Process Applicable Either To Preparing Or To Regenerating Or To Rehabilitating Catalyst Or Sorbent Patents (Class 502/514)
  • Publication number: 20030224925
    Abstract: A sulfonated resin catalyst whose activity has lowered as a result of use in the polymerization of silicone oil is reactivated by washing the catalyst with a low molecular weight siloxane medium, volatilizing off the siloxane medium under atmospheric or reduced pressure, and removing water from the catalyst.
    Type: Application
    Filed: May 30, 2003
    Publication date: December 4, 2003
    Inventors: Hiroshi Nakayama, Masao Maruyama, Hiromi Nakabayashi, Susumu Ueno
  • Patent number: 6656870
    Abstract: A tungsten-containing fuel cell catalyst having high electrochemical activity and its method of making are described. The tungsten-containing catalyst may be formed in situ in a fuel cell after the fuel cell is assembled.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: December 2, 2003
    Assignee: Osram Sylvania Inc.
    Inventors: Joel B. Christian, Robert G. Mendenhall
  • Publication number: 20030220186
    Abstract: The hydrogenation activity of a heteroatom removal catalyst, having activity for both heteroatom removal and hydrogenation, is selectively suppressed by a treatment which comprises contacting the catalyst with (i) hydrogen, (ii) a selectively deactivating agent that suppresses the catalyst's hydrogenation activity, and (iii) a protective agent, such as CO, that preserves and protects the heteroatom removal activity during the treatment. This may be achieved in a reactor while it is on-line and removing heteroatoms from a hydrocarbon feed.
    Type: Application
    Filed: February 27, 2003
    Publication date: November 27, 2003
    Inventors: Garland B. Brignac, Michele S. Touvelle, William C. Baird
  • Patent number: 6649555
    Abstract: A deactivated sorbent composition is reactivated by contacting the deactivated sorbent with a reducing stream under activation conditions sufficient to reduce the amount of sulfates associated with the sorbent composition.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: November 18, 2003
    Assignee: ConocoPhillips Company
    Inventors: Glenn W. Dodwell, Ronald E. Brown, Robert W. Morton, Jason J. Gislason
  • Patent number: 6624116
    Abstract: An on-line method of synthesizing or regenerating catalysts for autothermal oxidation processes, specifically, the oxidation of paraffinic hydrocarbons, for example, ethane, propane, and naphtha, to olefins, for example, ethylene and propylene. The catalyst comprises a Group 8B metal, for example, a platinum group metal and, optionally, a promoter, such as tin, antimony, or copper, on a support, preferably a monolith support. On-line synthesis or regeneration involves co-feeding a volatile Group 8B metal compound and/or a volatile promoter compound with the paraffinic hydrocarbon and oxygen into the oxidation reactor under ignition or autothermal conditions.
    Type: Grant
    Filed: November 3, 2000
    Date of Patent: September 23, 2003
    Assignee: Dow Global Technologies Inc.
    Inventors: Sameer S. Bharadwaj, Joseph J. Maj, Jonathan H. Siddall
  • Patent number: 6620763
    Abstract: This process produces a sorbent for use in desulfurization of coal gas. A zinc titanate compound and a metal oxide are mixed by milling the compounds in an aqueous medium, the resulting mixture is dried and then calcined, crushed, sleved and formed into pellets for use in a moving-bed reactor. Metal oxides suitable for use as an additive in this process include: magnesium oxide, magnesium oxide plus molybdenum oxide, calcium oxide, yttrium oxide, hafnium oxide, zirconium oxide, cupric oxide, and tin oxide. The resulting sorbent has a percentage of the original zinc or titanium ions substituted for the oxide metal of the chosen additive.
    Type: Grant
    Filed: May 10, 2001
    Date of Patent: September 16, 2003
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Venkat S. Venkataramani, Raul E. Ayala
  • Patent number: 6616905
    Abstract: Active carbon catalyst for recovering and removing sulfur oxides contained in flue gas by turning them into sulfuric acid by a catalytic desulfurization reaction. Powdery active carbon and fluororesin are kneaded by shearing force before being molded to a desired profile so that the inter-particulate gaps of powdery active carbon particles are made water-repellent. Flue gas preferably flows downwardly through a tower filled with such an active carbon catalyst, which is made to show a honeycomb structure having surfaces running only in a direction parallel to the flow. The activity of the catalyst maintains an enhanced level if dilute sulfuric acid or water is introduced into the active carbon from the top of the tower to cleanse the surface of the active carbon catalyst so that the catalyst layer is prevented from being clogged and contaminated by ashes and soot contained in flue gas.
    Type: Grant
    Filed: October 3, 2000
    Date of Patent: September 9, 2003
    Assignee: Chiyoda Corporation
    Inventors: Kazushige Kawamura, Yoichi Umehara, Dai Takeda, Osamu Togari, Naonori Sonehara, Hiroaki Nishijima, Sachio Asaoka
  • Patent number: 6610265
    Abstract: A fuel processing system is operative to remove substantially all of the sulfur present in a logistic fuel stock supply. The fuel stock can be gasoline, diesel fuel, or other like fuels which contain relatively high levels of organic sulfur compounds such as mercaptans, sulfides, disulfides, and the like. The system is a part of a fuel cell power plant. The fuel stock supply is fed through a reformer where the fuel is converted to a hydrogen rich fuel which contains hydrogen sulfide. The hydrogen sulfide-containg reformer exhaust is passed through a sulfur scrubber, to which is added a small quantity of air, which scrubber removes substantially all of the sulfur in the exhaust stream by means of the Claus reaction. The desulfurizing step causes sulfur to deposit on the scrubber bed, which after a period of time, will prevent further sulfur from being removed from the reformer exhaust stream.
    Type: Grant
    Filed: January 10, 2002
    Date of Patent: August 26, 2003
    Assignee: UTC Fuel Cells, LLC
    Inventors: Donald F. Szydlowski, Roger R. Lesieur, Richard A. Sederquist
  • Patent number: 6602818
    Abstract: Disclosed are a catalyst for selective catalytic reduction of nitrogen oxides and a method for preparing the same. The catalyst is prepared using a spent catalyst discharged from a hydro-desulfurization process of an oil refinery in which the spent catalyst comprises vanadium, nickel, molybdenum and sulfur component on alumina, and a tungsten-impregnated support. The catalyst prepared in accordance with the present invention is very advantageous in terms of excellent selective removal effect of nitrogen oxides as well as better poisoning resistance to sulfur oxides.
    Type: Grant
    Filed: September 25, 2001
    Date of Patent: August 5, 2003
    Assignee: SK Corporation
    Inventors: Kyung-Il Choi, Sang-Ho Lee, Choul-Woo Shin, Jun-Seong Ahn
  • Patent number: 6602819
    Abstract: Carbon monoxide and carbonyl sulfide emissions are reduced in manufacturing processes, including titanium tetrachloride production processes. Gas contaminated with CO and COS, and an oxygen-containing gas, is contacted with a suitable catalyst. The catalyst may be a metal oxide catalyst containing bismuth, cobalt and nickel, such as metal oxides containing oxides of the formula, (BiaCobNic)yMo1−yOz, where a, b and c are from 0 to 1, y is from 0.01 to 0.75 and z is from 1.125 to 4.875; a xerogel or aerogel catalyst containing Au, Rh, Ru and Co in aluminum oxide/oxyhydroxide matrices, such as those of the formula [(Au1−(w+d)RhwRud)eCofAlO1.5−u(OH)2u]1−(e+f), where w and d are from 0 to 1, e is from 0.001 to 0.2, f is from 0 to 0.2 and u is from 0 to 1.5; or a supported metal catalyst that contains at least one metal from the group Pd, Rh, Ru and Cu. In the latter case, the catalyst support contains alumina or carbon.
    Type: Grant
    Filed: January 4, 2001
    Date of Patent: August 5, 2003
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Dale R Coulson, Kostantinos Kourtakis
  • Patent number: 6599857
    Abstract: During the deposition of a catalytic component on a carrier, the position of the liquid level of a slurry containing the catalytic component is controlled with high accuracy and the adhesion of the slurry to the lateral face of the carrier is prevented. In the deposition of the liquid substance on the carrier by the introduction of the liquid substance into the carrier from the bottom face thereof, a water-detecting sensor detects the liquid level near the top face of the carrier.
    Type: Grant
    Filed: July 26, 2001
    Date of Patent: July 29, 2003
    Assignees: ICT Co., Ltd., International Catalyst Technology, Inc., Nippon Shokubai Co., Ltd.
    Inventors: Shigeyoshi Taniguchi, Makoto Horiuchi, Ryugo Kakimi
  • Patent number: 6600011
    Abstract: This invention relates to a method for purifying and drying a polymer hydrogel. This invention is based in part upon the discovery that rapid drying of polymer hydrogels can eliminate the problem of unacceptable levels of soluble oligomers caused by prolonged thermal treatment. Rapid drying techniques allow drying hydrogels containing more water than was previously considered possible without a loss in product quality. Furthermore, it was discovered that slurries comprising polymer hydrogels and large quantities of water can be spray dried and that spray drying can be conducted with only minimal oligomer formation.
    Type: Grant
    Filed: January 31, 2002
    Date of Patent: July 29, 2003
    Assignee: Genzyme Corporation
    Inventors: Peter D. McDonnell, Gary S. Rea, Peter W. Thomas, Mark F. Larrousse, Richard V. Bodmer, Jr.
  • Patent number: 6592651
    Abstract: An improved method for preparing monolith adsorbents and activating the adsorbents therein is disclosed. A mixture of lower temperature and higher temperature binders is used in fabricating the paper used to form the monolith structure. The finished monolith structure is heated to a temperature sufficient to remove the lower temperature binder while leaving the higher temperature binder to maintain integrity in the monolith.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: July 15, 2003
    Assignee: The BOC Group, Inc.
    Inventors: Ravi Jain, Sudhakar R. Jale
  • Patent number: 6562753
    Abstract: A catalyst for lowering NOx concentration in an exhaust gas is disposed in an exhaust gas passage of an engine. The catalyst composed of a catalyst layer formed on a substrate. A NOx absorber that absorbs NOx when an oxygen concentration in the exhaust gas is high and releases NOx when the oxygen concentration drops, and a precious metal for reducing NOx are supported on a support material as catalyst components, and the NOx absorber includes Ba, K, Sr, and Mg. By lowering the oxygen concentration in the exhaust gas and raising a temperature of the NOx absorber when sulfur component is absorbed excessively in the NOx absorber, it is possible to regenerate the catalyst from the S poisoning.
    Type: Grant
    Filed: October 22, 2001
    Date of Patent: May 13, 2003
    Assignee: Madza Motor Corporation
    Inventors: Seiji Miyoshi, Akihide Takami, Makoto Kyougoku, Hiroshi Yamada, Kenji Okamoto, Kenichi Yamamoto, Yuki Kooda
  • Patent number: 6541415
    Abstract: Disclosed is a molecular sieve catalyst which contains molecular sieve-containing attrition particles and virgin molecular sieve, the attrition particles having been recycled from a catalyst manufacture process or from a reaction system. The catalyst can be used in a variety of catalytic reaction processes. A desired process is making olefins from an oxygenate feedstock. The recovery and use of the attrition particles in the catalyst is beneficial in minimizing waste, thereby reducing problems relating to both environmental and economic constraints.
    Type: Grant
    Filed: June 27, 2001
    Date of Patent: April 1, 2003
    Assignee: ExxonMobil Chemical Patents, Inc.
    Inventors: Stephen N. Vaughn, Luc R. M. Martens, Keith H. Kuechler, Albert E. Schweizer
  • Patent number: 6521564
    Abstract: A process for the modification of a hydrogenation catalyst of the Raney nickel, Raney cobalt, nickel-on-carrier or cobalt-on-carrier type, which process includes treating the hydrogenation catalyst at temperatures of about 0° C. to about 120° C. with carbon monoxide, carbon dioxide, formaldehyde, a lower aliphatic aldehyde, an aromatic aldehyde, an aliphatic ketone, an aromatic ketone, a mixed aliphatic/aromatic ketone, glyoxal, pyruvaldehyde or glyoxylic acid as the modification agent in a liquid dispersion medium consisting of water or an organic solvent for a duration of about 15 minutes to about 24 hours. When the thus-modified catalyst is used in the hydrogenation of a nitrile to the corresponding amine, the selectivity is increased, and significantly favors the amount of the primary amine vis-à-vis the undesired secondary amine in the hydrogenation product as compared to when the corresponding unmodified catalyst is employed.
    Type: Grant
    Filed: November 30, 2000
    Date of Patent: February 18, 2003
    Assignee: Roche Vitamins, Inc.
    Inventors: Oliver Gerald Degischer, Felix Roessler
  • Patent number: 6521808
    Abstract: The present invention includes a sol-gel supported catalyst for the dehydrogenation of lower alkanes, the catalyst comprising at least one active metal and at least one promoter metal attached to a sol-gel mixed oxide support. The sol-gel mixed oxide support arises from the polymerization of at least one precursor. The active metal and the promoter metal have been attached to the sol-gel mixed oxide support by the active metal and the promoter metal having been co-precipitated with the precursor of the sol-gel mixed oxide support. The invention also includes a method of making the above mentioned catalyst and a method of using the catalyst to dehydrogenate lower alkanes to produce lower alkenes.
    Type: Grant
    Filed: February 17, 2000
    Date of Patent: February 18, 2003
    Assignee: The Ohio State University
    Inventors: Umit S. Ozkan, Rick B. Watson
  • Patent number: 6517899
    Abstract: A composition and method for improving the adhesion properties of catalytic and adsorptive compositions to a substrate through the addition of clay and/or silicone binder is disclosed. Preferably, the composition includes manganese dioxide and attapulgite clay and/or a silicone polymer which is adhered to a metal substrate, such as a motor vehicle radiator.
    Type: Grant
    Filed: January 28, 2000
    Date of Patent: February 11, 2003
    Assignee: Engelhard Corporation
    Inventors: Jeffrey B. Hoke, Ronald M. Heck
  • Patent number: 6440378
    Abstract: A noble metal composite colloid composed of a plurality of noble metals is constructed to be loaded on a porous oxide support. The noble metals are loaded in particles which are larger than the conventional grains in the atomic state. Thus, vapor pressure decreases and volatile components, such as PtO2, are suppressed from dislocation or diffusion. In addition, affinity of the noble metals with the support is improved, and are suppressed from moving on the support. Thus, nobel metal grain growth is suppressed, decreases in catalytic activity is minimized and durability is improved.
    Type: Grant
    Filed: June 16, 2000
    Date of Patent: August 27, 2002
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hirohito Hirata, Shinji Tsuji
  • Patent number: 6429170
    Abstract: Attrition resistant, sorbent compositions for the removal of elemental sulfur and sulfur compounds, such as hydrogen sulfide and organic sulfides, from cracked-gasoline and diesel fuels are prepared by the impregnation of a sorbent support comprising zinc oxide, expanded perlite, and alumina with a promoter such as nickel, nickel oxide or a precursor of nickel oxide followed by reduction of the valence of the promoter metal in the resulting promoter metal sorbent support composition.
    Type: Grant
    Filed: May 30, 2000
    Date of Patent: August 6, 2002
    Assignee: Phillips Petroleum Company
    Inventor: Glenn W. Dodwell
  • Patent number: 6403855
    Abstract: This invention is directed to a method of making a crystalline silicoaluminophosphate molecular sieve. The method includes adding to a vessel a mixture comprising a silicon containing composition, an aluminum containing composition, a phosphorus containing composition, and a template, and continuously stirring the mixture while applying heat at a temperature and duration effective to form a crystalline silicoaluminophosphate molecular sieve, wherein stirring is applied for 20-95% of the duration that heat is applied. The result is a substantial increase in crystalline molecular sieve product.
    Type: Grant
    Filed: March 7, 2000
    Date of Patent: June 11, 2002
    Assignee: Exxon Mobil Chemical Patents Inc.
    Inventor: Machteld M. Mertens
  • Patent number: 6372193
    Abstract: A process for catalytically oxidizing H2S contained in a gas directly to sulphur containing the following steps: combining the H2S-containing gas with a gas containing free oxygen in an amount to produce an oxygen-enriched H2S-containing gas having O2/H2S molar ratio ranging from about 0.05 to about 15; and contacting the oxygen-enriched H2S-containing gas with a catalyst for selective oxidation of H2S to sulphur, wherein the catalyst includes a catalytically active phase combined with a silicon carbide-based support and wherein the active phase of the catalyst consists of at least one oxysulphide of at least one metal selected from the group consisting of iron, copper, nickel, cobalt, chromium, molybdenum and tungsten, at a temperature above the dew point of sulphur formed during H2S oxidation.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: April 16, 2002
    Assignee: Elf Exploration Production
    Inventors: Marc Ledoux, Jean Nougayrede, Cuong Pham-Huu, Nicolas Keller, Sabine Savin-Poncet, Claude Crouzet
  • Patent number: 6350421
    Abstract: A nitrogen oxide storage material is disclosed which contains at least one storage component for nitrogen oxides in the form of an oxide, mixed oxide, carbonate or hydroxide of the alkaline earth metals magnesium, calcium, strontium and barium and the alkali metals potassium and caesium on a high surface area support material. The support material can be doped cerium oxide, cerium/zirconium mixed oxide, calcium titanate, strontium titanate, barium titanate, barium stannate, barium zirconate, magnesium oxide, lanthanum oxide, praseodymium oxide, samarium oxide, neodymium oxide, yttrium oxide, zirconium silicate, yttrium barium cuprate, lead titanate, tin titanate, bismuth titanate, lanthanum cobaltate, lanthanum manganate and barium cuprate or mixtures thereof.
    Type: Grant
    Filed: August 23, 1999
    Date of Patent: February 26, 2002
    Assignee: dmc
    Inventors: Wolfgang Strehlau, Ulrich Göbel, Lothar Mussmann, Rainer Domesle
  • Patent number: 6348430
    Abstract: A catalyst for treating the exhaust gas from internal combustion engines is provided, wherein the catalyst contains two catalytically active layers supported on a support. The first catalytically active layer contains a platinum group metal in close contact with all of the constituents of the first catalytically active layer, wherein the constituents of the first catalytically active layer include particulate aluminum oxide; particulate oxygen storage material, such as cerium oxide, cerium/zirconium and zirconium/cerium mixed oxides, and alkaline earth metal oxides. The second catalytically active layer, which is in direct contact with the exhaust gas, contains particulate aluminum oxide and at least one particulate oxygen storage material, such as cerium oxide, cerium/zirconium and zirconium/cerium mixed oxides. Rhodium is supported on part of the aluminum oxides in the second catalytically active layer or on the particulate oxygen storage material in the second catalytically active layer.
    Type: Grant
    Filed: June 19, 1998
    Date of Patent: February 19, 2002
    Assignee: Degussa AG
    Inventors: Dieter Lindner, Renee Van Yperen, Lothar Mussmann, Egbert Lox, Thomas Kreuzer
  • Patent number: 6315892
    Abstract: A process of hydroreforming in the presence of a catalyst containing at least one refractory inorganic carrier, platinum, possibly at least one metal from Group VIII (palladium, nickel, and ruthenium), a halogen or compound thereof, and at least one additional metal M selected from among germanium, tin, lead, gallium, indium, and thallium, process in which said metal M, in the form of at least one organic compound, is introduced in situ into the reactor where the hydrocarbon charge will then be treated or into a prereactor that is connected to said reactor.
    Type: Grant
    Filed: October 16, 2000
    Date of Patent: November 13, 2001
    Assignee: Institut Francais du Petrole
    Inventors: Fabienne Le Peltier, Blaise Didillon, Patrick Sarrazin, Jean-Paul Boitiaux
  • Patent number: 6294140
    Abstract: A catalyst for treating exhaust gas from an internal combustion engine includes a carrier body coated with an inner layer and an outer layer. The inner layer includes platinum deposited on a first support material and on a first oxygen storage component, and the outer layer includes platinum and rhodium deposited on a second support material and on a second oxygen storage component. The first and second support materials may be the same or different, and may be selected from the group of: silica, alumina, titania, zirconia, mixed oxides or mixtures thereof, and zirconia-rich zirconia/ceria mixed oxide. The first and second oxygen storage components may include ceria-rich ceria/zirconia mixed oxide compounds, optionally including praseodymia, yttria, neodymia, lanthana or mixtures thereof.
    Type: Grant
    Filed: October 1, 1999
    Date of Patent: September 25, 2001
    Assignee: Degussa AG
    Inventors: Lothar Mussmann, Dieter Lindner, Michael Harris, Thomas Kreuzer, Egbert Lox
  • Patent number: 6291394
    Abstract: Provided are high activity catalysts based upon gamma alumina containing substrates impregnated with one or more catalytically active metals which catalysts in addition contain a nanocrystalline phase of alumina of a crystalline size at the surface of less than 25Å. Also provided are processes for preparing such high activity catalysts and various uses thereof.
    Type: Grant
    Filed: May 22, 2000
    Date of Patent: September 18, 2001
    Assignee: Shell Oil Company
    Inventors: Peter Joseph Shukis, James Donald Carruthers, Vincent Joseph Lostaglio
  • Patent number: 6267937
    Abstract: A lean NOx trap in an exhaust system of a spark ignition internal combustion engine having a three-way catalyst upstream of the lean NOx trap, and the lean NOx trap connected in series along the exhaust system is heated by modulating the air to fuel ratio (AFR) of the engine cyclically at various frequencies such as 0.5 Hz, 1 Hz, 1.5 Hz, and 2 Hz, so that different portions of the lean NOx trap are heated at different times so as to completely remove sulfur from the lean NOx trap.
    Type: Grant
    Filed: September 17, 1999
    Date of Patent: July 31, 2001
    Assignee: Ford Global Technologies, Inc.
    Inventor: Thomas Tsoi-Hei Ma
  • Patent number: 6242380
    Abstract: A process for preparing supported nickel catalyst consisting of supporting nickel or metal salt of nickel, alkali metal, alkaline earth metal having low melting point on silicon and aluminum-containing support having high surface area such as zeolite, silica and alumina as an oxide by melting effectively nickel or metal salt of nickel, alkali metal and alkaline earth metal having low melting point is disclosed. This process is characterized in that the supported nickel catalyst prepared by the present invention can be used in reforming reaction of hydrocarbons by using carbon dioxide, steam and oxygen as an oxidant. Metal salts used in the preparation of supported nickel catalyst is generally nitrate, chloride, acetate and carbonate having low melting point of 500° C. or less. The contents of nickel, alkali metal and alkaline earth metal of the catalyst are 1 to 20% by weight, 10% by weight or less and 20% by weight or less, respectively.
    Type: Grant
    Filed: November 26, 1997
    Date of Patent: June 5, 2001
    Assignee: Korea Research Institute of Chemical Technology
    Inventors: Sang-Eon Park, Jong-San Chang, Kyu-Wan Lee
  • Patent number: 6207127
    Abstract: The invention provides a catalyst; a method for making the catalyst and a method for using the catalyst to promote the selective oxidation of hydrogen sulfide into elemental sulfur. The catalyst may be prepared by contacting a catalyst support, such as silica, with a solution containing ammonium metal salts, such as ammonium iron citrate and ammonium zinc citrate, and an amount of chloride (e.g., ammonium chloride) that is between about 0.1 and about 20 weight percent of the metal ions in the solution, to produce a support material impregnated with ammonium metal citrate salts and ammonium chloride. This impregnated catalyst support is then dried and calcined to produce a catalyst, such as iron and zinc oxide mixture supported on silica. It has been found that by adding chloride to the impregnated catalyst support prior to calcination and drying, that the sintering of the metal oxides can be controlled and the formation of a mixed metal oxide is promoted.
    Type: Grant
    Filed: December 7, 1998
    Date of Patent: March 27, 2001
    Assignees: Gastec N.V., Stork Engineers & Contractors B.V.
    Inventors: John Wilhelm Geus, Robert Johan Andreas Maria Terörde
  • Patent number: 6171992
    Abstract: A methanol reforming reactor includes a reforming reaction space into which a methanol reforming catalyst is charged. The methanol reforming catalyst is present at the start of the reforming reaction operation in a pre-aged state in the reforming reaction space. A process for pre-aging the methanol reforming catalyst comprises heating at a temperature of between approximately 240° C. and approximately 350° C. and at a load of between approximately 0.5 m3H2/h and approximately 50 m3H2/h per liter of catalyst material in a methanol/water atmosphere. The reactor may be used in fuel-cell-operated motor vehicles for generating hydrogen for the fuel cells by means of the water vapor reforming of methanol.
    Type: Grant
    Filed: June 15, 1998
    Date of Patent: January 9, 2001
    Assignee: XCELLSIS GmbH
    Inventors: Rainer Autenrieth, Andreas Christen, Detlef zur Megede
  • Patent number: 6153553
    Abstract: Novel catalysts are provided for the polymerization of olefins such as ethylene. These catalysts comprise a novel amorphous aluminophosphate comprising, on a microlevel, sheets of aluminophosphate as well as spheres of aluminophosphate plus a chromium compound. These new catalysts are surprisingly active; result in more co-monomer incorporation than prior art catalysts and reduce the amount of low molecular weight material in the product.
    Type: Grant
    Filed: January 11, 2000
    Date of Patent: November 28, 2000
    Assignee: Chevron Chemical Company
    Inventors: Pamela R. Auburn, Theresa A. Pecoraro
  • Patent number: 6114265
    Abstract: Disclosed is a process for controlling combustion in a fluid catalytic cracking regenerator. More specifically, afterburning which occurs during the combustion process is controlled by adjusting oxygen concentration in at least one of two combustion streams which is injected into a fluid catalytic cracking regenerator. Preferably, the combustion streams used in the invention are asymmetrically injected into a dense phase catalyst bed within the regenerator.
    Type: Grant
    Filed: March 15, 1994
    Date of Patent: September 5, 2000
    Assignee: Exxon Research and Engineering Company
    Inventors: Todd R. Steffens, Paul K. Ladwig
  • Patent number: 6103944
    Abstract: Water present in a hot gaseous product stream from a reactor system A.B (FIG. 1) containing hydrogen fluoride is separated from the stream in order to eliminate a potentially corrosive combination of water and HF. The water is removed by contacting the gaseous product stream with liquid HF in a distillation column so as to obtain a bottoms product containing liquid HF and water and a top product containing dry HF and the product to be recovered. The invention encompasses the separation process, a vessel for carrying out the process (FIGS. 2 to 4), a control system for the liquid HF supply to the distillation column (FIGS. 5 and 6) and a recovery system for recovering HF employed during operation of the reactor system in different regimes employing HF as a fluorination agent, as a diluent during catalyst regeneration and/or catalyst prefluorination (FIG. 7).
    Type: Grant
    Filed: May 2, 1994
    Date of Patent: August 15, 2000
    Assignee: Imperial Chemical Industries PLC
    Inventors: Charles Brian Blake, James Malcolm Forsyth, Ann San Liow, Stephen John Adams, Ralph Jones Doy, Rowland John Porter Brierley, Jane Andrea Eileen Roberts, Brian Schofield, Neil David Shilling
  • Patent number: 6099819
    Abstract: This invention provides catalysts for the oxidation of hydrogen sulfide. In particular, the invention provides catalysts for the partial oxidation of hydrogen sulfide to elemental sulfur and water. The catalytically active component of the catalyst comprises a mixture of metal oxides containing titanium oxide and one or more metal oxides which can be selected from the group of metal oxides or mixtures of metal oxides of transition metals or lanthanide metals. Preferred metal oxides for combination with TiO.sub.2 in the catalysts of this invention include oxides of V, Cr, Mn, Fe, Co, Ni, Cu, Nb, Mo, Tc, Ru, Rh, Hf, Ta, W, Au, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu. Catalysts which comprise a homogeneous mixture of titanium oxide and niobium (Nb) oxide are also provided. A preferred method for preparing the precursor homogenous mixture of metal hydroxides is by coprecipitation of titanium hydroxide with one or more other selected metal hydroxides.
    Type: Grant
    Filed: January 20, 1999
    Date of Patent: August 8, 2000
    Assignee: TDA Research, Inc.
    Inventors: Girish Srinivas, Chuansheng Bai
  • Patent number: 6074983
    Abstract: The invention is directed to an unsintered spherical adsorbent particle composition having high mechanical strength and controlled pore size distribution, comprising finely divided silica hydrogel particles bonded together with a silica or metal oxide sol.
    Type: Grant
    Filed: December 2, 1998
    Date of Patent: June 13, 2000
    Inventors: Mahlon Robert Derolf, Leonard Harris Smiley, Reinhard Herbert Witt
  • Patent number: 6059959
    Abstract: This process controls the magnetic separation of high metals catalyst by influencing the magnetic susceptibility by carbon levels on catalyst. In an FCC/RCC.RTM. operation employing magnetic separation of catalyst, particularly where the catalyst has enough metals to exhibit a high magnetic susceptibility, e.g., 110.times.10.sup.-6 emu/g or higher, all of the catalyst may be attracted to the magnet and go to the magnetic reject side. By controlling the amount of carbon, coke, or graphite present on the catalyst after partial regeneration, the magnetic properties of the catalyst can be diminished and separation can occur. Varying the amount of carbon affects the magnetic metals, the higher the magnetic susceptibility, and yet the catalyst particles will have a lower carbon level. The lower the magnetic susceptibility, the less metals, the higher the activity, and the higher the coke/carbon content.
    Type: Grant
    Filed: April 28, 1998
    Date of Patent: May 9, 2000
    Assignee: Kellogg Brown & Root, Inc.
    Inventor: Terry L. Goolsby
  • Patent number: 6030597
    Abstract: This invention is directed to an improved process for conversion of H2S to sulfur, using MOST(Mobil Offgas Sulfur Treatment) catalyst or sorbent. The sorbent is typically a magnesium-aluminate spinet, with oxidation promoters such as ceria and vanadia. H.sub.2 S from the feed gas is used to regenerate sulfated sorbent, simultaneously producing elemental sulfur which is then condensed out. The improvement involves combusting part of the feed, converting some of the feed H.sub.2 S to SO.sub.2 prior to contacting the sulfated sorbent. Thus much of the stoichiometric oxygen required for conversion of H.sub.2 S to S is supplied in the form of SO.sub.2 by this pre-combustion step, instead of coming totally from the oxidized/sulfated solid sorbent. This can decrease the amount of sorbent required, as well as the frequency of regenerations, thus reducing process cost. The hot combustion gas also helps to heat the feed stream.
    Type: Grant
    Filed: January 7, 1998
    Date of Patent: February 29, 2000
    Assignee: Mobil Oil Corporation
    Inventors: John S. Buchanan, Khushrav E. Nariman
  • Patent number: 6025296
    Abstract: A process is provided for the production of a catalyst useful for removing nitrogen oxides out of exhaust gases from internal combustion engines operated under lean burn conditions. The catalyst is produced by supporting at least one catalytic metal, such as platinum, iridium, rhodium, other transition metals and alkaline earth metals, as the active component on a support, such as a zeolite, by either wash-coating a solution of the catalytic metal components onto the support; evaporating off solvent from a mixture of solvent, catalyst material and support, or rapidly drying droplets of support and catalyst material containing slurry with a hot gas. The supported catalyst is activated by heating to a temperature of 150 to 300.degree. C. for a period of time sufficient to desorb catalytic material components, such as water, chlorine and ammonia, out of the pores of the catalyst that adversely affect the activity and heat resistance of the catalyst.
    Type: Grant
    Filed: July 31, 1997
    Date of Patent: February 15, 2000
    Assignee: Mazda Motor Corporation
    Inventors: Takashi Takemoto, Makoto Kyogoku, Akihide Takami
  • Patent number: 5980843
    Abstract: A catalyzer is provided for promoting chemical reactions, such as the reaction between ammonia and air to produce nitrogen monoxide which, in turn, can be used to manufacture nitric acid or the purification of flue gas from incineration plants. The catalyzer is made by forming a mixture of a combustible pore forming substance, such as a polymer, vegetable material or graphite, and a ceramic material, such as alumina, zirconia, titanium dioxide, silica, tungsten carbides, silicon nitrides and mixtures thereof, and thermally spraying this mixture onto a support net to result in a net having porous ceramic deposited thereon.
    Type: Grant
    Filed: December 24, 1997
    Date of Patent: November 9, 1999
    Assignee: Katator AB
    Inventor: Fredrik Ahlstrom Silversand
  • Patent number: 5972835
    Abstract: The invention provides fluidizable, substantially spherical particulate material of improved attrition resistance having an average particle size from about 100 to about 400 microns useful as sorbents, catalysts, catalytic supports, specialty ceramics or the like. The particles are prepared by spray drying a slurry comprising inorganic starting materials and an organic binder. Exemplary inorganic starting materials include mixtures of zinc oxide with titanium dioxide, or with iron oxide, alumina or the like. Exemplary organic binders include polyvinyl alcohol, hydroxypropylemethyl cellulose, polyvinyl acetate and the like. The spray dried particles are heat treated at a first temperature wherein organic binder material is removed to thereby provide a porous structure to the particles, and thereafter the particles are calcined at a higher temperature to cause reaction of the inorganic starting materials and to thereby form the final inorganic particulate material.
    Type: Grant
    Filed: September 12, 1996
    Date of Patent: October 26, 1999
    Assignee: Research Triangle Institute
    Inventor: Raghubir P. Gupta
  • Patent number: 5899678
    Abstract: An oxidation and/or combustion catalyst comprising at least one metal or oxide thereof chosen from the group consisting of palladium, platinum, nickel, cobalt and iron which is in combination with zinc metal or zinc metal oxide so as to result in a catalyst having said metal or oxide thereof to zinc metal or zinc metal oxide in a molar ratio of 1:2 and the catalyst is in the form of a close admixture or alloy, the catalyst further comprising a rare earth metal oxide.
    Type: Grant
    Filed: January 9, 1998
    Date of Patent: May 4, 1999
    Assignee: University Court of the University of Dundee
    Inventors: James Thomson, James Cairns, Andrew Hourd
  • Patent number: 5876681
    Abstract: Oxygen-rich exhaust gases, for example those emanating from internal combustion engines, e.g., diesel engines, are catalytically treated/converted to reduce emissions of NO.sub.x, in the presence of a catalytically effective amount of a spinel mass oxide essentially having the formula ZnAl.sub.2 O.sub.4 which was prepared by forming a solution or suspension of the salts of the constituent elements of the mass oxide, drying by atomizing the solution or suspension and calcining the salts of the constituent elements of the mass oxide so as to result in the spinel mass oxide.
    Type: Grant
    Filed: November 18, 1997
    Date of Patent: March 2, 1999
    Assignee: Rhone-Poulenc Chimie
    Inventors: Philippe Barthe, Pierre Macaudiere, Thierry Seguelong
  • Patent number: 5863856
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide hydrogenation reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a multi-functional carboxylic acid having from about 3 to 6 total carbon atoms, preferably about 4 to 5 total carbon atoms, is employed to impregnate and disperse a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel onto a refractory inorganic oxide support, e.g., titania. The rhenium, which need be present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the acid.
    Type: Grant
    Filed: April 22, 1997
    Date of Patent: January 26, 1999
    Assignee: Exxon Research and Engineering Company
    Inventor: Charles H. Mauldin
  • Patent number: 5858912
    Abstract: The present invention relates to the use of a non-aqueous liquid such as phenols, glycols, aromatic hydrocarbons, diesel fuel, kerosene, and mixtures thereof as a moistening agent in a packed bed process, wherein the packed bed contains a composition for removing sulfur compounds from fluid streams, the composition containing a carrier composition, an iron oxide composition, and a non-aqueous liquid moistening agent. The non-aqueous liquid moistening agent is used in place of water and thus avoids the problems associated with using water as a moistening agent.
    Type: Grant
    Filed: April 2, 1997
    Date of Patent: January 12, 1999
    Assignee: The SulfaTreat Company
    Inventor: Richard B. Fox
  • Patent number: 5856260
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide conversion reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a polyol is employed to impregnate and disperse a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel, or in a preferred embodiment both a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel onto a refractory inorganic oxide support, e.g., titania. The rhenium, when present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the polyol.
    Type: Grant
    Filed: April 22, 1997
    Date of Patent: January 5, 1999
    Assignee: Exxon Research and Engineering Company
    Inventor: Charles H. Mauldin
  • Patent number: 5856261
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide conversion reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a carbohydrate, or sugar, notably a monosaccharide or disaccharide, particularly sucrose, is employed to impregnate and disperse a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel, or in a preferred embodiment both a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel, onto a refractory inorganic oxide support, e.g., titania. The rhenium, when present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the carbohydrate.
    Type: Grant
    Filed: April 22, 1997
    Date of Patent: January 5, 1999
    Assignee: Exxon Research and Engineering Company
    Inventors: Claude C. Culross, Charles H. Mauldin
  • Patent number: 5854079
    Abstract: A method for detection of the performance reduction of an exhaust gas purification catalyst used for reducing the concentration(s) of combustible components or (and) nitrogen oxides all present in an exhaust gas, which method detects a reduction in the heat amount E.sub.g generated from the exhaust gas by the reaction of the exhaust gas catalyzed by the catalyst, or a reduction in the cumulative heat amount generated from the exhaust gas by said reaction in a predetermined temperature range taken by the catalyst during its temperature increase. This method can detect the performance reduction of the catalyst accurately without conducting constant-speed vehicle running for a long time.
    Type: Grant
    Filed: December 4, 1996
    Date of Patent: December 29, 1998
    Assignee: NGK Insulators, Ltd.
    Inventor: Nobuhide Kato
  • Patent number: 5849662
    Abstract: The present invention relates to catalysts which comprise element(s) of group IB, and element(s) and/or compound(s) of the transition metals, with or without support. The catalyst are activated with O.sub.2 and/or oxygen containing compound(s) or the mixture of oxygen and/or oxygen containing compound(s) with inert gas(es) to make them more active.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: December 15, 1998
    Assignee: Chulalongkorn University
    Inventor: Piyasan Praserthdam
  • Patent number: 5841804
    Abstract: An improved method and apparatus for regeneration and reuse of He--N.sub.2 --CO.sub.2 mixed gas for carbon dioxide gas laser. The laser gas after use is contacted with a noble metal catalyst (for example, Pt--Al.sub.2 O.sub.3) at a temperature of 200.degree.-300.degree. C. to react CO and O.sub.2 formed by laser discharge so as to form CO.sub.2. A suitable quantity of moisture in the contained laser gas causes steam-reforming reaction of H.sub.2 O and CO, and reaction of H.sub.2 and O.sub.2 following thereto, and continuous operation over a long period is thus possible. Poisoning of the catalyst by NO.sub.x is suppressed at this relatively high temperature of reaction. Activity of the catalyst, when decreased, may be recovered by reactivation by passing a reactivating gas consisting of carbon monoxide, oxygen and helium through the catalyst bed at a temperature of 400.degree. to 500.degree. C.
    Type: Grant
    Filed: December 27, 1994
    Date of Patent: November 24, 1998
    Assignee: JGC Corporation
    Inventors: Masami Toshikuni, Setsuo Shibata