirements.

Abstract: The mattress (1) is made of a block of flexible polyurethane foam (4) with a density of 40 Kg/m3 or of any other density, said block being firstly cut with a cut programmable automatic machine, by the main side and then turned at a 90° degree angle by its small side. A certain amount of springs (5) is thereby formed depending on each type of mattress (1). The amount of spirals (5.1) of every spring (5) depends on the position of each spring in the mattress (1) with the purpose of varying the flexibility thereof so that the mattress (1) can perfectly adapt to the contour to of every user or so that the flexibility can remain constant throughout the entire mattress. Multiple variations can be realized while the height of the mattress remains the same (less spirals having the same spiral thickness and more base and uncut, etc.; the width of a spiral can be changed, as well as the number of spirals, the inclination of the axis of the spirals, the total height of an area-budge or cavity, etc.

Abstract: In many aspects, the systems and methods described herein include mattress having a top sleeping layer disposed on top of a support layer. The support layer includes polyurethane foam having channels comprising one or more slits on both sides of a surface to act as hinges for articulation. The channels may be aligned with the joints of the articulated sections of the foundation or frame of the adjustable bedding assembly. When the sections articulate about the joints, the channels allow the overlying top layer to conform to the sections while reducing wear and tear therein.

Abstract: Embodiments of the invention relate to a channeled mat comprising a mat and one or more channels in the mat. Embodiments also relate to a method of making a channeled mat comprising forming a mat and forming one or more channels in the mat.

Abstract: A body support comprising at least one layer of flexible material having a reticulated cellular structure is disclosed. In some embodiments, one or more of these layers comprises reticulated visco-elastic foam, and has at least one material property responsive to temperatures in the range of a user's body heat. In these and other embodiments, one or more of the layers of flexible material comprises non-visco-elastic foam, and can be combined in a body support with one or more layers of visco-elastic foam. The body support can include one or more additional layers of other material types, including one or more layers of high-resilience polyurethane foam. Also, in those embodiments having two or more layers of material, one or more of the layers can have a profiled surface at least partially defining air flow paths through the body support.

Abstract: A method of making foam imparts antimicrobial and antiodorant qualities to the foam. Green tea powder is added to the polyol raw materials for making memory foam. The green tea memory foam is used to make pillows, cushions and mattresses. Green tea foam in the top layer of a mattress acts as an antiodorant such that less of the chemical smell of the memory foam is perceived by the user. In addition, the bacteria and mold that would otherwise develop in the moist warmer sleeping environment on memory foam are killed by the green tea additive to the foam. Measurable antimicrobial and antiodorant qualities in the green tea foam are achievable by adding green tea powder constituting less than 2% of the weight of the resulting green tea foam.

Abstract: A support cushion has an elastic core having a first surface, a second surface and a thickness defined by the first surface and the second surface. A first cover portion substantially entirely encloses the elastic core. A pillow top surface is positioned adjacent the first surface of the elastic core. The pillow top surface includes a plurality of foam portions. A second cover portion at least partially covers the pillow top surface and the second cover portion attached to at least one of the first cover portion and the elastic core.

Abstract: A mattress comprises a first and second memory foam layer, with a gel or elastomeric web layer therebetween. One of the foam layers may be substantially thicker than the other, providing either a firmer or softer mattress, depending on which side is employed as the mattress top.

Abstract: A mattress and a method of manufacturing a mattress are disclosed. The mattress includes a mattress core, a side rail joined to the mattress core by a one or more adhesive patches, optionally a deck applied over an area of the mattress core and joined to the mattress core by adhesive patches, and an upholstery layer defining a sleep surface applied over the deck or the mattress core and joined to the deck by adhesive patches. The adhesive patches have a bonding strength sufficient to maintain a relative position between the various mattress components at least during assembly of the mattress. The upholstery layer is permanently secured to the side rail by, for example, sewing or stapling.

Abstract: A suspended matrix support structure has a perimeter frame which supports a flexible matrix formed with intersecting flexible members, the ends of which are supported by the perimeter frame. Edges of the flexible members are held within channels which form a frame about the flexible matrix. In one embodiment, the perimeter frame is constructed of foam with contoured features which support the frame of the flexible matrix. The flexible members of the flexible matrix extend across the expanse within the perimeter frame to provide a flexible support structure which can be used as a mattress, mattress foundation or both in combination.

Abstract: A composite mattress assembly has multiple layers, where one or more of the layers are foam layers and the rest are spring coil mattress layer(s). The composite mattress assembly may be made exclusively of foam layers as well. Any of the layers can be divided into two halves, which is divided longitudinally to support two people. Each half may independently have a layer which is made from a different material or different density or thickness in the case of a foam layer from that of the other half, according to two differing user preferences. A top casing is provided to encase the top layer, and a core casing is provided to enclose the bottom layers, where the two casings are zipped together along mating peripheral circumferential edge. Additionally, methods to adjust the firmness, temperature and the like of all of the foregoing composite mattress assembly are provided.

Abstract: An aspect of the present invention relates to a method and system of providing a bed using a plurality of interchangeable adjustable firmness springs to provide localized comfort and support to the user of the bed. The plurality of interchangeable springs may have a plurality of different firmnesses to provide customizable local comfort to a user.

Abstract: A mattress pad positionable atop a rectangular mattress which better accommodates diverse weights and sizes of the human anatomy for enhanced comfort. The mattress pad includes a flexible bottom sheet having a size and shape substantially similar to that of a top surface of the mattress. A flexible fabric top sheet is connected to the bottom sheet by peripheral stitching along common perimeter side, head and foot margins. A plurality of generally side-by-side body supporting chambers are each defined by peripheral stitching and spaced lines of continuous stitching which interconnect the top and bottom sheets. Each chamber is filled with an open or closed cell urethane foam material. Preselected nominal thicknesses of each of the chambers provides the comfort and accommodation to each portion of the human anatomy.

Abstract: A mattress which comprises a centrer core having a top wall, side walls and end walls, and a layer of memory foam enveloping said central core about said top wall, said side walls and said end walls. A method of manufacturing the above mattress is also disclosed.

Abstract: At least two urethane stock solutions capable of forming polyurethane foam segments having different physical characteristics are charged into a mold and foamed under a predetermined molding pressure P to mold a one-piece polyurethane product including at least two molded portions having different physical characteristics. During the foaming step, the amounts of urethane stock solutions charged are determined so that the predetermined molding pressure P is obtained at any molded portion.

Abstract: A ventilated mattress includes a top foam layer having a plurality of spaced apart holes which extend through the thickness of the top foam layer. The top foam layer rests upon a bottom foam layer which has an upward facing side which has a convoluted surface containing upward projections which are spaced apart by valleys, thereby creating structural passageways for air to flow into and from the holes. When a force, such as the weight of a person, is applied to the top foam layer, air flows out the sides of the mattress through air passageways created by the upward projections and valleys of the convoluted surface. Conversely, when the force is removed air flow into the sides of the mattress through the air passageways.

Abstract: A bedding product which is configured from an upper fabric layer and lower fabric layer which are joined at a peripheral edge. The upper and lower fabric layers define the shape of the bedding product wherein a portion of the peripheral edge is selectively closeable to provide an opening for filling the bedding product with a chopped memory foam fill material. A plurality of barriers extend proximate the opening to the length of the upper and lower fabric layers and join the upper and lower fabric layers by, for example, sewing the barriers to them. The barrier layers are of a width approximately equal to the thickness of the bedding product once filled with said chopped memory foam fill material substantially preventing fill material migration between sub volumes created by said barriers.

Abstract: A mattress for cushioning the body of a user that is economical to implement for the prevention, reduction and healing of decubitus ulcers and associated injuries. The mattress of the present invention provides a plurality of support to areas of the body of a user, as critical support areas and utilizes a plurality of voids, as air pouches, in non-critical support areas such as the back the back of the head and shoulders, the tailbone region, arms, elbows, hips, heels and feet, thereby to prevent, reduce and heal decubitus ulcers. In the preferred embodiment, the mattress is comprised wholly of fire-retardant, anti-microbial, variable density foam.

Abstract: A breathable mattress including a plurality of layers, where one of the mattress layers is further comprised of a plurality of sections and the sections are comprised of different types of materials, which have varying firmnesses and feel, and where each of the layers is comprised of material that is perforated or of an open-cell structure to allow for air circulation. The mattress is supported by an air filtration foundation capable of creating an air flow within the mattress.

Abstract: A patient support including a frame having a deck support and a step deck positioned on the deck support. The step deck has an upper deck, a lower deck, and a side wall, the upper deck being spaced apart from the lower deck to define a recess of the deck. A mattress section and a mattress section support are supported by the step deck.

Abstract: A mattress and a method of manufacturing a mattress are disclosed. The mattress includes a mattress core, a side rail joined to the mattress core by a one or more adhesive patches, optionally a deck applied over an area of the mattress core and joined to the mattress core by adhesive patches, and an upholstery layer defining a sleep surface applied over the deck or the mattress core and joined to the deck by adhesive patches. The adhesive patches have a bonding strength sufficient to maintain a relative position between the various mattress components at least during assembly of the mattress. The upholstery layer is permanently secured to the side rail by, for example, sewing or stapling.

Abstract: A method of building and marketing composite foam mattress assemblies and a resulting bed in which the properties of the mattress may be modified in the sectors of the mattress and in the zones of the mattress.

Abstract: A cushion having an elastic core and a pillow top layer or portion. The elastic core can have one or more layers of foam to provide varying degrees of cushioning and support. The pillow top layer is positioned adjacent to the elastic core and includes a plurality of strips. Any number of strips can form the pillow top layer. The strips can all have the same density or the density can vary among the strips to provide comfort zones. The pillow top layer can be connected to the elastic core in a variety of ways, such as through the use of a common cover or separate covers joined together.

Abstract: A patient support is provided comprising a frame including a deck support and a step deck positioned on the deck support. The step deck has an upper deck, a lower deck, and a side wall, the upper deck being spaced apart from the lower deck to define a recess of the deck. The step deck includes a first section and a second section configured to articulate relative to the first section.

Abstract: A mattress (10) comprises a support base (12) defining an interface surface (14) at the top thereof and a softer compressible layer (22) overlying the interface surface. The thickness of the support base varies along a longitudinal direction such that the interface surface (14) defines a concave laterally extending channel between first and second support surfaces (16,20) for the upper and lower halves of a user's body respectively, and the compressible layer (22) substantially follows the profile of the interface surface (14). The mattress (10) is particularly useful for a pregnant woman who can comfortably lie on her back, side or front.

Abstract: A mattress comprises a sealed outer casing within which is mounted a resilient support formed by a composite foam core. At least an upper portion of the resilient support is formed by a visco-elastic foam. A vent is provided in a side wall of the casing and is covered by a filter which prevents ingress of bacteria into the cover. A flap is mounted on the cover and in use extends down over the vent to prevent the filter being damaged by fluids.

Abstract: A spring mattress that uses a multiplicity of elastic springs, spatially distributed according to a predetermined pattern, with highly variable configurations, obtained by shaping through cutting and pouring operations on a starting slab of foam material of a proper thickness. The resulting configuration that is adopted determines incoming portions in the spring elements that affect one or more of its sides, with variable magnitudes and depths, and outcropping portions from one or more of its sides, with a thickness and projection range that are also variable. The springs that make up the mattress are integrated on their lower end to the remaining continuous laminar portion of the original slab, and in a second alternate version, can be joined on their other end to a continuous laminar slab to which they are bonded by means of adhesion or similar operation.

Abstract: A topper for selectively changing the firmness of a bed includes first and second sheets of foam which are bonded together at a flexible interface. The firmness of the first and second sheets differ, so that by putting one sheet face up on the bed one level of firmness is achieved, and by reversing the topper and putting the other sheet face up another level of firmness is achieved.