Abstract: Various embodiments of the teachings herein include a sensor element for recording process parameters at a measurement point in a sintering press/sintering plant. The sensor element comprises: a first temperature sensor; and a force sensor. A force and a temperature are recorded at the measurement point at which the sensor element is arranged.

Abstract: Some variations provide a pre-ceramic matrix composite comprising: a precursor pre-ceramic matrix; reinforcing elements disposed within the precursor pre-ceramic matrix; and a compressible material disposed on the surface of the reinforcing elements and interposed between the reinforcing elements and the precursor pre-ceramic matrix. Other variations provide a ceramic matrix composite comprising: a ceramic matrix; reinforcing elements disposed within the ceramic matrix; and a compressed material disposed on the surface of the reinforcing elements and interposed between the reinforcing elements and the matrix. The coating of compressible material prevents cracking during processing because the coating absorbs stresses associated with volumetric shrinkage of the ceramic matrix during densification, thereby reducing the stresses at the interface between the reinforcing elements and the ceramic matrix. Methods of fabricating ceramic matrix composites using the principles of the invention are disclosed.

Abstract: In one aspect, composite carbide compositions are described herein which can facilitate the efficient and/or economical manufacture of articles comprising SiC. Briefly, a composite carbide composition comprises silicon carbide (SiC) particles and a silica interparticle phase covalently bonded to the SiC particles.

Abstract: Provided are a battery separator with less voids, a lithium battery comprising the battery separator, and methods for producing them. A battery separator comprising an oxide electrolyte sintered body and a resin, wherein the oxide electrolyte sintered body has grain boundaries between crystal particles of a garnet-type ion-conducting oxide; wherein a number average particle diameter of the crystal particles is 3 ?m or less; and wherein the oxide electrolyte sintered body satisfies the following formula 1: Rgb/(Rb+Rgb)?0.6??Formula 1 where Rb is an intragranular resistance value that is an ion conductivity resistance inside the crystal particles, and Rgb is a grain boundary resistance value that is an ion conductivity resistance of the grain boundaries between the crystal particles.

Abstract: Methods for forming cutting elements comprising polycrystalline materials, methods for forming polycrystalline compacts for cutting elements of a drilling tool, methods for forming polycrystalline diamond compacts, and resulting polycrystalline compacts and cutting elements are disclosed. Grains of a hard material are introduced to a press and subjected to a high-pressure, high-temperature (HPHT) process to sinter the grains. The system conditions (i.e., temperature and pressure) are then adjusted past a phase or state change point, after which, at least one of the system conditions is held during an anneal stage before the system conditions are adjusted to final levels. The resulting compacts and cutting elements may therefore include inter-granularly bonded hard material grains with a more stable microstructure (e.g., less stressed microstructure) than a polycrystalline compact and cutting element formed without an anneal stage during the HPHT process.

Abstract: A composition for applying to a honeycomb body includes a refractory filler, an organic binder, an inorganic binder, and a liquid vehicle, wherein the refractory filler, the particle size distribution of the refractory filler, the organic binder, and the inorganic binder are selected such that, when the composition is applied to plug a plurality of channels of the honeycomb body, the plug depth variability is reduced.

Abstract: A refractory article can include a body including a content of alumina of at least 60 wt %, a content of silica of not greater than 20 wt %, a content of zirconia of not greater than 20 wt % for a total weight of the body. In a particular embodiment, the body includes a third phase including composite grains including mullite and zirconia. The third phase including the composite grains can be present within a range including at least 1 wt % and not greater than 35 wt % for a total weight of the body.

Abstract: Methods for the deposition of a silicon-containing film using an organic reactant, a silicon precursor and a plasma.

Abstract: A rotary anode for an X-ray tube includes a ceramic base body that carries a focal path for emitting X-rays during electron irradiation. The ceramic base body is made of a mixture of silicon carbide and at least one high temperature-resistant diboride.

Abstract: A high-purity silicon carbide powder and its production method enable mass production of the high-purity silicon carbide powder at low cost in a safe manner. The content of impurities in the silicon carbide powder is 500 ppm or less. The silicon carbide powder can be obtained by heating a raw material for silicon carbide production in an Acheson furnace using a heat generator. The raw material for silicon carbide production is prepared by mixing a siliceous raw material and a carbonaceous raw material. The raw material for silicon carbide production contains the siliceous raw material and the carbonaceous raw material at a mixture mole ratio (C/SiO2) of 2.5 to 4.0 and has a content of impurities of 120 ppm or less.

Abstract: Discontinuous fiber preforms, fiber-reinforced metal matrix composites, and methods of making same are disclosed. A fiber preform includes a milled fiber material having a weighted average fiber length of about 0.03 mm to 0.12 mm and/or a percent fiber volume fraction of the fiber preform of about 15% to about 55%. The milled fiber material is at least substantially free of a binder material. A fiber-reinforced MMC includes a milled fiber material having a weighted-average fiber length of about 0.03 mm to 0.12 mm and/or a percent fiber volume fraction of the fiber preform of about 15% to about 55%. The fiber-reinforced MMC further includes a metal infiltrated into the milled fiber material. The milled fiber material is at least substantially free of a binder material. The milled fiber can be substantially uniformly oriented and/or randomly oriented in the fiber preform and/or the fiber-reinforced MMC.

Abstract: A product obtained by solid-phase sintering of a silicon carbide powder and of a sintering additive, the product having a relative density of greater than 98.5% and including: more than 92% by weight of SiC present in the form of grains, less than 2% by weight of elemental oxygen, less than 6% by weight, in total, of other elements, wherein more than 10% by number of the SiC grains, on the basis of the total number of the grains, have an elongation factor F of greater than 3 (F>3), wherein more than 50% by number of the grains, the elongation factor F of which is greater than 3, have a width of greater than 3 micrometers, and wherein the other SiC grains in the product have a mean equivalent diameter of greater than 1 micrometer and less than 20 micrometers.

Abstract: The invention relates to a ceramic particle mixture containing, as components, a predominant portion by weight of frittable particles made of a ceramic material and particles of at least one additive, at least one additive being a dispersed absorbent solid inorganic material which has, for a laser beam emitted at a predetermined wavelength, a specific absorptivity that is greater than the absorptivity of the other components of the ceramic mixture, and which drastically breaks down when gas is emitted in the presence of the laser beam, said additive being present in proportions of less than 5% of the dry weight. The invention also relates to ceramic parts produced from such a mixture.

Abstract: Sintered product exhibiting a relative density of greater than 97% and composed of: more than 92% by weight of silicon carbide, between 0.5% and 8% by weight of an amorphous secondary phase comprising the elements O, Si and one or two elements chosen from Al and Y, less than 2% of other elements, present in said product in the form of an additional phase or of unavoidable impurities, in which the silicon carbide is present in the form of crystalline grains and in which said secondary phase is amorphous and located essentially at the boundaries of the silicon carbide grains.

Abstract: There is disclosed a porous material. The porous material contains aggregates, and a bonding material which bonds the aggregates to one another in a state where pores are formed among the aggregates, the bonding material contains crystalline cordierite, the bonding material further contains a rare earth element or a zirconium element, and a ratio of a mass of the bonding material to a total mass of the aggregates and the bonding material is from 12 to 45 mass %. The bonding material preferably contains, in the whole bonding material, 8.0 to 15.0 mass % of MgO, 30.0 to 60.0 mass % of Al2O3, 30.0 to 55.0 mass % of SiO2, and 1.5 to 10.0 mass % of a rare earth oxide or zirconium oxide.

Abstract: A silicon carbide powder for the production of a silicon carbide single crystal has an average particle diameter of 100 ?m or more and 700 ?m or less and a specific surface area of 0.05 m2/g or more and 0.30 m2/g or less. A method for producing a silicon carbide powder for the production of the silicon carbide single crystal including sintering a silicon carbide powder having an average particle diameter of 20 ?m or less under pressure of 70 MPa or less at a temperature of 1900° C. or more and 2400° C. or less and in a non-oxidizing atmosphere, thereby obtaining a sintered body having a density of 1.29 g/cm3 or more; adjusting particle size by means of pulverization of the sintered body; and removing impurities by means of an acid treatment.

Abstract: There is disclosed a porous material containing aggregates; and a composite binding material which binds the aggregates to one another in a state where pores are formed and in which mullite particles that are reinforcing particles are dispersed in cordierite that is a binding material, and a content of metal silicon is smaller than 15 mass %. Preferably, to a total mass of the aggregates, the composite binding material and the metal silicon, a lower limit value of a content of the composite binding material is 12 mass %, and an upper limit value of the content of the composite binding material is 50 mass %. Preferably, to the total mass, a lower limit value of a content of the mullite particles is 0.5 mass %, and an upper limit value of the content of the mullite particles is 15 mass %. A porous material having a high thermal shock resistance is provided.

Abstract: The invention pertains to hardware such as cutting tools with improved performance, wear-resistance and durability made from sintered polycrystalline aluminum nitride based ceramic composites containing secondary or dispersed phases for enhanced toughness. The articles of this invention provide good hardness, toughness, chemical inertness, thermal stability, lubricity, wear-resistance, and the ability to operate in the presence of liquid coolants, yielding good surface finish and long lifetime. The cutting tools of this invention are applicable to a wide range of industrial, biomedical, commercial and other applications.

Abstract: A composite article including a body made of recrystallized silicon carbide and an infiltrant, wherein the body comprises a static impact resistance of at least about 1800 MPa.

Abstract: A castable refractory composition may include from 5% to 95% by weight of alumina, aluminosilicate, or mixtures thereof: up to 70% by weight silicon carbide: up to 10% by weight carbon: from 0.1% to 5% by weight alkaline earth metal oxide and/or hydroxide; and from 0.1% to 5% bv weight of silica having a surface area of at least about 10 m2/g. The refractory composition may further include no more than 0.5% by weight of cementitious binder, and the refractory composition may not release a significant amount of hydrogen gas upon addition of water. The refractory composition may set on addition of water. An installable refractory lining may be formed using the composition and a method including at least one of casting, self-flowing, wet shotcreeting, rodding, cast-vibrating, spraying, conventional dry gunning, or high density gunning the castable refractory composition, and setting and drying the composition.

Abstract: The invention relates to a refractory material for use in different parts of rotary furnaces, having a composition of minerals defined as a percentage by weight of sintered mullite or andalusite or sintered alumina or fused alumina or electrocast alumina-zirconium of between 30 and 80%, a percentage by weight of silicon carbide of between 5 and 15%. The material is used as a lining in rotary furnaces, for the precalciner, the smoke chamber, the furnace inlet, the burning area, the safety area, the furnace outlet area and the cooler.

Abstract: Starting from, as the initial composite, an LAS component in accordance with the composition LixAlySizOw, where x varies between 0.8 and 1.2, y varies between 0.8 and 1.2, z varies between 0.8 and 2, and w varies between 4 and 6, the LAS component is subsequently mixed with SiC nanoparticles, to obtain a stable, homogeneous suspension. Thereafter, the resulting suspension is dried. Subsequently, the material obtained is shaped and, finally, the material obtained in the preceding step is sintered.

Abstract: Disclosed is a cement-free high strength unshaped refractory in which barium aluminate and a dispersant are further added to a refractory which includes a refractory material containing Al2O3 and SiC and an alumina sol binder to largely improve handling strength of the unshaped refractory. The unshaped refractory according to the present invention is usefully applicable to lining which contacts slag in a blast furnace or a gasifier.

Abstract: A composite article having a body including a first phase that includes a nitride material, a second phase that includes a carbide material, and a third phase having one of an amorphous phase material with a nitrogen content of at least about 1.6 wt % or an amorphous phase material comprising carbon.

Abstract: A ceramic sintered body according to the present invention comprises: silicon carbide and aluminum nitride, wherein a weight ratio of the aluminum nitride relative to a total weight ratio of the silicon carbide and the aluminum nitride is greater than 10% and 97% or smaller, and a bulk density is greater than 3.18 g/cm3.

Abstract: A cement free refractory mixture contains aluminum oxide, silicon carbide, fumed silica, aluminum metal, an anti-oxidant, reactive alumina, and a carbon-bearing material. The mixture can be formed by conventional techniques to create refractory articles to contain or direct the flow of liquid metals. Refractory articles formed by the mixture do not require firing to achieve an initial cure.

Abstract: A monolithic, unitary, seamless and physically continuous ceramic armor plate having first regions of one mechanical property and one chemical composition and one microstructural composition isolated from one another by a network of second regions of another mechanical property different from the one mechanical property and another chemical composition different from the one chemical composition and another microstructural composition different from the one microstructural composition, the one mechanical property and the another mechanical property being the propensity to crack.

Abstract: Disclosed is a cement-free high strength unshaped refractory in which barium aluminate and a dispersant are further added to a refractory which includes a refractory material containing Al2O3 and SiC and an alumina sol binder to largely improve handling strength of the unshaped refractory. The unshaped refractory according to the present invention is usefully applicable to lining which contacts slag in a blast furnace or a gasifier.

Abstract: Disclosed is an alumina-coated spinel-silicon carbide refractory composition with good resistance to coal slag penetration and a method for manufacturing the same. The refractory composition refractory composition comprising 3 to 10 parts by weight of fine alpha alumina powder with respect to the weight of the refractory mixture, wherein the mixture is prepared by mixing alumina-coated spinel aggregates and silicon carbide in a ratio of 10:90 to 40:60 wt %, a dispersant, and an alumina sol as a binder.

Abstract: A refractory composition and processes for manufacture are provided where the compositions possess improved refractory alkali resistance and superior handling properties. Compositions and processes for their manufacture may include a plurality of ceramic particles and a binder sintered to the particles wherein the binder includes crystalline aluminum orthophosphate distributed as the result of an in situ reaction of aluminum metaphosphate with alumina. Kits provided according to the invention provide materials for use in manufacture of a composition where the kit includes aluminum metaphosphate and a nonfacile additive.

Abstract: A sintered cubic boron nitride (cBN) compact for use in a tool is obtained by sintering a mixture of (i) cubic boron nitride, (ii) aluminum oxide, (iii) one or more refractory metal compounds, and (iv) aluminum and/or one or more non-oxide aluminum compounds. The sintered bodies may have sufficient strength and toughness to be used as a tool material in solid, i.e. not carbide supported, form, and may be useful in heavy machining of cast irons.

Abstract: A composition of matter comprising 0.01 to 35% by weight of Al2O3, having a length of 10-20 ?m and a surface altered by wet etching, 0.01 to 98% by weight of SiC, having a length of 10-20 ?m and a surface altered by dry etching; and 0.01-15% by weight of kaolin, altered by treatment with Na2SiF6, with the above constituents being blended into a SiC/Al2O3 composite. Alternative embodiments are methods of producing the compositions described above. Further embodiments include products made by the process described above.

Abstract: The invention relates to a powder comprising more than 70% of refractory particles, in weight percent relative to the weight of the powder, a particle of said powder being classed in the fraction called “matrix” or in the fraction called “aggregate”, according to whether it is smaller than, or equal to 100 ?m, or larger than 100 ?m, respectively, said powder comprising, in weight percent relative to the weight of the powder: between 0.1% and 18% of particles of a heat-activatable binder, called “heat-activatable binder particles”; and more than 40% of refractory particles, called “ATZ particles”, having the following chemical composition, in weight percentages on the basis of the oxides of said ATZ particles: 10%?Al2O3?55%; 35%?TiO2?80%; 1%?MgO+Cr2O3?10%; 8%?ZrO2?20%; SiO2?8%.

Abstract: A refractory object can include a beta alumina. In an embodiment, the refractory object is capable of being used in a glass fusion process. In another embodiment, the refractory object can have a total Al2O3 content of at least 10% by weight. Additionally, a Mg—Al oxide may not form along a surface of the refractory object when the surface is exposed to a molten glass including an Al—Si—Mg oxide. In a particular embodiment, a refractory object can be in the form of a glass overflow forming block used to form a glass object that includes an Al—Si—Mg oxide. When forming the glass object, the glass material contacts the beta alumina, and during the flowing of the glass material, a Mg—Al oxide does not form along the beta alumina at the surface.

Abstract: The present invention relates to a porous planting medium containing minerals and a method for preparing the same, and more particularly, to a porous planting medium prepared by using bentonite and/or zeolite and minerals for promoting plant growth as raw materials and a method for preparing the same. The porous planting medium containing minerals according to the present invention can provide places where plants can grow due to the pores therein and create the ideal environment for plant growth due to minerals used therein. Also, since it is installed in a building with plant seeds germinated therein, it can provide effects of interior decoration, wood bathing due to anion generation and a pleasant interior environment.

Abstract: A composition of matter comprising 0.01 to 35% by weight of Al2O3, having a length of 10-20 ?m and a surface altered by wet etching, 0.01 to 98% by weight of SiC, having a length of 10-20 ?m and a surface altered by dry etching; and 0.01-15% by weight of kaolin, altered by treatment with Na2SiF6, with the above constituents being blended into a SiC/Al2O3 composite. Alternative embodiments are methods of producing the compositions described above. Further embodiments include products made by the process described above.

Abstract: Starting from, as the initial composite, an LAS component in accordance with the composition LixAlySizOw, where x varies between 0.8 and 1.2, y varies between 0.8 and 1.2, z varies between 0.8 and 2, and w varies between 4 and 6, the LAS component is subsequently mixed with SiC nanoparticles, to obtain a stable, homogeneous suspension. Thereafter, the resulting suspension is dried. Subsequently, the material obtained is shaped and, finally, the material obtained in the preceding step is sintered.

Abstract: A cement free refractory mixture contains aluminum oxide, silicon carbide, fumed silica, aluminum metal, an anti-oxidant, reactive alumina, and a carbon-bearing material. The mixture can be formed by conventional techniques to create refractory articles to contain or direct the flow of liquid metals. Refractory articles formed by the mixture do not require firing to achieve an initial cure.

Abstract: Disclosed is a molding compound for producing a fireproof lining, especially for a combustion chamber of a stationary gas turbine. The molding compound is characterized particularly by the fact that the molding compound is formed from more than about 50 percent by weight of silicon carbide and less than about 50 percent by weight of aluminum silicate.

Abstract: Disclosed is a molding compound for producing a fireproof lining, especially for a combustion chamber of a stationary gas turbine. Said molding compound is characterized particularly by the fact that the molding compound is formed from more than about 50 percent by weight of silicon carbide and less than about 50 percent by weight of aluminum silicate.

Abstract: A composition for ceramic extrusion-molded bodies includes a ceramic material, a water-soluble cellulose ether, a styrenesulfonate and water. A method for manufacturing a ceramic extrusion-molded body using the composition is also provided.

Abstract: To provide a long-life refractory capable of maintaining durability under severe conditions. The castable refractory comprises a mixture containing at least one of 2 to 10 mass % of silicon carbide and 3 to 10 mass % of chamotte, as an auxiliary raw material, and a binder material, with the remaining balance being one or more main raw materials selected from corundum, mullite, bauxite, chamotte, talc and silica, and is used in an environment exposed to an alkali component-containing hot gas atmosphere. In an alkali component-containing gas atmosphere at a high temperature (750° C. or more), silicon carbide and/or chamotte are vitrified to a thickness of 1 mm or less in the surface layer of the refractory to prevent the alkali component-containing gas from intruding inside of the refractory.

Abstract: A sintered cubic boron nitride (cBN) compact for use in a tool is obtained by sintering a mixture of (i) cubic boron nitride, (ii) aluminum oxide, (iii) one or more refractory metal compounds, and (iv) aluminum and/or one or more non-oxide aluminum compounds. The sintered bodies may have sufficient strength and toughness to be used as a tool material in solid, i.e. not carbide supported, form, and may be useful in heavy machining of cast irons.

Abstract: A ceramic component is provided, including a ceramic body containing silicon carbide, and an oxide layer provided on the ceramic body, the oxide layer being formed by oxidizing the ceramic body in the presence of alumina having a submicron particle size.

Abstract: In various embodiments, composite materials containing a ceramic matrix and a carbon nanotube-infused fiber material are described herein. Illustrative ceramic matrices include, for example, binary, ternary and quaternary metal or non-metal borides, oxides, nitrides and carbides. The ceramic matrix can also be a cement. The fiber materials can be continuous or chopped fibers and include, for example, glass fibers, carbon fibers, metal fibers, ceramic fibers, organic fibers, silicon carbide fibers, boron carbide fibers, silicon nitride fibers and aluminum oxide fibers. The composite materials can further include a passivation layer overcoating at least the carbon nanotube-infused fiber material and, optionally, the plurality of carbon nanotubes. The fiber material can be distributed uniformly, non-uniformly or in a gradient manner in the ceramic matrix. Non-uniform distributions may be used to form impart different mechanical, electrical or thermal properties to different regions of the ceramic matrix.

Abstract: A sintered cubic boron nitride (cBN) compact for use in a tool is obtained by sintering a mixture of (i) cubic boron nitride, (ii) aluminum oxide, (iii) one or more refractory metal compounds, and (iv) aluminum and/or one or more non-oxide aluminum compounds. The sintered bodies may have sufficient strength and toughness to be used as a tool material in solid, i.e. not carbide supported, form, and may be useful in heavy machining of cast irons.

Abstract: A method for growing large single crystals of metals is disclosed. A polycrystalline form of a metal specimen is initially heated in a non-oxidizing environment. A minimum plastic strain is then applied to the heated metal specimen to initiate the growth of a selected grain within the heated metal specimen. Additional plastic strain is subsequently applied to the heated metal specimen to propagate the growth of the selected grain to become a large single crystal.

Abstract: Cermet comprising ceramic and metal components and a molten metal infiltration method and process for fabrication thereof. The light weight cermets having improved porosity, strength, durability, toughness, elasticity fabricated from presintered ceramic powder infiltrated with a molten metal or metal alloy. Alumina titanium cermets biocompatible with the human body suitable for bone and joint replacements.

Abstract: An object of the present invention is to produce a heat-resistant carbon/silicon carbide system composite material having a high density without deteriorating the mechanical properties such as toughness of carbon fiber. The present invention is a carbon/silicon carbide system composite material comprising a matrix containing a silicon carbide phase; a carbon fiber dispersed in the matrix; and a eutectic alloy phase containing silicon and an element for lowering a melting point of the silicon, wherein the carbon fiber is covered with a cover layer formed of a composite carbide of the silicon and the element.

Abstract: It is intended to provide a taphole mix capable of forming SiC bonds with minimum of an excess and a deficiency in components thereof, and excellent in drillability. A fine particle fraction having a particle diameter of 75 ?m or less is comprised of three components consisting of a silicon nitride-based material, a carbon-based material, and roseki, or comprised of the three component, and one or more selected from the group consisting of an alumina-based material, a silicon carbide-based material, a rare-earth element oxide-based material, clay, a high-purity silica-based material containing SiO2 in an amount of 80 mass % or more, a boron compound-based material in an amount of less than 0.3 mass % with respect to 100 mass % of the silicon nitride-based material, and a metal powder in an amount of less than 10 mass % with respect to 100 mass % of the carbon-based material.