Abstract: Provided is a mineral wool that includes recycled material. The mineral wool is characterized by an acid to base ratio within a specified range. Also provided is a method of manufacturing the mineral wool that includes selection of post-consumer or post-industrial recyclable materials. Application of the mineral wool to products such as an acoustical ceiling panel is also provided.

Abstract: The invention relates to a raw material charge for a melt for producing continuous mineral fibers, containing 30% to 70% basalt and/or diabase, 8% to 40% quartz components, in particular quartz sand, and 5% to 30% slag, in particular blast furnace slag, the use thereof and a method of producing continuous mineral fibers from a melt, the melt being formed from raw material comprising 30% to 70% basalt and/or diabase, 8% to 40% quartz components, in particular quartz sand, and 5% to 30% slag, in particular blast furnace slag.

Abstract: The subject invention is directed to a method for producing a raw material or materials that can be used by themselves or in combination with other ingredients to make glass of high quality at high efficiencies and short production times. The raw materials are capable of high reactivity in a glass melting furnace and therefore will allow glass to be produced either at lower temperatures or shorter residence times at the same temperatures as compared with known methods.

Abstract: Lime glass batch composition wherein at least part of the limestone and/or the dolomite from the composition has been replaced by a synthetic aluminosilicate of calcium and magnesium.

Abstract: A porous mullite composition is made by Forming a mixture of one or more precursor compounds having the elements present in mullite (e.g., clay, alumina, silica) and a property enhancing compound. The property enhancing compound is a compound having an element selected from the group consisting of Mg, Ca, Fe, Na, K, Ce, Pr, Nd, Sm, Eu, Gd, Th, Dy, Ho, Er, Tm, Yb, Lu, B, Y, Sc, La and combination thereof. The mixture is shaped and to form a porous green shape which is heated under an atmosphere having a fluorine containing gas to a temperature sufficient to form a mullite composition comprised substantially of acicular mullite grains that are essentially chemically bound.

Abstract: A process for preparing and storing moist glass-making batch is disclosed, comprising incorporating a surfactant in moist batch so that when the batch is either: a) stored at a temperature below 35° C., it remains free flowing without setting, or b) pre-heated at, or above, 100° C. before supply to a glass melting furnace, it remains free flowing without setting. The moist batch includes from 2% to 10% by weight free water and from 0.0001% to 5% by weight surfactant, which is preferably a soluble soap (for example a carboxylate having from 4 to 22 carbon atoms in its chain) that is incorporated into the batch as it is mixed. The moist batch can be stored for at least 24 hours, and it can be pre-heated to at least 150° C., and remain free flowing without setting.

Abstract: The invention relates to a method for producing mineral wool, whereby a cracking catalyst having an aluminum oxide content of at least 35% by weight is used as a base material or aggregate. Said catalyst materials produce waste products which are difficult to eliminate in the chemical industry and which can be reused in the production of mineral fibers and can be used in an economical and resource sparing manner.

Abstract: A method of processing material for use in production of rock wool, comprises providing the material in finely divided form; mixing the finely divided material with a fibrous binding agent; and forming the mixture into solid blocks. The resulting blocks (lacking fines) are in a form suitable for use in the production of rock wool, and may be fed to a smelting furnace, together with other ingredients as appropriate, for processing in conventional manner. In one preferred embodiment, the material is waste rock wool, such as spent hydroponic growth medium or shot. By use of the invention, shot which has hitherto constituted a waste material can be recycled and reused in the production of rock wool, thus obviating the waste disposal problem and improving the overall efficiency of the rock wool production process. The invention also covers the resulting solid blocks and a method of producing rock wool using the blocks.

Abstract: This invention provides a process wherein hazardous or radioactive wastes in the form of liquids, slurries, or finely divided solids are mixed with finely divided glassformers (silica, alumina, soda, etc.) and injected directly into the plume of a non-transferred arc plasma torch. The extremely high temperatures and heat transfer rates makes it possible to convert the waste-glassformer mixture into a fully vitrified molten glass product in a matter of milliseconds. The molten product may then be collected in a crucible for casting into final wasteform geometry, quenching in water, or further holding time to improve homogeneity and eliminate bubbles.

Abstract: The invention concerns a raw material briquette for mineral wool production containing a mineral raw material as well as a binder therefor. The invention is characterized in that the briquette, as the binder, contains slag which has been activated with an alkaline agent, such as with an alkalimetal compound. The invention also concerns a process for the preparation of the briquette as well as a process for the preparation of mineral fibres using the briquette according to the invention.

Abstract: A briquette batch is prepared from a mixture of glass raw materials containing not only sodium hydroxide as a binder, but also calcined plaster.

Abstract: A process for treating spent potlining from the electrolytic smelting of aluminum in cryolite includes incinerating the potlining to combust carbonaceous material to form an ash at a temperature low enough to maintain low fluorine vapor pressures, admixing siliceous material with the potlining either before of after the ash-forming stage, and heating the ash and siliceous material to form a glassy residue.The residue formed by the process of the present invention produces a spent potlining suitable for landfill characterized by a low leachability of fluorine in water.

Abstract: A method of producing molten glass wherein silica is heated with a batch component comprising a sodium alkaline earth silicate which includes a major portion of the sodium in the resultant molten glass. There is also disclosed a batch component for use in glass manufacture, comprising sodium calcium silicate, and, optionally, sodium magnesium silicate. There is further disclosed a method of producing a batch component comprising sodium calcium silicate for use in glass manufacture, the method comprising heating a mixture of (i) a source of sodium oxide and (ii) (a) a source of calcium silicate or (b) a source of calcium oxide and a source of silica, at a temperature of greater than about 800.degree. C.

Abstract: The present invention provides a process for treating spent potlining from the electrolytic smelting of aluminum in cryolite including burning the spent potlining to form an ash, mixing with a siliceous material either before or after the ash-forming step, and heating to form a residue suitable for landfill. The ash and siliceous material are mixed in a specified mole ratio of at least about 1.4 silicon to sodium. The process further includes cooling the residue rapidly.The residue formed by the process of the present invention produces a spent potlining suitable for landfill characterized by a low leachability of fluorine in water.

Abstract: A steel slag or iron slag which is a by-product generated at the time of steel or iron metallurgy and a method of manufacturing the same are disclosed. This slag is characterized in that it contains at least 0.15 wt % of boron component in the form of B.sub.2 O.sub.3 and has resistance against degradation in the fused slag cooling-down process and against generation of yellowish turbid water at the time of contact of slag with rain water.

Abstract: The present invention relates to a method for utilizing slag from metal production, particularly the silicate slag with a high iron oxide content resulting from copper or nickel proceses, in the production of heat-resistant, fire-resistant and/or alkali-resistant fibre material. According to the invention, the temperature dependence of the slag viscosity is changed by means of alloying the slag so that the relative proportion of the acidic components contained in the slag is increased.

Abstract: The invention relates to a method for utilizing slag from ferroalloy production in manufacturing heat-resistant, fire-resistant and/or alkali-resistant fiber materials, when the original slag is based on aluminum oxide and silicon oxide. According to the invention, aluminum oxide and/or silicon oxide is added into the molten slag in order to change the slag viscosity and to adjust the defibration temperature of the slag.

Abstract: A process for making a homogeneous melt for producing mineral wool insulation. This insulating material is made from waste products namely, bottom ash, cement kiln dust, slag, and waste from mineral wool production. These materials, along with a binder, are homogenized into a mixture. Thereafter, the process includes briquetting the mixture into agglomerated pieces. The agglomerates are then melted in a cupola furnace and the molten agglomerate is discharged into a receiver. Hot combustion gases are then passed into the melt or molten agglomerate to chemically homogenize the melt and heat the melt to preselected temperature. Thereafter, the melt is converted into fibers using conventional practices.

Abstract: A process for making a homogeneous melt for producing mineral wool insulation. This insulating material is made from waste products namely, bottom ash, cement kiln dust, slag, and waste from mineral wool production. These materials, along with a binder, are homogenized into a mixture. Thereafter, the process includes briquetting the mixture into agglomerated pieces. The agglomerates are then melted in a cupola furnace and the molten agglomerate is discharged into a receiver. Hot combustion gases are then passed into the melt or molten agglomerate to chemically homogenize the melt and heat the melt to a preselected temperature. Thereafter, the melt is converted into fibers using conventional practices.

Abstract: The present invention relates to the steel industry and involves methods for the use of slag in forming mineral wool.

Abstract: A water-based paste which is curable to a flowing glass which is made generally from boric acid, silica flour, or diatomite silica. Generally, silica flour is added for pipe sealer or diatomite-type silica for cap sealers. Optional additives are latex and Kelzan for modifying rheology and trisodium phosphate to fine control the softening point. These compositions may be utilized in standpipes and collecting mains in coke ovens. The softening point of the composition is selected so that it is compatible with the operation of the coke oven. Softening temperatures for these compositions range from about 400.degree. C. to about 750.degree. C. and the boric acid and silica components were selected with a particle size ranging from about 44-210 microns.

Abstract: The inorganic fiber of this invention comprising as major constituents______________________________________ % by weight ______________________________________ SiO.sub.2 40-50 CaO 0-10 MgO 15-25 Fe.sub.2 O.sub.3 + FeO 0-10 Al.sub.2 O.sub.3 5-15 MnO 2-15 ______________________________________(provided that the total amount of CaO, Fe.sub.2 O.sub.3, FeO and MnO is about 20% by weight) is excellent in alkali- and heat-resistances and is useful as a replacement of asbestos in asbestos-cement boards. Titanium oxide (TiO.sub.2) is contained in natural rocks or slags to be used for the meltable material as an impurity in the amount of about 2% by weight.