Fiber Or Fiber Containing Patents (Class 501/95.1)
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Patent number: 11279836Abstract: An intumescent nanostructured material for thermal protection comprising a member including a plurality of nanostructured materials, and an intumescent material associated with the member and configured to react in the presence of a heat source to form a foam for thermally insulating the member from the heat source. The member may be a non-woven sheet, a woven sheet, a yarn, or a network, and may be configured to conduct thermal energy away from a heat source. A solution comprising a plurality of nanostructured materials, an intumescent material, and a solvent, wherein the solution has a viscosity suitable for coating or spraying onto a surface of a substrate. The solution may have a viscosity of about 3000 centipoise to about 6000 centipoise, and possibly less than about 1000 centipoise. The solution, when dried on the substrate, may form a thermally-protective coating on the substrate.Type: GrantFiled: January 9, 2017Date of Patent: March 22, 2022Assignee: Nanocomp Technologies, Inc.Inventors: Peter Antoinette, Mark Schauer, Brian White, Meghann White, Mark A. Banash, David Gailus
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Patent number: 10869413Abstract: A heat-dissipating component, and a method for manufacturing the same, the component provided with a composited portion including a plate-shaped molded body containing silicon carbide, and hole-formation portions formed in a peripheral edge portion of the composited portion; through-holes being formed in the hole formation sections; the hole-formation portions containing inorganic fibers; the molded body and the inorganic fibers being impregnated with an aluminum-containing metal; and the hole-formation portions forming a part of the outer peripheral surface of the heat-dissipating component.Type: GrantFiled: July 3, 2015Date of Patent: December 15, 2020Assignee: DENKA COMPANY LIMITEDInventors: Takeshi Miyakawa, Motonori Kino
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Patent number: 10295260Abstract: A ceramic liner can include a monolithic body having a surface portion and a bulk portion. The surface portion can have a thickness less than the total thickness of the monolithic body. The monolithic body can include an amorphous phase. The amorphous phase can be discontinuous. At least one member of the discontinuous phase can be embedded in the surface portion. The bulk portion can be substantially free of the amorphous phase. A method of forming a ceramic liner can include providing a furnace with a coating and a bulk material of the ceramic liner and heating the bulk material and the coating. In an embodiment, a coated lining form can be used to provide the coating. In a particular embodiment, the coating can be transferred to the bulk material from the coated lining form.Type: GrantFiled: October 18, 2017Date of Patent: May 21, 2019Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: John Carl Walsh, III, Michael P. Schnelzer, Edmund A. Cortellini
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Patent number: 10085336Abstract: A multilayer wiring board has a strip structure comprising a core material in which a ground pattern is disposed on one side of an insulating layer and a strip line is disposed on the other side, a prepreg disposed on the strip line of the core material, and a ground pattern disposed on the prepreg. In this multilayer wiring board, the core material is formed with a high frequency-adaptive base material, and the prepreg is formed with a general-purpose material.Type: GrantFiled: May 9, 2013Date of Patent: September 25, 2018Assignee: HITACHI CHEMICAL COMPANY, LTD.Inventors: Masahiro Katou, Yasuyuki Koshikawa, Hiroshi Wada
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Patent number: 9434653Abstract: Methods, processes, and systems for producing bulk ceramics from agglomerations of partially cured gelatinous polymer ceramic precursor resin droplets, without using sponge materials to form gas pathways in the polymer bodies. Ceramics can be formed in hours. Resin droplets can be produced with a sprayer where liquid polymer precursors, mixed with a curing agent, are sprayed forming droplets which are partially cured, collected, and compressed into shapes. Ceramic porosity can be varied, droplet particle sizes can be controlled by adjusting liquid and gas pressure, orifice size, during spraying. Partially cured droplets can be formed via an emulsion process and size controlled by emulsion liquid and surfactant selection parameters.Type: GrantFiled: January 16, 2015Date of Patent: September 6, 2016Assignee: Dynamic Material Systems, LLCInventors: Arnold Hill, William Easter
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Patent number: 9325006Abstract: A method for preparing a positive active material for a lithium ion secondary battery, the method including obtaining a mixture by mixing a lithium containing compound and metal oxide, distributing powder of a lithium containing compound into a furnace, and heat treating the mixture in the furnace, wherein a thermal decomposition temperature of the lithium containing compound power distributed into the furnace is lower than that of the lithium containing compound mixed with the metal oxide.Type: GrantFiled: April 17, 2012Date of Patent: April 26, 2016Assignee: SAMSUNG SDI CO., LTD.Inventors: Yun Ju Cho, Pil Sang Yun, Mi Sun Lee, Hae In Cho
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Patent number: 9174875Abstract: An inorganic fibrous shaped refractory article having a high bio-solubility which is capable of exhibiting a desired heat resistance without containing expensive ceramic fibers, alumina powder and silica powder can be provided at a low production cost and with a low product price. An inorganic fibrous shaped refractory article includes 2 to 95 mass % of rock wool, 2 to 95 mass % of inorganic powder having a needle-like crystal structure and 3 to 32 mass % of a binder. Preferably, in the an inorganic fibrous shaped refractory article, the inorganic powder having a needle-like crystal structure has an average length of 1 to 3000 ?m and an aspect ratio of 1 to 1000, and more preferably the inorganic powder having a needle-like crystal structure is wollostonite powder or sepiolite powder.Type: GrantFiled: December 24, 2010Date of Patent: November 3, 2015Assignee: Nichias CorporationInventors: Koji Iwata, Ken Yonaiyama
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Patent number: 9160456Abstract: Methods and apparatus for managing the effects of dispersion in an optical transport system in which some of the system's nodes are connected to one another via inhomogeneous fiber-optic links. In one embodiment, an optical transmitter is configured to apply electronic and/or optical dispersion pre-compensation in the amount selected to cause the peak-to-average-power ratio of the optical signal in the lower-dispersion portion of the link to be relatively low (e.g., close to a minimum value). Advantageously, such dispersion pre-compensation tends to significantly reduce, e.g., in terms of the bit-error rate, the directional anisotropy exhibited by optical transmissions through the inhomogeneous fiber-optic links.Type: GrantFiled: September 20, 2013Date of Patent: October 13, 2015Assignee: Alcatel LucentInventors: Xiang Liu, Chandrasekhar Sethumadhavan, Peter J. Winzer
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Patent number: 8940391Abstract: Methods of producing silicon carbide fibers. The method comprises reacting a continuous carbon fiber material and a silicon-containing gas in a reaction chamber at a temperature ranging from approximately 1500° C. to approximately 2000° C. A partial pressure of oxygen in the reaction chamber is maintained at less than approximately 1.01×102 Pascal to produce continuous alpha silicon carbide fibers. Continuous alpha silicon carbide fibers and articles formed from the continuous alpha silicon carbide fibers are also disclosed.Type: GrantFiled: October 8, 2010Date of Patent: January 27, 2015Assignee: Advanced Ceramic Fibers, LLCInventors: John E. Garnier, George W. Griffith
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Patent number: 8916102Abstract: Non-woven mat including magnesium aluminum silicate glass fibers and amorphous refractory ceramic fibers, bio-soluble ceramic fibers, and/or heat-treated silica fibers. Embodiments of the nonwoven mat surprisingly have a Resiliency Value after three thermal cycles from 25° C. to 700° C./400° C. of the Real Condition Fixture Test at least 1.1 times greater than the Resiliency Value of a comparable non-woven mat consisting of any individual type of fibers of the non-woven mat. The non-woven mats are useful, for example, in pollution control devices and other thermal insulation applications.Type: GrantFiled: October 27, 2009Date of Patent: December 23, 2014Assignee: 3M Innovative Properties CompanyInventors: Anne N. De Rovere, Lahoussaine Lalouch, Richard P. Merry
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Publication number: 20140370284Abstract: Inorganic fiber having the following composition ratio and comprising 40 wt % or less of shots each having a diameter of 45 ?m or more: [Composition ratio of inorganic fiber] SiO2 66 to 82 wt %; CaO 10 to 34 wt %; MgO 0 to 3 wt %; Al2O3 0 to 5 wt %; and the total of SiO2, CaO, MgO and Al2O3 is 98 wt % or more.Type: ApplicationFiled: November 13, 2012Publication date: December 18, 2014Inventors: Takashi Nakajima, Ken Yonaiyama, Tetsuya Mihara, Tomohiko Kishiki
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Treatment Of Tough Inorganic Fibers And Their Use In A Mounting Mat For Exhaust Gas Treatment Device
Publication number: 20140127083Abstract: A method of treating tough inorganic fiber bundles including opening a plurality of the tough inorganic fiber bundles such that tough inorganic fibers can be dispersed in a liquid slurry to lay down a homogenous fiber aggregate, wherein the tough inorganic fibers have a crush settle volume of greater than 250 ml, optionally greater than 450 ml. Also, a method of treating tough inorganic fiber bundles including dispersing a plurality of the tough inorganic fiber bundles in a slurry with a dilution of about 0.1% to about 2%, optionally about 0.1% to about 1%, effective to lay down a homogenous fiber aggregate, wherein the tough inorganic fibers have a crush settle volume of greater than 250 ml, optionally greater than 450 ml.Type: ApplicationFiled: November 1, 2013Publication date: May 8, 2014Inventors: Kelvin WEEKS, Adam Kelsall -
Patent number: 8652980Abstract: Inorganic fibers including calcia, alumina, potassia and optionally sodia as the major fiber components are provided. Also provided are methods of preparing the inorganic fibers and of thermally insulating articles using thermal insulation comprising the inorganic fibers. The inorganic fibers are soluble in physiological saline solutions, do not form crystalline silica, and are resistant to temperatures of 1260° C. and greater.Type: GrantFiled: November 16, 2011Date of Patent: February 18, 2014Assignee: Unifax I LLCInventors: Bruce Kendall Zoitos, Michael Joseph Andrejcak
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Patent number: 8609562Abstract: Disclosed is a method of producing a plate brick, which comprises: adding an organic binder to a refractory raw material mixture containing aluminum and/or an aluminum alloy; kneading them; forming the kneaded mixture into a shaped body; and burning the shaped body in a nitrogen gas atmosphere at a temperature of 1000 to 1400° C., wherein: when a temperature of a furnace atmosphere is 300° C. or more, the atmosphere is set to a nitrogen gas atmosphere; and when the temperature of the furnace atmosphere is 1000° C. or more, an oxygen gas concentration in the atmosphere is maintained at 100 volume ppm or less, and a sum of a carbon monoxide gas concentration and a carbon dioxide gas concentration is maintained at 1.0 volume % or less.Type: GrantFiled: December 18, 2009Date of Patent: December 17, 2013Assignee: Krosakiharima CorporationInventors: Keiichiro Akamine, Katsumi Morikawa, Joki Yoshitomi, Tsuneo Kayama
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Patent number: 8551897Abstract: Provided are inorganic fibers containing calcium and alumina as the major fiber components. According to certain embodiments, the inorganic fibers containing calcia and alumina are provided with a coating of a phosphorous containing compound on at least a portion of the fiber surfaces. Also provided are methods of preparing the coated and non-coated inorganic fibers and of thermally insulating articles using thermal insulation comprising the inorganic fibers.Type: GrantFiled: January 24, 2011Date of Patent: October 8, 2013Assignee: Unifrax I LLCInventors: Bruce K. Zoitos, Michael J. Andrejcak, Paul M. Boymel
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Patent number: 8518242Abstract: Catalysts are disclosed comprising fibrous substrates having silica-containing fibers with diameters generally from about 1 to about 50 microns, which act effectively as “micro cylinders.” Such catalysts can dramatically improve physical surface area, for example per unit length of a reactor or reaction zone. At least a portion of the silica, originally present in the silica-containing fibers of a fibrous material used to form the fibrous substrate, is converted to a zeolite (e.g., having a SiO2/Al2O3 ratio of at least about 150) that remains deposited on these fibers. The fibrous substrates possess important properties, for example in terms of acidity, which are useful in hydroprocessing (e.g., hydrotreating or hydrocracking) applications.Type: GrantFiled: May 26, 2011Date of Patent: August 27, 2013Assignee: UOP LLCInventors: Antoine Negiz, Hui Wang
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Patent number: 8466076Abstract: The present invention pertains to a process for producing unmeltable polysilane-polycarbosilane copolymers which are soluble in inert solvents, comprising the steps providing the product of a disproportionation of a methylchlorodisilane or a mixture of several methylchlorodisilanes of the composition Si2MenCl6-n, wherein n=1?4, wherein the disproportionation was carried out with a Lewis base as a catalyst, wherein this product is a chlorine-containing, crude polysilane/oligosilane containing hydrocarbon groups, and thermally postcrosslinking the crude polysilane/oligosilane to a polysilane-polycarbosilane copolymer, characterized in that the chlorine content of the polysilane-polycarbosilane copolymer is lowered by reacting the crude polysilane/oligosilane with a substitution agent, by which chlorine bound therein is replaced with a chlorine-free substituent. Green fibers and low-oxygen/oxygen-free ceramic fibers with a very low chlorine content can be produced using this process.Type: GrantFiled: December 21, 2009Date of Patent: June 18, 2013Assignee: Fraunhofer-Gesellschaft zur Foerderung der angewandten Forschung e.V.Inventors: Arne Ruedinger, Juergen Clade, Heiko Spaniol, Dieter Sporn
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Patent number: 8357323Abstract: A stitching geometry and method for selective interlaminar reinforcement of a CMC wall (20A). The CMC wall is formed of ceramic fiber layers (22) individually infused with a ceramic matrix, stacked, and at least partially cured. A row of holes is formed in the wall, and a ceramic fiber thread (25) is infused with a wet ceramic matrix and passed through the holes to form stitches (28, 30, 31). The stitches are then cured, causing them to shrink more than any remaining wall shrinkage, thus tensioning the stitches and compressing the wall laminae together. The stitches may have through-wall portions (30, 31) that are angled differently in different wall areas as a function of interlaminar shear over interlaminar tension, optimizing wall reinforcement locally depending on magnitude and direction of shear. Alternate rows of stitches (54, 56) may have offsets in a stitch direction (34) and/or different through-wall angles (A1, A2).Type: GrantFiled: July 16, 2008Date of Patent: January 22, 2013Assignee: Siemens Energy, Inc.Inventors: Jay A. Morrison, Jay E. Lane
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Publication number: 20120267812Abstract: This invention relates to a composition comprising: ceramic refractory particulates made from alumina, one or more rare earth oxides, one or more oxides of a transition metal, the transition metal being Sc, Zn, Ga, Y, Cd, In, Sn, Tl, or a mixture of two or more thereof; an alumina and phosphate containing composition; and water. The composition is free of SiO2 or substantially free of SiO2, and is useful as a mortar or coating for molten aluminum or steel contact refractories.Type: ApplicationFiled: July 21, 2010Publication date: October 25, 2012Applicant: STANTON ADVANCED CERAMICS, INC.Inventors: Karl-Heinz Schofalvi, Evelyn McGee DeLiso
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Publication number: 20120207967Abstract: An improved ceramic honeycomb structure is comprised of at least two separate smaller ceramic honeycombs that have been adhered together by a cement layer comprised of a cement layer has at least two regions of differing porosity or cement layer where the ratio of toughness/Young's modulus is at least about 0.1 MPa·m1/2/GPa.Type: ApplicationFiled: October 27, 2010Publication date: August 16, 2012Inventors: Aleksander J. Pyzik, Nicholas M. Shinkel, Arthur R. Prunier, JR., Janet M. Goss, Kwanho Yang
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Patent number: 8222171Abstract: A method for the production of a ceramic substrate for a semiconductor component, includes the steps of producing paper containing at least cellulose fibers, as well as a filler to be carbonized and/or SiC, pyrolizing the produced paper, and siliconizing the pyrolyzed paper.Type: GrantFiled: July 13, 2007Date of Patent: July 17, 2012Assignee: Schunk Kohlenstofftechnik GmbHInventors: Marco Ebert, Martin Henrich, Andreas Lauer, Gotthard Nauditt, Thorsten Scheibel, Roland Weiss
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Patent number: 8153541Abstract: A ceramic article comprises ceramic fibers having an aspect ratio of greater than 3:1 and ceramic particles. The ceramic fibers are substantially randomly oriented in three dimensions in the ceramic article. A method of forming the ceramic article includes the step of providing a composition including ceramic fibers having an aspect ratio of greater than 3:1 and ceramic particles. The composition is extruded through a multi-screw extruder having at least three intermeshing screws to form an extrudate. The extrudate is heated to form the ceramic article.Type: GrantFiled: July 17, 2008Date of Patent: April 10, 2012Assignee: Century, Inc.Inventors: Thomas W. McCullough, James E. Schuetz, Thomas D. Wood
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Patent number: 8105675Abstract: There is disclosed a honeycomb structure 1 which is made of a ceramic material and in which a plurality of honeycomb segments 12 having cell structures 5 and porous outer walls 7 on outer peripheries of the cell structures 5 are integrated by bonding the outer walls 7 to one another with a bonding material, each of the cell structures being provided with a plurality of cells 3 constituting fluid channels divided by porous partition walls 2, wherein the bonding material contains a bio-soluble fiber. The honeycomb structure 1 of the present invention has a performance equivalent to that of a honeycomb structure in which a heretofore used ceramic fiber is contained.Type: GrantFiled: September 4, 2008Date of Patent: January 31, 2012Assignees: NGK Insulators, Ltd., NGK Adrec Co., Ltd.Inventors: Naoshi Masukawa, Atsushi Watanabe, Shuichi Ichikawa, Osamu Yamakawa, Tetsuhiro Honjo
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Patent number: 8038759Abstract: A method of manufacturing a fibrous material includes mixing at least two cordierite precursor materials to form a mixture. One or more of the at least two cordierite precursor materials is in a form of a fiber and the mixture includes about 43% to about 51% by weight SiO2, about 36% to about 41% by weight Al2O3, and about 12% to about 16% by weight MgO. The method also includes extruding the mixture to create a fibrous body, and heat treating the fibrous body, at a temperature of about 1200° C. to about 1420° C., to form the fibrous material including about 50% to about 95% by weight cordierite. A fibrous body includes an extruded substrate having a plurality of fibers including about 50% to about 95% by weight cordierite. The extruded substrate has a coefficient of thermal expansion in at least one direction of less than about 3.8·10?6 per ° C.Type: GrantFiled: July 12, 2008Date of Patent: October 18, 2011Assignee: Geoz Technologies, Inc.Inventors: James Jenq Liu, Bilal Zuberi, Rachel A. Dahl, William M. Carty
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Patent number: 7951736Abstract: An SiC fiber bonded ceramic constituted of both a base material which comprises both inorganic fibers made mainly of a sintered SiC structure containing 0.01 to 1 wt % of oxygen (O) and at least one of Groups 2A, 3A and 3B metals and a 1 to 100-nm and carbon (C)-base boundary layer formed among the fibers and a surface part which is made mainly of an SiC-base ceramic structure and formed on at least part of the surface of the base material, characterized in that the boundary portion between the surface part and the base material takes such a gradient structure that the structure of the base material changes into the structure of the surface part gradually and continuously.Type: GrantFiled: September 11, 2007Date of Patent: May 31, 2011Assignee: Ube Industries, LtdInventors: Kenji Matsunaga, Shinji Kajii, Toshihiko Hogami
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Publication number: 20110118102Abstract: Provided are inorganic fibers containing calcium and alumina as the major fiber components. According to certain embodiments, the inorganic fibers containing calcia and alumina are provided with a coating of a phosphorous containing compound on at least a portion of the fiber surfaces. Also provided are methods of preparing the coated and non-coated inorganic fibers and of thermally insulating articles using thermal insulation comprising the inorganic fibers.Type: ApplicationFiled: January 24, 2011Publication date: May 19, 2011Inventors: Bruce K. ZOITOS, Michael J. Andrejcak, Paul M. Boymel
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Patent number: 7938876Abstract: A fibrous ceramic material comprises a plurality of fibers having a RxMg2Al4+xSi5?xO18 or RxMg2?xAl4Si5O18 compositional structure. The fibrous ceramic material is form by combining two or more RxMg2Al4+xSi5?xO18 or RxMg2?xAl4Si5O18 precursors in which at least one of the two or more RxMg2Al4+xSi5?xO18 or RxMg2?xAl4Si5O18 precursors is in fiber form. The fibrous ceramic material is shaped to form a fibrous body in which at least about 20% of all fibers therein are aligned in a substantially common direction.Type: GrantFiled: April 17, 2008Date of Patent: May 10, 2011Assignee: GE02 Technologies, Inc.Inventors: James Jenq Liu, William M. Carty, Bilal Zuberi, Sunilkumar C. Pillai
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Patent number: 7938877Abstract: A fibrous ceramic material comprises a plurality of fibers having a modified aluminosilicate compositional structure (i.e., x(RO).y(Al2O3).z(SiO2) or w(MO).x(RO).y(Al2O3).z(SiO2)). The fibrous ceramic material is form by combining two or more x(RO).y(Al2O3).z(SiO2) or w(MO).x(RO).y(Al2O3).z(SiO2) precursors in which at least one of the two or more precursors is in fiber form. The resulting fibrous ceramic material has a low coefficient of thermal expansion (i.e., ?4.7×10-6/° C.).Type: GrantFiled: April 17, 2008Date of Patent: May 10, 2011Assignee: GEO2 Technologies, Inc.Inventors: James Jenq Liu, William M. Carty, Bilal Zuberi, Sunilkumar C. Pillai
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Patent number: 7902098Abstract: A cubic boron nitride sintered material where wear resistance is suppressed from decreasing having excellent chipping resistance and a cutting tool made thereof are provided. The sintered material is constituted from cubic boron nitride particles that are bound by a binder phase, while the binder phase contains a carbide of at least one kind of metal element selected from among metals of groups 4, 5 and 6 of the periodic table and a nitride of at least one kind of metal element selected from among metals of groups 4, 5 and 6 of the periodic table coexisting therein, and therefore the particles can be suppressed from coming off and the binder phase can be suppressed from wearing and coming off at the same time, thereby making the sintered material having high wear resistance and particularly excellent chipping resistance.Type: GrantFiled: October 26, 2005Date of Patent: March 8, 2011Assignee: Kyocera CorporationInventors: Kenji Noda, Daisuke Shibata
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Patent number: 7887917Abstract: Provided are inorganic fibers containing calcium and alumina as the major fiber components. According to certain embodiments, the inorganic fibers containing calcia and alumina are provided with a coating of a phosphorous containing compound on at least a portion of the fiber surfaces. Also provided are methods of preparing the coated and non-coated inorganic fibers and of thermally insulating articles using thermal insulation comprising the inorganic fibers.Type: GrantFiled: June 30, 2006Date of Patent: February 15, 2011Assignee: Unifrax I LLCInventors: Bruce K. Zoitos, Michael J. Andrejcak, Paul M. Boymel
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Patent number: 7858554Abstract: A porous cordierite substrate and a method of forming a porous cordierite substrate including providing a fiber that includes at least one cordierite precursor material and providing at least one organic binder material. The fiber and the organic binder material are mixed with a fluid. The mix of fiber, organic binder material and fluid is extruded into a green substrate. The green substrate is fired to enable the formation of bonds between the fibers and to form a porous cordierite fiber substrate.Type: GrantFiled: May 24, 2007Date of Patent: December 28, 2010Assignee: Geo2 Technologies, Inc.Inventors: James Jenq Liu, Bilal Zuberi, Jerry G. Weinstein, Rachel A. Dahl, William M. Carty
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Patent number: 7842632Abstract: A pulling roll for glass manufacture comprised of a high-temperature millboard material. The millboard comprises aluminosilicate refractory fiber, silicate, mica, and kaolin clay. A method of manufacturing a pulling roll is disclosed, together with a roll produced by the methods disclosed herein. The method comprises forming a pulling roll and densifying at least a portion of the pulling roll by exposing to the pulling roll to high temperatures.Type: GrantFiled: February 10, 2009Date of Patent: November 30, 2010Assignee: Corning IncorporatedInventors: Dean Veral Neubauer, Maurice Lacasse
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Patent number: 7767733Abstract: Clutch lings comprising fiber-reinforced ceramic materials which comprise carbon fibers and whose matrix material is selected from among inorganic polymers, oxidic ceramics, set cements, organoelement polymers and finely divided inorganic solids which are held together by an inorganic or organic binders.Type: GrantFiled: August 17, 2004Date of Patent: August 3, 2010Assignee: SGL Carbon AGInventors: Andreas Kienzle, Mario Krupka, Gustavo Cabello, Ronald Hüner, Moritz Bauer
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Publication number: 20100137972Abstract: A sintered molded body consisting of a material that contains aluminum oxide with chromium doping, zirconium oxide with Y-stabilization and strontium aluminates with variable Cr-doping, which is particularly suitable for medical applications.Type: ApplicationFiled: April 25, 2008Publication date: June 3, 2010Inventors: Meinhard Kuntz, Ana Herrán Fuertes, Kilian Friederich, Norbert Schneider
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Publication number: 20100113244Abstract: A ceramic foam filter for molten aluminum alloys comprising an alumina silicate rich core and a boron glass shell and a chemical composition comprising: 20-70 wt % Al2O3, 20-60 wt % SiO2, 0-10 wt % CaO, 0-10 wt %; MgO and 2-20 wt % B2O3.Type: ApplicationFiled: April 2, 2007Publication date: May 6, 2010Applicant: PORVAIR PLCInventors: Feng Chi, David P. Haack, Leonard S. Aubrey
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Patent number: 7709088Abstract: Inorganic fibers consisting substantially of silicon, carbon, oxygen and a transition metal, having a fiber size of no greater than 2 ?m and having fiber lengths of 100 ?m or greater.Type: GrantFiled: June 21, 2005Date of Patent: May 4, 2010Assignee: Teijin LimitedInventors: Ryuji Nonokawa, Takanori Miyoshi, Shinya Komura, Hiroyoshi Minematsu
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Patent number: 7687132Abstract: An ordered ceramic microstructure and a method of making the same. In one embodiment, the ceramic microstructure includes a base structure and one or more ceramic layers. The base structure includes a plurality of first truss elements defined by a plurality of first self-propagating polymer waveguides and extending along a first direction, a plurality of second truss elements defined by a plurality of second self-propagating polymer waveguides and extending along a second direction, and a plurality of third truss elements defined by a plurality of third self-propagating polymer waveguides and extending along a third direction. Here, the first, second, and third truss elements interpenetrate each other at a plurality of nodes to form a continuous material, and the base structure is self-supporting. In addition, the ceramic layers coat a surface of at least one truss element of the first truss elements, the second truss elements, or the third truss elements.Type: GrantFiled: March 5, 2008Date of Patent: March 30, 2010Assignee: HRL Laboratories, LLCInventors: Adam F. Gross, Alan J. Jacobsen, Robert Cumberland
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Patent number: 7666344Abstract: The disclosed invention relates to ceramic matrix composites with ceramic fiber reinforcements.Type: GrantFiled: March 11, 2008Date of Patent: February 23, 2010Assignee: Stanton Advanced Ceramics, Inc.Inventors: Karl-Heinz Schofalvi, Gerald C. Dodds
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Patent number: 7629280Abstract: The properties of mineral fibres comprising silicon, magnesium, calcium, iron, aluminium and oxygen atoms are improved by exposure to a heat treatment under oxidising conditions which causes migration of MgO, thereby creating an outer layer with increased concentrations of MgO. Batts and other fibrous products containing the fibres have increased resistance to shrinkage and sintering.Type: GrantFiled: June 11, 2004Date of Patent: December 8, 2009Assignee: Rockwool International A/SInventor: Soren Lund Jensen
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Patent number: 7612005Abstract: This invention discloses a kind of cerium-based oxide fiber and its fabricating method. The cerium-based hydrate fiber can be synthesized by aging under the boiling point of water for 10 hours to 50 hours by the addition of a chemical modifier. The fibers show a diameter of submicron to micron size, and the aspect ratio is greater than 100. The hydrate fibers can transform to oxide fiber after calcination at high temperature.Type: GrantFiled: June 9, 2006Date of Patent: November 3, 2009Assignee: National Taiwan UniversityInventors: Wen-Cheng Wei, Jia-Ming Sung, Sung-En Lin, Je-Yan Yu
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Publication number: 20090156386Abstract: A method of making refractory alkaline earth silicate fibres from a melt, including the use as an intended component of alkali metal to improve the mechanical properties of the fibre in comparison with a fibre free of alkali metal.Type: ApplicationFiled: February 20, 2009Publication date: June 18, 2009Inventors: Craig John Freeman, Gary Anthony Jubb
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Publication number: 20090113863Abstract: Disclosed are cement compositions for applying to honeycomb substrates. The cement compositions contain an inorganic powder batch composition; a binder; a liquid vehicle; and an elastic modulus reducing additive. The elastic modulus reducing additive can contain a ceramic fiber or a monohydrated alumina. The cement compositions are well suited for forming ceramic diesel particulate wall flow filters. Also disclosed herein are end plugged wall flow filters that include the disclosed cement compositions and methods for the manufacture thereof.Type: ApplicationFiled: November 4, 2008Publication date: May 7, 2009Inventors: Yanxia Lu, Isabelle Marie Melscoet-Chauvel
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Publication number: 20090075808Abstract: A carbon-containing refractory is provided, which can improve the thermal shock resistance, the abrasion resistance, and the corrosion resistance without degrading the oxidation resistance. In a carbon-containing refractory composed of a refractory aggregate, a carbon based raw material, and a carbon bond connecting between the refractory aggregate or the carbon based raw material, transition metal-containing nanoparticles having particle diameters of 1,000 nm or less and containing a transition metal are contained in the above-described carbon bond while being dispersed. When the carbon-containing refractory is heat-treated, flexible structures of carbon fiber-shaped textures having diameters of 50 nm or less are formed in the inside of a carbon bond and, thereby, an increase in strength, a reduction in modulus of elasticity, and a reduction in thermal expansion coefficient are facilitated.Type: ApplicationFiled: April 19, 2006Publication date: March 19, 2009Applicant: KROSAKI HARIMA CORPORATIONInventors: Katsumi Morikawa, Koichi Haren, Joki Yoshitomi, Toshiyuki Hokii, Keisuke Asano
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Patent number: 7482297Abstract: The present invention is generally directed to a method for making sol-gel ceramic nanofibers, and the compositions resulting from practicing such method. Fibers so formed can be used for fabricating filter media and a wide variety of other ceramic fiber structures and devices.Type: GrantFiled: September 29, 2005Date of Patent: January 27, 2009Assignee: The University of AkronInventors: Lubna Khatri, George C. Chase, Rex D. Ramsier, Prathyusha Katta
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Publication number: 20090000260Abstract: A method of manufacturing a fibrous material includes mixing at least two cordierite precursor materials to form a mixture. One or more of the at least two cordierite precursor materials is in a form of a fiber and the mixture includes about 43% to about 51% by weight SiO2, about 36% to about 41% by weight Al2O3, and about 12% to about 16% by weight MgO. The method also includes extruding the mixture to create a fibrous body, and heat treating the fibrous body, at a temperature of about 1200° C. to about 1420° C., to form the fibrous material including about 50% to about 95% by weight cordierite. A fibrous body includes an extruded substrate having a plurality of fibers including about 50% to about 95% by weight cordierite. The extruded substrate has a coefficient of thermal expansion in at least one direction of less than about 3.8·10?6 per ° C.Type: ApplicationFiled: July 12, 2008Publication date: January 1, 2009Applicant: GEO2 Technologies, Inc.Inventors: James Jenq Liu, Bilal Zuberi, Rachel A. Dahl, William M. Carty
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Patent number: 7452837Abstract: A method for producing composite ceramic material is provided wherein a core ceramic structure is produced and simultaneously enveloped with a sleeve of similar material.Type: GrantFiled: January 22, 2001Date of Patent: November 18, 2008Assignee: UChicago Argonne, LLC.Inventors: Kenneth C. Goretta, Dileep Singh, Bryant J. Polzin, Terry Cruse, John J. Picciolo
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Patent number: 7442347Abstract: A heat insulating member for an end cone portion of an exhaust gas conversion apparatus is formed by laminating sheets each made of alumina-silica based ceramic fibers to form a matte and subjecting the matte to needling in a lamination direction of the sheets, in which a composition of the ceramic fiber used in the matte is alumina:silica=60-80:40-20.Type: GrantFiled: January 18, 2006Date of Patent: October 28, 2008Assignee: Ibiden Co., Ltd.Inventors: Mitsunori Yoshimi, Yasuhiro Tsuchimoto
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Publication number: 20080241014Abstract: A fibrous ceramic material comprises a plurality of fibers having a modified aluminosilicate compositional structure (i.e., x(RO).y(Al2O3).z(SiO2) or w(MO).x(RO).y(Al2O3).z(SiO2)). The fibrous ceramic material is form by combining two or more x(RO).y(Al2O3).z(SiO2) or w(MO).x(RO).y(Al2O3).z(SiO2) precursors in which at least one of the two or more precursors is in fiber form. The resulting fibrous ceramic material has a low coefficient of thermal expansion (i.e., ?4.7×10?6/° C.).Type: ApplicationFiled: April 17, 2008Publication date: October 2, 2008Applicant: GEO2 Technologies, Inc.Inventors: James Jeng Liu, William M. Carty, Bilal Zuberi, Sunilkumar C. Pillai
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Publication number: 20080242178Abstract: The present invention is generally directed to ceramic fibers, which when employed in sheets to provide flexibility and to methods for making same. In one embodiment, the present invention relates to ceramic fibers that are heat and chemical resistant, and to a method for making same. In another embodiment, the present invention relates to ceramic nanofibers and ceramic nanofiber sheets, and to a method for making same. In still another embodiment, the present invention relates to electrospun ceramic nanofibers and nanofiber sheets, products that include such fibers, and to methods of making same.Type: ApplicationFiled: September 7, 2006Publication date: October 2, 2008Applicant: THE UNIVERSITY OF AKRONInventors: Darrell Reneker, George Chase, Woraphon Kataphinan, Prathyusha Katta
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Patent number: RE42775Abstract: Insulation materials suited to high temperature applications, such as the insulation of furnaces, are formed from a mixture of pitch carbon fibers, such as isotropic pitch carbon fibers, and a binder comprising a solution of sugar in water. The sugar solution is preferably at a concentration of from 20-60% sucrose to yield a low density material having high flexural strength and low thermal conductivity when carbonized to a temperature of about 1800° C.Type: GrantFiled: November 4, 2008Date of Patent: October 4, 2011Assignee: GrafTech International Holdings Inc.Inventors: Charles C. Chiu, Irwin Charles Lewis, Ching-Feng Chang