Abstract: The process to recover heat in oxidative dehydrogenation of butene to butadiene is presented. The process utilizes heat recovered in oxidative dehydrogenation of butene to butadiene to generate steam. The process utilizes the circulated water stream generated in oxidative dehydrogenation of butene to butadiene for steam generation. A feedstream comprising butene is mixed with steam and preheated air at the inlet of the oxidative dehydrogenation reactor.

Abstract: There is provided a system and a method for regenerating a material that reduce the incidence of scaling due to scale forming contaminants. The method may include reducing a temperature of a treated material exiting a wet air oxidation unit in a scale reducing heat exchanger prior to delivery of the treated material to a second heat exchanger which heats a source waste material comprising a scale forming contaminant therein with heat from the first treated material to form a heated waste material comprising the scale forming contaminant.

Abstract: A method of producing an alumina-supported cobalt catalyst for use in a Fischer-Tropsch synthesis reaction, which comprises: calcining an initial ?-alumina support material at a temperature to produce a modified alumina support material; impregnating the modified alumina support material with a source of cobalt; calcining the impregnated support material, activating the catalyst with a reducing gas, steam treating the activated catalyst, and activating the steam treated catalyst with a reducing gas.

Abstract: This disclosure relates to a process for regenerating a catalyst composition, wherein the catalyst composition comprising a molecular sieve and at least 10 wt. % coke having a C/H molar ratio in the range of 0.26 to 5, the process comprising (a) contacting the catalyst composition with a first oxidative medium having oxygen and water at first conditions sufficient to form a first regenerated catalyst composition having at least 50 wt.

Abstract: The present invention relates to a regenerated hydrotreatment catalyst regenerated from a hydrotreatment catalyst for treating a petroleum fraction, the hydrotreatment catalyst being prepared by supporting molybdenum and at least one species selected from metals of Groups 8 to 10 of the Periodic Table on an inorganic carrier containing an aluminum oxide, wherein a residual carbon content is in the range of 0.15 mass % to 3.0 mass %, a peak intensity of a molybdenum composite metal oxide with respect to an intensity of a base peak is in the range of 0.60 to 1.10 in an X-Ray diffraction spectrum, and a peak intensity of a Mo—S bond derived from a residual sulfur peak with respect to an intensity of a base peak is in the range of 0.10 to 0.60 in a radial distribution curve obtained from an extended X-ray absorption fine structure spectrum of an X-ray absorption fine structure analysis.

Abstract: The object of the present invention is to provide a catalyst regeneration process which can improve catalyst selectivity. A first aspect of the invention is characterized in that a spent catalyst from a reactor is introduced into a first fluidized bed regenerator and contacted with an oxygen-containing gas stream and optional steam to carry out a coke combustion reaction, wherein the resultant mixture of the partially regenerated catalyst and flue gas is introduced into a second fluidized bed regenerator and contacted with steam and an optional oxygen-containing gas stream to carry out a further regeneration reaction, and then the regenerated catalyst is introduced into the reactor. A second aspect of the invention is characterized in that a spent catalyst from a reactor is introduced into a fluidized dense bed regenerator and contacted with an oxygen-containing gas stream and steam to carry out a coke combustion reaction, and then the regenerated catalyst is introduced into the reactor.

Abstract: The various embodiments relate to a system and method for regenerating a direct oxidation catalyst that coverts H2S to elemental S. One embodiment of the method comprises regenerating a direct oxidation catalyst by contacting the direct oxidation catalyst with steam.

Abstract: A method is disclosed for regenerating a used catalyst mixture comprising (i) an isomerization catalyst comprising magnesium oxide and (ii) a metathesis catalyst comprising an inorganic carrier and at least one of molybdenum oxide and tungsten oxide. The method comprises (a) decoking the used catalyst mixture in the presence of an oxygen-containing gas to produce a decoked catalyst mixture; and (b) contacting the decoked catalyst mixture with steam at a temperature in the range of 100 to 300° C. to produce a regenerated catalyst mixture.

Abstract: Processes are disclosure which comprise alternately contacting an oxygen-carrying catalyst with a reducing substance, or a lower partial pressure of an oxidizing gas, and then with the oxidizing gas or a higher partial pressure of the oxidizing gas, whereby the catalyst is alternately reduced and then regenerated to an oxygenated state. In certain embodiments, the oxygen-carrying catalyst comprises at least one metal oxide-containing material containing a composition having the following formulas: (a) CexByB?zB?O?, wherein B=Ba, Sr, Ca, or Zr; B?=Mn, Co, and/or Fe; B?=Cu; 0.01<x<0.99; 0<y<0.6; 0<z<0.5; (b) Ce1-x-yNixByO2-*, wherein B=Zr, Ba, Ca, La, or K; 0.02<x<0.1; 0<y<0.1; and 0.02<*<0.15; and 1<?<2.2 and (c) coal ash either as a catalyst material itself or as a support for said unary or binary metal oxides.

Abstract: An apparatus suitable for generating gaseous hydrocarbon fuel from a carbon based synthesis gas including a reaction chamber having a rotating shaft including a plurality of radial blades mixing and circulating carbon based synthesis gas and particulate catalyst upwardly generating gaseous hydrocarbon fuel, a stripping chamber located above the reaction chamber having a second axial rotating shaft including a plurality of radial blades driving hydrocarbon fuel radially outwardly, a source of hot stripping gas, an annular filter surrounding the stripping chamber and an annular gas collection chamber surrounding the filter. The blades in the stripping chamber are rotated independently at a greater velocity than the blades in the reaction chamber and the reaction is controlled by the temperature of the synthesis gas and the rotational velocity of the mixing blades in the reaction chamber.

Abstract: The present invention pertains to a catalyst composition comprising at least one non-noble Group VIII metal component, at least two Group VIB metal components, and at least about 1 wt. % of a combustible binder material selected from combustible binders and precursors thereof, the Group VIII and Group VIB metal components making up at least about 50 wt. % of the catalyst composition, calculated as oxides. The invention also pertains to a process for preparing the catalyst, to its use in hydroprocessing and to its recycling. The catalyst according to the invention has a higher strength than corresponding binder-free catalysts, and are easier to recycle than catalysts containing a non-combustible binder.

Abstract: Finely divided ferrous carbonate absorbent, siderite granules or absorbent particles made by mixing, agglomerating and shaping finely powdered ferrous carbonate, preferably siderite, in combination with minor effective amounts of water or an optional binder, followed by drying, are used to treat and significantly reduce concentrations of hydrogen sulfide, carbonyl sulfide, organic disulfides, mercaptans and other sulfurous compounds and contaminants in gaseous and liquid fluid streams such as natural gas, light hydrocarbon streams, crude oil, acid gas mixtures, carbon dioxide gas and liquid streams, anaerobic gas, landfill gas, geothermal gases and liquids, and the like. Methods for absorbing sulfur compounds in a moist atmospheric environment and for regenerating the absorbent by contacting it with air and steam or, continuously, by mixing the feed stream with moist air are also disclosed.

Abstract: Processes are disclosure which comprise alternately contacting an oxygen-carrying catalyst with a reducing substance, or a lower partial pressure of an oxidizing gas, and then with the oxidizing gas or a higher partial pressure of the oxidizing gas, whereby the catalyst is alternately reduced and then regenerated to an oxygenated state. In certain embodiments, the oxygen-carrying catalyst comprises at least one metal oxide-containing material containing a composition having one of the following formulas: (a) CexByB?zB?O?, wherein B=Ba, Sr, Ca, or Zr; B?=Mn, Co, or Fe; B?=Cu; 0.01<x<0.99; 0<y<0.6; 0<z<0.5; and 1<?<2.2; (b) SrvLawBxB?yB?zO?, wherein B=Co or Fe; B?=Al or Ga; B?=Cu; 0.01<v<1.4; 0.1<w<1.6; 0.1<x<1.9; 0.1<y<0.9; 0<z<2.2; and 3<?<5.5).

Abstract: A method for testing the performance of catalysts used for conversion of FCC regenerator gases comprises subjecting the catalyst simultaneously to a mixture of gases including an oxidizing gas and a reducing gas in more than one cycle in which the ratio of the oxidizing gas to the reducing gas varies over the time of the cycle. Test gases comprising O2, CO, CO2, steam, nitrogen-containing gases and sulfur-containing gases in which the ratio of O2 to CO varies over time for each cycle and in which the products of combustion formed during each cycle can be measured periodically over the cycle yields important data on the usefulness of the catalysts for treatment of regenerator flue gas.

Abstract: A method is disclosed for regenerating regenerating a used catalyst mixture comprising (i) an isomerization catalyst comprising magnesium oxide and (ii) a metathesis catalyst comprising an inorganic carrier and at least one of molybdenum oxide and tungsten oxide. The method comprises (a) decoking the used catalyst mixture in the presence of an oxygen-containing gas to produce a decoked catalyst mixture; and (b) contacting the decoked catalyst mixture with steam at a temperature in the range of 100 to 300° C. to produce a regenerated catalyst mixture.

Abstract: Nanoparticulates of oxygen transfer materials that are oxides of rare earth metals, combinations of rare earth metals, and combinations of transition metals and rare earth metals are used as catalysts in a variety of processes. Unexpectedly large thermal efficiencies are achieved relative to micron sized particulates. Processes that use these catalysts are exemplified in a multistage reactor. The exemplified reactor cracks C6 to C20 hydrocarbons, desulfurizes the hydrocarbon stream and reforms the hydrocarbons in the stream to produce hydrogen. In a first reactor stage the steam and hydrocarbon are passed through particulate mixed rare earth metal oxide to crack larger hydrocarbon molecules. In a second stage, the steam and hydrocarbon are passed through particulate material that desulfurizes the hydrocarbon. In a third stage, the hydrocarbon and steam are passed through a heated, mixed transition metal/rare earth metal oxide to reform the lower hydrocarbons and thereby produce hydrogen.

Abstract: This invention provides processes, systems and devices for cooling catalyst, preferably regenerated catalyst, by superheating steam and boiling water. The inventive process advantageously provides ideal cooling conditions while ensuring minimal hydrothermal deactivation of the catalyst during the cooling process. The invention is particularly well-suited for cooling catalyst in an oxygenate to olefins reaction system.

Abstract: This invention provides processes for transporting catalyst, preferably in an oxygenate to olefins reaction system. In one embodiment, an oxygenate contacts molecular sieve catalyst particles in a reactor under conditions effective to form an effluent stream comprising light olefins and forming coked catalyst particles. At least a portion of the coked catalyst particles are transported from the reactor or a device associated therewith to a catalyst regenerator through a conduit in a fluidized manner with a fluidizing medium comprising air and steam. At least a portion of the coked catalyst particles are regenerated in the catalyst regenerator to form regenerated catalyst particles, which are ultimately directed back to the reactor.

Abstract: A process for the production of an olefin oxide, which process comprises reacting a feed comprising an olefin and oxygen in the presence of a silver-containing catalyst, wherein before the catalyst has reached an advanced stage of ageing the reaction temperature is above 255° C. and the olefin content of the feed is above 25 mole-%, relative to the total feed.

Abstract: A method for oxidizing carbon adsorbable organic compounds in a controlled manner within a bed of activated carbon. The bed of activated carbon is exposed to a source of molecular oxygen, such as air, and is controlled within a temperature range whereby the molecular oxygen is slowly oxidizing the activated carbon. Under this controlled set of conditions, the activated carbon will oxidize organic compounds present within the bed of activated carbon. This technique has widespread versatility for the controlled destruction of organic vapors and liquids by activated carbon and applications for the regeneration of spent activated carbons containing previously adsorbed organic compounds.

Abstract: A process of activating a fresh catalyst or regenerating a deactivated catalyst which is used in a hydro-oxidation process, preferably, the hydro-oxidation of an olefin in the presence of oxygen and hydrogen to an olefin oxide. The hydro-oxidation catalyst preferably comprises at least one metal selected from gold, silver, the platinum group metals, the lanthanide metals, and combinations thereof, incorporated onto a titanium- , vanadium- , or zirconium-containing support, more preferably, a titanium-containing support, such as titanium oxide or a titanosilicate. The activation or regeneration process involves contacting the fresh catalyst or the deactivated catalyst with ozone.

Abstract: A method for oxidizing carbon adsorbable organic compounds in a controlled manner within a bed of activated carbon. The bed of activated carbon is exposed to a source of molecular oxygen, such as air, and is controlled within a temperature range whereby the molecular oxygen is slowly oxidizing the activated carbon. Under this controlled set of conditions, the activated carbon will oxidize organic compounds present within the bed of activated carbon. This technique has widespread versatility for the controlled destruction of organic vapors and liquids by activated carbon and applications for the regeneration of spent activated carbons containing previously adsorbed organic compounds.

Abstract: Apparatus and process for heat exchange with fluid beds comprises heat-exchange tubes located longitudinally with respect to the axis of a fluidization zone with a rectangular pitch, one side of which having a length at least one and a half times the length of the other side and/or with a triangular pitch, having two sides each at least one and a half times the length of the shortest side reduces the impact of the heat-exchange tubes on the fluidization characteristics of the fluid bed. The invention is particularly suitable for oxidation reactions using molecular oxygen-containing gas in the presence of a fluid bed of fluidizable catalyst, such as (a) the acetoxylation of olefins, (b) the oxidation of ethylene to acetic acid and/or the oxidation of ethane to ethylene and/or acetic acid, (c) the ammoxidation of propylene and/or propane to acrylonitrile and (d) the oxidation of C4's to maleic anhydride.

Abstract: A method for periodically reactivating copper-containing catalyst material includes applying an oxygen-containing gas stream to the catalyst material for reactivation purposes. When the reactor is in the warm operating state, the application of the oxygen-containing gas stream to the catalyst material is interrupted when the monitored temperature of the catalyst material exceeds a maximum level which is a predeterminable tolerance level above a predetermined operating temperature. In cold-start phases, initially a mixture of a fuel and an oxygen-containing gas stream is fed to the catalyst material, until the monitored temperature of the catalyst material exceeds a predeterminable switch-over level, after which only the oxygen-containing gas stream is supplied. To keep the reactor warm after operation has ended, the reactivation can be activated each time the temperature falls below a further threshold level.

Abstract: The invention concerns a process for fluidising a catalyst or an adsorbent in a furnace which is fixed but the fluidised bed advances, optionally with rotation, in the presence of another inert solid with a granulometry which is different from that of the catalyst or the adsorbent, in the presence of a fluidisation gas, to carry out either stripping of a catalyst or an adsorbent or regeneration of a catalyst or an adsorbent in the furnace.

Abstract: The present invention provides a method for maintaining temperature during regeneration of an oxygenate to olefins catalyst using liquid water as a coolant in an amount sufficient either to reduce duty of a catalyst cooler or to avoid the need to use a catalyst cooler altogether. The method also may be used to hydrotreat fresh, non-hydrothermally treated catalyst which may be added to the regenerator and charged back to the conversion reactor along with the regenerated catalyst.

Abstract: The invention relates to a process for the regeneration of a catalyst of titanium silicalite type, used in particular in reactions for the oxidation of saturated hydrocarbons or for the epoxidation of olefins, by heat treatment under a gas stream.

Abstract: Calcium sulfide particles in mixtures with carbon particles, as in coal gasifier waste, are converted to calcium oxide by repeated cycles of oxidation and reduction by utilizing the carbon as a source of the reducing gas required for the treatment. The treatment can be conducted in a two zone fluidized bed reactor by limiting the amount and concentration of oxygen supplied to a lower reducing zone and by supplying excess oxygen to an upper oxidizing zone. Alternatively, for particles less than 0.5 mm in size, the treatment can be conducted by utilizing either two transport reactors or two circulating fluidized bed reactors in series whereby the first reactor in the series is maintained in a reducing state and the second reactor is maintained in an oxidizing state. The particles are transported sequentially through both reactors and recycled several times.

Abstract: Process for regenerating a silver catalyst deactivated by coking during the gas phase epoxidation of 1,3-butadiene by reacting the coked catalyst with a gas mixture containing at least 5% by volume of water vapor and up to 95% by volume of oxygen at temperatures of from 100 to 500 .degree. C.

Abstract: A process for the regeneration of a sulfur containing catalysts, wherein the catalyst is stripped of sulfur before the oxychlorination treatment of the regeneration process, typically before the catalyst is sent to the regeneration zone. The process is particularly useful for catalyst employed in hydrocarbon conversions such as dehydrogenation reactions, particularly those which comprise the injection of sulfur and/or at least one sulfur compound before or simultaneously to the introduction of the charge into the first reaction zone.

Abstract: A method of regenerating V/P/O oxidation catalyst used for the partial oxidation of n-butane which comprises terminating the n-butane feed and contacting the catalyst with an oxygen containing gas, such as air for a sufficient period of time to regenerate the catalyst such that when the n-butane feed is restarted the yield is greater than just before the treatment.

Abstract: A vanadium/phosphorus mixed oxide catalyst containing not more than 0.2 wt % chloride is produced by drying chloride containing catalyst precursor at 100.degree.-180.degree. C., calcining the dried precursor, preferably under nitrogen, at 200.degree.-300.degree. C. and activating the calcined precursor at 350.degree.-550.degree. C. with a gas containing oxygen and a reducing agent such as propane, and preferably steam.

Abstract: A method of removing chloride from phosphorus/vanadium/oxygen mixed oxide oxidation catalysts comprising treating a chloride containing catalyst comprising phosphorus, vanadium and oxygen with a stream of gas comprising oxygen, steam and an inert gas at flow rate and temperature and for a period of time to substantially reduce the amount of chloride in the catalyst.

Abstract: A process for the production of an ether-rich additive for gasoline, and more particularly, the production of MTBE, TAME and mixtures thereof from light hydrocarbon streams comprising passing the light hydrocarbon stream, preferably from an FCC feedstock, through a superactivated porous particulate medium so as to remove nitrogen compounds, mercaptan and water prior to contacting the feedstock with a catalyst under etherification process conditions. The present invention further includes a process for regenerating the spent superactivated mediums used for purifying the feedstock employed in the process for the production of ether-rich additives for gasoline.

Abstract: A method of removing chloride from phosphorus/vanadium/oxygen mixed oxide oxidation catalysts comprising treating a chloride containing catalyst comprising phosphorus, vanadium and oxygen with a stream of gas comprising oxygen, steam and an inert gas at flow rate and temperature and for a period of time to substantially reduce the amount of chloride in the catalyst.

Abstract: The regeneration of sulfur sorbents having sulfate forming tendencies and used for desulfurizing hot product gas streams such as provided by coal gasification is provided by employing a two-stage regeneration method. Air containing a sub-stoichiometric quantity of oxygen is used in the first stage for substantially fully regenerating the sorbent without sulfate formation and then regeneration of the resulting partially regenerated sorbent is completed in the second stage with air containing a quantity of oxygen slightly greater than the stoichiometric amount adequate to essentially fully regenerate the sorbent. Sulfate formation occurs in only the second stage with the extent of sulfate formation being limited only to the portion of the sulfur species contained by the sorbent after substantially all of the sulfur species have been removed therefrom in the first stage.

Abstract: A crystalline silicate catalyst having deposited coke thereon is regenerated by being contacted with an oxygen-containing gas having a moisture content of 0.2% by volume or less at a temperature of 400.degree.-600.degree. C.

Abstract: Barium peroxide oxidizer, together with a transition metal from Group I, III, IV, V, VII or VIII or compound thereof is used as stoichiometric reagent in the oxidative dimerization of hydrocarbons having three or four carbon atoms. Barium peroxide oxidizer, together with a transition metal from Group I, III, IV, V, VI, VII or VIII or compound thereof is used as stoichiometric reagent in the dehydrogenation of hydrocarbons having three or four carbon atoms.

Abstract: The present invention provides a method and apparatus for reforming a hydrocarbon feedstock in the presence of steam using a steam-active reforming catalyst The present invention can generally be used in conjunction with any steam-active reforming processes wherein the hydrocarbon reforming and catalyst regeneration operations are conducted simultaneously and the catalyst is regenerated using a steam-diluted oxygen (or air) regeneration medium. In the present invention, catalyst regeneration effluent gas is advantageously reused in the reforming operation to provide at least a portion of the steam environment required for reforming the hydrocarbon feedstock. Free oxygen is preferably removed from the regeneration effluent gas before the regeneration effluent gas is brought into contact with the hydrocarbon feedstock.

Abstract: Barium peroxide oxidizer, together with a transition metal from Group I, III, IV, V, VII or VIII or compound thereof is used as stoichiometric reagent in the oxidative dimerization of hydrocarbons having three or four carbon atoms. Barium peroxide oxidizer, together with a transition metal from Group I, III, IV, V, VI, VII or VIII or compound thereof is used as stoichiometric reagent in the dehydrogenation of hydrocarbons having three or four carbon atoms.

Abstract: Whetlerite degraded by exposure to atmospheric contaminants is treated to restore its ability to adsorb toxic air pollutants by passing through it a flow of an oxygen-containing gas further containing from 500 to 2000 ppm of carbon monoxide and water vapor corresponding to 60 to 90 percent relative humidity at 60 to 80 degrees C.

Abstract: A catalyst useful for promoting the conversion of organonitrogen and organosulfur compounds in a hydrocarbon-containing feedstock is regenerated in a method wherein a deactivated catalyst is contacted with a controlled amount of water prior to combustion of sulfur contaminants from the catalyst.

Abstract: A process for regenerating solid particulate catalyst used in fixed bed hydrocarbon conversion processes, such as the shape selective zeolite conversion of olefins to gasoline and diesel fuel. Regeneration is achieved using a portion of a flue gas stream to regenerate catalyst and preheat feedstock. Economies in equipment and operation are realized by employing a once-through configuration for the regenerator gas stream.

Abstract: A method of stabilizing pyrophoric hydrotreating catalyst drums has been discovered. The dry catalyst is introduced into drums which have been purged with an inert gas such as nitrogen or carbon dioxide. A continuous layer of gelatinized starch is applied to the top of the catalyst, sealing it from air. The drum lid is clamped on and the catalyst is stored or transported. The gelatinized starch seal does not impair the catalyst for regeneration or metals reclaiming.

Abstract: A method of reactivating a catalyst having reduced activity as a result of having been used in producing an unsaturated aldehyde as a main product by catalytic vapor-phase oxidation reaction of propylene, isobutylene or tertiary butanol, said catalyst being a catalytic oxide comprising molybdenum, bismuth and iron with a Mo:Fe atomic ratio of 12:at least 0.1. The method comprises heat-treating the used catalyst at a temperature of 300.degree. to 500.degree. C. in the presence of a flowing oxidizing gas containing at least 5% by volume of molecular oxygen and at least 0.1% by volume of steam.

Abstract: A process for regenerating a spent, naturally occurring catalyst characterized by an iron content of about 10 to 70 wt. % as metal comprises contacting the spent catalyst with a mixture of water vapor and air in a water vapor/air ratio of between 1:1 to 20:1 at a flow rate of about 0.1 to 50 l/min., a temperature of about 200.degree. to 700.degree. C., a pressure of about 0.3 to 80 atmospheres for a time of about 0.1 to 20 hours so as to obtain a regenerated catalyst having a crystallinity value of about 1.0 to 6.5.

Abstract: Catalysts for the gas-phase reduction of aromatic nitro compounds to aromatic amines are regenerated by treatment of the catalyst, at elevated temperature, with a gas mixture which contains oxygen, inorganic and/or organic amines and/or nitrogen oxides and, where appropiate, steam.

Abstract: A process for the reactivation of a vanadium-phosphorus-oxygen catalyst promoted by metals selected from the group consisting of zinc, molybdenum, niobium, tungsten, uranium, cobalt and tin with alkyl esters of phosphoric acid and water is disclosed. The catalysts are useful for the manufacture of maleic anhydride from butane, butene, butadiene or benzene feedstock.

Abstract: A process is described for regenerating a coke-deactivated platinum-containing zeolite catalyst material, which includes oxidizing the deactivated catalyst material in the presence of water under conditions which do not cause significant agglomeration of the platinum on the catalyst.

Abstract: A method for reheating of a catalytic reactor by successive oxidations and reductions of a multiple oxidation state catalyst.Heat is added to the catalyst bed by a series of successive oxidation and reduction reactions occurring on the catalyst. Both catalyst oxidation and catalyst reduction are exothermic reactions, and both reactions generate heat to increase the temperature of the catalyst bed.