Abstract: There are provided processes for preparing lithium hydroxide that comprise submitting an aqueous composition comprising a lithium compound to an electrolysis or an electrodialysis under conditions suitable for converting at least a portion of the lithium compound into lithium hydroxide. For example, the lithium compound can be lithium sulphate and the aqueous composition can be at least substantially maintained at a pH having a value of about 1 to about 4.

Abstract: A two-part disinfecting system, as well as disinfecting compositions and methods for making and using the same. The two-part disinfecting system contains a first part and a second part adapted to be mixed to yield an aqueous acidic disinfecting composition, wherein the first part comprises a chlorite and the second part comprises an acid, and wherein the first part, the second part, or both the first and second parts further comprise a nitrogenous stabilizer having a nitrogen group substituted with at least one hydrogen.

Abstract: A disk roll base material includes 20 to 38 wt % of alumina silicate wool that include 40 to 60 wt % of alumina and 40 to 60 wt % of silica, and have a content of shots having a dimension of 45 ?m or more of 5 wt % or less, 10 to 30 wt % of kibushi clay, 2 to 20 wt % of bentonite, and 20 to 40 wt % of mica.

Abstract: Sintered, spherical composite pellets or particles comprising alumina fines, at least one of clay and bauxite and optionally a sintering aid, are described, along with a process for their manufacture. The use of such pellets in hydraulic fracturing of subterranean formations and in grinding is also described.

Abstract: Sintered, spherical composite pellets or particles comprising alumina fines, at least one of clay and bauxite and optionally a sintering aid, are described, along with a process for their manufacture. The use of such pellets in hydraulic fracturing of subterranean formations and in grinding is also described.

Abstract: The present invention relates to a method of producing a ceramic material comprising the steps of: a) mixing a first clay composition comprising silica and a silicate mineral with a second clay composition; and b) firing the mixed clay composition from step a) to form a ceramic product. The present invention also relates to an engobe clay composition, sanitary ware and methods of productions thereof.

Abstract: This invention provides a silicon composition comprising at least 15 wt % of hydrolysed silicon compounds and at least 3 wt % of a binder material. The silicon composition is used in the manufacture of ceramics. The hydrolysed silicon compounds can for example be the gel produced by hydrolysing higher boiling point organohalosilanes produced in the manufacture of organohalosilanes or halosilanes by the direct process.

Abstract: A batch, in particular for the production of refractory shaped bodies, includes a mixture of a refractory, metal oxide main component containing 40 to 60% by weight of Al2O3, a phosphate bond and finely particulate SiC having a grain size of <0.2 mm, and a process using the mixture for forming the batch to produce the refractory shaped bodies.

Abstract: An improved lightweight and highly permeable proppant composition for use in increasing the productivity of a gas or oil well. The proppant composition includes equal amounts by weight of uncalcined bauxite, uncalcined shale and quartz, held together with a binder formed of wollastonite and talc in an amount of less than 10% by weight of the composition. The proppant composition has an alumina content of less than 25% by weight of the composition and a silica content of over 45% by weight of the composition.

Abstract: A method of making a product which is generally impervious to water including the steps of making a generally homogenous mixture of slate particles and clay, setting the mixture as necessary to produce a formable composition, forming the wet mixture to a desired configuration, at least partially drying the formed mixture and subjecting the dried formed mixture to a temperature of at least 1145° C. for a time sufficient for at least some of the clay to convert into a binder to bind together the slate particles.

Abstract: Disclosed is a taphole plugging composition for metal melting apparatus, the composition comprising (a) a refractory aggregate having a maximum particle size of 5 mm or less, (b) graphite and silicon nitride each having a maximum particle size of 0.2 mm or less, (c) a refractory clay, (d) a compatibilized binder mixture comprising a phenolic resin, a ketone compound and a pitch, and (e) an organic fine fiber.

Abstract: The invention relates to a porous ceramic used for producing alkali ion water. The ceramic of the invention includes finely particulate zeolite having an average particle size of 0.1 to 40 &mgr;m and an alkali ion producing material as components. Besides the above components, the invention preferably comprises a fibrous mineral and/or a clay mineral. To produce the ceramic of the invention, a slurry obtained by grinding zeolite by a wet process, a slurry obtained by grinding the alkali ion producing material and the clay mineral by a wet process and a slurry obtained by grinding the fibrous mineral are first mixed and stirred to prepare a mixed slurry. This mixed slurry is then dried and fired to obtain a sintered body.

Abstract: A ceramics dress substrate of the present invention capable of both performances of cutting a cut material with a high accuracy and dressing a diamond cutting grindstone with an excellent cutting property and an reduced wearing amount of the grindstone. This ceramics dress substrate comprises sintering a mixture of ceramics grinding particles and a silicate mineral, The ceramics grinding particles are preferably uniformed and have a scratch hardness ranging from 6 to 10. Alumina grinding particles, silicon carbide and mullite are preferably used as the ceramics grinding particles, and a kaolin mineral, pyrophyllite, montmorillonite, sericite, talc and chlorite are preferably used as the silicate mineral. The ceramics dress substrate is preferably coated with glass.

Abstract: This invention is directed to ceramic metal composite useful as a refractory and having improved abrasion, corrosion, and oxidation resistance. The ceramic metal composite of the present invention is comprised of ceramic refractory aggregate, metal particulate, and a nonaqueous binder wherein the ceramic refractory aggregate, metal particulate, and binder residuals react to form a three-dimensional ceramic-metal matrix. The ceramic-metal matrix is further stabilized by bonds between the metal particulate, reaction products of the metal particulate, and the ceramic refractory aggregate.

Abstract: A red brick comprising waste foundry sand of 30.about.50 wt %, dusts of 5.about.10 wt %, and a remainder of clay. The waste foundry sand and dusts can be efficiently recycled, and the quantity of the sand used, the supply of which sand which is nearly exhausted, can be reduced. The heating temperature in the red brick manufacturing process is remarkably lowered, and the economical efficiency of the manufacturing process is improved greatly by using iron oxide included in dusts, instead of a chemical compound to obtain desired color.

Abstract: A ceramic and method of producing the same are disclosed, the ceramic having as principal ingredients natural zeolite and shells, wherein silver nitrate, magnesium oxide, potassium oxide, sodium oxide selenium oxide and ferric oxide are added thereto, and the resultant mixture fired to produce a granular ceramic. The granular ceramic enables the production of deoxidized water having an appropriately low oxidation reduction potential, for use as drinking water and the like.

Abstract: A granular ceramic is prepared by firing a powder of a natural zeolite mineral, a pre-fired powder composed of shell fragments, a pre-fired powder of a silica-alumina mineral, and a copper oxide powder. When used as a fuel additive, the ceramic makes it possible to improve the combustion efficiency of hydrocarbon oils, especially of petroleum products such as gasoline, gas oil kerosene, and heavy oil, as well as to reduce CO.sub.2 and NO.sub.x emissions in exhaust gases discharged during combustion.

Abstract: A composition suitable for admixture with refractory grains to make a refractory monolithic formulation, consisting essentially of:2 to 10 parts by weight of activated alumina;0.25 to 1.0 parts by weight of an additive material which comprises at least one of an alumino-silicate-phosphate compound; a resin derived from an aldehyde and either an amine or an aromatic hydroxy compound; cellulose; polyethylene glycol(s); and methoxy polyethylene glycols;0 to 50 parts by weight of fine alumina;0 to 10 parts by weight of fine silica;0 to 1 parts by weight of a dispersant; and0 to 1 part by weight calcium aluminate cement.

Abstract: An object of the present invention is to provide a glassy sintered body and to effectively reuse scrapped glass.The glassy sintered body of the present invention is made by preparing a raw material of the body by adding ceramic clay to glass as a main element so as to adjust the amount of water and kneading the glass and the clay, forming the raw material into a prescribed form, and sintering the formed material.

Abstract: A synthetic clay for ceramics is formed of 30-65 wt % of amorphous silica, 30-65 wt % of alumina trihydrate, and 2-20 wt % of at least one element selected from a group consisting of sepiolite, palygorskite, and bentonite. The clay may have a slurry form, partially dehydrated form, or mass or dry powder. The synthetic clay is comparable or even superior to natural clay in plasticity, water retentivity and capability of forming water film. The synthetic lay is useful for ceramic industry or pottery.

Abstract: A ceramic kiln-fired product which comprises glass, fly ash, and a clay binder. Further provided is a method for preparing raw material suitable for forming a shaped, kiln-fired, ceramic product. The method comprises mixing glass, fly ash, and a clay binder with from about 10 wt. % to about 15 wt. % water, on a dry weight basis, to form an aqueous mixture, separating the aqueous mixture using a mesh of from about 10 to about 12 screen into first and second portions, the first portion comprising the aqueous mixture which does not pass through the mesh and the second portion comprising the aqueous mixture which passes through the mesh, and drying the second portion until the moisture content of the second portion is less than about 0.5 wt. % to form the raw material. The present invention also provides a tile glazing formulation which may be used with the ceramic product of the present invention, as well as a method of using the formulation. The glazing formulation comprises, on a dry weight basis, about 70 wt.

Abstract: Mg.sub.x Al.sub.2-2x Ti.sub.1+x O.sub.5 (x.ltoreq.0.2) protective coatings have been developed for both dense and porous substrates, such as SiC and Si.sub.3 N.sub.4, using a chemical solution processing method involving the hydrolysis and condensation of magnesium, aluminum and titanium precursors. The solution viscosities, pH values, H.sub.2 O/alkoxide molar ratios, and dip coating withdrawal rates which are optimum for crack-free Mg.sub.x Al.sub.2-2x Ti.sub.1+x O.sub.5 (x.ltoreq.0.2) are 1.0 to 6.2 cP, pH 1-4.5, molar ratio 1.5-10, and withdrawal rate of 2.2-8.0 cm/min, respectively. Conversion of the amorphous coating to crystalline Mg.sub.x Al.sub.2-2x Ti.sub.1+x O.sub.5 (x.ltoreq.0.2) is achieved by a succession of calcination below 450.degree. C. and a final heat treatment above 1000.degree. C. for ten hours with controlled heating and cooling rates.

Abstract: It is disclosed that the properties of a ceramic mullite-kaolinite based passivating coating composition applied as a collar to metal oxide varistor valve block cylindrical surfaces are improved by including in the coating composition from 0.03 to 15% by weight of the coating composition one or more of the following additive compounds: TiO.sub.2 ; Y.sub.2 O.sub.3 ; ZrO.sub.2 ; ZnO; Boroflux (2ZNO.sup.. 3B.sub.2 O.sub.3.sup.. 7H.sub.2 O; or 3ZnO.sup.. 2B.sub.2 O.sub.3.sup.. 5H.sub.2 O); or Si.sub.3 N.sub.4. The coating composition comprises by dry weight a mixture of 55-85% mullite and 15-45% kaolinite, one or a mixture of the above additive compounds, and sufficient water to form a sprayable slurry. The inclusion of the additive compound results in enhanced contact adhesion between the collar and the metal oxide varistor peripheral surface.

Abstract: The occurrence of efflorescence has been reduced or eliminated in ceramic articles formed from a novel vitreously bonded cement-containing composition. The articles also exhibit improved strength, reduced firing shrinkage and increased frost resistance. The articles are produced by combining hydraulic cement containing calcium silicate and/or calcium aluminate components, vitrifiable inorganic powders forming molten liquid-flowing substances, and reactive or sinterable mineral powders selected from the group consisting of magnesium silicates, aluminum silicates and mixtures thereof; combining the ingredients with water to form a mixture; molding the mixture into an article; hardening the article by hydration; and firing the molded article to a maximum temperature of between about 1000.degree. C. to 1400.degree. C.

Abstract: It is disclosed that the properties of a ceramic mullite-kaolinite based passivating coating composition applied as a collar to metal oxide varistor valve block cylindrical surfaces are improved by including in the coating composition from 0.03 to 15% by weight of the coating composition one or more of the following additive compounds: TiO.sub.2 ; Y.sub.2 O.sub.3 ; ZrO.sub.2 ; ZnO; Boroflux (2ZnO.multidot.3B.sub.2 O.sub.3 .multidot.7H.sub.2 O; or 3ZnO.multidot.2B.sub.2 O.sub.3 .multidot.5H.sub.2 (O); or Si.sub.3 N.sub.4. The coating composition comprises by dry weight a mixture of 55-85% mullite and 15-45% kaolinite, one or a mixture of the above additive compounds, and sufficient water to form a sprayable slurry. The inclusion of the additive compound results in enhanced contact adhesion between the collar and the metal oxide varistor peripheral surface.

Abstract: A calcined microsphere of ultrafine bauxite particles having a mean particle size in the range 0.01 to 0.3 micrometers, said microsphere having a particle size less than 30 micrometers and being characterized by a substantially solid form having a pycnometric density substantially falling in the range 3.2-3.9 g/cm.sup.3, a BET surface area substantially falling in the range 0.05 to 0.5 m.sup.2 /g and a crystal grain size less than 4 micrometers, the surface chemistry of the microsphere being modified to enhance the wettability of the microsphere and to improve its ability to bond strongly with matrix materials in use.

Abstract: Sintered ceramic material which comprises doped aluminum titanate and mullite having the composition:50-61.5% by weight Al.sub.2 O.sub.3,36-47.5% by weight titanium oxide, expressed as TiO.sub.2,2.5-5% by weight SiO.sub.2,with the sum total of the three components adding up to 100%, and which further comprises 0.3 to 1% by weight MgO and up to 1% by weight impurities, useful as, inter alia, filters, catalyst supports and internal combustion engine parts, are prepared by mixing and shaping materials of suitable composition and then sintering the shaped composition at temperatures of 1250.degree. to 1600.degree. C. over a holding time of 0.5 to 100 hours.

Abstract: A method of producing ceramic composites of Al.sub.2 O.sub.3 reinforced by shaped SiC particles preferably shaped as fine particles (random), platelets, whiskers or fibres by in situ production of SiC particles by heating a mixture of carbon particles of the desired shape with silicates of Al.sub.2 O.sub.3 to a temperature above 1500.degree. C., convert the silicates and carbon to Al.sub.2 O.sub.3 and SiC to produce in situ SiC particles of the desired shape and provide a ceramic powder that may be densified by techniques such as hot pressing, isostatic pressing or sintering.

Abstract: A method of producing ceramic composites of Al.sub.2 O.sub.3 reinforced by shaped SiC particles preferably shaped as fine particles (random), platelets, whiskers or fibres by in situ production of SiC particles by heating a mixture of carbon particles of the desired shape with silicates of Al.sub.2 O.sub.3 to a temperature above 1500.degree. C., convert the silicates and carbon to Al.sub.2 O.sub.3 and SiC to produce in situ SiC particles of the desired shape and provide a ceramic powder that may be densified by techniques such as hot pressing, isostatic pressing or sintering.

Abstract: A refractory composition comprising a fused silica composition comprising a silica compound and a binder and for each 100 parts by weight of said fused silica composition from about 3 to 15 parts by weight of alumina-silica based hollow microspheres.

Abstract: A ceramics-based manufacturing material and a coating material are disclosed, both of which are used in high-temperature structures and applications. The ceramics-based manufacturing material may be used for building structural blocks or members, such as refractory bricks, that require the mechanical strength and thermal resistance when they are exposed to the high temperatures of 1,500.degree. C. or above. Those bricks made of the material disclosed provides the mechanical strength and heat resistance better than the conventional ones. The coating material may be used for forming a thermal resistant layer on metal or other material bases. Both materials have substantially the similar compositions, either of which may have the alternative use, such as the manufacturing material or the coating material. Simply adding an appropriate amount of water to either makes it a coating material. In either case, the requirements for the high temperature resistance and mechanical strength can be satisfied.

Abstract: A superior proppant having very high permeability at formation pressures up to 20,000 psi, very high compressive strength, low specific gravity, and good acid resistance, is produced by a process comprising: (a) separating a fine fraction from a naturally occurring bauxite containing same; (b) pelletizing the separated fine fraction in the presence of water; (c) treating the pellets produced in step (b) to remove water therefrom; and (d) sintering the product of step (c) to produce a low density material suitable for use as a proppant.

Abstract: There is disclosed a green moulded product suitable for preparing shaped fired units comprising (a) at least 55% to 99% by weight of non-calcined asbestos tailings, the remainder comprising (b) at least one of (i) a heat decomposable metal salt selected from sodium, potassium, lithium, calcium, barium, magnesium, aluminum and mixtures thereof in an amount of from 1% to 15% by weight, (ii) a natural aluminum silicate in an amount of from 1% to 30% by weight, and (iii) mixtures of (i) and (ii). The properties of fired units are such that they can be used as structural bricks, medium refractory bricks, firebricks, tiles and the like.

Abstract: A vibratable plastic refractory composition which is based upon calcined kaolin and a non-basic calcined refractory aggregate, in which the -325 mesh fraction of the batch is controlled to between about 30 and 45%.