Abstract: The ceramic clay is provided by kneading a forming raw material containing a ceramic forming material. The forming raw material contains, in addition to the ceramic forming material, a layered double hydroxide represented by a predetermined chemical formula in an amount of from 0.01 to 5 mass % based on the total amount of the layered double hydroxide and the ceramic forming material. The layered double hydroxide turns into a gel when dispersed in water, and when the layered double hydroxide is dispersed in water at a concentration of 6 mass %, the layered double hydroxide has a viscosity of from 1000 to 20000 mPa·s.

Abstract: The invention relates to a method for preparing an aqueous clay paste, characterized in that it includes at least the steps of: preparing a first mixture of clay and phosphoric acid and kneading; and adding hydrated sodium silicate (Na2O)—(SiO2)—(H2O) to said mixture, preferably having a 30% content of SiO2, also preferably in a phosphoric acid and sodium silicate ratio of at least 1:3 by weight; and kneading the final mixture. Said method includes different variants, depending on the content of water in the clay starter. The invention likewise relates to a method for manufacturing ceramic materials in which the aqueous clay paste is used as a raw material, which are obtainable by the method described herein, as well as to the aqueous clay paste and the ceramic material produced by both methods. The invention additionally relates to the use of the aqueous clay paste for manufacturing ceramic materials.

Abstract: A composition of matter and method of forming a radiation shielding member at ambient temperatures in which the composition of matter includes a ‘cold-fired’ chemically bonded oxide-phosphate ceramic cement matrix; with one or more suitably prepared and distributed radiation shielding materials dispersed in the ‘cold-fired’ chemically bonded oxide-phosphate ceramic cement matrix.

Abstract: Disclosed and described are multi-component inorganic phosphate formulations of acidic phosphate components and basic oxide/hydroxide components. Also disclosed are high solids, atomizable compositions of same, suitable for spray coating.

Abstract: A coating containing metal phosphate-based compounds and mixtures, mixed compounds, mixed salts or adducts which contain such compounds as pigments for the production of single-coloured or multi-coloured markings, inscriptions and/or decorations by means of laser light in and/or on ceramic, stoneware, pottery, earthenware, porcelain, ceramic glazes, engobe, glass or glass paste (enamel).

Abstract: A method is provided for heavy metal stabilisation comprising: mixing waste, comprising heavy metals, with molecular sieve with the proviso that carbon-based molecular sieve is excluded, and clay; and vitrifying the mixture. In particular, a method comprising the steps of: preparing a pre-stabilised mixture by mixing waste, comprising heavy metals, with the molecular sieve, and optionally other chemicals; mixing the pre-stabilised mixture with clay; and vitrifying the obtained mixture is provided. It also provides a product comprising heavy metals that have been stabilised into the structure of the clay-based ceramic matrix, wherein the product is a vitrified product of a mixture of at least waste, comprising heavy metals, molecular sieve (with the proviso that carbon-based molecular sieve is excluded) and clay.

Abstract: A method of use of polyaminomethylenephosphonates as dispersing, wetting, and/or stabilizing agents in formulations for cements, detergents, ceramic materials, dyes, synthetic resins, rubbers, drilling fluids, and for reverse osmosis includes the step of adding a polyaminomethylenephosphonate having the formula: wherein n is an integer higher than 2, M is an alkaline metal or the ammonium ion, and R is: —CH2PO3M2; —CH2Z, wherein Z is —CH2OH, —CHOHCH3, —CHOHCH2Cl, or —CHOHCH2OH; —(CH2)mSO3M, m being 3 or 4; —CH2CH2T, wherein T is —CONH2, —CONH2, —CHO, —COOQ, —COOX, CN, wherein Q is —CH3 or —C2H5 and X is an alkaline metal ion or the ammonium ion; and wherein the polyaminomethylenephosphonate is present in a weight quantity of over 0.01% with respect to the total weight of the formulation.

Abstract: A method is provided for producing insulation materials and insulation for high temperature applications using novel castable and powder-based ceramics. The ceramic components produced using the proposed process offers (i) a fine porosity (from nano-to micro scale); (ii) a superior strength-to-weight ratio; and (iii) flexibility in designing multilayered features offering multifunctionality which will increase the service lifetime of insulation and refractory components used in the solid oxide fuel cell, direct carbon fuel cell, furnace, metal melting, glass, chemical, paper/pulp, automobile, industrial heating, coal, and power generation industries. Further, the ceramic components made using this method may have net-shape and/or net-size advantages with minimum post machining requirements.

Abstract: There is disclosed a ceramic clay obtained by kneading a forming material containing a ceramic forming material, wherein the forming material contains layered double hydroxide, in addition to the ceramic forming material, at a ratio of 0.5 to 50% by mass with respect to a total with the ceramic forming material, and hardness measured by an NGK clay hardness meter is set to 4 to 18 mm. A high-strength honeycomb structure can be obtained capable of preventing or inhibiting pollution and global warming when used in manufacturing a ceramic structure, and having few defects such as cracks.

Abstract: The present invention relates to a decorative refractory tile and it's method of use. This decorative tile utilizes a specially formulated clay body that undergoes dehydration and vitrification by firing in a specific manner with respect to temperature, time and rate of temperature increase. This thin, refractory tile has a high thermal conductivity, high structural strength able to maintain a minimal of cracking, distortion and spalling under rapid temperature changes and possesses a high resistance to erosion from ash-laden gases encountered in a conventional fireplace. This tile can be colored with heat resistant glazes, stains and oxides and sized or shaped within certain dimensional ranges, so as allow it to present patterns, designs or even pictures on the sides, floor and back of the firebox. When this tile is crafted by one with an artistic flair, and affixed to the walls, floor or sides of a firebox, aesthetically favorable fireplaces can be created.

Abstract: A method is provided for heavy metal stabilisation comprising: mixing waste, comprising heavy metals, with molecular sieve with the proviso that carbon-based molecular sieve is excluded, and clay; and vitrifying the mixture. In particular, a method comprising the steps of: preparing a pre-stabilised mixture by mixing waste, comprising heavy metals, with the molecular sieve, and optionally other chemicals; mixing the pre-stabilised mixture with clay; and vitrifying the obtained mixture is provided. It also provides a product comprising heavy metals that have been stabilised into the structure of the clay-based ceramic matrix, wherein the product is a vitrified product of a mixture of at least waste, comprising heavy metals, molecular sieve (with the proviso that carbon-based molecular sieve is excluded) and clay.

Abstract: This invention concerns a non-basic refractory batch as well as its use.

Abstract: Methods and compositions are provided for making low temperature sintering ceramic bodies that have very low thermal expansion and low porosity.

Abstract: Methods and compositions are provided for making low temperature sintering ceramic bodies that have very low thermal expansion and low porosity.

Abstract: A clay slurry is described using smectite clay, water, and a defined phosphonate additive that is hydrolytically stable over time. The viscosity of the clay slurry remains pourable and relatively unchanged over time compared to prior art slurries. The slurry is useful to provide rheological control to paints and coatings and is particularly useful as an anti-bleed additive for concrete.

Abstract: A process of making ceramic spheroids by firing clay spheroids comprising by weight percent: FeO (3.22-5.21), Fe3O4 (3.40-5.11), SiO2 (52.49-59.42), CaO (1.99-7.96), MgO (2.81-4.69), Al2O3 (12.05-17.65), TlO2 (0.58-0.71), MnO (0.07-0.19), Na2O (0.47-0.86), K2O (1.70-2.37), P2O3 (0.13-0.19), S (0.03-0.29), CO2 (0.90-8.23), Organic C (0.22-1.04), H2O+ (4.14-7.28), H2O− (2.12-5.48) in contact with a particulate parting agent selected from aluminum oxide, magnesium oxide, and their precursors at a sufficiently high temperature and for a sufficiently long time to form a shell. Preferably, the clay spheroids are obtained from a deposit located at Hallock in Kittson County Minn., U.S.A.

Abstract: A phosphate-bonded refractory composition consists of a size-graded mixture of refractory material, 3 to 5 weight percent based on the total weight of the batch of finely divided aluminium hydroxide, 4.22 to 8.37 percent by weight of the total weight of the batch of 75 to 85 percent phosphoric acid, the ratio of the aluminum in the aluminum hydroxide to phosphorus in phosphoric acid being about 1:1.

Abstract: A whiteware ceramic composition is provided comprising a filler, 4 to 10% by weight of a flux having a median particle size of below 6 microns, a prefired ceramic material milled separately from the other components, and raw clay constituting from 5 to 20% by weight of the composition. Fired whiteware made by firing the composition of the invention is also disclosed.

Abstract: The invention relates to a porcelain with a transparency and strength properties of a hard porcelain, characterized by a phosphate-containing glass phase as well as the predominance of unreacted quartz bodies [sic; grains] in the matrix. The invention relates to a porcelain batch composition as well as to a method for the manufacture of the porcelain.

Abstract: The invention relates to a porcelain with a transparency and strength properties of a hard porcelain, characterized by a phosphate-containing glass phase as well as the predominance of unreacted quartz grains in the matrix. The invention relates to a porcelain batch composition as well as to a method for the manufacture of the porcelain.

Abstract: A composition comprising leonardite, clay, lime, and an inorganic salt mixture and a process for controlling air quality comprising contacting an air stream with the composition are provided wherein the composition supports microbial growth. The inorganic salt mixture comprises a nitrogen source and a phosphorus source. The air stream generally contains at least one volatile organic compound.

Abstract: A vitreous silica-based plastic refractory comprising at least 50 wt. % vitreous silica having a purity of at least 99% silica, a refractory plasticizer, and a bonding system containing an alpha alumina-containing alumina capable of reacting with phosphoric acid to form an aluminum phosphate bond and phosphoric acid.

Abstract: Calcium aluminum magnesium phosphate ceramic hard tiles and processes for them are described. The tiles have a density in excess of about 110 pounds per cubic foot, a curl value less than about 20 mils and a flexural strength of at least about 2500 pounds per square inch. To prepare the hard tiles 100 parts (by wt.) of an aluminum phosphate-phosphoric acid solution is mixed with at least 5 parts magnesium oxide and 50-110 parts wollastonite. If the acid has more than 15% by weight water, then mica or vermiculite is added.

Abstract: A mixture of swellable clay, such as bentonite, is charged with an additive which provides an excess of single-charged cations which tend to neutralize the deleterious effects of double-charged cations which are naturally present in seawater and industrial waste. The mixture is deposited on and carried by a sheet to facilitate its uses as a pond liner or a foundation sealant.

Abstract: A method for producing a low abrasion calcined kaolin pigment which comprises forming an aqueous pulp of crude kaolin dispersing the pulp by adding thereto sufficient water-soluble organic cationic dispersant to impart a positive zeta potential to said particles and, preferably, an acidic pH to said pulp, removing coarse particles from said dispersed pulp and fractionating the dispersed pulp to separate a fine particle size fraction of mineral particles from coarser particles. The fine particle size fraction is dried, pulverized, calcined and repulverized.

Abstract: A first activating material with pores having alkali-ionization promoting function and a process for the preparation thereof, the material comprises animal bone material which is calcined so that the water content is below several wt. percent and is pulverized or powdered into a chipped, granular or powdery state. A second activating material and a process for the preparation thereof, the second activating material comprises the first activating material as well as a magnetic clay powder, both being kneaded, solidified and calcined. A first flocculating agent comprises a solution of the first activating material in sulfuric acid or hydrochloric acid. A second flocculating agent and a process for the preparation of the second flocculating agent which comprises a homogeneous composition comprising the second flocculating agent and a metal solution of a mixture of copper with iron or zinc in sulfuric acid or hydrochloric acid.

Abstract: A refractory binder including a tackifying agent. The tackifying agent is a montrorillorite clay. The binder is a chromium alumina phosphate mixture with a fluxing agent. The binder may also be a colloidal suspension of alumina, silica or zirconia with montmorillonite clay. The binder is used with refractory fiber to produce a monolithic layer.

Abstract: A backfill composition for use with sacrificial magnesium anodes used in the cathodic protection of ferrous metal structures comprises an anion-releasing material capable of releasing fluoride, phosphate or zincate ions in water-soluble form and a magnesium-transporting adjuvant capable of transporting magnesium ion by ion exchange conduction. Suitable anion-releasing materials include calcium fluoride, cryolite, magnesium silicate and sodium silicofluoride, while suitable magnesium transporting adjuvants include bentonite clay, calcium sulfate, calcium carbonate, calcium hydroxide and magnesium silicate.

Abstract: A low-temperature sintered porcelain composition suitable for forming in which at least one of polystyrene, polyethylene and polypropylene, butyral resin, lubricant and, if required, a plasticizer are mixed in respective predetermined amounts with a mixture consisting of a vitreous composition, aluminum oxide, clay component and a binder, and a low-temperature sintered porcelain composition which further contains an acrylic resin in addition to the above components.

Abstract: A granular fertilizer and insecticide carrier-filler material which is produced from phosphatic clays is disclosed along with its method of production. The granular carrier-filler material is water-degradable, and is prepared from waste phosphatic clays by tilling the source material, allowing it to dry, crushing the dried material into granules, heating the granules at a temperature of about 450.degree. F. to less than 1600.degree. F. to obtain a granular carrier-filler material having a moisture content of no more than about 15% by weight. Depending upon end use applications, the granular carrier-filler material may be sized as by screening.

Abstract: A lightweight, porous, ceramic material is made by mixing a slurry containing a foaming agent until a constant volume of foam is achieved. The foam is then pumped or poured into a mold or form where it sets up into a cellular structure. The formed foam is then cured, dried and heated at elevated temperatures. The slurry used in making the foam is made from ceramic particles, water, foaming agent and bonding materials. The bonding materials function to provide an initial bond as the foam is generated to prevent foam collapse, a low temperature bond after the foam structure is set, cured and dried, and a final bond after heating to elevated temperatures. In a preferred embodiment, the ceramic particles used are alumina.

Abstract: A process for producing feldspathic sanitary ware and the end product are disclosed in which a fluxing amount of a glass frit is used in the ceramic slip used to cast the sanitary ware. The frit contains both deflocculent oxides and flocculent alkaline earths which are leachable from the frit when it is placed in the ceramic slip. The deflocculent oxides counterbalance the effect of the flocculent alkaline earths to the extent they are respectively leached from the frit upon dispersal in a ceramic slip and maintain the slip at a workable viscosity. Upon casting and firing the slip, the present frit precipitates fine crystals of diopside having an average particle size of less than one micron which are particularly useful in lowering the firing temperature of feldspathic bodies by promoting the required degree of vitrification at lower temperatures than heretofore possible.

Abstract: A process for producing feldspathic sanitary ware and the end product are disclosed in which a fluxing amount of a glass frit is used in the ceramic slip used to cast the sanitary ware. The frit contains both deflocculent oxides and flocculent alkaline earths which are leachable from the frit when it is placed in the ceramic slip. The deflocculent oxides counterbalance the effect of the flocculent alkaline earths to the extent they are respectively leached from the frit upon dispersal in a ceramic slip and maintain the slip at a workable viscosity. Upon casting and firing the slip, the present frit precipitates fine crystals of diopside having an average particle size of less than one micron which are particularly useful in lowering the firing temperature of feldspathic bodies by promoting the required degree of vitrification at lower temperatures than heretofore possible.

Abstract: Clayware is produced by firing a composition containing clay and a boron-containing flux, wherein the flux is a synthetic alkali metal and/or alkaline earth metal aluminosilicate having the crystal structure of a zeolite and containing boron entrapped within that structure. The boronated zeolite flux can be prepared in a form in which it can be used directly in the manufacture of clayware, especially earthenware.