Silicon Compound Containing Patents (Class 501/154)
  • Patent number: 4835238
    Abstract: The reaction of 1,1-dichlorosilacyclobutanes with nitrogen-containing difunctional nucleophiles gives polysilacyclobutasilazanes which can be crosslinked and also converted to ceramic materials.
    Type: Grant
    Filed: June 8, 1987
    Date of Patent: May 30, 1989
    Assignee: Dow Corning Corporation
    Inventor: Gary T. Burns
  • Patent number: 4830919
    Abstract: In accordance with the invention, a composition of matter is provided for forming a coating for protecting carbonaceous substrates from degradation at elevated temperatures. The composition of matter is a mixture of particulate silicon, silicon carbide and alumina. The mixture contains between about 40% and 50% silicon by weight of the total composition, between about 30% and 50% silicon carbide by weight of the total composition and between about 20% and 30% alumina by weight of the total composition. A method is provided for forming a primary protective coating on carbonaceous substrates utilizing the aforesaid mixture. An enhancement coating is provided for sealing the primary coating in applications where the substrate will be subjected to elevated temperatures and temperature cycling.
    Type: Grant
    Filed: April 15, 1986
    Date of Patent: May 16, 1989
    Assignee: LTV Aerospace & Defense Company
    Inventor: David M. Shuford
  • Patent number: 4822525
    Abstract: A process for preparing a cartridge for disposal of a radioactive waste liquid, which comprises filling glass fibers in a mold, heat-treating the fibers for partial fusion and molding them into a molded product of a predetermined shape, wherein at least one member selected from the group consisting of boric acid, silicic acid, lithium borate, lithium silicate, zinc borate, zinc silicate, an organic silane, a silica sol, an oil emulsion, and an alumina sol, is applied to the glass fibers or to the molded product.
    Type: Grant
    Filed: March 16, 1987
    Date of Patent: April 18, 1989
    Assignees: Doryokuro Kakunenryo Kaihatsu Jigyodan, Asahi Fiber Glass Company Limited
    Inventors: Noboru Endo, Yutaka Kikuchi, Kiichi Yamatsuta, Shoji Goto
  • Patent number: 4818729
    Abstract: A process for preparing a stabilized high cristobalite from a gel comprising ultramicroscopic particles of SiO.sub.2, Na.sub.2 O, and Al.sub.2 O.sub.3 where the ratio of moles of Na.sub.2 O to Al.sub.2 O.sub.3 is from about 0.95 to about 1.1, and the molar ratio of SiO.sub.2 to Al.sub.2 O.sub.3 is between about 10 and about 40. After the gel is formed, it is heated at 800-1400.degree. C. for a time sufficient to form stabilized high cristobalite.
    Type: Grant
    Filed: October 13, 1987
    Date of Patent: April 4, 1989
    Assignee: Aluminum Company of America
    Inventors: Anthony J. Perrotta, Donald K. Grubbs, Edward S. Martin
  • Patent number: 4816429
    Abstract: A dielectric ceramic composition for temperature compensating monolithic ceramic capacitors consists essentially of a solid solution composed of barium oxide, strontium oxide, silicon oxide and zirconium oxide, which, when calculated in terms of BaO, SrO, SiO.sub.2 and ZrO.sub.2 respectively and expressed by the formula:x(BaO.sub.1-.alpha. SrO.sub..alpha.)--ySiO.sub.2 --zZrO.sub.2(wherein x, y, z are the weight percentages of the respective components, x+y+z=100, and 0.ltoreq..alpha..ltoreq.0.9), have compositional proportions falling within the polygonal area defined by the points A, B, C and D in FIG. 1, the sets of x, y and z at said points A, B, C and D being as follows:______________________________________ x y z ______________________________________ A 50 49 1 B 50 20 30 C 15 20 65 D 15 84 1 ______________________________________The composition may contain, as an additive, aluminum oxide in an amount of not more than 20 parts by weight in terms of Al.sub.2 O.sub.
    Type: Grant
    Filed: August 24, 1987
    Date of Patent: March 28, 1989
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Goro Nishioka, Yukio Sakabe
  • Patent number: 4809990
    Abstract: A brush seal for use in thermal turbomachines comprising bristles which consist of oxidic or non-oxidic ceramic fiber.
    Type: Grant
    Filed: July 31, 1986
    Date of Patent: March 7, 1989
    Assignee: Motoren und Turbinen Union Munchen GmbH
    Inventor: Herbert Merz
  • Patent number: 4808558
    Abstract: Ceramic foams in which the open cells are connected by a three-dimensional, substantially continuous ceramic matrix formed of interconnected hollow ligaments, are made from an open-cell, reticulated precursor metal, i.e. a metal foam. The precursor metal first is treated so as to allow a support coating to form thereon, and thereafter the coated precursor is heated above the melting point of the metal in the presence of an oxidant to form an oxidation reaction product.
    Type: Grant
    Filed: August 26, 1987
    Date of Patent: February 28, 1989
    Assignee: Lanxide Technology Company, LP
    Inventors: Eugene S. Park, Steven D. Poste
  • Patent number: 4804885
    Abstract: X-ray attenuating ceramic materials having at least one substance selected from the group including compounds of strontium, zirconium, yttrium, niobium, molybdenum, neodymium and tungsten are disclosed. A zinc compound can be used for fluxing and X-ray attenuation in certain ceramic materials. The materials can be formed into strong, non-porous bodies such as cathode ray tube funnels. Such materials include forsteritic porcelains manufactured from batches containing strontium zirconate. Other X-ray attenuating ceramics contain a mixture of X-ray attenuating substances, including a compound of barium.
    Type: Grant
    Filed: August 20, 1984
    Date of Patent: February 14, 1989
    Assignee: Tektronix, Inc.
    Inventors: Ronald O. Petersen, James L. McAlpin
  • Patent number: 4789501
    Abstract: A radioactive microsphere for radiation therapy of a mammal comprising a biologically compatible glass material containing a beta or gamma emitting radioisotope distributed substantially uniformly throughout the glass. Advantageously, the radioisotope is produced by irradiation of the microsphere.
    Type: Grant
    Filed: November 19, 1984
    Date of Patent: December 6, 1988
    Assignee: The Curators of the University of Missouri
    Inventors: Delbert E. Day, Gary J. Ehrhardt
  • Patent number: 4786620
    Abstract: There is disclosed a natural phyllosilicate and, in solid solution therewith, at least one additional silicate or spinel phase such as beta-quartz, beta-spodumene, biotite, donathite, magnetite and Ca.sub.2 MgFe.sub.2 O.sub.6. There is also disclosed a method of producing such solid solution by introducing a phyllosilicate into a salt bath to effect an ion exchange between the salt of the bath and the phyllosilicate and subjecting the ion-exchanged phyllosilicate to a thermal treatment to develop a new phase which forms a solid solution.
    Type: Grant
    Filed: May 12, 1986
    Date of Patent: November 22, 1988
    Assignee: Corning Glass Works
    Inventor: Hermann L. Rittler
  • Patent number: 4783431
    Abstract: An insulative ceramic composition comprising from 25 to 60 wt % of Al.sub.2 O.sub.3, from 10 to 40 wt % of SiO.sub.2, from 3 to 30 wt % of from B.sub.2 O.sub.3, from 1 to 15 wt % of MgO, from 0.2 to 10 wt % of Cr.sub.2 O.sub.3, from 0.1 to 3 wt % of Li.sub.2 O, and from 1 to 20 wt % of at least one member selected from the group consisting of CaO, SrO and BaO. The ceramic composition has a small coefficient of linear expansion and can avoid cracking when undergoing thermal shock.
    Type: Grant
    Filed: July 9, 1987
    Date of Patent: November 8, 1988
    Assignee: Taiyo Yuden Kabushiki Kaisha
    Inventors: Kenichi Hoshi, Shoichi Tosaka, Takashi Yoshimi
  • Patent number: 4772431
    Abstract: The invention relates to a process for the immobilization of nuclear waste in a borosilicate glass.In the process, the following are mixed simultaneously:a silica-based gel precursor,a concentrated aqueous solution of a boron compound, and concentrated aqueous solutions of the other constituents of the final glass, i.e. a solution (solutions) of the waste to be treated and a solution of the vitrification adjuvant,with vigorous stirring, mixing taking place at between 20.degree. and 80.degree. C., preferably at 65.degree.-70.degree. C., in proportions corresponding to the desired composition of the glass, the said mixture having an acid pH, preferably a pH of between 2.5 and 3.5, and the said mixture is dried, calcined at between 300.degree. and 500.degree. C. and then melted.The invention is applied to the treatment of solutions of nuclear waste, especially to solutions of fission products.
    Type: Grant
    Filed: April 6, 1987
    Date of Patent: September 20, 1988
    Assignee: Societe Generale Pour les Techniques Nouvelles
    Inventor: Bruno Aubert
  • Patent number: 4769346
    Abstract: A composite ceramic extrusion die consisting of a silicon carbide wisker-reinforced cordierite ceramic wherein the predominant matrix phase is cordierite or, preferably, barium-stuffed cordierite having a crystal compositon xBaO.4MgO.(4+x)Al.sub.2 O.sub.3.(10-2x)SiO.sub.2 wherein x ranges from zero up to about 0.5, such extrusion die exhibiting excellent durability under the conditions of non-ferrous metal alloy extrusion at temperatures of 700.degree.-900.degree. C., is described.
    Type: Grant
    Filed: October 24, 1986
    Date of Patent: September 6, 1988
    Assignee: Corning Glass Works
    Inventors: Kishor P. Gadkaree, K. Pattabhirami Reddy
  • Patent number: 4759879
    Abstract: An alkoxide glass former composition has silica-containing constituents present as solid particulates of a particle size of 0.1 to 0.7 micrometers in diameter in a liquid carrier phase substantially free of dissolved silica. The glass former slurry is resistant to coagulation and may contain other glass former metal constituents. The immobilization of nuclear waste employs the described glass former by heating the same to reduce the volume, mixing the same with the waste, and melting the resultant mixture to encapsulate the waste in the resultant glass.
    Type: Grant
    Filed: January 28, 1986
    Date of Patent: July 26, 1988
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Laurence H. Cadoff, David B. Smith-Magowan
  • Patent number: 4746578
    Abstract: Glaze compositions for ceramic substrates such as an alumina substrate are described. In a first embodiment, the glaze composition consists of 55 to 75 mol % SiO.sub.2, 1 to 15 mol % Al.sub.2 O.sub.3, 3 to 20 mol % CaO, 1 to 13 mol % BaO and 0.1 to 5 mol % Y.sub.2 O.sub.3. In a second embodiment, the glaze composition consists essentially of 55 to 75 mol % SiO.sub.2, 1 to 15 mol % Al.sub.2 O.sub.3, 3 to 20 mol % CaO, 1 to 13 mol % BaO, 1 to 5 mol % Y.sub.2 O.sub.3, 25 mol % or less SrO, 7 mol % or less B.sub.2 O.sub.3, 2 mol % or less ZnO and 2 mol % or less MgO. In a third embodiment, the glaze composition consists essentially of 58 to 75 mol % SiO.sub.2, 2 to 15 mol % Al.sub.2 O.sub.3, 0.5 to 5 mol % La.sub.2 O.sub.3, 2 to 20 mol % CaO and 1 to 13 mol % BaO. In a fourth embodiment, the glaze composition consists essentially of 58 to 75 mol % SiO.sub.2, 2 to 15 mol % Al.sub.2 O.sub.3, 0.5 to 5 mol % La.sub.2 O.sub.
    Type: Grant
    Filed: April 3, 1986
    Date of Patent: May 24, 1988
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Kazuo Kondo, Tatsunori Kurachi, Masahiko Okuyama
  • Patent number: 4745092
    Abstract: Synthetic raw materials are used to prepare a sintered refractory body consisting essentially of doped cordierite having from about 47.5 to about 56 weight percent SiO.sub.2, from about 31 to about 40 weight percent Al.sub.2 O.sub.3, from about 12 to about 19 weight percent MgO, from about 0.15 to about 1 weight percent CaO, from zero to 250 ppm Na.sub.2 O, and from zero to about 150 ppm K.sub.2 O, the body having a flexural strength of at least about 20,000 psi (about 140 MPa).
    Type: Grant
    Filed: April 27, 1987
    Date of Patent: May 17, 1988
    Assignee: The Dow Chemical Company
    Inventor: Arthur R. Prunier, Jr.
  • Patent number: 4735784
    Abstract: A process for treating solid substantially non-volatile wastes contaminated with a heat sensitive contaminant is disclosed. The wastes are heated to form a liquid slag. The liquid slag is held at elevated temperature until at least a portion of the contaminating components have either decomposed or evolved from the melt as a gas. The slag is subjected to cooling and the contaminating compounds are bound or encapsulated into a solid glassy slag. The process is particularly suitable for handling fluoride and cyanide contaminated aluminum smelting wastes such as spent potliner material. It is advantageous to add silica to such wastes. The residue from the slagging reaction is a glassy solid sodium metal silicate matrix such that the fluoride residues remaining in the wastes are encapsulated. The amount of silicate blended with the feed material is selected to substantially tie up all of the sodium remaining in the residue after slag melting and is typically 7.5 to 50 weight percent of the feed.
    Type: Grant
    Filed: July 11, 1986
    Date of Patent: April 5, 1988
    Assignee: Morrison-Knudsen Company, Inc.
    Inventors: Phillip K. Davis, Vijay K. Kakaria
  • Patent number: 4729973
    Abstract: A process for producing toughened ceramic composites from ceramic precursor materials by forming microcomposite particles from the ceramic precursor materials to produce microstructures that impart enhanced toughness to the particles. The microcomposite particles are consolidated at a pressure, a temperature and for a time sufficient to form bulk ceramic components that exhibit the general microstructure and toughness of the microcomposite particles while the temperature is maintained above that where particle consolidation occurs but below the eutectic or melting temperature of the matrix. The consolidated product retains the toughness of the microcomposite particles.
    Type: Grant
    Filed: April 7, 1987
    Date of Patent: March 8, 1988
    Assignee: Battelle Memorial Institute
    Inventors: Marion Brockway, Beebhas Mutsuddy, Roger Wills
  • Patent number: 4721693
    Abstract: A silicate raw material for ceramics containing alkali oxides, zinc oxide and silicon dioxide is characterized in that the three components alkali oxide, zinc oxide and silicon dioxide are present as calcined three-component silicates in a molar ratio of from 1:1:2 to 1:2:6, preferably in integral molar ratios, are employed.
    Type: Grant
    Filed: May 21, 1986
    Date of Patent: January 26, 1988
    Assignee: Zinkweiss-Forschungsgesellschaft mit beschrankter Haftung
    Inventors: Siegfried Lenk, Karl-Heinz Ulbrich, Willi Backhaus
  • Patent number: 4719188
    Abstract: Disclosed herein is an alumina-base abrasion resistant material obtained by adding, as sintering agents, 0.5-4.0 parts by weight of each of TiO.sub.2 and CuO and 0.5-4.0 parts by weight of each of 3 or 4 oxides selected from the group consisting of Fe.sub.2 O.sub.3, MnO.sub.2, ZrO.sub.2 and SiO.sub.2 to 100 parts of Al.sub.2 O.sub.3 powder and then sintering the resultant raw batch.
    Type: Grant
    Filed: August 8, 1986
    Date of Patent: January 12, 1988
    Assignee: Mitsui Mining Co., Ltd.
    Inventors: Keiichiro Koba, Akira Matsumoto, Yoshito Morita, Tomomi Miyamoto
  • Patent number: 4710480
    Abstract: The invention relates to a ceramic molding which is manufactured from high-temperature resistant, fire-resistant or refractory fibers and fine-grain, fire-resistant or refractory materials and, in certain cases, from other customary additives. The ceramic molding is characterized by the fact that its porosity gradually and continuously increases along an axis of the molding from less than 20% to more than 70%. The areas with low porosity comprise the fine-grain, fire-resistant or refractory materials. The areas of high porosity comprise ceramic fiber, such as, fibers of Al.sub.2 O.sub.3, SiO.sub.2, ZrO.sub.2, C, SiC or mixtures thereof. The intermediate areas are constructed of mixtures of ceramic fiber and fire-resistant or refractory materials. The invention also relates to the use of such a ceramic molding method for the manufacture of compound moldings saturated or infiltrated with organic resins, pitch, tar, metals, metal alloys or glasses.
    Type: Grant
    Filed: December 3, 1985
    Date of Patent: December 1, 1987
    Assignee: Didier-Werke AG
    Inventors: Rudiger Buschmann, Rudolf Ganz, Gerd Willmann, Ludwig Wirth, Ingo Elstner, Peter Jeschke
  • Patent number: 4705762
    Abstract: A process for producing ultra-fine ceramic particles with the particle size of less than 1000 .ANG., which comprises the steps of forming powdered dust cloud of metal powder such as Si constituting a portion of aimed ceramic particles in a reaction gas containing the other portion of said aimed ceramic particles, igniting said powdered dust cloud to cause explosive burning and synthesizing said aimed ceramic particles and gathering said resulting ceramic particles. By the process, ceramic particles such as Al.sub.2 O.sub.3, MgO, SiO.sub.2, TiO.sub.2, TiN having particle size of 10-100 nm can be produced.
    Type: Grant
    Filed: February 8, 1985
    Date of Patent: November 10, 1987
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kazuhide Ota, Susumu Abe
  • Patent number: 4703021
    Abstract: A sliding-contact type ceramics article having a high density portion for increasing the mechanical strength of its slide-contact portion with an associated article. A method for manufacturing such a sliding-contact type ceramics article which is characterized in that, at first a compact body having a configuration which is approximate to a final article is molded in such a manner that a slide-contact portion with an associated article is intensively compressed, and then the compact body is grinded to obtain a compact body of a final configuration.
    Type: Grant
    Filed: September 24, 1984
    Date of Patent: October 27, 1987
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuyuki Yasuda, Sigeo Suzuki
  • Patent number: 4690867
    Abstract: The present invention provides an improved compositional material for a low melting point metal casting equipment and a method for producing the same, wherein said composition does not cause large cracks during operation even if there is a reduction in its physical strength resulting from the non-use of reinforcing asbestos fiber.This material actually has a durability equivalent to/or greater than that of products reinforced with asbestos fiber.
    Type: Grant
    Filed: March 31, 1986
    Date of Patent: September 1, 1987
    Assignee: Nichias Corporation
    Inventors: Tsutomu Yamamoto, Michio Nishiyama, Mitsuo Yamamoto, Masakazu Ozaki
  • Patent number: 4689382
    Abstract: The present invention relates to a process for the treatment of polysilazane in a homogeneous phase with a catalytically effective quantity of an acid catalyst selected from HClO.sub.4 and CF.sub.3 SO.sub.3 H. The polysilazane is preferably selected from the group consisting of organopolysilazane, organopoly(disilyl)silazane and mixtures thereof. The organic radicals bonded to the silicon atoms are preferably saturated or aromatic hydrocarbon radicals and the silicon atoms of the polysilazane are substantially free from any hydrogen atom bonded directly to the silicon atoms.The polysilazanes treated in this manner have good thermal behavior and, are particularly useful as precursors of ceramic products.
    Type: Grant
    Filed: February 24, 1986
    Date of Patent: August 25, 1987
    Assignee: Rhone-Poulenc Specialites Chimiques
    Inventors: Jean-Jacques Lebrun, Hugues Porte
  • Patent number: 4681809
    Abstract: This invention provides a shaped body of calcium silicate of which the whole or the surface layer comprises a mixture of calcium silicate crystal and at least one inorganic compound selected from the group consisting of spodumene, petalite, eucryptite, lithium orthoclase, quartz glass, Vycor glass, cordierite, beryl, aluminum titanate and zirconium phosphate and a process for preparing the same.
    Type: Grant
    Filed: August 21, 1985
    Date of Patent: July 21, 1987
    Inventor: Tatsuo Kitano
  • Patent number: 4677082
    Abstract: A homogeneous composition comprising(1) at least one particulate ceramic material, and(2) a liquid medium, in which the composition comprises at least 50% by volume of particulate ceramic material, in which the particulate ceramic material and liquid medium are selected such that a test composition has a friction coefficient of less than 0.2, and in which the particulate ceramic material has a mean aspect ratio of less than 1.70, a shaped article produced from the composition, a shaped article from which the liquid medium has been removed, and a product in which the particles of ceramic material have been sintered.
    Type: Grant
    Filed: November 14, 1985
    Date of Patent: June 30, 1987
    Assignee: Imperial Chemical Industries PLC
    Inventors: Neil M. Alford, James D. Birchall, Anthony J. Howard, Kevin Kendall, James H. Raistrick
  • Patent number: 4675302
    Abstract: A low expansion ceramic composition is represented by the formula Ca.sub.0.5 Ti.sub.2 P.sub.3 O.sub.12 in which up to 100 percent of the Ca is replaced by one or more of the other alkaline earth metals and alkali metals, the alkali metals being selected from the group consisting of Na, Li, K and combinations thereof and substituted in the ratio of two units of alkali metal for each unit of Ca replaced. Up to 100 percent of the Ti is replaced by one or more members selected from the group consisting of Zr, Sn, Nb, Ta and Cr. For each unit of Cr replacement an approximately equal unit of alkali metal is added. For each unit of Nb and/or Ta replacement an approximately equal unit of Na and/or K replaces a unit of Ca. Up to 100 percent of the P may be replaced by Si and/or S. The total of the amounts of Ca, other alkaline earth metals, Li, K, Ti, Sn, Nb, Ta and Cr is greater then zero. Preferably up to 100 percent of the Ca is replaced by Na, and up to 100 percent of the Ti is replaced by Zr or NaCr.
    Type: Grant
    Filed: June 1, 1984
    Date of Patent: June 23, 1987
    Assignee: The Perkin-Elmer Corporation
    Inventors: Rustum Roy, Dinesh K. Agrawal, Ronnen A. Roy
  • Patent number: 4675424
    Abstract: A method of preparing silazane polymers, with 3 or more repeating units, of the general formula--((CH.sub.3).sub.2 N).sub.e Si(R).sub.a (R'HN).sub.f H.sub.c (NR').sub.g --and a (CH.sub.3).sub.2 NH byproduct group where R is hydrogen, an alkyl group having 1-6 carbon atoms or an aryl group having 6-12 carbon atoms, a=0, or 1, b=2-4, C=0-2, d=0 or 1, e=0-2, f=0-2, g=1-3 and a+c+e+f+g=4 for the polymer units; and R' is hydrogen or methyl, whereby the silazane polymer is substantially free of halide impurities, and wherein this method comprises:transaminating an aminosilane of the general formula (R).sub.a ((CH.sub.3).sub.2 N).sub.b H.sub.c S; where R is defined as above and a+b+c=4 with an amine of the general formula (CH.sub.3).sub.d NH.sub.3-d whereby d is defined as above and the amine has a molecular weight lower than 45 all in the presence of an acid catalyst or the ammonium salt of the acid and thereafter condensing to form the polymer.
    Type: Grant
    Filed: March 19, 1986
    Date of Patent: June 23, 1987
    Assignee: Union Carbide Corporation
    Inventors: Roswell E. King, III, Bernard Kanner, Steven P. Hopper, Curtis L. Schilling, Jr.
  • Patent number: 4666873
    Abstract: A process for making a structural ceramic article, such as, an electromagnetic window, is disclosed, wherein the ceramic article is comprised of a densified mixture of not less than 50% by volume aluminum nitride and up to about 50% by volume boron nitride. The ceramic article of the present invention may be used as a shield or protective barrier such as an electromagnetic window for communication or detection devices on high speed transportation or delivery vehicles passing through extremely hostile environments, where it exhibits radar transparency, congruent vaporization kinetics, tailorable dielectric properties, improved thermal shock resistance, improved mechanical toughness and strength, improved spall resistance, improved recession rate, i.e. erosion rate and ablation rate, and high refractoriness.
    Type: Grant
    Filed: October 14, 1983
    Date of Patent: May 19, 1987
    Assignee: General Electric Company
    Inventors: John R. Morris, Jr., Richard A. Tanzilli
  • Patent number: 4661291
    Abstract: According to the method of this invention for fixation of incinerator ash, incinerator ash containing SiO.sub.2 and Al.sub.2 O.sub.3 is incorporated with NaOH or NaOH and an SiO.sub.2 -containing substance in such an amount that the resulting mixture contains 25 to 90 wt % of SiO.sub.2, 2 to 10 wt % of Na.sub.2 O, and more than 3 wt % of Al.sub.2 O.sub.3 which is less than the content of SiO.sub.2 in terms of mol %; 100 parts by weight of the mixture is mixed with more than 5 parts by weight of water; and the resulting mixture is subjected to hydrothermal reaction under a pressure of 70 kg/cm.sup.2 or above and at a temperature of 150.degree. C. and above, whereby the fixation is accomplished.
    Type: Grant
    Filed: August 9, 1985
    Date of Patent: April 28, 1987
    Assignee: Mitsui Engineering & Shipbuilding Co., Ltd.
    Inventors: Nakamichi Yamasaki, Takeshi Kubota, Yoshihiro Hoshino, Hiroyuki Tanuma
  • Patent number: 4659679
    Abstract: Disclosed herein is a method and composition of matter for constructing temperature resistant parts for the metal making industry from a mix of refractory fibers and Silca-carbon in the form of burned rice hull ash.
    Type: Grant
    Filed: January 25, 1985
    Date of Patent: April 21, 1987
    Inventor: Richard A. Falk
  • Patent number: 4652276
    Abstract: A silicon nitride cutting tool primarily for cutting cast iron comprises a granular phase consisting essentially of silicon nitride and an intergranular amorphous phase consisting essentially of magnesium oxide, yttrium oxide and silicon oxide wherein the components are present in specified amounts and ratios.
    Type: Grant
    Filed: March 10, 1986
    Date of Patent: March 24, 1987
    Assignee: GTE Valeron Corporation
    Inventor: Stephen J. Burden
  • Patent number: 4643859
    Abstract: A process for producing fine non-oxide powder from an alkoxide selected from the group consisting of a silicon alkoxide and an aluminum alkoxide, which comprises dispersing carbon powder in the alkoxide, hydrolyzing the dispersion, and heating the hydrolyzate mixture thereby obtained, in a nitrogen atmosphere at a temperature of from 1350.degree. C. to 1650.degree. C. for from 30 minutes to 30 hours.
    Type: Grant
    Filed: October 17, 1985
    Date of Patent: February 17, 1987
    Assignee: National Institute for Researches in Inorganic Materials
    Inventors: Mamoru Mitomo, Yuji Yoshioka
  • Patent number: 4631158
    Abstract: A process for the production of shaped articles from silicate material by extrusion and/or pelleting and subsequent annealing is described. In this process, pulverulent layered silicic acids of the general formula H.sub.2 Si.sub.y O.sub.2y+1, in which y is a number from 1.7 to 24, or salts thereof, in which all or some of the H is replaced by at least one cation from the group comprising Li.sup.+, Na.sup.+, K.sup.+, NH.sub.4.sup.+, Ca.sup.2+, Cu.sup.2+, Co.sup.2+, Ni.sup.2+ and Mg.sup.2+, are mixed with water or an organic solvent, the mixture is extruded and/or pelleted to give roll-shaped or tube-shaped pieces and these are then dried and annealed under conditions such that the starting material is chiefly converted into cristobalite and/or tridymite. The same material can also be pressed in a molding tool under pressure. Under these conditions, shaped articles which predominantly consist of cristobalite or tridymite and have a Shore hardness of at least 70 can be obtained.
    Type: Grant
    Filed: October 31, 1985
    Date of Patent: December 23, 1986
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Hans-Peter Rieck, Martin Schott, Jurgen Russow
  • Patent number: 4623435
    Abstract: A backfill composition for use with sacrificial magnesium anodes used in the cathodic protection of ferrous metal structures comprises an anion-releasing material capable of releasing fluoride, phosphate or zincate ions in water-soluble form and a magnesium-transporting adjuvant capable of transporting magnesium ion by ion exchange conduction. Suitable anion-releasing materials include calcium fluoride, cryolite, magnesium silicate and sodium silicofluoride, while suitable magnesium transporting adjuvants include bentonite clay, calcium sulfate, calcium carbonate, calcium hydroxide and magnesium silicate.
    Type: Grant
    Filed: September 1, 1983
    Date of Patent: November 18, 1986
    Assignee: Columbia Gas System Service Corporation
    Inventors: John W. Nebgen, Gary D. Hinshaw
  • Patent number: 4619697
    Abstract: A novel target material for use in the sputter formation of a metal silicide film in electrode wiring in a semiconductor device, and a process for producing such target material are disclosed.The process for producing the target material is characterized by first impregnating molten silicon into a calcined body containing at least one silicide forming metal component and a silicon component and then forming a sintered body with a reduced oxygen content containing both a metal silicide and silicon.The target material prepared in accordance with the invention is extremely low not only in oxygen content but also in the concentrations of other impurities and has high deflective strength as compared with the conventional sintered target.The film formed by sputtering the target of the invention has appreciably reduced impurity levels and hence, very low electric resistivities. The target of the invention enables sputtering to be performed 5 times as fast as in the case using the conventional sintered target.
    Type: Grant
    Filed: August 27, 1985
    Date of Patent: October 28, 1986
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Kenichi Hijikata, Tadashi Sugihara, Masashi Komabayashi
  • Patent number: 4593007
    Abstract: A thermal spray powder comprising particles with a central core of a material selected from the group consisting of zirconium oxide, magnesium oxide, hafnium oxide, cerium oxide, yttrium oxide and combinations thereof. The core then has discrete aluminum particles and silicon dioxide homogeneously disposed in a binder deposited thereon to form the thermal spray powder which may be thermal sprayed to produce an abradable and erosion resistant coating.
    Type: Grant
    Filed: December 6, 1984
    Date of Patent: June 3, 1986
    Assignee: The Perkin-Elmer Corporation
    Inventor: Edward R. Novinski
  • Patent number: 4591575
    Abstract: A crystalline metal oxide in the form of a solid solution comprising an oxide of a metal of Group II of the periodic table, titanium oxide and silicon dioxide as main components and having main peaks at about 26.7.degree. and about 20.9.degree. in its Cu-K.alpha. X-ray diffraction pattern (2.theta.) and a specific refractive index. The crystalline metal oxide is produced, for example, by dissolving a compound of a metal of Group II of the periodic table, a hydrolyzable organic silicon compound and a hydrolyzable titanium compound in an organic solvent, hydrolyzing said starting compounds in said solution or after said solution is added to a separately prepared solvent incapable of dissolving the reaction product, thereby to form a sol- or gel-like product, and thereafter calcining the sol- or gel-like product at a temperature and for a period of time sufficient to crystallize said product.
    Type: Grant
    Filed: May 3, 1984
    Date of Patent: May 27, 1986
    Assignee: Tokuyama Soda Kabushiki Kaisha
    Inventors: Minahiro Okabayashi, Shigeki Yuasa, Koshi Kusumoto
  • Patent number: 4581295
    Abstract: A refractory assembly for containment of molten aluminum-lithium alloys, comprising a nitride bonded silicon carbide refractory brick and a seam joined to the brick. The seam is formed from a mortar mix comprising particulate nitride refractory filler and colloidal sol binder. The brick and seam both exhibit good resistance to attack by molten aluminum-lithium alloys at elevated temperatures.
    Type: Grant
    Filed: April 3, 1985
    Date of Patent: April 8, 1986
    Assignee: Aluminum Company of America
    Inventors: Evelyn M. DeLiso, Frankie E. Phelps, Robert A. Gilbert, Douglas G. Graham, Ronald A. Kois, Thomas L. Francis
  • Patent number: 4579699
    Abstract: A method for producing .alpha.-silicon nitride whiskers. Silicon is blended with amorphous silicon nitride and a pore-forming composition particles able to be removed without leaving a residue, such as naphthalene particles. The mixture is compacted to a desired shape, after which the pore-forming particles are removed from the mixture to form a porous silicon precursor compact having the desired shape. The silicon precursor is reacted with a substance that releases free nitrogen, such as nitrogen or dry ammonia. The reaction is carried out at a temperature sufficiently high to form an identically shaped porous compact of .alpha.-silicon nitride whiskers but sufficiently low to avoid subliming substantially all of the formed whiskers. Preferably, the reaction is carried out in a range between about 1100.degree. C. and 1500.degree. C. The shaped porous compact of .alpha.
    Type: Grant
    Filed: September 29, 1983
    Date of Patent: April 1, 1986
    Assignee: The Boeing Company
    Inventor: Juris Verzemnieks
  • Patent number: 4571389
    Abstract: Disclosed is a lightweight silicate aggregate produced by the steps of mixing together dry rice hull ash, an alkali metal hydroxide, boric acid, and water; heating the mixture to a temperature sufficient to initiate reaction; curing the composition at a temperature less than the boiling point of water until the reaction is complete; comminuting the cured product and heating the comminuted product to form the expanded aggregate. The expanded aggregate is useful as, inter alia, a sorbent, filler, energy insulator or filter.
    Type: Grant
    Filed: February 13, 1984
    Date of Patent: February 18, 1986
    Assignee: Molly Maguire, Inc.
    Inventors: John D. Goodwin, Forrest W. Mulkey, III
  • Patent number: 4569920
    Abstract: Novel aqueous inorganic particle slurries, wherein some of the particles have had their charge potential altered to a sufficient extent to prevent segregation or settling of the particles, are described, along with a method for their preparation. The method of forming slurries of negatively charged particles comprises treating some of the particles with a cationic agent to reduce their charge and mixing these treated particles with the remainder of the particles to form a thick, cream-like flowable composition of a thixotropic nature. When slurries of positively charged particles are to be formed, an anionic agent is used instead of a cationic agent.
    Type: Grant
    Filed: September 6, 1983
    Date of Patent: February 11, 1986
    Assignee: Blasch Precision Ceramics, Inc.
    Inventor: Robert Smith-Johannsen
  • Patent number: 4569692
    Abstract: A composite is provided which is adaptable to be a substrate for an electronic application. The composite comprises first material particles having a coefficient of thermal expansion in the range of about -20.times.10.sup.-7 to about 50.times.10.sup.-7 in/in/.degree.C. Second material particles having a coefficient of thermal expansion in the range of about 100.times.10.sup.-7 to about 200.times.10.sup.-7 in/in/.degree.C. are mixed with the first material particles. A bonding agent adheres the first and second material particles into a coherent composite having a coefficient of thermal expansion in the range of about 1.times.10.sup.-7 to about 50.times.10.sup.-7 in/in/.degree.C.
    Type: Grant
    Filed: October 6, 1983
    Date of Patent: February 11, 1986
    Assignee: Olin Corporation
    Inventor: Sheldon H. Butt
  • Patent number: 4562164
    Abstract: A ceramic-like high temperature insulation for electrical coils is provided by mixing a silicone resin, synthetic fluoro-mica and a devitrified mica glass, impregnating an electrical coil with such material, curing the material and then treating the material to an elevated temperature about 300.degree. C. The elevated temperature treatment may be effected either prior to or during use of the coil.
    Type: Grant
    Filed: January 23, 1985
    Date of Patent: December 31, 1985
    Assignee: Nikkiso Co. Ltd.
    Inventors: Haruo Miyazaki, Yasuaki Yamasaki, Tsutomu Oshiyama
  • Patent number: 4560669
    Abstract: Highly densified silicon nitride sintered bodies having excellent mechanical strength and oxidation resistance consist essentially of Si.sub.3 N.sub.4 and contain Y, Mg and Zr, in which a content of Si.sub.3 N.sub.4 is 95-70% by weight, a content of yttrium is 15-2% by weight calculated as Y.sub.2 O.sub.3, a content of magnesium is 15-0.5% by weight calculated as MgO and a content of zirconium is 13-0.5% by weight calculated as ZrO.sub.2 and are produced by forming a mixed raw powder consisting of 95-70% by weight of silicon nitride raw powder, yttrium compound of 15-2% by weight calculated as Y.sub.2 O.sub.3, magnesium compound of 15-0.5% by weight calculated as MgO and zirconium compound of 13-0.5% by weight calculated as ZrO.sub.2 into a shaped body, said yttrium compound, magnesium compound and zirconium compound being sintering aids, and firing the shaped body at a temperature of 1,650.degree.-1,800.degree. C. under ambient pressure in a nitrogen or an inert gas atmosphere.
    Type: Grant
    Filed: October 11, 1983
    Date of Patent: December 24, 1985
    Assignee: NGK Insulators, Ltd.
    Inventors: Keiji Matsuhiro, Minoru Matsui
  • Patent number: 4552851
    Abstract: A process is disclosed for reacting oxides of yttrium and aluminum.
    Type: Grant
    Filed: May 2, 1984
    Date of Patent: November 12, 1985
    Assignee: GTE Products Corporation
    Inventor: Martin Y. Hsieh
  • Patent number: 4544614
    Abstract: An ionically conductive glass is disclosed for use as electrolyte in a high temperature electrochemical cell, particularly a cell with sodium anode and sulfur cathode. The glass includes the constituents Na.sub.2 O, ZrO.sub.2, Al.sub.2 O.sub.3 and SiO.sub.2 in selected proportions to be a single phase solid solution substantially free of crystalline regions and undissolved constituents. Other advantageous properties are an ionic conductivity in excess of 2.times.10.sup.-3 (ohm-cm).sup.-1 at 300.degree. C. and a glass transition temperature in excess of 500.degree. C.
    Type: Grant
    Filed: January 8, 1985
    Date of Patent: October 1, 1985
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Gene H. Kucera, Michael F. Roche
  • Patent number: 4539046
    Abstract: A process for producing solid vermiculite products which are stable in water which comprises incorporating a source of ammonia or ammonium ions or a basic substance, preferably urea, in an aqueous suspension of vermiculite lamellae, shaping the suspension and removing water from the suspension by heating the shaped suspension at a temperature above 100.degree. C., preferably above 150.degree. C., such that ammonia or a basic substance is liberated within the suspension. The invention includes an aqueous suspension of vermiculite lamellae containing a source of ammonia or ammonium ions or a basic substance and a dry-powder mixture of vermiculite lamellae and a source of ammonia or ammonium ions or a basic substance.
    Type: Grant
    Filed: December 15, 1983
    Date of Patent: September 3, 1985
    Assignee: Imperial Chemical Industries PLC
    Inventors: Kevin T. McAloon, Iona E. Heeson, Gordon E. Cleaver
  • Patent number: H626
    Abstract: A method of synthesizing ceramic oxides using the Sol-Gel process to control particle size distribution, crystal structure and to achieve the selective incorporation of transition metals within a ceramic oxide matrix in order to produce tailored oxides with specific particle morphology and near zero expansion optical ceramics.
    Type: Grant
    Filed: August 4, 1986
    Date of Patent: April 4, 1989
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Josephine Covino