Boride Or Silicide Containing Patents (Class 501/96.3)
  • Patent number: 11858863
    Abstract: A method of preparing a substrate having a wetting surface, including confirming the presence of an open, interconnected pore network in a ceramic substrate to be wetted with a first metal, filling the open, interconnected pore network with a second metal, exuding the second metal to coat the surface of the substrate, and wetting the substrate with the first metal. The ceramic substrate is not decomposed by the first metal and the ceramic substrate is not decomposed by the second metal.
    Type: Grant
    Filed: August 6, 2021
    Date of Patent: January 2, 2024
    Inventors: William Carty, Hyojin Lee
  • Patent number: 10787862
    Abstract: Drill bits for use in drilling well bores in subterranean formations, and associated systems and methods of making and using such drill bits, are provided. In certain embodiments, the drill bits comprise: a body; a plurality of blades on the body; a plurality of cutting elements on at least one of the plurality of blades; a reinforcement material forming portions of the body and the plurality of blades; a binder material infiltrated through the reinforcement material to form a composite material and forming portions of the body and the plurality of blades; and at least one interior displacement element located in an interior region of the body that is surrounded by the composite material.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: September 29, 2020
    Assignee: Halliburton Energy Services, Inc.
    Inventors: Matthew S. Farny, Garrett T. Olsen, Grant O. Cook, III
  • Publication number: 20150057145
    Abstract: A method of making a eutectic alloy body by silicothermic reduction is provided. The method can include heating a mixture including silicon and a metal oxide comprising one or more metallic elements M and oxygen, forming a eutectic alloy melt from the mixture, and removing heat from the eutectic alloy melt, thereby forming the eutectic alloy body having a eutectic aggregation of a first phase comprising the silicon and a second phase being a silicide phase.
    Type: Application
    Filed: October 29, 2014
    Publication date: February 26, 2015
    Inventors: JEREMY BEEBE, MATTHEW GAVE, VASGEN SHAMAMIAN, RANDALL SIEGEL, JOSEPH SOOTSMAN, JAMES YOUNG
  • Patent number: 8897846
    Abstract: A process produces a connecting structure between two superconductors, in particular magnesium diboride superconductors embodied as a superconducting core wire surrounded by normally conducting metal. A substance which reduces the melting point of magnesium is admixed to a substance mixture including magnesium and boron, and the exposed ends of the core wires are brought into contact with the substance mixture, which is caused to react in situ at a reaction temperature corresponding to the lower melting point to give magnesium diboride.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: November 25, 2014
    Assignee: Siemens Aktiengesellschaft
    Inventors: Antje Drechsler, Wilfried Goldacker, Marijn Pieter Oomen, Jacob Johan Rabbers, Sonja Schlachter
  • Patent number: 8865301
    Abstract: A composition having nanoparticles of a refractory-metal boride and a carbonaceous matrix. The composition is not in the form of a powder. A composition comprising a metal component, boron, and an organic component. The metal component is nanoparticles or particles of a refractory metal or a refractory-metal compound capable of decomposing into refractory metal nanoparticles. The organic component is an organic compound having a char yield of at least 60% by weight or a thermoset made from the organic compound. A method of combining particles of a refractory metal or a refractory-metal compound capable of reacting or decomposing into refractory-metal nanoparticles, boron, and an organic compound having a char yield of at least 60% by weight to form a precursor mixture. A composition having nanoparticles of a refractory-metal boride that is not in the form of a powder.
    Type: Grant
    Filed: February 15, 2013
    Date of Patent: October 21, 2014
    Assignee: The United States of America, as represented by the Secretary of the Navy
    Inventors: Teddy M Keller, Andrew Saab, Matthew Laskoski, Syed B Qadri
  • Patent number: 8795448
    Abstract: A hard phase material is provided for increasing the hardness of a matrix material and improving the wear resistance thereof. The hard phase material is an aluminum boride material having the structure AlB8-16. The aluminum boride hard phase may be incorporated into a matrix material by mixing particulate aluminum boride with the matrix material and through precipitation of aluminum boride from the matrix material. Materials including the aluminum boride hard phase may be used in coating applications to provide a hard and wear resistant coating. Aluminum boride hard phase may also be incorporated into metallurgical products to improve the hardness and wear resistance of the metallurgical products.
    Type: Grant
    Filed: March 9, 2007
    Date of Patent: August 5, 2014
    Assignee: The NanoSteel Company, Inc.
    Inventors: Daniel James Branagan, Brian Meacham
  • Patent number: 8741212
    Abstract: Composite bodies made by a silicon metal infiltration process that feature a silicon intermetallic, e.g., a metal silicide. Not only does this give the composite material engineer greater flexibility in designing or tailoring the physical properties of the resulting composite material, but the infiltrant also can be engineered compositionally to have much diminished amounts of expansion upon solidification, thereby enhancing net-shape-making capabilities. These and other consequences of engineering the metal component of composite bodies made by silicon infiltration permit the fabrication of large structures of complex shape.
    Type: Grant
    Filed: March 14, 2012
    Date of Patent: June 3, 2014
    Inventors: Michael K. Aghajanian, Allyn L. McCormick, Michael S. Epperly
  • Patent number: 8709961
    Abstract: A method for superconductingly connecting two or more wires (1, 2), each comprising at least one filament (3a-3d) that contains MgB2 or a mixture of Mg and B, wherein a superconducting connection is realized through exposed end regions (4a) of the filaments (3a-3d) via an MgB2 matrix, is characterized in that a bulk boron powder (4) is provided into which the exposed end regions (4a) of the filaments (3a-3d) of the wires (1, 2) project, the boron of the bulk boron powder (4) being present in amorphous modification. The bulk powder (4) is then compacted together with the projecting exposed end regions (4a) of the filaments (3a, 3b) to form a compressed element (8) and the compressed element (8) is infiltrated with molten magnesium (10) from the surface (13) of the compressed element (8). The method improves the quality, in particular, the current-carrying capacity and the critical magnetic field strength of a superconducting connection of MgB2 superconducting wires.
    Type: Grant
    Filed: February 18, 2010
    Date of Patent: April 29, 2014
    Assignee: Bruker EAS GmbH
    Inventors: Felicitas Tenbrink, André Aubele, Volker Gluecklich, Bernd Sailer, Klaus Schlenga
  • Patent number: 8673794
    Abstract: Solid material powders are described that include a first compound that is a non-oxide ceramic compound and a second compound that is a non-oxide, in relative amounts with respect to each other to form a eutectic mixture. The solid material has two discrete phases arranged in an interpenetrating three-dimensional microstructure. Methods for preparation of the solid materials, and shaped sintered articles from the materials, along with methods and techniques for their manufacture, are also disclosed.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: March 18, 2014
    Assignee: Lockheed Martin Corporation
    Inventors: Gautham Ramachandran, Scott W. Smith, Sanjay Prasad
  • Publication number: 20140072805
    Abstract: A refractory material that can withstand high temperatures in an oxidizing medium and containing at least: a first constituent corresponding to hafnium, or to a non-oxide compound of hafnium, or circular in a or a non-oxide compound of zirconium, or corresponding to a mixture of at least two metals and/or compounds selected from hafnium a non-oxide compound of hafnium, zirconium, and a non-oxide compound of zirconium; a second constituent corresponding to the boron or to a non-oxide compound of boron, or corresponding to a mixture of boron and a non-oxide compound of boron; and a third constituent corresponding to a rare earth RE or to a non-oxide compound of the rare earth RE, or corresponding to a mixture of rare earth RE and a non-oxide compound of the rare earth RE, where RE is selected from scandium, yttrium, and the lanthanides. The material contains neither silicon nor a compound of silicon.
    Type: Application
    Filed: December 5, 2011
    Publication date: March 13, 2014
    Applicants: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE, HERAKLES
    Inventors: Anne-Sophie Andreani, Angeline Poulon, Francis Rebillat, Jacques Thebault, Anne Sauveroche
  • Publication number: 20130344319
    Abstract: Advanced environmental barrier coating bond coat systems with higher temperature capabilities and environmental resistance are disclosed. These bond coat systems can be applied to ceramic substrates such as SiC/SiC ceramic matrix composite substrates, and can provide protection from extreme temperature, mechanical loading and environmental conditions, such as in high temperature gas turbines. Example bond coat systems can include either an advanced silicon/silicide component, an oxide/silicate component, or a combination thereof.
    Type: Application
    Filed: June 21, 2013
    Publication date: December 26, 2013
    Inventors: Dongming Zhu, Janet B. Hurst
  • Patent number: 8585995
    Abstract: A high purity ZrB2 powder having a purity of 99.9 wt % or higher excluding C and gas components, and a manufacturing method of such high purity ZrB2 powder, including the steps of: subjecting a Zr sponge raw material to electron beam melting and casting to prepare an ingot having a purity of 99.9 wt % or higher; cutting the ingot into a cut powder and hydrogenating the cut powder into ZrH2; pulverizing and dehydrogenating the resultant product into a Zr powder and oxidizing the Zr powder at a high temperature in an oxygen atmosphere into a ZrO2 fine powder; and mixing the ZrO2 fine powder with B having a purity of 99.9 wt % or higher so as to reduce ZrO2 and obtain a ZrB2 powder having a purity of 99.9 wt % or higher. Purity of the ZrB2 powder for use in sintering is made to be 99.
    Type: Grant
    Filed: September 5, 2005
    Date of Patent: November 19, 2013
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Yuichiro Shindo, Kouichi Takemoto
  • Patent number: 8530363
    Abstract: New cermets with improved properties and applications are provided. These new cermets have lower density and/or higher hardness than B4C cermet. By incorporating other new ceramics into B4C powders or as a substitute for B4C, lower densities and/or higher hardness cermets result. The ceramic powders have much finer particle size than those previously used which significantly reduces grain size of the cermet microstructure and improves the cermet properties.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: September 10, 2013
    Assignee: Lawrence Livermore National Security, LLC.
    Inventor: Richard L. Landingham
  • Publication number: 20130217563
    Abstract: A refractory object can include at least approximately 10 wt % Al2O3 and at least approximately 1 wt % SiO2. In an embodiment, the refractory object can include an additive. In a particular embodiment, the additive can include TiO2, Y2O3, SrO, BaO, CaO, Ta2O5, Fe2O3, ZnO, or MgO. The refractory object can include at least approximately 3 wt % of the additive. In an additional embodiment, the refractory object can include no greater than approximately 8 wt % of the additive. In a further embodiment, the creep rate of the refractory object can be at least approximately 1×10?6 h?1. In another embodiment, the creep rate of the refractory object can be no greater than approximately 5×10?5 h?1. In an illustrative embodiment, the refractory object can include a glass overflow trough or a forming block.
    Type: Application
    Filed: January 10, 2013
    Publication date: August 22, 2013
    Inventors: Olivier Citti, Julien P. Fourcade, Andrea L. Kazmierczak
  • Publication number: 20130196133
    Abstract: A composition having nanoparticles of a refractory-metal boride and a carbonaceous matrix. The composition is not in the form of a powder. A composition comprising a metal component, boron, and an organic component. The metal component is nanoparticles or particles of a refractory metal or a refractory-metal compound capable of decomposing into refractory metal nanoparticles. The organic component is an organic compound having a char yield of at least 60% by weight or a thermoset made from the organic compound. A method of combining particles of a refractory metal or a refractory-metal compound capable of reacting or decomposing into refractory-metal nanoparticles, boron, and an organic compound having a char yield of at least 60% by weight to form a precursor mixture. A composition having nanoparticles of a refractory-metal boride that is not in the form of a powder.
    Type: Application
    Filed: February 15, 2013
    Publication date: August 1, 2013
    Applicant: The Government of the United States of America, as represented by the Secretary of the Navy
    Inventors: Teddy M. Keller, Andrew Saab, Matthew Laskoski, Syed B. Qadri
  • Patent number: 8449855
    Abstract: The invention is related to a boride of a metal of transition group four of the periodic table of the elements, wherein at least 40 wt. % of the particles have a grain size of more than 106 ?m, determined by sieve analysis according to ASTM B 214, and these particles consist of grown, monocrystalline grains. The invention also relates to a cermet, wettable powder and a surface coating which contain the boride. The invention further relates to a process to prepare the boride. The invention additionally relates to a process to prepare a cermet or a wettable powder.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: May 28, 2013
    Assignee: H.C. Starck GmbH & Co. KG
    Inventors: Frank Schrumpf, Wolfgang Kiliani, Stefan Frässle, Thomas Schmidt
  • Patent number: 8420558
    Abstract: A method for connecting two or more superconducting wires (1, 2), each comprising at least one filament (3a-3b) that contains MgB2, wherein the superconducting connection is realized through exposed end regions (13) of the filaments (3a-3d) via a superconducting matrix, is characterized in that a bulk powder (4) of a high-temperature superconductor (HTS) powder with a transition temperature of Tc>40K is provided, into which the exposed end regions (13) of the filaments (3a-3d) project, wherein the Boron of the Boron powder of the bulk powder (4) is in amorphous modification, and the bulk powder (4) is compacted together with the projecting exposed end regions (13) of the filaments (3a-3d) to form a compressed element (8). The method improves the quality, in particular, the current carrying capacity and the critical magnetic field strength of a superconducting connection of two MgB2 wires.
    Type: Grant
    Filed: February 18, 2010
    Date of Patent: April 16, 2013
    Assignee: Bruker EAS GmbH
    Inventors: Felicitas Tenbrink, André Aubele, Volker Gluecklich, Bernd Sailer, Klaus Schlenga
  • Patent number: 8357623
    Abstract: Methods of forming composite materials include coating particles of titanium dioxide with a substance including boron (e.g., boron carbide) and a substance including carbon, and reacting the titanium dioxide with the substance including boron and the substance including carbon to form titanium diboride. The methods may be used to form ceramic composite bodies and materials, such as, for example, a ceramic composite body or material including silicon carbide and titanium diboride. Such bodies and materials may be used as armor bodies and armor materials. Such methods may include forming a green body and sintering the green body to a desirable final density. Green bodies formed in accordance with such methods may include particles comprising titanium dioxide and a coating at least partially covering exterior surfaces thereof, the coating comprising a substance including boron (e.g., boron carbide) and a substance including carbon.
    Type: Grant
    Filed: March 30, 2009
    Date of Patent: January 22, 2013
    Assignee: U.S. Department of Energy
    Inventors: Thomas M. Lillo, Henry S. Chu, William M. Harrison
  • Publication number: 20120329632
    Abstract: A composite compact formed by sintering, at high temperature/high pressure, a composition including cBN in a range of about 5 to about 60 vol. %, zirconia (or in the range about 5 to about 20 vol. %), and other ceramic material. Subsequent to sintering, the zirconia exists in the cubic phase and/or tetragonal phase. The zirconia may be either stabilized or unstabilized prior to sintering. The other ceramic material may include one or more of nitrides, borides, and carbides of Ti, Zr, Hf, Al, Si, or Al2O3. Some of the ceramic material is formed during the sintering process. The compact can be bonded to a tungsten carbide substrate during the sintering process.
    Type: Application
    Filed: June 14, 2012
    Publication date: December 27, 2012
    Applicant: DIAMOND INNOVATIONS, INC.
    Inventors: Abds-Sami Malik, Jacob S. Palmer
  • Patent number: 8323790
    Abstract: Multimodal cermet compositions having lower melting point metal binders and methods of making are provided. The multimodal cermet compositions having a low melting point metal binder include: a) a ceramic phase, and b) a low melting point metal binder phase, wherein the ceramic phase is a metal boride with a multimodal distribution of particles, wherein the metal of the metal boride is chosen from Group IV, Group V, Group VI elements of the Long Form of the Periodic Table of Elements, and mixtures thereof, and wherein the low melting metal binder phase is represented by the formula (DEF), wherein D is a base metal chosen from Fe, Ni, Co, Mn and mixtures thereof, E is an alloying metal comprising Cr, Si, and B, and F is an alloying element chosen from C, N, P, Al, Ga, Ge, As, In, Sn, Sb, Pb, Sc, La, Y, Ce, Ti, Zr, Hf, V, Nb, Ta, Mo, W, Re, Ru, Rh, Ir, Pd, Pt, Cu, Ag, Au and mixtures thereof, and wherein said low melting metal binder phase has a melting point less than 1250° C.
    Type: Grant
    Filed: November 14, 2008
    Date of Patent: December 4, 2012
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: ChangMin Chun, Narasimha-Rao Venkata Bangaru
  • Publication number: 20120277087
    Abstract: Composite bodies made by a silicon metal infiltration process that feature a silicon intermetallic, e.g., a metal silicide. Not only does this give the composite material engineer greater flexibility in designing or tailoring the physical properties of the resulting composite material, but the infiltrant also can be engineered compositionally to have much diminished amounts of expansion upon solidification, thereby enhancing net-shape-making capabilities. These and other consequences of engineering the metal component of composite bodies made by silicon infiltration permit the fabrication of large structures of complex shape.
    Type: Application
    Filed: March 14, 2012
    Publication date: November 1, 2012
    Inventors: Michael K. Aghajanian, Allyn L. McCormick, Michael S. Epperly
  • Publication number: 20120230786
    Abstract: cBN sintered body includes cBN and a binder phase, wherein a content of the cBN is 82-98 volume %, and in a cross section of the cBN sintered body, an isolated binder phase having an area of 0.05-0.5 ?m2 has a protrusion of two or more steps, and assuming that in a first-step protrusion, A1 represents a side length which is perpendicular in a tip direction, and B1 represents a side length which is parallel in the tip direction; and in a second-step protrusion, A2 represents a side length which is perpendicular in the tip direction, and B2 represents a side length which is parallel in the tip direction, an area ratio of an isolated binder phase having a protrusion in which A1/B1 is 1-10 times of A2/B2, to the whole of the binder phase having the area of 0.05-0.5 ?m2, is 25% or more.
    Type: Application
    Filed: October 18, 2011
    Publication date: September 13, 2012
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yusuke Matsuda, Katsumi Okamura, Satoru Kukino
  • Patent number: 8236718
    Abstract: The application discloses and claims an oxidation resistant, continuous-fiber-reinforced ceramic composition, durable at temperatures above 1000° C., and capable of taking on any arbitrary near net shape formed without machining and tooling. The composition of the invention comprises a fine grained ceramic matrix which in turn comprises a mixture of a ZrB2 phase and a SiC phase with the matrix being reinforced with SiC or C or an oxide fiber, resulting in a fine grained ZrB2—SiC matrix with domain sizes ?0.5 ?m. The ZrB2 phase of the invention is capable of forming small microcrystalline domains ?0.5 ?m upon heat treatment. The composition the invention also comprises a fiber reinforced composite with a high degree of filling and densification of its preform resulting in a composition containing a low level of porosity and high fiber volume fraction.
    Type: Grant
    Filed: June 23, 2009
    Date of Patent: August 7, 2012
    Inventors: Larry J. Kepley, George M. Jacobsen
  • Patent number: 8211278
    Abstract: Compositions for making wettable cathodes to be used in aluminum electrolysis cells are disclosed. The compositions generally include titanium diboride (TiB2) and metal additives. The amount of selected metal additives may result in production of electrodes having a tailored density and/or porosity. The electrodes may be durable and used in aluminum electrolysis cells.
    Type: Grant
    Filed: July 28, 2010
    Date of Patent: July 3, 2012
    Assignee: Alcoa Inc.
    Inventors: Douglas A. Weirauch, Jr., Lance M. Sworts, Brian J. Tielsch, Robert A. DiMilia
  • Patent number: 8192853
    Abstract: A toughened composite material, having a first phase defining a matrix and a plurality of typically second phase particles dispersed in the first phase matrix. Each respective particle is characterized by a predetermined geometric architecture, such as a spiral shape. The presence of the geometrically distinct dispersed second phase operates to deflect and attenuate crack propagation.
    Type: Grant
    Filed: September 12, 2008
    Date of Patent: June 5, 2012
    Inventors: Greg Hilmas Hilmas, William Fahrenholtz, Jeremy Watts
  • Patent number: 8148282
    Abstract: The invention generally relates to a sintered CBN composite compact having a non-CBN portion. The compact includes about 86 to about 90% CBN and the non CBN portion contains borides and nitrides of Al. The compact is for use as a cutting tool insert in continuous machining of gray cast iron. The sintered compact has a thermal conductivity of 1.25-4 W/cm/° K. in the temperature range of about 200° C. to about 600° C. and sonic velocity of at least about 14.5 Km/sec at room temperature.
    Type: Grant
    Filed: September 18, 2009
    Date of Patent: April 3, 2012
    Assignee: Diamond Innovations, Inc.
    Inventors: Raja Kountanya, Stephen Dole
  • Patent number: 8124553
    Abstract: The composite sintered body of the invention is a composite sintered body, containing 20 volume % or more and 80 volume % or less of cubic boron nitride particles, and a binder; wherein the binder contains at least one selected from the group consisting of nitrides, carbides, borides, and oxides of elements in the group 4a, elements in the group 5a, and elements in the group 6a in the periodic table, and solid solutions thereof, at least one selected from the group consisting of simple substances of Zr, Si, Hf, Ge, W and Co, compounds thereof, and solid solutions thereof, and a compound of Al; and when the composite sintered body contains therein W and/or Co, the total weight of the W and/or Co is less than 2.0 weight % and further the composite sintered body contains therein one or more of the Zr, Si, Hf and Ge (hereinafter referred to as “X”), and when the composite sintered body contains the X, the amount of each of the X is 0.005 weight % or more and less than 2.0 weight %, X/(X+W+Co) is 0.
    Type: Grant
    Filed: January 23, 2008
    Date of Patent: February 28, 2012
    Assignees: Sumitomo Electric Hardmetal Corp., Sumitomo Electric Industries, Ltd.
    Inventors: Katsumi Okamura, Satoru Kukino, Minori Teramoto, Tomohiro Fukaya, Katsuko Yamamoto
  • Patent number: 8105966
    Abstract: The present invention relates to a cutting tool insert preferably for machining of hardened steel, hot and cold working tool steel, die steel, case hardened steel, high speed steel and ductile grey cast iron and composed of a composite comprising from about 30 to less than about 60 vol-% of a cBN-phase and a binder phase comprising a titaniumcarbonitride phase and a TiB2 phase. According to the invention, in the XRD pattern from the composite using CuK?-radiation the peak height ratio of the strongest TiB2 peak and the strongest cBN peak is less than about 0.02.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: January 31, 2012
    Assignee: Sandvik Intellectual Property AB
    Inventors: Leif Dahl, Mikael Lindholm
  • Patent number: 8101535
    Abstract: A ceramic ballistic material and method of manufacture is disclosed. A filler material is provided. The filler material is divided into filler granules collectively having a median diameter approximately 10 microns or less. An amount of carbon is provided. The carbon is divided into carbon particles and the carbon particles are allowed to coat the filler granules. The mixture of carbon-coated filler granules is formed into a ballistic armor shape. The formed mixture is placed in a substantial vacuum. The mixture is introduced to a pre-selected amount of silicon and the mixture of carbon-coated filler granules and silicon is heated to a temperature at or above the melting point of the silicon.
    Type: Grant
    Filed: January 24, 2008
    Date of Patent: January 24, 2012
    Assignee: Schott Diamondview Armor Products, LLC
    Inventors: John Carberry, Jennifer Norwood, Katherine T. Leighton, Kyle Hoff, Carl Cline
  • Patent number: 8097548
    Abstract: A method of sintering a ZrB2—SiC composite body at ambient pressures, including blending a first predetermined amount of ZrB2 powder with a second predetermined amount of SiC powder, wherein both powders are characterized by the presence of surface oxide impurities. Next the blended powders are mixed to yield a substantially homogeneous powder mixture and a portion of the substantially homogeneous powder mixture is formed into a green body. The body is fired to a first temperature, wherein substantially all surface oxide impurities are reduced and/or volatilized to substantially eliminate oxides from the green body, and the body is heated to a second temperature and sintered to yield a composite body of at least about 99 percent theoretical density (more typically at least about 99.5 percent theoretical density) and characterized by SiC whisker-like inclusions distributed substantially evenly in a ZrB2 matrix.
    Type: Grant
    Filed: August 29, 2008
    Date of Patent: January 17, 2012
    Inventors: Shi C. Zhang, Gregory E. Hilmas, William G. Fahrenholtz
  • Patent number: 8097547
    Abstract: A sintered material based on silicon carbide (SiC) reactively sintered between 1,100° C. and 1,700° C. to form a silicon nitride binder (Si3N4), intended in particular for fabricating an aluminum electrolysis cell, including 0.05% to 1.5% of boron, the Si3N4/SiC weight ratio being in the range 0.05 to 0.45.
    Type: Grant
    Filed: February 8, 2008
    Date of Patent: January 17, 2012
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Eric Jorge, Olivier Marguin, Lionel Moitrier, Olivier Citti
  • Patent number: 8076254
    Abstract: A sintered refractory block based on silicon carbide (SiC) with a silicon nitride (Si3N4) bond, for the manufacture of a aluminium electrolysis vessel, characterized in that it comprises, expressed in percentage by weight, at least 0.05% boron and/or between 0.05 and 1.2% calcium.
    Type: Grant
    Filed: November 25, 2005
    Date of Patent: December 13, 2011
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Eric Jorge, Olivier Marguin
  • Patent number: 8030234
    Abstract: An improved aluminum-boron carbide (ABC) composite has been discovered that is comprised of a continuous network of AlB24C4 and boron carbide grains having therein other isolated aluminum-boron carbide reactive phases and at most 2% by volume of isolated metal. The improved ABC composite may be formed by forming boron carbide particulates into a porous body that has a porosity of at most about 35%, where the boron particulates have been heat treated to a temperature of 1200° C. to 1800° C., infiltrating the porous body with aluminum or aluminum alloy until an infiltrated aluminum-boron carbide body is formed that has at most about 1% porosity, heat treating the infiltrated body for at least 25 hours at 1000° C. to 1100° C. to form an aluminum boron carbide composite having a continuous network of AlB24C4 and boron carbide, and subsequently heat-treating to 700° C. to 900° C. to form the improved aluminum boron carbide composite.
    Type: Grant
    Filed: October 7, 2009
    Date of Patent: October 4, 2011
    Assignee: Dow Global Technologies LLC
    Inventors: Aleksander J. Pyzik, Robert A. Newman, Mark A. Chartier, Amy M. Wetzel, Christopher N. Haney
  • Publication number: 20110236695
    Abstract: A composite article includes a substrate and a protective layer disposed on the substrate. The protective layer has a silicon-aluminum-carbon-nitrogen solid solution composition and microstructure.
    Type: Application
    Filed: March 29, 2010
    Publication date: September 29, 2011
    Inventor: Wayde R. Schmidt
  • Publication number: 20110206937
    Abstract: A composite article includes a substrate and a ceramic nanocomposite layer disposed on the substrate. The ceramic nanocomposite layer has a composition that includes silicon, boron, carbon and nitrogen.
    Type: Application
    Filed: February 25, 2010
    Publication date: August 25, 2011
    Inventor: Wayde R. Schmidt
  • Patent number: 7968483
    Abstract: The invention relates to a fired refractory ceramic product. According to the invention, this generic term encompasses both shaped and unshaped products. Shaped products are ones which have a defined shape so that they can be manufactured in finished form on the premises of the manufacturer. Shaped products include: bricks, nozzles, tubes, stoppers, plates, etc. The term unshaped products includes ones which are usually produced by the user from a corresponding composition. They include bases for furnaces which are cast from a composition but also repair compositions, etc.
    Type: Grant
    Filed: August 8, 2007
    Date of Patent: June 28, 2011
    Assignee: Refractory Intellectual Property GmbH & Co. KG
    Inventors: Boro Djuricic, Franz Reiterer
  • Publication number: 20110059311
    Abstract: A sintered cubic boron nitride (cBN) compact for use in a tool is obtained by sintering a mixture of (i) cubic boron nitride, (ii) aluminum oxide, (iii) one or more refractory metal compounds, and (iv) aluminum and/or one or more non-oxide aluminum compounds. The sintered bodies may have sufficient strength and toughness to be used as a tool material in solid, i.e. not carbide supported, form, and may be useful in heavy machining of cast irons.
    Type: Application
    Filed: August 2, 2010
    Publication date: March 10, 2011
    Inventors: Stephen Dole, Dwight Dyer, Rajeev Pakalapati, James McHale
  • Patent number: 7888277
    Abstract: A precursor of a ceramic adhesive suitable for use in a vacuum, thermal, and microgravity environment. The precursor of the ceramic adhesive includes a silicon-based, preceramic polymer and at least one ceramic powder selected from the group consisting of aluminum oxide, aluminum nitride, boron carbide, boron oxide, boron nitride, hafnium boride, hafnium carbide, hafnium oxide, lithium aluminate, molybdenum silicide, niobium carbide, niobium nitride, silicon boride, silicon carbide, silicon oxide, silicon nitride, tin oxide, tantalum boride, tantalum carbide, tantalum oxide, tantalum nitride, titanium boride, titanium carbide, titanium oxide, titanium nitride, yttrium oxide, zirconium boride, zirconium carbide, zirconium oxide, and zirconium silicate. Methods of forming the ceramic adhesive and of repairing a substrate in a vacuum and microgravity environment are also disclosed, as is a substrate repaired with the ceramic adhesive.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: February 15, 2011
    Assignee: COI Ceramics, Inc
    Inventors: James A. Riedell, Timothy E. Easler
  • Publication number: 20100279845
    Abstract: A process for producing a silicon-containing CMC article that exhibits improved physical, mechanical, and microstructural properties at elevated temperatures exceeding the melting point of silicon. The process entails producing a body containing a ceramic reinforcement material in a solid matrix that comprises solid elemental silicon and/or silicon alloy and a ceramic matrix material. The ceramic matrix composite article is produced by at least partially removing the solid elemental silicon and/or silicon alloy from the solid matrix and optionally reacting at least part of the solid elemental silicon and/or silicon alloy in the solid matrix to form one or more refractory materials. The solid elemental silicon and/or silicon alloy is sufficiently removed from the body to enable the ceramic matrix composite article to structurally and chemically withstand temperatures above 1405° C.
    Type: Application
    Filed: April 30, 2009
    Publication date: November 4, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Anteneh Kebbede, Krishan Luthra, Gregory Corman
  • Patent number: 7763568
    Abstract: The present invention provides a method for producing a MgB2 superconductor, comprising compacting and heating a mixture comprising Mg or MgH2 powder and B powder, wherein said mixture comprises SiC powder and an aromatic hydrocarbon, and a MgB2 superconductor having a higher critical current density (Jc) than that of the known MgB2 superconductors added SiC only or added an aromatic hydrocarbon only such as benzene.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: July 27, 2010
    Assignees: National Institute for Materials Science, Central Japan Railway Company
    Inventors: Hideyuki Yamada, Nobuhito Uchiyama, Hiroaki Kumakura, Hitoshi Kitaguchi, Akiyoshi Matsumoto
  • Patent number: 7741237
    Abstract: There is described a sealing composition for sealing aluminum nitride and aluminum oxynitride ceramics comprising: a mixture of SiO2, at least one other metal oxide, and a silicon additive comprising at least one of silicon metal or a silicide. The silicon additive acts to suppress the formation of nitrogen bubbles during the sealing of articles comprised of aluminum nitride or aluminum oxynitride ceramics, e.g., as in the case of a ceramic discharge vessel for a high intensity discharge lamp.
    Type: Grant
    Filed: January 20, 2010
    Date of Patent: June 22, 2010
    Assignee: Osram Sylvania Inc.
    Inventors: Yi Zheng, Richard C. Marlor, George C. Wei
  • Patent number: 7723247
    Abstract: A method of sintering a ZrB2—SiC composite body at ambient pressures, including blending a first predetermined amount of ZrB2 powder with a second predetermined amount of SiC powder, wherein both powders are characterized by the presence of surface oxide impurities. Next the blended powders are mixed to yield a substantially homogeneous powder mixture and a portion of the substantially homogeneous powder mixture is formed into a green body. The body is fired to a first temperature, wherein substantially all surface oxide impurities are reduced and/or volatilized to substantially eliminate oxides from the green body, and the body is heated to a second temperature and sintered to yield a composite body of at least about 99 percent theoretical density and characterized by SiC whisker-like inclusions distributed substantially evenly in a ZrB2 matrix.
    Type: Grant
    Filed: May 12, 2008
    Date of Patent: May 25, 2010
    Inventors: Shi C. Zhang, Gregory E. Hilmas, William G. Fahrenholtz
  • Publication number: 20100099548
    Abstract: The composite sintered body of the invention is a composite sintered body, containing 20 volume % or more and 80 volume % or less of cubic boron nitride particles, and a binder; wherein the binder contains at least one selected from the group consisting of nitrides, carbides, borides, and oxides of elements in the group 4a, elements in the group 5a, and elements in the group 6a in the periodic table, and solid solutions thereof, at least one selected from the group consisting of simple substances of Zr, Si, Hf, Ge, W and Co, compounds thereof, and solid solutions thereof, and a compound of Al; and when the composite sintered body contains therein W and/or Co, the total weight of the W and/or Co is less than 2.0 weight % and further the composite sintered body contains therein one or more of the Zr, Si, Hf and Ge (hereinafter referred to as “X”), and when the composite sintered body contains the X, the amount of each of the X is 0.005 weight % or more and less than 2.0 weight %, X/(X+W+Co) is 0.
    Type: Application
    Filed: January 23, 2008
    Publication date: April 22, 2010
    Inventors: Katsumi Okamura, Satoru Kukino, Minori Teramoto, Tomohiro Fukata, Katsuko Yamamoto
  • Patent number: 7670980
    Abstract: A cutting tool insert which can, for example, be used for machining of hardened steel, hot and cold working tool steel, die steel, case hardened steel, high speed steel and ductile grey cast iron and composed of a composite comprising a cBN-phase and a binder phase comprising a titaniumcarbonitride phase and a TiB2 phase is disclosed. In the XRD pattern from the composite using CuKa-radiation, the peak height ratio of the strongest (101) TiB2 peak and the strongest cBN (111) peak is less than about 0.06, the (220) from the titanium carbonitride phase in the XRD-pattern intersects both vertical lines of the PDF-lines of TiC (PDF 32-1383) and TiN (PDF 38-1420) and the lowest intersected point height is at least about 0.15 of the maximum (220) peak height of the ceramic binder phase. The insert is made by powder metallurgical methods milling, pressing and sintering, the sintering being performed at lowest possible temperature for shortest possible time necessary to obtain a dense structure.
    Type: Grant
    Filed: October 25, 2006
    Date of Patent: March 2, 2010
    Assignee: Sandvik Intellectual Property AB
    Inventor: Leif Dahl
  • Patent number: 7668578
    Abstract: A solid structure includes a substrate and a layer located on a surface of the substrate. The layer includes crystalline or polycrystalline MgB2.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: February 23, 2010
    Assignee: Alcatel-Lucent USA Inc.
    Inventors: Sang-Wook Cheong, Namjung Hur
  • Publication number: 20100040778
    Abstract: A treated refractory material includes a porous refractory material having one or more protective materials disposed within pores of the refractory material. Methods of preparing the treated refractory material are also provided. The treated refractory material provides protection from the penetration of slag and extends the service life of the refractory material.
    Type: Application
    Filed: August 14, 2008
    Publication date: February 18, 2010
    Applicant: General Electric Company
    Inventors: Roman Shuba, Wei Chen, Anthony Mark Thompson
  • Publication number: 20100004114
    Abstract: The invention relates to a fired refractory ceramic product. According to the invention, this generic term encompasses both shaped and unshaped products. Shaped products are ones which have a defined shape so that they can be manufactured in finished form on the premises of the manufacturer. Shaped products include: bricks, nozzles, tubes, stoppers, plates, etc. The term unshaped products includes ones which are usually produced by the user from a corresponding composition. They include bases for furnaces which are cast from a composition but also repair compositions, etc.
    Type: Application
    Filed: August 8, 2007
    Publication date: January 7, 2010
    Applicant: Refractory Intellectual Property GmbH & Co. KG
    Inventors: Boro Djuricic, Franz Reiterer
  • Patent number: 7632768
    Abstract: A ceramics sintered body improved in corrosion resistance to a molten metal and a method for producing such a ceramics sintered body. The ceramics sintered body includes boron nitride, titanium diboride, a calcium compound and titanium nitride and having a relative density of 92% or more, wherein the content of the calcium compound in terms of CaO is from 0.05 to 0.8% by weight, and a peak intensity by X-ray diffraction of the (200) plane derived from titanium nitride is from 0.06 to 0.15 relative to a peak intensity of the (002) plane of BN. Further, a method for producing a ceramics sintered body, which is applicable to the ceramics sintered body, and an exothermic body for metal vapor deposition constituted by the ceramics sintered body are also disclosed.
    Type: Grant
    Filed: December 10, 2004
    Date of Patent: December 15, 2009
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hiroshi Yokota, Fumio Tokunaga, Kentaro Iwamoto, Masamitu Kimura, Shoujiro Watanabe
  • Publication number: 20090305866
    Abstract: A method for reducing thermal conductivity in thermal barrier coatings broadly includes the steps of depositing a mixture containing a ceramic matrix and a metallic dispersant capable of forming a metal oxide upon a substrate to form one or more layers; and heating the layers at a temperature and for a time sufficient to oxidize the metallic dispersant and form one or more layers of a thermal barrier coating.
    Type: Application
    Filed: March 31, 2009
    Publication date: December 10, 2009
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventor: Nicholas E. Ulion
  • Patent number: 7625653
    Abstract: A material which conducts protons or oxide ions with high ionic conductivity and is excellent in moisture resistance and reduction resistance is provided. A perovskite oxide represented by the formula (1): BaZraCebM1cL1dO3-???(1) (wherein M1 is at least one member selected from the group consisting of rare earth elements, In, Mn, Fe, Co, Ni, Al and Ga, L1 is at least one member selected from the group consisting of P, B and N and a, b, c, d and a satisfy 0?a<1.2, 0<b<1.2, 0<c<1.2, 0.9<a+b+c<1.2, 0<d<0.1 and 0<?<3) is used as an ionic conductor.
    Type: Grant
    Filed: March 13, 2006
    Date of Patent: December 1, 2009
    Assignee: Panasonic Corporation
    Inventors: Tomohiro Kuroha, Noboru Taniguchi